RFP-Solar Power Panel

8/10/2019 RFP-Solar Power Panel

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No.

1.

2.

3.

4.

5.

6.

7.

C

ITLE

PPENDIX

PPENDIX

PPENDIX

PPENDIX

PPENDIX

PPENDIX

PPENDIX

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REQ

A – SCOP

B – SPARE

C – SPECI

D – APPLI

E – VENDO

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1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

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1.12 -

1.13 -

1.14 -

1.15 -

1.16 -

1.17 -

1.18 -

1.19 -

1.20 -

1.21 -

1.22 -

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py)

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902 (2) 2

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903 (2) 2

909 (8) 2

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Page 1 o

ion /

ed date

Feb 2012

Feb 2012

Feb 2012

Feb 2012

un 1998

Feb 2012

Feb 2012

Apr 2009

Feb 2012

Apr 2009

Dec 2010

f 4

Remarks

(Part of)



C

1

2

3

4

5

6

7

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all SLD

rical 24V D

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rical Intercon

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rical Legend

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INGS

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C Solar Re

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nt Layout at

te Schedule

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of Symbols (

ABRICATIOS FOR WH

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N, HOOK-U8 & WHP9

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r System

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)

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MB-EL-DS-

MB-EL-DS-

MB-EL-DA-

MB-EL-DS-

MB-EL-DW-

MB-PI-DA-0

MB-EL-DS-

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910 (0B)

911 (0A)

970 (0B)

995 (0A)

7975 (0A)

002 (0C)

902 (0A)

Page 2 o

4 Dec 2010

5 Nov 2010

2 Dec 2010

5 Nov 2010

9 Nov 2010

8 Mar 2011

5 Nov 2010

f 4



PAGE

1 of 5

Carigali Hess Operating Company Sdn Bhd (296234-M)

Thai Nippon Steel Engineering & Constructi on Corp., Ltd

CONTRACT TITLE

CONTRACT NUMBER

TNS PROJECT NUMBER

CLIENT

:

:

:

:

PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONINGSERVICES FOR WHP 8 & WHP 9 DEVELOPMENT

PR 22032

11A013

CARIGALI HESS OPERATING COMPANY SDN. BHD. (296234-M)

DOCUMENT TITLE

DOCUMENT NUMBER

:

:

Datasheet For Solar Power System

BMB-EL-ED-7901

Document Class : B - Confidential



Equipment Data Sheet for Solar Power System1 Tag No. : As per drawings Client: CARIGALI HESS OPERATING COMPANY SDN BHD

2 Service: Offshore, Saline Conditions Plant Location: Bumi-B (BMB) Wellhead platform

3 P & ID No. : N/A Manufacturer: VTA

4 Calculation Ref. : N/A Purchase Order No. : VTA

5 No. of Units: 16 Service Description: Solar Power System

7

8 Location: Outdoor System Voltage: 24 V 10%

9 Ambient air temp: Min: 18 °C Max: 38 °C System Frequency: N/A

10 Humidity: 80-100 % Altitude: 12.2 m above MSL Earthing: Ungrounded (Floating)

11 Hazardous area classification:

12 UNITS

13 GENERAL14 Nominal system voltage V DC

15 System voltage variation %

16 System earthing

17 Average distribution load W/Ah perday

18 Required autonomy time with no sun days

19 Location:

20 Minimum insolation (Equivalent Sun Hours) kWh/m2day

21 Design ambient temperature °C

22 Design life years

23 Wind speed m/s

24 Panel exterior paint colour VTA (Note 3)

25 Panel interior paint colour VTA (Note 3)

26 Paint specification VTA (Note 3)

27 Cable entry Top/Bottom

28 PV panel mounting arrangement VTA

29 Type of mounting Rack mounted

30 Mounting frame support (inverter, charger, solar Yes/No Yes - By Vendor

31 regulator, distribution board)

32

33 DATA FOR SOLAR ARRAY

34 Array configuration VTA

35 Required daily power output capability per array Ah/day VTA

36 Calculated minimum daily power output capability Ah/day 575.2 (VTC)

37 Calculated required no of modules per array VTA

38 Period to fully re-charge battery days 28

39 Actual no of modules per array VTA

40 Configuration of modules in array VTA

41 Dimensions of each array mm VTA

42 Total mass of each array kg VTA

43 Total area of array m2 VTA

ENVIRONMENTAL CONDITIONS POWER SYSTEM

Zone 1, Gas Group IIA, T3

PARTICULARS OF EQUIPMENT PURCHASER'S REQUIREMENTS VENDOR'S RESPONSE

763.08 Ahrs/Day

575.2 Ah/Day

795355 N ; 307000 E (VTC)

24 Complies

± 10 < ± 10 %

Ungrounded (Floating) Ungrounded

866.5 W / 575.2 Ah (VTC)

6 Complies

575.2 Wc

Complies

For previous Suriya-A & B project,

RAL7035 light grey was applied for

external surfaces. Interior was not painted.

Exterior color can be done as per project

requirement. Listed in Deviations List.

4.44 (VTC)

40°C (Outdoor) Complies

20 Complies

26.9 Complies

Bottom

Complies

Series & Parallel

Paint specification will be as per ORGA

Standard, as was done for Suriya-A & B

project. Listed in Deviations List.

Complies

Not in Scope of Supply

Skid Mounted, Floor Standing

Yes

2 Series 39 Parallel

1272 x 576 x 66 mm (Each module)

20 Kg (Each module)

0.706 sq.m (Each module)

Total 78 Solar Modules (Calculation

submitted)Complies

Total 78 Solar Modules



Equipment Data Sheet for Solar Power System1 Tag No. : As per drawings Client: CARIGALI HESS OPERATING COMPANY SDN BHD

2 Service: Offshore, Saline Conditions Plant Location: Bumi-B (BMB) Wellhead platform



5 No. of Units: 1

6 Service Description: Solar Power System

7 UNITS

8 Remote alarms Hardwire to SCADA

9 voltage/current high

10 voltage/current low Yes/No

11 load shedding Yes/No

12 Outgoing circuit breaker status Yes/No Yes

13 Earth leakage monitoring Yes

14 Communication to telemetry system RTU

15 Control and indication

16 Ammeter Yes/No Yes - As per drawings

17 Voltmeter Yes/No Yes - As per drawings

18 Enclosure Construction

19 Ingress Protection Degree IP 56 (Minimum)

20 Explosion Protection Degree EEx'de'

21 Suitable for use in hazardous area Zone 1, II A, T3

22 Hazardous area certification ATEX or equivalent

23 Overall dimensions of enclosure (Max.) mm

24

25 Main interface junction box Nos. (VTA)

26 Incoming cable size mm² 2 Runs of 2C X 95 mm²

27 Outgoing cable size mm² As per drawings

28 Cable entry Top/Bottom Bottom

29 Total weight kg

30

31 DATA FOR BATTERY ISOLATOR

32 Quantity Nos

33 Current rating A

34 Ingress Protection Degree IP 56 (Minimum)

35 Explosion Protection Degree EEx'd'


37 Hazardous area classification ATEX or equivalent

38 Overall dimensions mm

39 Cable type

40 Incoming / Outgoing cable size

41 Total weight kg

42 Enclosure material

43

44 DATA FOR BA TTERY


Yes - Common alarm to SCADA

Yes

Complies

Yes

Yes

(located outdoor in battery enclosure)

1500 kg (Approx.)

No. Listed in Deviations List.

Yes

YesYes - Hardwire with Modbus RS485

as provision

Stainless steel SS316 (EEx'e') or

Copper free cast alloy (EEx'd')

EEx'e' enclosures in stainless steel SS316

material and EEx'd' enclosures in copper

free cast alloy material

Complies

Complies

Complies

1 - per sub-array

Information available during detail

engineering stage

Noted

Complies

912 (W) X 4600 (L) X 2100 (H)

(including frame support)

IP 66

Complies (STAHL make flameproof

enclosures)

Complies

Complies

Complies

Cable typeMGT/EPR/GSWB/LSZH, fire

resistant, flame retardant

VTA

(VTA)

VTA

(located outdoor)

VTA

MGT/EPR/GSWB/LSZH, fire

resistant, flame retardant

2 Runs of 2C X 95 mm²

VTA

Copper free cast light alloy

4 Nos

TBA During Detail Engineering Stage

Approx. 50 Kg.

