Rig SK12 Manufacturer: SKYTOP Rig type: SKYTOP RR...

TECHNICAL SPECIFICATIONS – SK12

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M. Launay

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Rig SK12

Manufacturer: SKYTOP Rig type: SKYTOP RR 300 Mounted on IVECO carrier


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DERRICK SKYTOP BREWSTER Type Single storage Guy lines Internal guy lines, no external API capacity 73 T

DERRICK STORAGE Type Single DP and R2 tubing storage; single SR storage Tubing storage capacity 2200 m 2 7/8 tbg.1800 m 3 ½ tbg Sucker rod storage ¾’’ SR: 2200 m

RIG WINCH SKYTOP RR 300 Type Skytop HI 3808-38 Motor GM 6V92 T Engine power 350 HP Main winch cable 1’’ crossover straight EIPS, Working load 49T, coeff 5, 6-strand sheaving Winch weighting cable 9/16’’ non-rotating on reel with max capacity 3000 m.

GENERATORS Quantity 2 Power 80 kVA and 175 kVA Distribution 80 kVA generator for living quarters and rig,

175 kVA generator for mud unit and BOP battery unit Electrical cabinets 1 independent for each generator

POWER SWIVEL Type BOWEN S 2.5 C Capacity 45 short tons at 100 rpm Control panel independent at foreman's position with torque control Power unit GM6-71 motor

BOP/BATTERY UNIT Annular BOP 7 1/16’’ - 3000 and 11’’ - 3000 Ram BOP 7 1/16’’ - 3000 double Manifold 2’’ - 3000 psi Battery unit BISON 4 batteries Skid test stump with adapted testing shafts

GARDNER DENVER PUMPING UNIT Configuration Mounted on low-bed trailer Type (triplex) PAHBFC with pistons MAX pressures 120 bar (4”) / 95 bar (4”½) MAX displacement 700 L/min (4”) / 850 L/min (4”½)

MUD UNIT Tanks Max capacity 3 * 30 m3 Characteristics Agitators, mixing unit with 1 hopper on tank 2,

ADDITIONAL EQUIPMENT

• Set of trailers for transporting bungalows, miscellaneous equipment, pump unit • 19 T crane platform with 3 T 000 capacity crane • IVECO rig carrier (total rolling weight 38 T 000) with five-year Category 1 permit • Adjustable work floor on carrier • 2 7/8 class 2 drill pipe, total 800m • Lifting, handling equipment • Hydraulic wrenches adapted for tubing and DP • Staff bungalows and workshop container • Miscellaneous equipment (2 T 500 forklift)

Commenté [DI1]: coquille dans la source: "hooper" au lieu de "hopper"


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CONTENTS 1. LIFTING FUNCTION ................................................................................................................................ 5 2. ROTATION FUNCTION ........................................................................................................................... 7 3. PUMPING FUNCTION ............................................................................................................................. 8 4. MUD UNIT FUNCTION ............................................................................................................................ 9 5. HANDLING EQUIPMENT FUNCTION ................................................................................................... 10 6. ENERGY FUNCTION ............................................................................................................................. 12 7. BOP FUNCTION .................................................................................................................................... 13


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1. LIFTING FUNCTION

1.1. RIG

MANUFACTURER SKYTOP RIG NAME SK12 TYPE SKYTOP RR 300, HI 38-38 CARRIER IVECO

Dimensions excluding derrick 12.80 m Overall dimensions 16.30 m Width 2.50 m Total weight including derrick 38 T 000

ENGINE GM 6V92 T MAY 2011 Brand GENERAL MOTORS Power 350 HP pneumatic starting Air compressor 8 bars 150 litres on motor-driven carrier Hydraulic pump COMMERCIAL SP 365 B; 2500 PSI at 230 L/min Hydraulic tank capacity 1000 litres mounted on carrier NRD tank capacity 500 litres on carrier

GUY LINES Internal, on carrier reel in engine compartment

1.2. DERRICK

CHARACTERISTICS STATIC CAPACITY 73 T BRAND SKYTOP BREWSTER TOTAL DERRICK HEIGHT 18.30 M CLEAR HEIGHT 15.20 M (below crown block/ground with crown safety block) STORAGE CAPACITY 2 7/8 TUBING: 2200 M

