Richie Ward, Kinetic: The problems and solutions associated with oil in gas turbines
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Transcript of Richie Ward, Kinetic: The problems and solutions associated with oil in gas turbines
© 2011 Kinetic Australia Pty Ltd
14th Annual,
Gas Turbine Conference, Brisbane,
October 2013.
Richie Ward
Managing Director
Kinetic Australia
Agenda
Kinetic Australia Pty Ltd background
Importance of good quality oil
Symptoms of poor oil and their causes
Solutions to the problems
Contact details
Kinetic Australia Mission Statement:To increase the efficiency and availability of the clients assets and
reduce any negative impact on production and growth.
Precision
Safety
Performance
Service
Value
Holiday Snaps
Merredin Power Station 2 x Frame 6B Construction
Alinta Energy Newman Power Station RR Trent Oil Flush
Verve Energy Kwinana Power Station 2 x LMS100 and Gas Compressors, Construction & Oil Flush
Friction
Heat
Corrosion
Debris
Provides a barrier between engine components.
Carry unwanted heat away from certain areas of the engine.
Additives will reduce corrosion forming in the system.
Takes debris to the filters or to MCD’s.
Oil Sampling
• Regular sampling shows:
• Moisture – Can lead to an increase in acidity and also affect the viscosity.
• Debris - Particles from component breakdown and wear or dirt.
• Viscosity – Show increase in harmful contaminants, Debris or Water, Cross Contamination.
• Total Acid Number – Symptom of other issues, • Increases can lead to varnishing.
• Oxidation – Chemical reaction to heat. Can cause increase in acidity.
© 2011 Kinetic Australia Pty Ltd
Acidity
Debris
Viscosity
Oxidation
Oxidation
Test and Filter New Oil BEFORE adding to a system.
Sample and test at regular intervals.
Carry out regular on-line flushing and purification.
Debris Removal using:Fine FiltrationElectrostatic Cleaner
Moisture Removal using:Vacuum De-HydrationCentrifugal Separator
Acid Removal using:Fullers EarthSolvent/Water Washing
Carry out regular thermal imaging to detect system ‘hot spots’.
Ensure filters and breathers are regularly cleaned or replaced.
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