Complies

Information available during detail

engineering stage

480 x 360 x 340 mm (Approx.)

Complies

IP 66


enclosures)

Complies

Complies



PAGE

1 of 4


Thai Nippon Steel Engineering & Const ruction Corp., Ltd

CONTRACT TITLE

CONTRACT NUMBER

TNS PROJECT NUMBER

CLIENT

:

:

:

:


PR 22032

11A013


DOCUMENT TITLE

DOCUMENT NUMBER

:

:

Datasheet For 24 VDC Solar Regulator / Dist ribution Panel BMB-DB-7851

BMB-EL-ED-7903




Equipment Data Sheet for Solar Power System Distribution Boards1 Tag No. : BMB-DB-7851 Client: CARIGALI HESS OPERATING COMPANY SDN BHD

2 Service: Offshore, Saline Conditions Plant Location: Bumi-B (BMB) Wellhead Platform



5 No. of Units: 1

6 Service Description: 24V DC Solar Regulator/Distribution Panel

7

8 Location: Outdoor System Voltage: 24 V DC

9 Ambient air temp: Min: 18 °C Max: 38 °C Earthing: Ungrounded (Floating)

10 Humidity: 80-100 % Altitude: 12.2 m above MSL

11 Hazardous area classification:

12 UNITS

13 DISTRIBUTION BOARDS GENERAL DATA14 Service Name

15 Location

16 Ingress Protection Degree

17 Explosion Protection Degree

18 Suitable for use in hazardous area

19 Hazardous area certification

18 Manufacturer

19 Type VTA

20 Design Life Years 2021 Service Continuous

22 Design Ambient Temperature °C 40 °C (Outdoor)

23 Design Humidity % 100% (Outdoor)

24 Atmospheric Contaminants Offshore environment

25 Number of phases No. N/A

26 Rated insulation voltage V VTA

27 Prospective Fault Level at Source kA

28 - From battery VTA (Note 5)

29 - From solar panel VTA (Note 5)

30 Max Upstream Feeder Protection Fuse Size / Type

31 - From battery (VTA)

32 - From solar panel (VTA)

33 Rated impulse withstand voltage kV VTA

34 Rated short time withstand current (sym for 1 sec) kA (rms) 10

35 Rated peak withstand current kA (peak) VTA

36 Earth busbar withstand current kA VTA

37 Rated current (Main busbar) VTA

38 Busbar identification Red (L+), Black (L-)

39 Busbar material HDHC tinned copper

40 Busbar insulation Yes

41 Rated diversity factor VTA

42 Degree of pollution 3

43 Anti condensation heaters Yes/No VTA

Zone 1, Gas Group IIA, T3

VENDOR'S RESPONSE

Yes

Yes

24V DC Distribution Board

Outdoor, on Cellar Deck

ORGA

Yes

PARTICULARS OF EQUIPMENT

ATEX or equivalent

Complies

Complies

Complies

Yes

IP 56 (Minimum) IP 66

EEx'de'

Zone 1, II A, T3

DBO + EBO

To be confirmed during detail engineering

stage. However, Bidder now confirms that

the technical data wil be furnished later in

line with the Requisition & Attachments

ENVIRONMENTAL CONDITIONS POWER SYSTEM

PURCHASER'S REQUIREMENTS

VTA

N/A

Yes

Yes

Yes







5 No. of Units: 1


7 UNITS

8 - 4-20mA current monitoring Yes/No Yes - at each battery feeder

9 - Earth Leakage monitoring (ELM) Yes/No Yes - As per drawings

10 Common alarm Yes/No Yes

11 Outgoing breaker status to Chargers Yes/No Yes

12 Outgoing breaker status to DB-7852 Yes/No Yes

13

14 UNIT ENCLOSURE

15 Construction material Stainless steel SS316 (EEx'e') or

16 Copper free cast alloy (EEx'd')

17 Overall dimensions of the DB Length mm Max. 4600 (VTA)

18 (including frame support) Width mm Max. 912 (VTA)

19 Height mm Max. 2100 (VTA)

20 Total weight kg VTA

21 Degree of ingress protection Doors closed (min.) IP 56

22 Doors open IP 20

23 Explosion Protection Degree

Suitable for use in hazardous area

Hazardous area certification

Heat loss at worst case operating conditions W VTA

24 Cable entry Top/Bottom Bottom

25 Enclosure access Front


27 Panel exterior paint colour Off-white colour to BS 4800 10B 15

28 Panel interior paint colour Off-white colour to BS 4800 10B 15

29 Paint specification As per specification CKG-ME-ES-0004

30 Ventilation Natural ventilation preferred

31 Form of internal separation VTA

32 Spare breaker available % 25% spare CB capacity

33 Gland plates Removable, Undrilled

34 Mounting frame support (by vendor) Yes

35 Earth Studs (for frame) Yes/No Yes - 2 Nos

36 Panel control and indication

37 Voltmeter Yes/No Yes - As per drawings

38 Ammeter Yes/No Yes - As per drawings

39

40 INCOMER ISOLATION SWITCH (BATTERY)

41 Manufacturer VTA

42 Type Fuse-Switch

43 Quantity As per drawings

44 Rated voltage V 24

45 Rated continuous current A VTA (Note 5)

46 Operation Manual

Yes

Will be confirmed during detail engg stage

Yes

Complies

Yes

Included

Yes

Complies

Complies

Floor Standing, Frame mounting

For previous Suriya-A & B project, RAL7035

light grey was applied for external surfaces.

Interior was not painted. Exterior color can be

done as per project requirement. Listed in

Deviations List.


Standard, as was done for Suriya-A & B project.

Listed in Deviations List.

No forced ventilation offered in the Bid.

1600 Kg (Approx)

IP 66 (STAHL make flameproof enclosures)

Complies

Complies


EEx'de'

Zone 1, II B2, T4 Zone 1, II B2, T4

ATEX or equivalent Complies

Yes


To be confirmed during detail engineering

stage. However, Bidder now confirms that the

technical data wil be furnished later in line with

the Requisition & Attachments


material and EEx'd' enclosures in copper free

cast alloy material

Complies

Complies

Complies

ORGA

MCCB

4

Yes

480 A







5 No. of Units: 1


7 UNITS

8 INCOMER CIRCUIT BREAKER (SOLAR PANEL)

9 Manufacturer VTA

10 Type MCB

11 Quantity As per drawings

12 Rated voltage V 40.2 (VTC)

13 Rated continuous current A VTA

14 Breaking Capacity kA rms 10 (VTC) (Note 5)

15 Operation Manual16 Rated duty Uninterrupted

17 Utilisation category VTA

18 Power cable: Type MGT/EPR/GSWB/LSZH,

19 fire resistant, flame retardant

20 Max conductor size mm² 2Runs of 2C X 95 mm²

21 No. of circuits (VTA)

22

23 FEEDER CIRCUIT BREAKERS

24 Manufacturer VTA

25 Type VTA

26 No. of 2 pole MCCBs No. 2

27 No. of 2 pole MCBs No. 1

28 Rated normal current A As per drawings

29 Breaking Capacity kA rms 10 kA rms for 1 Sec (VTC)

30 Power cable (2 pole MCBs): Type MGT/EPR/GSWB/LSZH,

31 fire resistant, flame retardant

32 Max conductor size mm² 3Runs of 2C X 185 mm² to BC

33 2Runs of 2C X 185 mm² to DB

34 No. of circuits 3 (2 nos. MCCBs, 1 nos. MCBs)

35 TEST REQUIREMENTS

36 Type Tests Yes/No Yes (Note 2)

37 Routine Tests Yes/No Yes (Note 2)

38

39

40 NOTES:

41

42 2. Refer to Specification for Distribution Board Doc No. BMB-EL-ES-7902 for additional information.

43 3. The external surface of electrical panels shall be off-white colour to B.S. 4800 10B 15. Refer to Specification for The Painting / Coating of

44 Offshore Facilities Doc. No CKG-ME-ES-0004.

45 4. Refer to Electrical 24V DC Solar Regulator / Distribution Control Panel BMB-DB-7851 SLD for additional information.