2 7/8 DP: 1800 M STORAGE TYPE SINGLE RANGE 2 DERRICK LIGHTING XFF 400 ATEX FLOODLIGHTS DERRICK-TOP BEACON 2 BEACONS (1 on mains and 1 on solar battery)

1.3. TRAVELLING BLOCK

BRAND MCKISSICK TYPE 83A MODEL SERIES 80 SERIES CAPACITY 80 T STROKE LIMITER Crown-O-Matic clutch system CAPACITY ACCORDING TO SHEAVING 6-strand sheaving, static capacity 49 T, safety coeff 5

Commenté [CH2]: Nom du fabricant erroné dans l'original

Commenté [CH3]: Nom commercial vérifié, coquille dans le texte source


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1.4. WORKING FLOOR

MANUFACTURER LAINE MECANIQUE YEAR 2013 ADJUSTMENT AND FUNCTION Height adjustable by sliding along the rail connected from the carrier

to the derrick jack MAX USABLE HEIGHT 2.60 M LENGTH 2.70 M WIDTH 3.50 M COLLECTIVE PROTECTION Guard rails with toe-boards, removable for transport WORKING FLOOR ACCESS 2 sets of steps, including 1 by the foreman's control panel WORKING FLOOR TRANSPORT Folded and attached to the derrick jack PROTECTION GREPDHUR anti-slip boards on floor

1.5. MAIN WINCH

MODEL HI-3808-38 BRAND SKYTOP REEL LEBUS grooved 1’’ wire line REEL DIAMETER 17” CABLE CHARACTERISTICS 1’’ EIPS crossover straight CABLE BREAKING LOAD 460 kN AUXILIARY BRAKE PARMAC Hydromatic 122 WEIGHT INDICATOR Martin Decker Type G, 0 to 54.5 T WEIGHT RECORDER Martin Decker OB 18-125 ACTIVE STRAND LUG By clamp inside the reel with safety plate EMERGENCY MOTOR SHUTDOWN On the foreman's control panel REEL SAFETY SHUTDOWN Crown-O-Matic clutch system under the reel (reel shutdown and

winch clutch stop)

1.6. ANCILLARY WINCH

MANUFACTURER BRADEN TYPE BG-8A CABLE DIAMETER 13 mm CAPACITY 1.5 T DRIVE Hydraulic, run from the foreman's control panel ENERGY Hydraulic (rig carrier hydraulic pump)

Commenté [CO4]: coquille dans le français: "spous" ou lieu de "sous"


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2. ROTATION FUNCTION

2.1. POWER PACK

ENGINE GM 6-71 POWER 180 HP EMERGENCY SHUTDOWN On unit and on the foreman's control panel TORQUE INDICATOR BOWEN on control panel UNIT DESIGN Unit installed on independent skid for transport (motor, hydraulics)

2.2. POWER SWIVEL

MANUFACTURER BOWEN TYPE S 2.5 C STATIC CAPACITY 85 short tons (76 T) DYNAMIC CAPACITY 45 short tons at 100 rpm (38 T) SAVER SUBS 2 7/8 IF, 2 3/8 IF, 2 7/8 EU RESTRAINT SYSTEM Power restraint by cables attached to suspension struts

connected to the rig base POWER SWIVEL ARMS 2 adjustable extensions on power outlets CABLE DIAMETER 16 mm CABLE TENSIONERS Positioned at the ends of cables and connected to suspension

struts INSTALLATION Upper power swivel lifting function assured by specific short

bails and 2 7/8 NU lift (manufacturer spec)

UNIT DESIGN Unit installed on independent skid for transport (power swivel, control panel, hydraulic hoses)


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3. PUMPING FUNCTION

3.1. PUMPING UNIT

DESIGN Unit installed and fixed on low-bed trailer with ancillary equipment store pump on gooseneck

