Rheology of Food Materials

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    Rheology of food materials

    Peter Fischer , Erich J. Windhab

    Institute of Food, Nutrition and Health, ETH Zurich, 8092 Zurich, Switzerland

    a b s t r a c ta r t i c l e i n f o

    Article history:

    Received 12 July 2010

    Accepted 13 July 2010

    Available online 18 July 2010

    Keywords:

    Rheology

    Suspensions

    Emulsions

    Foams

    Microstructure

    Flow geometries

    Tribology

    Squeeze flow

    Interfacial rheology

    Soft glasses

    Food rheology focuses on the flow properties of individual food components, which might already exhibit a

    complex rheological response function, the flow of a composite food matrix, and the influence of processing

    on the food structure and its properties. For processed food the composition and the addition of ingredients

    to obtain a certain food quality and product performance requires profound rheological understanding ofindividual ingredients their relation to food processing, and their final perception.

    2010 Elsevier Ltd. All rights reserved.

    1. Introduction

    Global challenges in food science are the sustainable and safe access

    to clean water and supply of sufficient energy sources, i.e. food based on

    fats, proteins, and carbohydrates for high quality human nutrition. In

    this context food quality is mostly defined by sensorial characteristics

    and consumer-driven preferences selecting the convenience level as

    well as health supporting properties of the chosen food. Depending on

    the socio-economical and nutritional background of the consumer,

    individual diets might be different but will be, in particular in the so-

    called Western Diet, based on food products thatare partially or entirely

    processed.The resulting decomposition and subsequent re-composition

    of food materials allows us to design food according to nutritional

    guidelines and to add ingredients for enhancing the nutritional benefits

    of the final product (e.g. fortification with micronutrients). The newly

    tailored or designed food might be stabilized by thesame mechanismas

    the original food components, but removed or added components will

    need additional stabilizing methods. It is not surprising that along with

    the emergence of processed foods, food science has devoted significant

    research to the role of individual ingredients, in particular to stabilizing

    agents. Journals focusing on food hydrocolloids, carbohydrate biopoly-

    mers, or food hydrocarbons and on interactions of ingredients with the

    food matrix were established in the 1980 s, while research on non-

    composed food such as starch-based products nucleated journals

    already in the early 1950 s. Food processing heavily relies on complex

    flow processes. Therefore, rheological characterization of the individualingredients as well as thecomposedfood product found on supermarket

    shelves is an integral part of food science. Rheological research in food

    science is therefore closely linked to the development of food products

    and could address the industrial production of food (stirring, pumping,

    dosing, dispersing, spraying), home based cooking as well as consump-

    tion of food (oral perception, digestion, well-being).

    Properties of processed food products are increasingly tailored to

    meet consumers' requirements and benefits. Tailored product

    properties are designed along structureproperty and process

    structure guidelines, considering structure from the molecular to

    the macroscopic scales and its consequences on processing and

    perception. Rheology comes into play in the context of structure as

    one of its most prominent dynamic properties. The close link of

    rheology and structure also introduces the relationship to flow

    processing, which determines the dynamic conditions under which

    the food material flows. Particularly for food systems rheology plays

    an important role because (i) flow properties define food structure

    during manufacturing (factory) or preparation (kitchen) and (ii)

    physiologically in mouth, stomach, and intestinewhere food structure

    is perceived and digested. Rheology impacts directly on perception

    and digestion by influencing the flow characteristics during mastica-

    tion and digestion but also triggers other quality characteristics such

    as flavor or nutrient release at specific sites.

    Food rheology is not an unified discipline, but its practice can be

    subdivided into three categories. A first category is represented by

    food product developers mostly based on a food technology

    Current Opinion in Colloid & Interface Science 16 (2011) 3640

    Corresponding author.

    E-mail address: [email protected] (P. Fischer).