46 5. Vendor shall ensure that the Solar Power System can withstand the short circuit current of 10kA, 1s. Additional fuses or circuit breaker

47 with current limiting type shall be considered to limit the short circuit current to the downstream system.

48 The let-through current shall be less than 10kA, 1s.

1. VTA = Vendor to advise,N/A = Not applicable, VTC = Vendor to confirm.

PARTICULARS OF EQUIPMENT PURCHASER'S REQUIREMENTS

24 V DC

21.04 A

Complies

Yes

VENDOR'S RESPONSE

MERLIN GERIN

MCCB

Complies

Yes




25 A

Complies


MERLIN GERIN

MCB

Noted

4

Complies

Complies







PAGE

1 of 4


Thai Nippon Steel Engineering & Construction Corp., Ltd

CONTRACT TITLE

CONTRACT NUMBER

TNS PROJECT NUMBER

CLIENT

:

:

:

:


PR 22032

11A013


DOCUMENT TITLE

DOCUMENT NUMBER

:

:

Datasheet For Battery Charger

BMB-EL-ED-7907




Equipment Data Sheet for Battery Charger System1 Tag No. : BMB-BC-7852 & BMB-BC-7853 Client: CARIGALI HESS OPERATING COMPANY SDN BHD




5 No. of Units: 2 UNITS

6 Service Description: 415V AC / 24V DC CHARGER

7 UNITS

8 Output Voltage Setting Range VDC

9 Output Voltage Regulation ± %

10 Maximum Output Voltage Ripple ± % rms

11

12 Maximum Allowable Voltage Unbalance of Input %

13 Soft-Start Mode Yes / No Yes

14 Soft-Start Setting VTA

15 Fast Charging Mode Yes / No Yes (Disabled)

16 Total Harmonic Voltage Distortion at Fullload Input % 5

17 RELIABILITY DATA (Note 6)

18 Overall Mean Time Before Failure (MTBF) days VTA

19 Overall Mean Time To Repair (MTTR) days VTA

20

21 UNIT ENCLOSURE

22 Construction Material Stainless steel SS316 (EEx'e') or

23 Copper free cast alloy (EEx'd')

24 Location Outdoor, on Cellar Deck

25 Overall dimensions Length (max) mm Max. 2800 (VTA)

26 (including frame support) Width (max) mm Max. 600 (VTA)

27 Height (max) mm Max. 1860 (VTA)

28 Weight kg VTA

29 Ingress Protection Degree IP56 (min)

30 Explosion Protection Degree EEx'd'


32 Hazardous area certification ATEX or equivalent

33 Maximum Sound Pressure Level at 1m dBA 85

34 Heat Loss at Worst Case Operating Conditions W VTA

35 Cable Entry From Top/bottom Bottom

36 Enclosure Access Front/rear Front


38 Panel exterior paint colour Off-white colour to BS 4800 10B 15

39 Panel interior paint colour Off-white colour to BS 4800 10B 15

40 Paint specification As per specification CKG-ME-ES-

0004


±1%

VTA

5% float charge,

2% battery disconnected

VTA

Reset 27 V DC

Complies

Complies

± 5%


material and EEx'd' enclosures in copper

free cast alloy material

Noted

Yes

Preset at factory

No. Listed in the Deviation List.

< 5%

1,378,240 hours per attached self-

explanatory calculation sheet.

1.3 hours per attached self-explanatory

calculation sheet.

Complies

Complies

Complies

1700 Kg (Approx)


enclosures)

EEx'de'

Complies


Complies

Complies

Frame Mounted

Zone 1, II B2, T4

Complies

For previous Suriya-A & B project,

RAL7035 light grey was applied forexternal surfaces. Interior was not painted.

Exterior color can be done as per project

requirement. Listed in Deviations List.


Standard, as was done for Suriya-A & B

project. Listed in Deviations List.



50 Communications Interface Hardwire to SCADA

51 Common Alarm Voltage Free Contact Yes / No Yes

52 Remote Access Capability Yes / No No

53

Eng. By:

THAI NIPPON STEEL ENGINEERING & CONSTRUCTION CORP., LTD

Principal:

CARIGALI HESS OPERATING COMPANY SDN. BHD. SHEET

3 of 4

Yes

Complies

No



Equipment Data Sheet for Battery Charger System1 Tag No. : BMB-BC-7852 & BMB-BC-7853 Client: CARIGALI HESS OPERATING COMPANY SDN BHD




5 No. of Units: 2 UNITS

6 Service Description: 415V AC / 24V DC CHARGER

7 UNITS

8 PROTECTION

9 High charge voltage battery Yes/No Yes

10 Low charge voltage battery Yes/No Yes

11 High DC load voltage Yes/No Yes

12 Low DC load voltage Yes/No Yes

13 Rectifier failure Yes/No

14 High rectifier current Yes/No

15 AC voltage failure (high/low) Yes/No

16 Earth Fault (+/-) Yes/No

17 Load sharing unit Yes/No

18 Current limiting Unit Yes/No

19 INSPECTION AND TESTING

20 Type Test Yes/No Yes (Note 3)

21 Routine Test Yes/No22

23

24

25

26

27 NOTES:

28 1. Refer to drawing BMB-EL-DS-7911, Electrical 24V DC Solar Regulator DB Control Panel SLD for the detail arrangement.

29 During normal operation two sets of battery chargers will be running on 2x50% charging. In case of one battery charger failure,

30 the other unit will run on 100% load charging.

31 2. VTA = Vendor to advise, TBA = To be advised, N/A = Not applicable, VTC = Vendor to confirm.

32 3. Data sheet to be read in conjunction with BMB-EL-ES-7901, "Specification for Solar Power System".

33 4. The external surface of electrical panels shall be off-white colour to B.S. 4800 10B 15. Refer to Specification for The Painting / Coating of

34 Offshore Facilities Doc. No CKG-ME-ES-0004.

35 5. Power cables shall be fire resistant as per IEC 60331 and flame retardant as per IEC 60332-3.

36 6. The methodology used to derive the reliability data (MTBF and MTTR) shall be attached with tender.

37

3839

40

41

42

43

Yes

Yes Yes

Complies

Feature not available. Deviation Listed.

Yes

Yes

Yes

Feature not available. Deviation Listed.

Yes

Yes


Yes

Yes (Note 3)

Yes

Yes

Yes

Yes

Yes

Complies



C

C TN

C

D

D

NTRACT

NTRACT

S PROJE

IENT

CUMENT

CUMENT

Cariga

Th

ITLE

UMBER

T NUMBE

TITLE

NUMBER

li Hess

i Nippon

R

:

:

:

:

:

:

Operat

teel Engi

PROVISISERVIC PR 2203 11A013

CARIGA

Specific

BMB-EL-

Docume

ing Co

eering &

ON OF FAS FOR W

I HESS O

tion For S

ES-7901

t Class : B -

pany

onstructi

RICATIOP 8 & WH

ERATING

olar Powe

Confidential

dn Bh

on Corp.,

, HOOK-UP 9 DEVEL

COMPAN

r System

d (296234-

td

P AND COPMENT

Y SDN. BH

PAGE

1 of 25

)

MMISSIO

D. (296234-M

ING

)