PUMP MANUFACTURER GARDNER DENVER TYPE TRIPLEX PAHBFC piston model PISTON STROKE 8” PISTONS 4’’ or 4 ½ according to flow rate/pressure range required MAX PUMPING RATES 700 L/min 4’’ lining to 850 L/min (4 ½’’ lining) MAX PRESSURES 120 bars (4’’ lining) and 95 Bars (4 ½’’ lining) SAFETY VALVE Cameron or Harisburg 2’’ reset relief valve PUMP MOTOR GM 6V92 POWER 358 HP at 2100 rpm NRD SUPPLY Independent double-walled CEMO Model UNITANK

BOOSTER PUMP Pump-driven HARRISBURG 4 * 3 Supercharging

BP SUCTION MANIFOLD 4-way manifold 4 with 4’’ connectors Fig 100 GRADUATED PUMP TANKS 2 * 2 m3 tanks installed on unit connected to pump via HP

5000 PSI manifold with isolation valves and choke to bleed the circuit

HP 3000 PSI MANIFOLD Choke-holder manifold with 5 DR plug valves, 1 fixed choke and 1 adjustable manual choke for direct or reverse flow

TANK SUCTION HOSES 4’’ hose connectors Fig 100 BP SUCTION HOSE 3’’ FR hoses HP BACKFLOW HOSES HP 5000 PSI hose connectors Fig 602

CONTROL PANEL

On pumping unit with start-up, emergency shutdown, acceleration, clutch; pump operated by competent operator using pump panel

INSTRUMENTATION

Panel with pressure gauge and pump stroke counter on unit near control panel

LIGHTING 2 NEON floodlights rated for these zones

Commenté [CH5]: Ici et ailleurs, le manque de ponctuation rendait la compréhension hazardeuse... nous avons fait de notre mieux


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4. MUD UNIT FUNCTION 4.1. OPEN STORAGE TANKS

NUMBER 3 on skids MANUFACTURER EMCI 2015 CAPACITY 30 m3 per tank (in 2 * 15 m3 compartments) LENGTH 11.00 M WIDTH 2.50 M WEIGHT 11 T 000 AGITATORS 2 per tank 11 kW power with zone 1 ATEX motors and control units on

retractable legs positioned on the tank MIXING UNIT Permanently installed on skid tank 2 with SWACO 37 kW electrical

centrifugal pump 5*4*14’’ Impeller and SWACO HiRide hopper

TANK GAUGING SYSTEM Graduated metallic strip in each tank visible from the top of the tanks GUARD RAIL Deployed/retracted from ground level ACCESS STEPS Fixed on tanks 1 and 3 on skid front, driver's side and fixed on tank 2

in rear position LIGHTING 1 extendable derrick with 3 XFF 400 ATEX floodlights positioned on

tank 2 for all tanks; deployed/retracted by mechanical winch on rear of tank

TANK LINKS AND CONNECTIONS Tanks connected via fiberglass 6’’ suction and 4’’ discharge mixing unit via aerounion system. Mixing unit suction and outflow in all compartments in the 3 tanks

VALVES WECO 6’’ valves for mixing unit and pump suction; 4’’ valves for mixing unit discharge; 6’’ and 4’’ plugs to isolate tanks and for safety during transport.

ELECTRIC ENERGY Electrical cabinet manufactured specially in 2015 with mud unit operated by 175 kVA generator.

WALKWAYS BETWEEN TANKS Movable walkways between tanks 1 and 2 and tanks 2 and 3, folded on top of tanks for transport

HOSE STORAGE Fixed baskets located below steps on tanks 1 and 3 TANK RETURN PIPES Well fluid return port for decanting solids adaptable on tanks 1 and 2;

recovery via submerged pump in basement and 3’’ FR hoses

SAFETY Transfer key safety system for working in basins LIFTING AND MOVING 1 set of specialized textile slings for lifting basins by low points on

skid. ADAPTABILITY The mud unit may operate with 1 or 2 or 3 tanks, as needed; safety on

hand rails and access is ensured in all cases considered

4.2. SUBMERSIBLE PUMPS

NUMBER/USE

2 Model EEX ATEX for collecting well fluid returns in basement and pumping to tanks (1 in service, 1 spare)

TYPE KSB or Flyght FLUID CHARACTERISTICS

30 to 70 m3/h MAX depending on recovered fluid density and viscosity (designed for D MAX = 1.10 and VM MAX = 50 with 4.00 m drop

