RIM COATING TECHNOLOGY
Transcript of RIM COATING TECHNOLOGY
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RIM COATING TECHNOLOGYThe Future of Plastic Parts Coating…Today!
Dan Rozelman
Hennecke, Inc.
Sales Manager—Composites & Advanced Applications
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Mobility is Driving Change
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Why Do We Coat Plastic Parts?
AppearanceColor - Decoration
Gloss Finish - “shiny”
Surface Smoothness - “peel”
Distinction of Image - “DOI”
Mass Customization
Hide substrate imperfections
Functionality Resistance to Environment/Weathering
Abrasion/Scratch resistance
Stain & Chemical resistance
Easy to Clean
Surface Feel - Haptic
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Current State of Plastic Parts Coating
Post molding liquid applied coatings Extensive/costly capital equipment
Sensitive to substrate quality
Post/Secondary Processing
Relatively high levels of scrap
Added logistics and handling costs
Post molding application of filmsPotential for large volume of “drop”/waste
Limited Scratch/Mar Performance
Limited Environmental Durability
Post/Secondary Processing
Limited ability to deliver DOI
Historical direct from mold applicationsMolded In color = Poor performance, Limited Palette
Previous chemistry lacked durability, process flexibility
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Recipe for Coating InnovationProcess
Material
Capable Base
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Recipe for Coating InnovationProcess
Automation
Tooling
Cost effective and compelling
Material
Capable Base
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RIM Coating Process
Innovative Coating Process
Enabling Direct from Mold “Class A” Parts
Resulting in Improved Product Quality,
Design Freedom, and a Reduction in Waste
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Plastics, Composites, Wood, Glass & Metal
Graining of a logo or a leather haptic
Integration of capacitive film
Integration of display elements
RIM Technology Applications
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RIM Coating Technology
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Hennecke’s Advanced In-Mold Painting Technology
Enables the Precise and Repeatable Coating of
Multi-material Substrates with PUR/PUA
producing Direct from Mold Class A Parts
in the broadest Range of Colors, Textures & Effects
RIM Injection Technology
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Conventional Spray Process vs RIM Coating Technology
Cycle time, process steps, and scrap rate are dramatically reduced with Direct Coating compared to conventional spray painting*.
RIM Process
*Nummy, Amanda. “Direct Coating Technology for Improved Piano Black Appearance and Scratch Resistance.” SAE International, World Congress Experience, 10 Apr. 2018.
Conventional Spray Coating
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HENNECKE STREAMLINE
o For Single Color Application
o Connect up to 4 Injection Molding Machines
HENNECKE CLEARMELT®
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COLOURLINE Unit(Isocyanate)
Parking Dock(for up to 7 Mobile Colour Units)
MULTI-CONNECT Unit with HT30evo(Polyol + Colour)
Injection Moulding MachineHENNECKE COLOURLINE
HENNECKE COLOURLINE® MULTI-CONNECT
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HENNECKE COLOURLINE® MULTI-CONNECT
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Colour changeFast & Easy
Operator Friendly
Colour change in less than 10 minutes
Back to Back with No scrap/No Purge!
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Recipe for Coating InnovationProcess
Automation
Tooling
Cost effective and compelling
MaterialCapable of Meeting OEM Material Validation
Broad palette of colors and effects
Support High Volume Production
Capable Base
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Texture/Graining
PURIFLOW®
PU9XX
Family of
Coatings
Visual depth
effect
Virtually Emission-
Free
Sharp edges, perfect
contours
Clear, “Piano
Black”, Pigmented
& Metallic effect
Tactile Effects
Matt to High Gloss
Variable Hardness
Low contamination/
Closed system
Wood, Plastics,
Films/Foils & glass
Self-Healing/Reflow
Compelling ROI
VOTTELER PURIFLOW® | Enabling RIM Technology
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VOTTELER PURIFLOW® | Enabling RIM Technology
PURIFLOW® PU911The VOTTELER product for high gloss RIM solutions
Internal release agent
Self Healing - Reflow
Highest scratch & abrasion resistance
PURIFLOW® PU99XThe VOTTELER box of bricks for different optics and haptics
Hard Soft
Reflow – Self Healing
Texture/Graining - Surface design “of the tool”
Colour Palette
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PURIFLOW® | Validated Coating Performance
MEETS OEM VALIDATION REQUIREMENTS
Resistance to Environment/Weathering
Abrasion/Scratch resistance
Stain & Chemical resistance
High gloss finish - “shiny”
Surface smoothness - “peel”
Distinction of Image - “DOI”
Cleanability
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Design Freedom = Colors, Textures & Effects
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Design Freedom = Colors, Textures & Effects
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Auto Interior Application | Series Production Example
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Possible exterior applications
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Recipe for Coating InnovationProcess
Automation
Tooling
Cost effective and compelling
MaterialCapable of Meeting OEM Material Validation
Broad palette of colors and effects
Support High Volume Production
Capable BaseTechnology, Development & Validation Resources
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SA ENGINEERING – Livonia, MI
State of the Art RD&D Facility
In the Heart of the Automotive Technology Zone
Minutes from Major OEM And Tier Supplier Tech Centers
MISSION: Commercialize Innovative Technology
WORLD CLASS THERMOPLASTIC “CLASS A” PARTS
REDUCE WEIGHT, REDUCE WASTE, REDUCE PROCESS
COSTS & IMPROVE QUALITY
Staffed with Leading Industry Experts
Global Network of Technology Partners
Full Support from Concept thru Pilot Production
Confidential Prototype Program Support
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Capable
Base
Process
Recipe for Coating Innovation
Material
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RIM COATING TECH CENTER
North American on-ramp for Capable Supply
Base Development
From Concept through Pilot Production
SOP October 2018!
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THANK YOU!
Dan Rozelman
Hennecke, Inc.
Sales Manager
Composites & Advanced Applications
412-915-1414
Adam Halsband
Ruhl Strategic Partners
Managing Partner
248-838-8772
Please see us at Booth 31