1.0

1.1

1.2

1.3

1.4

2.0

3.0

4.0

4.1

4.2

5.0

5.1

6.0

6.1

6.2

6.2.1

6.2.2

6.3

6.4

6.5

6.5.1

6.6

6.6.1

6.6.2

6.6.3

6.7

INTRO

General

Objecti

Definiti

Design

STATE

SCOP

APPLI

Industr

Project

GENE

System

DESIG

General

Solar P

General

Solar M

Solar A

Battery

Solar R

Control

BatteryBattery

Input V

Output

Distrib

SPEC

DUCTION

l

e

n

Life

MENT OF

OF SUPP

ABLE CO

Codes an

Specificati

AL REQU

Voltage

N REQUIR

l

anels

l

odules / Pa

rray Suppo

Banks

egulator/Ch

Equipment

Charger Float-Char

ltage Requ

Voltage Re

tion Panel

IFICATIONPOWER S

COMPLIA

LY

DES AND

Standard

n

IREMENT

MENT

nel Constru

t Structure

arger Cont

e Operatio

irement

uirement

FOR SOLSTEM

CONTE

CE

STANDAR

ction

s

oller

n

R

DO

RE

Do

Pa

NTS

D, AND R

C NO. B

V. NO. 2

c. Class B

ge 2 of 25

FERENCE

B-EL-ES-79

– Confidential

S

01

4

4

4

4

4

5

5

6

6

7

8

8

8

8

9

9

9

10

10

11

11

12

14

14

14

15



7.6

7.7

7.8

7.9

7.9.1

7.9.2

7.10

7.11

8.0

8.1

8.2

8.3

8.4

9.0

10.0

11.0

12.0

12.1

13.0

14.0

Cabling

Materia

Identifi

Noise L

Audibl

Radio

Electro

System

INSPE

General

Solar P

Battery

Solar RDOCU

SPAR

PREP

WARR

PERFO

QUALI

TECH

SPEC

s and Glan

ls and Finis

ation

imit

Noise Limi

requency N

agnetic C

Reliability

TION AN

l

anels

egulator, aENTATIO

PART

RATION F

NTY

RMANCE G

Y ASSUR

ICAL ASS

IFICATIONPOWER S

h

tation

oise Limita

mpatibility

TESTING

d Rectifier/N

OR SHIPM

UARANTEE

ANCE

ISTANCE

FOR SOLSTEM

tion

Charger

ENT

R

DO

RE

Do

Pa

C NO. B

V. NO. 2

c. Class B

ge 3 of 25

B-EL-ES-79

– Confidential

01

17

17

17

18

18

18

18

18

19

19

20

21

21

21

23

24

24

24

25

25



1.01.1

Carigali

Joint Au

is locate

central

remote

It is anti

Gas DC

and suc

Bumi B

number

BMB flu

with the

Bulan ameterin

1.2

This do

to the s

shipme

Power

1.3

The foll

INTRODUGeneral

Hess Oper

thority (MTJ

d approxim

rocessing f

ellhead pla

cipated by e

Q of 790 M

h, WHP8 an

(BMB) has

of HPHT

ids will be t

BMA fluid

nd Suriya st and sales.

Objective

ument pres

pare parts,

t, installatio

ystem (SPS

Definition

wing terms,

COMP

CONT

Vendo

SPEC

TION

ting Compa

A), is the op

tely 150 km

cilities at C

tforms (WH

arly 2013, th

Mscfd. Addi

d WHP9 ha

een identifie

ells. The B

ansported t

ia a topsid

reams will b

ents the min

pecial tools

n, site testi

) for installa

as used in t

ANY

ACTOR

r

IFICATIONPOWER S

ny Sdn Bh

erator of Bl

NE of Kota

kerawala P

s).

e current co

ional produ

e been sele

d as WHP 8

B Platform

BMA via a

tie-in. At

e combined

imum requir

for mainten

g, delivery

ion on the

his specifica

Carigali

develop

The part

behalf of

The com

goods or

FOR SOLSTEM

(Carigali H

ck A-18 in t

Bharu in ap

roduction pl

mmitted wel

tion will be

cted for dev

. The devel

is to be loc

n intra-field

KR/CKP, th

for further

ements for t

ance, manu

and commi

ellhead Bu

tion, assum

Hess Oper

r and ultima

which plac

COMPANY

pany on wh

services is

R

DO

RE

Do

Pa

ess) on beh

he Malaysia

proximately

tform (CKP

lhead platfo

needed to f

lopment an

pment of B

ated approxi

pipeline wh

e BMB pro

rocessing,

he design, s

facturing, in

ssioning, w

i-B (BMB)

the meani

ting Comp

te owner of

es the order

.

ich the orde

placed.

C NO. B

V. NO. 2

c. Class B

ge 4 of 25

alf of its Sh

-Thai Joint

60m of wat

, a riser plat

rms (WHPs)

ulfill the Sal

d ready to p

B requires

imately 5.5

re it is rout

uction, toge

dehydration,

upply of ma

spection, fa

rranty and

platform.

gs given be

ny Sdn Bh

he facility.

or signs the

r or contrac

B-EL-ES-79

– Confidential

areholders

evelopmen

r depth. Th

form (CKR),

will not be

e Gas Agre

oduce gas i

the capabilit

m to the N

d to CKR a

ther with C

CO2 remo

erial includi

tory testing,

after-sales

low:

d, as the p

contract as

for supply

01

nd the Mal

Area. The

facilities in

and a num

ble to meet

ment oblig

n 2013.

to handle

rth of BMA.

fter commin

kerawala,

al, compres

g but not li

, preservatio

ervices of

roject

or on

f the

ysia

lock

lude

er of

Sale

tion,

few

. The

gling

umi,

sion,

ited

n for

olar



2.0

Vendor

and suit

The eq

specific

If the eq

the eq

COMPA

Vendor

Datashe

precede

Order of

The abo

specific

Vendor

discrep

In the

require

addition

All devi

the “Ve

that all r

All devi

CONTR

STATEME

shall guara

able for the

ipment sha

tion. All tole

uipment fail

ipment, or

NY/CONTR

shall notify

ets, Codes

nce shall be

precedenc

Local regula

This Specifi

Datasheets

Reference

Reference

Internationa

ve order of

tion and th

to bring it

ncy or confl

event that

ents shall

al cost and

tions from t

dor Deviati

equirements

ations from

ACTOR in

SPEC

NT OF CO

tee the equ

pecified req

ll be tested

rances shall

to comply

allow the

ACTOR.

the CONT

and Stand

obtained fr

in case of

tion and go

ation

rawings

roject Stan

l Codes and

recedence

e above do

to the atte

ict.

the Vendor

pply. COM

chedule im

e requirem

n Form” as

of this spec

the require

riting before

IFICATIONPOWER S

PLIANC

ipment com

uirements.

in the Ma

be in accor

ith the spe

Vendor t

RACTOR o

rd, and a

m CONTR

onflict betw

ernment co

ards and S

Standards

is only a ge

cuments, d

ntion of th

fails to hi

ANY/CON

act.

nts of the s

shown in A

ification are

ments of t

proceeding

FOR SOLSTEM

lies with thi

ufacturer’s

dance with t

ification, C

o rectify t

f any appa

y other rel

CTOR in wr

en docume

es

ecifications

eral guide,

awings, co

COMPAN

hlight any

RACTOR’s

pecification

pendix-1. In

fulfilled with

e specifica

with design

R

DO

RE

Do

Pa

s specificati

works to pr

is specifica

MPANY/C

e problem

rent conflic

vant docu

iting before

nts shall ge

here a con

es, and/or

immediat

discrepanci

decision sh

hall be clea

the absenc

ut exceptio

ions shall

manufactur

C NO. B

V. NO. 2

c. Class B

ge 5 of 25

on and is pr

ove capabili

ion, and rel

NTRACTO

and rete

between t

ents. Res

roceeding

erally be:

lict and/or di

standards, i

ely for deci

es and/or

ll be bindin

rly stated in

e of such a

n.

be obtained

e.