Commenté [DI6]: coquille dans la source

Commenté [DI7]: espace manquant dans la source


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5. HANDLING EQUIPMENT FUNCTION 5.1. TUBING LIFTS

DIAMETER 2 3/8 2 3/8 NU and 2 3/8 EU BRAND KOT and BJ VARCO NUMBER 1 NU and 1 EU CAPACITY 59 T and 59 T DIAMETER 2 7/8 2 7/8 NU and 2 7/8 EU BRAND BJ VARCO Type TA 65 and TMA 100 NUMBER 1 * NU and 2 * EU CAPACITY 59 T and 90 T DIAMETER 3 ½ 3 ½ NU and 3 1./2 EU BRAND BJ VARCO NUMBER 1 NU and 1 EU CAPACITY 59 T and 90 T DIAMETER 4’’ 4’’ NU BRAND VARCO NUMBER 1 CAPACITY 90 T DIAMETER 4 ½ 4 ½ NU BRAND VARCO NUMBER 1 CAPACITY 59 T

5.2. DRILL PIPE LIFTS

2 3/8 DP 1 * 2 3/8 FW 18° VARCO MG 100 capacity 90 T 2 7/8 DP 1 * 2 7/8 FW 18° VARCO MG 100 capacity 90 T 3 ½ DP 1 * 3 ½ FW 18° VARCO MG 150 OPTIONAL (on special request;

common WO allocation)

5.3. LIFTING ARMS

SET N°1 (type) BJ Toolpusher Links CAPACITY 136 T DIAMETER 1 3/4 LENGTH 1.50 M

SET N°2 (type) BJ Toolpusher Links CAPACITY 90 T DIAMETER 1 1/2 LENGTH 1.00 M


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5.4. TUBING AND DP WEDGES

DESIGN PNEUMATIC SPIDER TYPE GUIBERSON T 60 CAPACITY AND NUMBER 54 T – 2 full spiders (1 in service, 1 spare) DIAMETERS 2 3/8, 2 7/8, 3 ½ and 4 1/2 Integral body OPENING Frontal opening wide enough for PCI cable with tubing

CONTROL On the foreman's control panel (3-position lever) DESIGN OPTIONAL PNEUMATIC SPIDER (on special request; common WO

allocation) TYPE GUIBERSON T 1110 CAPACITY AND NUMBER 100 T – 1 spider OPENING Front opening DIAMETERS 4 ½ and 5 1/2 slip bodies CONTROL On the foreman's control panel (3-position lever) NUMBER MINIMUM 2 NUMBER MINIMUM 2 NUMBER MINIMUM 2

5.5. SAFETY CLAMPS

RANGE 2 3/8 to 3 1/2 1 safety clamp BAASH-ROSS Type T RANGE 3 3/8 to 6’’ 1 safety clamp BAASH-ROSS Type CR

5.6. HYDRAULIC WRENCHES

DESIGN Wrench hung on dedicated cable in the derrick with initial position adjustment; safety sling attached to wrench. Operated by the rig hydraulic system with controls on the wrench

BRAND FOSTER HYDRAULIC POWER TONG WRENCH N°1 58.93 RANGE Diameter 2 3/8 to 4 3/4 MAX. TORQUE 6,000 lbs.ft NUMBER OF WRENCHES 2 (1 in service and 1 spare) TORQUE INDICATOR 0 to 6000 lbs.ft FOSTER positioned on the wrench RETAINING ARM Rigid, adapted to the wrench/rig setup WRENCH ADJUSTMENT Using the hydraulic suspension cylinder

WRENCH N°2 OPTIONAL HYDRAULIC WRENCH (on special request; common WO

allocation) WRENCH TYPE N°2 54.93 RANGE Diameter 2 7/8 to 6’’ MAX. TORQUE 12,000 lbs.ft NUMBER 1 TORQUE INDICATOR 0 to 12000 lbs.ft FOSTER positioned on the wrench


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RETAINING ARM Rigid, adapted to the wrench/rig setup WRENCH ADJUSTMENT Using the hydraulic suspension cylinder

6. ENERGY FUNCTION 6.1. GENERATORS

The 2 power generators meet the electrical needs of the fully-equipped rig. The electrical equipment is compliant with current legislation and checked regularly by an authorized, competent external organization.