    1359-0294/$ see front matter 2010 Elsevier Ltd. All rights reserved.

    doi:10.1016/j.cocis.2010.07.003

    Contents lists available at ScienceDirect

    Current Opinion in Colloid & Interface Science

    j o u r n a l h o m e p a g e : w w w. e l s ev i e r. c o m / l o c a t e / c o c i s

    http://dx.doi.org/10.1016/j.cocis.2010.07.003http://dx.doi.org/10.1016/j.cocis.2010.07.003http://dx.doi.org/10.1016/j.cocis.2010.07.003mailto:[email protected]:[email protected]:[email protected]://dx.doi.org/10.1016/j.cocis.2010.07.003http://www.sciencedirect.com/science/journal/13590294http://www.sciencedirect.com/science/journal/13590294http://dx.doi.org/10.1016/j.cocis.2010.07.003mailto:[email protected]://dx.doi.org/10.1016/j.cocis.2010.07.003
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    background and aimed at comparative characterization of food

    products and rheologyproperty relationships. Typical properties of

    interest correlated with rheology are (i) sensory / perception

    characteristics (e.g. texture), (ii) stability, (iii) convenience aspects

    (e.g. portioning, scoping, dosing, filling) and (iv) nutritive character-

    istics (e.g. release kinetics, satiety). The second category are

    represented by food engineers, who try to develop rheologyprocess

    relationships of the food and use rheological data for process or

    product optimization. Rheological measurements are also used inanalytical to semi-empirical modelling as well as in numerical flow

    process simulations. Typicalflow processes in food processing include

    mixing/stirring, dispersing, extrusion, spinning, coating, injection

    moulding and spraying. The third category is represented by material

    scientists or physicists who focus on rheologystructure relationships

    of soft materials. They are mostly interested in model food systems,

    rheometric model flows as well as analytical to semi-empirical

    modelling and simulations.

    In a recent review we have attempted to give a brief overview of

    current food rheology based on structural criteria, including phenom-

    enological, processing-related and molecularly-based approaches [1].

    Here, this brief overview intends to shed some light on rheological

    techniques as well as on some recentresearchtrends in food rheology.

    2. Dealing with a hierarchical material

    Food products maybe simpleliquids or solidsbut thevast majority

    of food materials belong to the category of soft condensed matter

    composed of a range of hierarchical nanostructures and microstruc-

    tures [28]. Accordingly, suspension, emulsion and interfaces [914],

    foams [1520], biopolymer gels and mixtures [2127] can be the food

    encountered in rheological investigations. The rheology of such

    complex products is governed by the main ingredients and their

    interactions on a wide variety of length and time scales. For example,

    droplets and particles in a typical food emulsion or food suspension,

    e.g. in a salad dressing andor in chocolate, areprimarily interacting on

    the non-colloidal level, whereas the proteins, surfactants, cell walls,

    lipids, polysaccharides stabilizing the dispersed system interact on the

    colloidal length scale. Moreover, in industrial scale food processinglength scales in order of meters are relevant. The corresponding time

    scales maybe in the sub-millisecond regime duringaggregation of the

    ingredients or up to years during the long-term shelf life of canned

    food products [6,12,13,24,2836].

    The aim of rheological characterization is to quantify the

    functional relationships between deformation, stresses, and the

    resulting rheological properties such as viscosity, elasticity, or

    viscoelasticity. A prerequisite for proper rheological data is rheo-

    metric flow conditions, i.e. a defined laminar deformation field.

    Considering strawberry yoghurt or any other heterogeneously

    structured material it is clear that for many food products classical

    rheological devices will fail due to non-homogeneous flow fields. As a

    consequence, partly strange measuring devices for food characteriza-

    tion were developedin thepast simply because themeasurements aremotivated by quick and reliable evaluation during food processing or

    by the fact that, literally spoken, a whole apple does not fit into a

    Couette geometry and even if it would, the resulting flow profile

    would most likely not be rheometrical in the strictest sense. For

    practical purposes, the latter example can be avoided by using

    different mechanical analysis techniques to tackle the hierarchical

    structure of food systems such as fruits, cheese, dough, meat beside

    others. On the other hand, rheological experiments on individual

    ingredients in aqueous or lipid-based solvents neglect the complexity

    of thereal food matrixbut provide understanding of the self-assembly

    of food ingredients on the colloidal level. Considering the mentioned

    approaches it becomes clear that food rheology is defined by its

    application rather than by a straightforward physical classification of

    materials.