B-EL-ES-79

– Confidential

operly desig

ty and com

vant standa

reserves t

t, free of

his Specific

lution and/

ith design/

iscrepancy e

t is the res

sion and d

onflicts, th

g on the Ve

the Bid Doc

tatement, it

approval f

01

ned, constr

pliance with

rds.

e rights to

charge to

ation, Draw

or interpret

anufacture

xist betwee

ponsibility o

isposition o

most stri

ndor withou

umentation

shall be de

om COMP

cted

this

eject

the

ings,

ation

.

this

f the

the

gent

any

sing

med

NY/



Note: E

All equi

recogni

Final Ex

4.0

4.1

All equi

EEx’d’ 415

accessories

One (1) set

complete w

communicat

One (1) set

One (1) lot

and solar ar

Initial spare

the operatio

Spare parts

Complete d

All the identi

Completed

acceptance

Surface pre

Suitable pre

Vendor shal

recommend

and intende

Vendor shal

with Bid for

Provision of

uipment nu

pment inten

ed Certifyin

certification

APPLICA

Industry C

ment shall

SPEC

AC/24V

.

of software

ith Modbus

ion port shal

of computer

f cables, ca

ray junction

parts for ins

n, maintena

for 2 years

cumentatio

ified certifica

inspection,

test as defin

aration and

paration of t

l outline det

ed attendee

d start dates

l complete a

solar system

additional s

mber and ra

ded for use

g Authority

for the com

LE CODE

des and St

e in accord

IFICATIONPOWER S

C battery

for the dat

RS 232 se

l be provide

notebook c

ble glands a

boxes.

tallation an

ce and testi

peration co

submitted i

tes includin

A/QC and

ed in the sp

painting.

he units for t

ils of all trai

(i.e. engin

. Pricing for

nd submit a

which is in

rvices as m

ing need to

in hazardo

such as AT

plete system

AND ST

andards

nce with th

FOR SOLSTEM

harger/recti

a acquisitio

rial link co

d as a provi

mplete with

nd accesso

commissio

ing.

mplete with

in accordan

but not limi

factory acc

ecification al

ransportatio

ning require

ering, oper

the training

n equipmen

luding solar

ay be agree

be verified a

us areas sh

EX or equi

shall be pr

NDARD,

latest editi

R

DO

RE

Do

Pa

ier complet

of the sol

munication

ion.

software for

ies required

ning, specia

etail of item

e with the V

ted to mater

eptance tes

ong with all

n.

ents inclu

tions, and

ust be sub

weight dat

regulator, a

d at the tim

fter Vendor

all be certif

alent intern

vided by Ve

ND REFE

n of the foll

C NO. B

V. NO. 2

c. Class B

ge 6 of 25

e with mou

r power sy

port facility.

data acquis

for intercon

l tools, keys

lists.

DRL forms i

ials and desi

ing require

supporting d

ing details o

aintenance

mitted durin

sheet with

d charger.

of order pla

calculation

ied suitable

ationally rec

ndor.

ENCES

wing codes

B-EL-ES-79

– Confidential

nting frame

tem. An EE

. Modbus R

ition.

necting betw

, locking fac

n the materi

ign verificati

ents includ

ocumentatio

f proposed t

personnel)

Bid.

weights and

cement.

uring Bid.

for the clas

ognized Ce

and standa

01

support an

x’e’ junction

S-485 seria

een solar p

ilities, trolle

l requisition

n.

ing perform

n.

raining locat

raining dura

center of g

sified area

rtifying Auth

ds:

d its

box

l link

nels

s for

.

ance

ions,

tions

avity

by a

ority.



IEC 60309

IEC 60331

IEC 60332

IEC 60439

IEC60478

IEC 60529

IEC 60617

IEC 60707

IEC 60801

IEC 60896

IEC 60904

IEC 60947

IEC 61000

IEC 61215

IEC 61427

IEC 61429

IEC 61646

IEC 62093

IEC 62040

IP 15

SPEC

El

c

s

i

IFICATIONPOWER S

lugs, socke

est for elect

est on elect

ow Voltage

tabilized

egrees of p

raphical Sy

ethod of te

lectrical ins

ectromagne

ntrol equip

tationary leethods

hotovoltaic

ow-voltage

lectromagn

rystalline Si

ualificationilingual Sec

ystems (PV

ilingual Mar

ternational

hin-film Ter

ualification

ilingual Bal

Design qu

ninterruptib

rea Classifi

FOR SOLSTEM

outlets and

ric cables u

ric cables u

Switchgear

ower supp

rotection pr

mbols For D

t for determ

lating mate

tic capability

ent

d-acid batt

devices.

switchgear

etic Compati

ilicon Terres

nd type apondary cells

ES) – Gener

king of seco

recycling sy

restrial Phot

nd type ap

nce-of-syst

lification nat

le Power Sy

cation Code

R

DO

RE

Do

Pa

couplers fo

der fire con

der fire con

nd Control

lies, d.c. o

vided by en

iagrams

ination of th

ials when e

for industri

ries- Gener

nd control-g

bility (EMC)

rial Photovo

roval.and batteri

al requirem

ndary cells

bol ISO 70

voltaic (PV

roval.

m compon

ural environ

stems (UPS

for Installa

C NO. B

V. NO. 2

c. Class B

ge 7 of 25

industrial p

dition - Circu

ition.

Gear Assem

utput

closures (IP

flammabilit

posed to ig

l process m

l requireme

ear Part 1:

ltaic (PV) M

s for photov

nts and met

nd batteries

00-1135.

Modules –

nts for phot

ments.

)

ions Handli

B-EL-ES-79

– Confidential

rposes.

it Integrity-

blies.

code).

y of solid

iting source

easurement

nts and test

eneral rule

odules – De

oltaic energ

hods of test.

with the

Design,

voltaic syst

g Flammabl

01

.

and

.

ign,

.

ems

e

DOC NO B

B EL ES 901



5.0

5.1

The sol

accorda

In additi

up to 20

6.06.1

All equi

Gas Gr

equipm

CKG-EL-ES

BMB-EL-ES

CKG-ME-E

GENERAL

System Vol

ar power s

nce with the

Input Voltag

Output Volt

Supply Fre

Supply Eart

Short Circui

on to the a

% of the no

DESIGN RGeneral

ment is req

up IIA, Te

nt shall be I

SPEC

-0003

-7906

-0004

REQUIRE

tage

ystems sha

design dra

e :

ge :

uency :

hing :

t Level :

ove variatio

inal voltag

EQUIREM

uired to ope

perature C

P56 (outdoo

IFICATIONPOWER S

pecification

lectrical Re

pecification

MENT

ll be desig

ings:

415V AC +

240V AC +

24V DC + 1

415V AC +

240V AC +

24V DC + 1

50 Hz + 5

415/240V A

accordance

24V DC - Fl

10 kA for 1

ns, the inpu

at distributi

NT

ate unless

lass T3 Ha

r).

FOR SOLSTEM

for Electrica

quirement fo

for The Pai

ned and ra

10%, 3-pha

10%, 1-pha

0%

10%, 3-pha

10%, 1-pha

0%

C - Solidly e

with IEC 60

oating (une

second (min

t voltage m

on busbar,

therwise sp

ardous Are

R

DO

RE

Do

Pa

l Installation

r Offshore P

ting/Coatin

ted for the

e, 4 wire

e, 2 wire

e, 3/4 wire

e, 2 wire

arthed neut

364-3)

rthed syste

imum)

y be subjec

uring motor

ecified, shall

. The mini

C NO. B

V. NO. 2

c. Class B

ge 8 of 25

, Testing &

ackage Unit

of Offshore

following s

al (TN-S sy

)

ted to transi

starting.

be certified

um overall

B-EL-ES-79

– Confidential

ommissioni

Facilities

ervice requ

tem in

ents compri

for use in a

degree of

01

ng

irements a

sing depres

minimum Z

rotection fo

d in

ions

ne 1

r the

DOC NO B

B EL ES 7901



Enclosu

shall be

6.2

6.2.1

The sol

of modseries/p

that is s

Encaps

current

The out

connect

batteryInsolatio

power s

data tog

the bid.

Solar fr

The de

charger/factors

review/a

res shall be

provided wi

Solar Panel

General

r panel sha

les, mountarallel confi

ecified.

lated diode

rain from th

put of the

ed in series

ank at nighn data from

ystem. The

ether with hi

me shall be

tail sizing

rectifier, etchall be app

pproval:

Degradation

Losses due

Losses due

Losses due

Losses in fiLosses in s

Battery self

Any other d

power syste

SPEC

provided w

h suitable lif

s

ll comprise

d on corrosuration to g

s) shall be

e external b

olar panel

shall be pro

.internationa

Vendor sha

s design of

designed fo

calculations

.) shall belied by the

over life sp

to dust/surf

to module/b

to panel ori

ld wiring anlar controlle

discharge or

-rating fact

m.