GENERATOR N°1 Mounted on skid with closed doors for soundproofing POWER 80 kVA BRAND SDMO FUNCTION Supplies electricity for living quarters, workshop container, derrick

lighting, pump lighting. A smaller version of this generator may also be stopped and kept as back up or used for safety power at night.

SAFETY Emergency shutdown on generator GENERATOR N°2 Mounted on skid with closed doors for soundproofing POWER 175 kVA BRAND RENAULT FUNCTION Provide electricity for the mud unit and BOP battery unit. A smaller

version of this generator may also supply the rig and ancillaries. SAFETY Emergency shutdown on generator

6.2. ELECTRICAL CABINETS

NUMBER 2 FUNCTION 1 cabinet on skid powered by 80 kVA generator for the living quarters

and derrick rig lighting and pump with built-in cable storage basket; 1 cabinet on skid powered by 175 kVA generator for the mud unit and BOP battery unit with built-in cable storage basket.

INPUT 380 and 220 V, 50 Hz POWER OUTLETS 150 A/380 V for mixing unit; 63 A/380 V; 32 A/380 V; 16 A/380 V;

32 A/220 V; 16 A/220 V

SAFETY On each cabinet: emergency shutdown, lock and key, 1 sign "First-aid in case of electrocution", 1 sign "Access for authorized personnel only"


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6.3. GROUNDING PROTECTION

EQUIPOTENTIAL CONNECTIONS

TYPE Grounding strips and earth rods GROUNDING STRIPS 200 m TPCE 15-25 grounding strip EARTH RODS 2 or 3 depending on actual measurements EARTH TESTER 1 measuring kit TYPE CMS-XL

7. BOP FUNCTION

7.1. ANNULAR BOP

DIAMETER 7 1/16” OPERATING PRESSURE 3000 PSI MANUFACTURER and TYPE TOWNSEND T84 NUMBER 1 DESIGN TOP studded, BOTTOM Flanged O-RING RX 45 PROTECTION Upper O-ring groove protection plate to install pneumatic spider

DIAMETER 11” OPERATING PRESSURE 3000 PSI MANUFACTURER and TYPE HYDRIL GK NUMBER 1 DESIGN TOP studded, BOTTOM Flanged O-RING RX 53 PROTECTION Upper O-ring groove protection plate to install pneumatic spider

ADAPTER 11’’- 3K * 89’’ – 3K adapter for connecting to the TIGF wellhead

7.2. RAM BOP

DIAMETER 7 1/16” OPERATING PRESSURE 3000 PSI MANUFACTURER and TYPE FLOW CONTROL/TROJAN Double ram Manual lock NUMBER 1 DESIGN Double Studded O-RING RX 45 RAMS 2 3/8, 2 7/8, 3 ½, blind


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7.3. SKID TEST STUMP

MANUFACTURER LAINE MECANIQUE 2014 DESIGN Dual-purpose skid for BOP testing and storage during transport with

double BOP ram on the test flange and annular BOP around the centring stud

TEST FLANGE 7 1/16 - 5K ADAPTERS AVAILABLE 7 1/16 - 5K * 3K; 7 1/16 - 3K * 11’’ - 3K TESTING SHAFTS Full shafts, diameters 2 3/8, 2 7/8 and 3 1/2 TEST PUMP Independent electrical pump

7.4. BATTERY UNIT

BRAND BISON DESIGN Mounted on skid TYPE 80 ENERGY 2 energy sources (1 electrical, 1 pneumatic) BATTERIES 4 isolated by safety valves and blocks with discharge valves and tank

return (dimensions as per API 16E) BATTERY CAPACITY 10 gal or 12 gal each OPERATING PRESSURE 3000 PSI PRESSURE GAUGES On the unit with annual calibration check REMOTE CONTROL PANEL 1 set with panel and remote control O/F BOP

Rig SK12 Manufacturer: SKYTOP Rig type: SKYTOP RR...

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