    2.1. Rheology and human perception

    During mastication and swallowing the tongue and mouth senses

    only those aggregates greater than 20 m [33]. Structured food

    products either benefit from this size limit (structure breakdown is

    associated with textural sensation and is coupled with flavor and

    nutrient release and therefore clearly links to eating pleasure) or

    should be avoided (sandy mouth feel in chocolate is associated with a

    insuffi

    ciently refi

    ned product). Since many food systems, e.g. emul-sions and food suspensions, do have aggregate sizes of several m,

    food manufacturing operations aim at changing the microstructure on

    this length-scale. In classical food technology and food engineering it

    is therefore of main interest to control the final food structure and its

    perception and texture [3745]. For food quality control, relating

    textural perception to physical measurements of food structure, such

    as rheological properties, requires understanding of the breakdown

    pathway of food during mastication and the correlation of instru-

    mental readings to decisions taken by humans. In this framework,

    biopolymer gels are considered as a suitable model systems to link

    food structure and texture to rheological properties [40] because the

    gelation mechanism of biopolymers composed out of proteins,

    polysaccharides and combinations thereof is considerably known so

    that samples meet the requirements for parameter variations in a

    sensorial test. The limited capacities of any rheological technique

    (including rheometers, viscometers, texture analyzers, and consist-

    ometers) to elucidate texture and perception requires additional

    descriptions of the product. To close this gap, combinations of sensory

    evaluation and structure analysis utilizing fluorescence microscopy,

    confocal laser scanning microscopy, NMR, and numerical modeling

    are use in order to characterize both microstructure and fracture

    evolution during mastication [4649]. It is to be expected that in the

    future combined approaches measuring food structure, rheological

    properties, oral processing, and sensory properties will addressed the

    topic in detail.

    A phenomena linked to perception and food structure is the recent

    society-driven trend in food science for the replacement or the

    reduction of fat. In case of a prominent candidate of a non-colloidal

    food material, chocolate, this would be the creation of low calorieproduct with thesame perceived properties as the full fat original. The

    easiest way to achieve this goal is the reduction of the cocoa and milk

    fatbut this would lead to an increase of thechocolate viscositycausing

    problems during manufacturing [33]. Rheological characterization of

    the flow properties as well as modifications of the ingredients are

    required to optimize the chocolate suspension. In the first case, the

    particle size distributionand theparticleshapecan be adapted to keep

    the chocolate melt viscosity acceptable for processing [33,5053]

    while for the later case addition of biopolymer gels or oils has been

    proposed [23,54]. In both cases, rheological investigations support the

    optimization the final food product by helping to understand the role

    of other relevant ingredients, i.e. oil and fat as matrix fluid, cocoa,

    sugar, and milk powder as dispersed materials. In addition, phospho-

    lipids such as lecithin used in chocolate have significant impact on therheological properties. This indicates that the interaction of the

    dispersed particles can be controlled by the surface coating with self-

    assembled colloidal compounds.

    2.2. Complex flow phenomena in multiscale food systems

    Beside the non-trivial link between instrumental readings provid-

    ed by rheometers and human perception of food, the rheological

    response of complex food materials can be challenging by its own.

    One inherent problem of concentrated and structured food materials

    is the occurrence of yielding: an apparent solid-to-liquid flow

    transition is observed, depending on the material structure and the

    applied shear stress. Examples can be found in food products such as

    ketchup, sauces, mayonnaise, yogurt, margarine and in many other

    37P. Fischer, E.J. Windhab / Current Opinion in Colloid & Interface Science 16 (2011) 3640