IFICATIONPOWER S

ith necessa

ting lugs.

f array with

ion-resistanive a nomin

rovided, co

atteries thro

hall be ter

vided on on

lly recogniz

ll submit to

he solar po

r tilting to th

for the m

ubmitted toendor and

n or 15% w

ce deposit

ranch mism

ntation or 2

d cablings or or 7% whic

3%/month

rs consider

FOR SOLSTEM

y mounting

high efficie

steel framal 24V DC

nected in s

gh the sola

inated in

e of the out

d sources s

CONTRAC

er system.

optimum a

ain equipm

gether withproposed v

hichever is

r 5% which

tch or 5% w

whicheve

3% whichehever is hig

hichever is

ed essential

R

DO

RE

Do

Pa

brackets/ba

cy mono-cr

, with cornutput. The

ries with th

r array at ni

n EEx’e’, I

ut terminal

hall be used

OR detaile

Refer to Se

ngle for the

ent in the

the Bid doclues to be

igher.

ver is highe

hichever is

is higher.

er is higher er.

higher.

for satisfact

C NO. B

V. NO. 2

c. Class B

ge 9 of 25

se channels

ystalline sol

r mounts aoutput volta

circuit wiri

ht.

66 type ju

to prevent

by the Ven

informatio

tion 9.0 for

absorption o

SPS (sol

ument. Thesubmitted d

r.

igher.

.

ory and gua

B-EL-ES-79

– Confidential

as require

r cells, in a

nd back coe shall not

g in the enc

ction box.

power feedi

or for the d

on his so

the data to

f the solar e

r panel, c

following mring Bid fo

ranteed perf

01

. All assem

suitable nu

er, and wir exceed the

losure to pr

blocking

g back fro

sign of the

rce of insol

e submitted

ergy.

arge contr

inimum de-r CONTRAC

ormance of

blies

mber

d inlevel

vent

iode

the

solar

ation

with

oller,

atingTOR

solar



DOC NO B B-EL-ES-7901



A suita

provide

battery.

The swi

The ba

mainten

All inter

fully ch

boxes.

The typ

Note: T

Bid.

6.4

A charg

system.

The sys

capablecontroll

The co

serial d

be nece

ly rated do

for isolatin

ch arrange

tery enclos

ance or inst

onnecting li

rged batter

, Ah capaci

Geographic

The system

Battery auto

Battery agei

Self dischar

A minimum

The solar p

within 28 da

Daily Depth

Battery End

e above m

Solar Regu

er controller

tem controll

for local anr.

troller shall

ta port inter

ssary to ope

SPEC

ble pole, l

g the batter

ent shall be

ure shall b

llation of ba

nks and cab

. Cable gla

y and no. of

l and climat

voltage as s

nomy time o

ng factor is

ge of the bat

20% of Stat

nel capacit

ys.

of Discharg

of Discharg

ntioned fac

lator/Charg

is required

er shall be

d remote op

be capable

face shall b

n the contro

IFICATIONPOWER S

ckable, EE

y bank fro

housed in

equipped

ttery.

les within th

ds shall be

cells in the

ic condition

pecified in d

f 6 days dur

ssumed to

tery at ambi

of Charge

shall be a

(DDOD) s

(EOD) sha

ors shall be

er Controll

to protect t

modular in

eration by

of providin

provided a

ller to gain a

FOR SOLSTEM

‘d’ switch (

the syste

n enclosure

with lockin

batteries s

provided fo

battery bank

prevalent a

ata sheet.

ing little inso

be 1.25 (25

ent design t

SOC).

le to re-cha

all not be m

ll be 1.8V/c

proposed

r

e battery a

design and

eans of an

remote gr

d shall be l

ccess to all i

R

DO

RE

Do

Pa

battery isola

, to facilitat

with an ingr

g facility to

hall be provi

terminatio

shall be de

t site.

lation or no

).

mperature

rge the batt

ore than 15

ll

y Vendor fo

d ensure lo

easily expa

RS-232 and

phic interfa

cated clos

important da

C NO. B

V. NO. 2

c. Class B

ge 11 of 25

tor) within

e safe mai

ess protecti

hold up t

ded by the

of CONTR

ided on the

sun.

f 40C.

ery from 80

.

r CONTRA

ng-term reli

nded if req

RS-485 se

ce. An EEx

to the syst

ta.

B EL ES 79

– Confidential

n EEx‘d’ e

tenance an

n of IP 56.

e enclosur

endor. Ven

CTOR cab

following ba

Depth of

TOR revie

ble operati

ired. The c

ial data por

’e’ junction

m controller

01

closure sh

removal o

’s cover d

or shall sup

les at the b

sis:

ischarge (

/approval d

n of solar p

ntroller sh

interface o

ox with RS

so that it wi

ll be

f the

uring

ply a

ttery

OD)

uring

ower

ll be

the

-232

ll not

DOC NO. B

B-EL-ES-7901



The sup

Earth le

+ve and

6.4.1

Apart fr

a minim

The co

ply system

akage moni

-ve legs.

Control Eq

m required

um requirem

The batterythe battery

manufactur

The battery

80% of batt

charging cu

Battery prot

voltage limit

Temperatur

Prevention

Protection

limiting feat

Protection a

solar panel,

Ammeters t

Voltmeter to

Voltage reg

Provision fo

Switches m

A provision

Computer n

be provided

One unit co

Historical D

events by s

load current

trol equipm

SPEC

shall be suit

oring (ELM)

ipment

control elem

ent:

bank shallreaches 1

r).

bank shall b

ry capacity.

rent from th

ection by s

.

compensa

f overnight

gainst over

res with act

gainst overl

battery circ

indicate th

indicate the

lator shall b

r boost char

unted on th

or Modbus

otebook wit

.

puter note

ta logging:

oring hourl

, battery ban

ent includi

IFICATIONPOWER S

able for une

shall be pr

ents, the fol

e automati0% or ma

e automatic

The battery

e solar pane

itching off

ion of batte

ischarge of

voltage fro

ive element

oad and sh

it, loads etc

array curre

DC load bu

e of switche

e shall be p

e front to ac

S-485 seri

RS-232 co

ook with co

he system

averages

k temperatu

g LED’s to

FOR SOLSTEM

arth system

ovided to m

lowing com

ally disconximum per

ally disconn

bank shall

l starts. A c

the load fro

y charging t

the batterie

the solar

shall be pr

rt circuit co

.

nt, distributi

s voltage of

d-mode typ

rovided for

knowledge a

l communic

nnection fa

nfiguration/

ontroller sh

f the opera

re, PV char

indicate th

RRE

Do

Pa

(floating) as

onitor the fa

onents/feat

ected fromissible cha

ected from t

e automati

ntactor shal

m the syst

achieve th

through th

module out

vided.

ditions in D

n load curr

solar regula

and shall b

aintenance

nd clear all

ation port fo

ility for star

aintenance

ll be capabl

ing parame

ing set poin

e system s

V. NO. 2

c. Class B

ge 12 of 25

required a

ulty system

res shall b

the solar parge level (

he load if th

ally reconn

l be provide

m if the vo

e longest po

solar modu

put and rec

C distributio

nt and batt

or panel.

e able to ca

purpose. H

larms, indic

SCADA R

-up, commi

software.

e of maintai

ers such as

ts, solar arra

tatus shall

– Confidential

d indicated

with 5mA s

provided in

nels if the ss indicated

depth of di

cted to the

to achieve

ltage syste

ssible batter

le.

ifier/charge

n board bus

ry charge/di

ter for float

wever, it sh

ations.

U connectio

sioning &

ing a 30-da

battery volt

y output cur

ave the fol

in the datas

nsitivity on

the controll

tate of char by the b

scharge rea

solar panel

this function

drops bel

y life.

output. Cu

, solar regu

scharge cur

harge oper

all be disabl

n.

aintenance

y historical l

age and cu

rent and etc

lowing mini

heet.

both

er as

e ofttery

ches

hen

.

w a

rrent

lator,

rent.

tion.

ed.

shall

og of

rent,

.

mum

DOC NO. B

B-EL-ES-7901



The bat

incorpor

interfac

The bat

meter, t

incomin

Drawing

The cha

unit.