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    systems [7,5557]. Yielding phenomena and yield stresses have

    received considerable attention over the last decades and we will

    not repeat the discussion in full detail. However, it is safe to say that

    for hierarchical food materials showing a solid-like behavior at rest

    the internal nano- and microstructure resists the applied stress and

    reversibly deforms. Structural breakdown will lead to both a structure

    different to the original one and to flow. The stress necessary to

    initiate a flow transition is called yield stress and distinguishes elastic

    deformation and viscous or viscoelasticfl

    ow. It is important to keep inmind that thematerial will retain its chemical composition, but canbe

    present in very distinct structures. For example, a classical semi-solid

    yoghurt exhibits elastic response best tested with a vane geometry in

    its original container, or using small amplitude oscillatory shear

    deformation if adequate sample preparation is possible, whereas

    yoghurt under shear shows a viscous response and can be tested in

    more traditional rheometrical geometries.

    There is always interaction between the applied flow field, the

    measuring device, the measuring conditions and, of course, the

    sample material. In classical rheometric geometries (plate/plate,

    concentric cylinders), proper choice of the surface topography of the

    shearing surfaces is important [58]. Additionally, to minimize the

    effect of yielding and slip, several specialized rheometrical devices

    have been proposed in the past. All those geometries aim to reduce

    thesurface area where slippage occurs, jeopardize a well-definedflow

    field by doing so. Commercial viscosimeter geometries, helical ribbon

    and pin mixers, ball measuring systems as well as vane geometries

    [5962] are widely used. Amongall, the vane is probably the one for

    which the most solid fluid mechanical analysis is available, i.e. the

    one that is closest to a rheometric flow [60,6365]. It should be kept

    in mind that all geometries provide not shear rate and shear stress,

    but torque and rotational speed. To obtain rheological data, a mixer

    analysis using model fluids showing similar flow properties as the

    unknown sample (e.g. yielding,power law behavior,thixotropy) must

    be performed prior any analysis [62]. For heterogeneous materials

    such as strawberry yoghurt the mentioned geometries might be the

    only chance to obtain rheological data at all. Faced with no data or

    relative data with errors; using a mixer geometry means opting for

    the latter one, ideally keeping in mind that no absolute values can beobtained. Beside the mentionedflow geometries adapted to rotational

    rheometers, in-line rheometry can be used to obtain process-related

    rheological data. In recent years non-invasive inline methods such as

    resonator-based and ultrasonic-Doppler based devices have been

    proposed and utilized for the characterization of fat crystal suspen-

    sions, salad dressings, chocolate, and cheese [66,67].

    Associated with the complex flow field for yielding materials as

    well with the perception of food and break down of food structure

    during mastication, squeeze flow and lubrication flow offer flow fields

    that have been claimed to be close to the flow in the mouth. The use of

    squeezeflow rheometry to overcome yielding and slippage as well as

    special squeeze flow devices such as inverted filament stretching set-

    ups to study bi-axial elongational flow have been discussed recently

    [6871]. It is important to memorize that while squeezing flowbetween a pair of parallel discs or a plate and a sphere seems to be a

    simple experiment, the choice of the appropriate model, data analysis

    and boundary conditions (slip or no slip, rough or smooth surface, ...)

    is extremely importantand the wrong choice can easily ruin entireset

    of experiments.

    Another application of squeeze flow is seen in dough rheology

    where both tradition and a complex viscoelastic sample complicate

    the use of standard shear rheological investigations. Dough can be

    seen as a starch particle suspension dispersed in a concentrated

    biopolymer solution where interactions on the molecular to the

    micron length scale determine the overall rheological properties,

    baking process, and final bread quality. In dough rheology the strong

    link to bread-making and the instantaneous measurement of dough

    quality prior the bread baking rationalized special characterization

    methods [7277]. A considerable amount of publications address the

    characterization of the expandingbubble technique (biaxial extension

    flow) and its numerical simulation [7881]. Dough rheology is a good

    example of an industrial-based characterization method with strong

    standing in food rheology; it cannot be easily replaced, even though it

    might be hampered by non-ideal flow properties. Approaches that

    aim to introduce extensional rheometry [8286] are extremely useful

    to understand the material but are complicated by the fact that

    measuring devices are expensive, do not operate in the productiontime scale, and do not provide instrumental readings easily be

    transferred to the process or to the baker at four o'clock in the

    morning.

    Tribology, lubrication, triborheometry, and micro-gap rheometry

    has recently received considerable attention to study the effect of

    shear, squeeze flow and the role of confinement at length scales that

    are approaching the length scale of the food microstructure [8790].

    For example, the lubricating properties of human saliva is influenced

    by health and diet conditions but also depends on the food material it

    interacts with [9194]. Saliva lubricates and protects surfaces in the

    mouth, supports transport of food materials and aids in taste

    perception. Using tribological methods to study the situation in the

    mouth it was found that saliva, depending on the food eaten, exhibits

    a very high elasticity for a generally low viscous fluid. As explanation

    it is rationalized that high molecular weight glycoprotein form

    aggregated clusters leading to the elastic response [94].

    Another kind of thin film rheology is encountered in interfacial

    rheology where mobile gasliquid and liquidliquid interfaces

    present in foams, emulsions, and blends (e.g. drug delivery systems,

    functionalized food and health related products such as parenteral

    and enteral feeding) are investigated [95,96]. These interfaces are

    often stabilized by adsorption of surfactants [97,98], proteins and

    partially hydrophobic biopolymers [99103] or colloidal particles. The

    adsorption layer can exhibit viscoelastic, elastic or even rigid solid-

    like rheological response function under lateral shear and dilatational

    stresses. In case of emulsions droplets, the deformation and breakup

    behavior of protein-covered emulsion drops is influenced by the

    rheological properties of the adsorption layer, which prevents

    coalescence and rupture of the droplet of foam bubble [103106].Further focus areas in interfacial rheology for food-related systems

    are: surface interactions of small molecular weight surfactants with

    proteins or other polyelectrolytes [107110], fluidization of protein

    layers by competitive adsorption with surfactants [111,112], and

    chemical or enzymatic interfacial cross linking of proteins [113115].

    Assembly of micron-sized colloidal particles at liquid interfaces has

    been extensively studied, especially in relation to the extraordinary

    stability increase for particle-stabilized emulsions (Pickering emul-

    sions) [116119]. Other applications of interfacial rheology addressed

    the flow of saliva proteins in presence of compoundscommonlyfound

    in oral health and beverage products [93].

    3. Summary and perspectives

    Characterizing and, ideally, understanding the rheology of food

    materials is essential for numerous aspects of food science and

    technology, such as the standardized characterization of raw

    materials and innovative products, or for optimized industrial

    processing. Classical rheometrical techniques as well as methods

    adapted for the food material and the purpose of the measurement

    have received considerable attention in the past decades providing a

    deeper understanding of the raw material, its processing and its

    underlying task in a complex food matrix.

    Besides the discussed research activities some trends that have

    been nucleated in the last years should be mentioned. Along with the

    desire to minimize the fat content in food while keeping the full fat

    mouth feel, it is of increasing interest to mimic other taste attributes

    such as saltiness, bitterness, or any other offflavor of natural or added

    38 P. Fischer, E.J. Windhab / Current Opinion in Colloid & Interface Science 16 (2011) 3640

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    ingredients. For example, the perception of salt significantly depends

    on the food matrix, i.e. high-salt containing food can still taste dull

    while low-salty food appears salty. Modification of the salt content is

    therefore dependent on the food matrix and structural modifications

    of the matrix leads to a different rheology and sensory attributes

    [120]. Within the same context, the structuring of the oil and fats is

    becoming increasingly important [121].

    A recent theoretical approach to describe the rheology of gels and

    concentrated food systems originates from a soft mater approachwhere gel-like, soft-glass appearance, and aging are described by the

    concentration of the primary structuring ingredient (e.g. polysacchar-

    ides, proteins) and the interaction potential [4,5,7,122,123]. For the

    time being it is still to be proven if such concept can be generally used

    (i) for multiscale food materials other than model proteins and

    polysaccharides and (ii) for transient effects such as aging, gelation,

    phase transitions, rearrangement, sedimentation, or creaming.

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