The foll

For eac

The ab

open an

Battery

efficienc

99hour)

The rec

tery charge

ate a soft-st

with the so

ery charger

o provide p

and outg

s.

rger shall in

wing minim

Measured o

Messages

Alarm mess

Status of ch

system, th

High charge

Low charge

High DC loa

Low DC loa

Rectifier fail

High rectifie

AC voltage

Earth fault +

Load sharin

Current limit

ve alarms

d one norm

chargers sh

y type. The

or periodica

ifier shall p

SPEC

r shall oper

art function t

lar regulator

shall includ

otection fro

ing circuit s

clude AC a

um monitori

r calculated

hile setting

ages

arging mode

following

voltage bat

voltage batt

d voltage

voltage

ure

r current

ailure (high/

/-

g unit

ing unit

hall be app

lly closed p

all be fully

chargers s

lly (1 month,

erform batte

IFICATIONPOWER S

ate accordi

o gradually

and charge

e a circuit b

over-curr

hould be a

d DC surge

g functions

alues of sy

alarm or sys

and elapse

inimum sys

ery

ery

low)

ropriately in

tential-free,

utomatic fo

all have co

6 months, 1

ry charging

FOR SOLSTEM

ng to the c

accept load

controller to

reaker on t

nt and sho

le to be is

suppressio

shall be pro

stem param

tem parame

d time

em alarm a

terconnecte

contacts fo

r operation

nstant curr

2 months) h

only at the

RRE

Do

Pa

onstant volt

on initial en

achieve an

e outgoing

t circuit, an

lated by ci

and intern

ided at the

ters

ers

d protectio

d to a termi

common al

ith its spe

nt and con

igh rate cha

single-rate

V. NO. 2

c. Class B

ge 13 of 25

age, curren

rgising. The

overall coor

DC circuit s

to functio

rcuit breake

l DC fuse

battery char

functions s

nal block s

arm to SCA

ified batter

tant voltag

rge.

orrespondin

– Confidential

limiting pri

rectifier/bat

inated syst

ide with volt

as an isol

r as specifi

s a protecti

er enclosur

hall be provi

as to provi

A.

and shall

and have

g to the ba

nciple and

ery charger

m.

age and am

ting device.

d in the P

n to the ch

e:

ded:

de one nor

e of the hi

manual tim

tery float c

shall

shall

pere

The

oject

rger

ally

hest

r (0-

arge

DOC NO. B

B-EL-ES-7901



propose

equally l

The bat

minimu

The rat

output v

6.5.1

The cha

the set

rated ou

Transie

activitie

On-line

potentio

diodes.

The DC

within pl

The bat

through

operatin

fulfill the

The DC

6.5.2

The cha

The har

(1s) at t

h i

d to operat

oaded.

tery charge

ingress pr

d output of

oltage shall

Battery Flo

rger steady

alue (corre

tput of the r

t mains su

, shall not r

adjustment

meter on th

output curr

us 2% and

ery Vendor

the battery,

g under bat

following re

The maxim

capacity, un

The maxim

than 2% of

circuit shall

Input Volta

rger unit sh

monic curre

he LV distri

t l

SPEC

e in parallel

rs and encl

tection of I

the charger

be as indica

at-Charge

state DC ou

ponding to

ctifier, and

ply voltage

sult in a trip

of the set

relevant co

nt of the ch

inus 2% of

shall specif

as a perce

ery float-ch

quirements:

m allowed r

der float-ch

m allowed

ominal outp

be unearthe

e Require

ll be capabl

nt consumpt

ution board

l h ll t

IFICATIONPOWER S

to provide

sures are

56. The en

unit shall b

ed on the d

peration

tput voltage

the battery f

uring stead

depressions

of the rectif

value of

ntrol circuit

arger, when

the set valu

y the rms v

tage of the

rge conditi

ms ripple c

rge conditio

ms ripple v

ut voltage.

d unless oth

ent

e of operatin

ion shall be

bus bars as

d th

FOR SOLSTEM

required n

located at

closure prot

based on

ta sheets.

variations s

loat-charge

y-state input

of not more

ier or the init

loat-charge

card. The b

operating u

.

alue of the

battery no

ns. These li

rrent shall n

ns.

ltage, with t

erwise speci

g from the

calculated

defined in t

l d

RRE

Do

Pa

minal curre

one 1, Ga

ction shall

tandard du

hall be cont

voltage) dur

voltage an

than 20%,

iation of bat

voltage sh

ttery charg

nder curren

actual, and

inal amper

mits, shall n

ot exceed 5

he battery d

fied in the d

ains electri

ased on th

he respectiv

fi d i IEC

V. NO. 2

c. Class B

ge 14 of 25

nt rating, D

Group IIA

e of EEx’d’.

y class I of

rolled to wit

ing load vari

frequency

which may

ery dischar

all be poss

rs shall inco

-limiting con

the maximu

-hour capa

ot be excee

% of the bat

isconnected

ata sheet.

ity supply a

maximum

e attached

61000 3 2

– Confidential

C battery c

, T3 hazard

IEC 60146.

in plus 1%

ations betw

ariations.

e the result

e.

ible by me

rporate reve

ditions, shal

m permissib

ity, when th

ded, and as

tery nomina

, shall be e

defined in

short circuit

ata sheet, s

hargers sha

ous area w

The nomina

and minus 1

en zero an

of motor st

ans of eith

rse flow blo

l be controll

le, ripple cu

e charger u

a minimum

l ampere

ual to or s

ection 3.2.

capacity of

o that the o

ll be

ith a

l DC

% of

d the

rting

er a

king

ed to

rrent

nit is

shall

hour

aller

10kA

erall

DOC NO. B B-EL-ES-7901



The out

plus 20

rated ou

6.6

The dist

area at

rated an

The circ

breaker

Distribut

shall be

mountin

The dist

manufa

Expose

mainten

least IP

The dist

drilled g

Earth le

remote

6.7

Junction

All junct

6.8

The Ele

Due to

electrica

SCADA

The dis

put voltage

and minu

tput. The ou

Distributio

ribution boa

Cellar deck

d protected

uit breakers

and isolato

ion board s

pre-assem

g structure.

ribution boa

tured in acc

parts withi

ance, shall

20.

ribution boa

land holes.

kage monit

isplay of st

Junction B

boxes for s

ion boxes s

Control Int

trical Contr

nmanned p

l equipmen

will be provi

tribution bo

SPEC

dynamic res

10% of no

tput voltage

Panel

rd shall be

with the mi

from water

and isolato

rs shall be c

hall be supp

led, pre-wir

rd shall me

ordance wit

in the equip

ither not be

rd incoming

oring shall b

tus.

x

olar arrays s

all be certifi

rface

l System ar

hilosophy of

shall be r

ded by othe

ards shall

IFICATIONPOWER S

ponse of th

inal output

shall be res

f stainless

nimum ingr

rojection an

s shall be e

apable of b

lied with m

d and read

t applicable

the attach

ment asse

live in the

and outgoin

e provided o

hall be stain

d for install

chitecture is

the platfor

motely mo

s.

be designe

FOR SOLSTEM

e charger u

voltage in t

ored to with

steel SS316

ss protecti

d dust.

ternally op

ing locked i

unting ears

for installa

requiremen

d data shee

blies, whic

pen positio

g cables sh

n main DC

less steel S

ation in a Zo

defined in P

, all control

nitored from

d to be ca

RRE

Do

Pa

it, with bat

e event of i

in the stead

or copper f

n IP 56. T

rable witho

the “OFF”

or brackets

ion. The di

ts of IEC re

ts and drawi

have to b

or shall be

ll be from t

usbar with

316 with mi

ne 1 Group

roject Drawi

s, alarms a

CKP platf

pable of st

V. NO. 2

c. Class B

ge 15 of 25

ery connect

nstantaneou

-state limits

ree cast all

e enclosur

t de-energi

position.

and acces

tribution bo

gulations. T

ngs.

e accessibl

protected t

e bottom a

n overall in

inimum ingr

IIA T3 hazar

ngs.

d status of

rm through

and alone

– Confidential

ed, shall no

s load chan

within 100

y and locat

protection

ing the equi

ories. The

rd shall co

e distributi

during nor

a degree

d shall be p

ication and

ss protectio

dous area a

he solar po

SCADA/tel

operation o

vary more

es of up to

s.

ed in the Zo

shall be EE

pment. All c

istribution

e complete

n board sh

mal operati

f protection

rovided with

alarm conta

n of IP 56.

a minimum

er system

metry unit.

n failure o

than

50%

ne 1

x’de’

ircuit

oard

with

ll be

n or

of at

pre-

ct for

.

and

The

the

DOC NO. B

O 2

B-EL-ES-7901



7.0

7.1

Enclosu

shall be

The equ

H mm)

7.2

Power

but shal

Bundles

secured

All termi

marking

terminal

addition

multiple

Adequa

7.3

Busbars

The bu

- Out

- Out

• 4-20mA

- Loa

• 4-20mA

- Loa

- 4 n

EQUIPME

General

res shall be

provided wi

ipment fram

f equipmen

Wiring

iring shall

l be rated fo

of wires sh

with wire tie

nal blocks s

strip of th

s. All wiring

to marking

stack termi

e space sh

Busbar

shall be s

bars shall

SPEC

going 24V

going charg

Voltage M

bus

Current M

bus

s. of batter

T REQUI

provided w

h suitable lif

e supports

shall not ex

e minimum

r the full loa

all be routed

s, cable laci

hall be rate

length of

shall be id

t the termin

al blocks sh

ll be provid

fficiently siz

be electrol

IFICATIONPOWER S

C load circ

ers circuit

nitoring

nitoring

banks

EMENT

ith necessa

ting lugs.

hall be pro

ceed the re

2.5 mm2

d current, a

neatly in v

ngs or by en

for minimu

the termin

entified by

al block. Onl

all not be all

d for termin

ed and ade

tic tinned

FOR SOLSTEM

uit breaker

reakers on

y mounting

ided by the

uirement in

GT/EPR/G

d sized wit

rtical or hor

closing in wi

m 20A at 6

l block. Ea

ermanent

ly single sta

owed.

ation of all o

uately brac

opper and

RRE

Do

Pa

on/off statu

off status

brackets/ba

Vendor. Th

the Project

WB/LSZH i

due regar

izontal plac

re trays.

0 volts. The

ch terminal

lip-on mark

k terminal b

utgoing and

ed for the s

shall be sl

f

V. NO. 2

c. Class B

ge 16 of 25

s

se channels

maximum

ata Sheet

nsulated, fir

to heat dis

s. Individu

terminal bl

block asse

ing sleeves

locks shall

incoming ca

upply condi

eeved with

– Confidential

as require

imensions (

nd Project

e resistant

sipation with

l wires and

ck shall ha

bly shall

on each te

e used. The

bles.

ions specifi

1000V gra

. All assem

L mm x W

rawings.

f 0.6/1kV g

in the enclo

bundles sh

e a white pl

ave 20%

minating wi

use of dou

d in data s

e fire reta

blies

m x

rade,

sure.

ll be

lastic

pare

re in

le or

heet.

rdant

DO

RE

C NO. B

V NO 2

B-EL-ES-7901



7.5

All non-

copper

All equi

be stain

The sol

Vendor

Those e

which m

7.6

Vendor

All inter

MGT/E

retardan

All requi

sufficien

with sizi

Cable g

equipm

threade

Cable g

flamepr

armour

All cabl

7.7

All mate

tropicali

Earthing

urrent carr

ires. The c

ment enclo

less steel pl

r power sy

shall ensure

quipment/c

ay include t

Cablings a

shall provid

Cables con

Interconnec

onnecting c

R/SWB ins

t type in acc

red nickel p

t for the gla

ng calculatio

lands and

nt. Cable

.

lands shall

of EEx‘d’ a

r braid and

entry shall

Materials a

rials shall b

ed to preve

SPEC

ing metallic

ble armour

sures shall

ted type.

tem and 24

that the sys

mponents

e use of lig

d Gland

cables for t

ecting solar

ing cables b

ables betwe

ulated, galv

ordance wit

lated brass

nding of all

ns.

lanking plu

lands shall

be selected

d increased

the gland pl

be from the

d Finish

selected a

nt corrosion

IFICATIONPOWER S

parts within

of all cables

ave an ext

DC distrib

tem groundi

hich are se

tning arrest

he following:

panels withi

etween batt

en the solar

anised stee

IEC 60331

able glands

Vendor sup

s shall be

be nickel-pl

to suit the

safety EEx

ate or the in

bottom.

d finished t

and fungus

FOR SOLSTEM

any enclosu

shall be bo

rnal earthin

ution syste

ng will not cl

nsitive to lig

ors in accor

:

n a solar arr

ery cells in b

panels and

l wire braid

, IEC 60332

and tinned

plied cables

certified in

lated brass,

ype of cabl

‘e’. Effectiv

ernal earth t

resist the c

growth.

RRE

Do

Pa

re shall be b

ded to the

g stud for b

shall suita

ash with the

htning spec

ance with I

ay to the arr

attery bank

Junction B

ed, fire res

3 and IEC

copper lugs

. Cable size

ccordance

double co

e and termi

e earth conti

erminal.

limate condi

V. NO. 2

c. Class B

ge 17 of 25

onded to th

nclosure ea

onding to lo

le for ungro

equipment

ial precautio

C 60099.

ay junction

.

xes, include

istant, low

0754.

shall be inc

s shall be f

with the re

pression ty

ation box

inuity shall b

tions. All ele

– Confidential

enclosure

rth.

al earth. Th

unded (float

nclosure ea

ns shall be

ox.

d in scope

smoke, hal

luded in the

rnished by

uirements

pe and sha

r enclosure

e ensured b

ctronic circu

arth with fle

e materials

ing) system.

rthing.

taken by V

f supply sh

gen free, f

scope of su

the bidder

f the assoc

ll be ISO

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etween the

it boards sh

xible

shall

. The

ndor

ll be

lame

pply,

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iated

etric

e of

able

ll be

DO

RE

C NO. B

V NO 2

B-EL-ES-7901



Rail-mo

alphabe

shall be

Termina

Termin

The foll

name/ra

7.9

7.9.1

The sou

85 dB (

noise li

7.9.2

The pro

defined

nted termi

tical markin

clearly mar

ls of three-p

L1, RED

L2, YELLO

L3, BLUE

Neutral, BL

ls of DC su

L+, RED

L-, BLACK

owing infor

ting plate at

Purchase’s

Year of man

Name of ma

Type and s

Nominal inp

Nominal out

Number, typ

Noise Limit

Audible No

nd pressure

) at any lo

it shall be t

Radio Freq

duction of ra

in VDE 087

SPEC

als and ter

s in accord

ed to indica

hase AC su

CK

pplies shall

mation shal

ached to a

Order numb

ufacturer

nufacture

rial number

ut current/vo

put current/

e and capac

ise Limitati

level meas

ad between

ken 5dB (A

uency Nois

dio frequen

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IFICATIONPOWER S

minals of e

nce with th

e the nomin

plies shall

e:

l be clearl

ermanent p

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of unit

ltage

oltage

ity of batter

n

red at 1 m

zero and t

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Limitation

y interferen

FOR SOLSTEM

uipment an

Vendor’s d

al system v

e:

marked o

art of the un

cells.

ter distance

e rated out

ent i.e. 85 d

ce voltage s

RRE

Do

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d compone

rawings. Te

ltage and th

n a non-de

it enclosure:

from the e

ut of the u

B (A).

hall not exc

V. NO. 2

c. Class B

ge 18 of 25

nts shall be

rminals of in

e phase/pol

structive, 3

uipment at

nit. If tonal

ed the valu

– Confidential

identifiable

put and out

rity of the s

16 stainless

ny position

omponents

of suppres

by numeric

ut supply c

upply.

steel, ind

shall not ex

are presen

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al or

bles

lible

ceed

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’ as

DO

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C NO. B

V NO 2

B-EL-ES-7901



The Ve

prohibit

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8.0

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specifie

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fabricati

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manufa

the req

standar

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systems

8.1

Tests s

dor should

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PV Modules

Batteries

Solar Regul

415V AC/ 2

INSPECTI

dor shall pr

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on, assembl

rocedures s

ACTOR or i

dor shall su

rall respons

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ture, transp

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s.

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dor shall fu

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all cover all

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SPEC

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vide a testi

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ts represent

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this specifi

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of defects re

modes of o

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alternative

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installation

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spection reli

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vealed by s

eration und

trol, protecti

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ection circu

FOR SOLSTEM

if in their o

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which shall

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all tests.

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o ensure th

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V. NO. 2

c. Class B

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st of achie

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s notice pri

Vendor. H

spect the p

and workma

applicable

ts to meet t

sponsibilities

during the

endor expe

and output c

n and fault

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ing this lev

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nd his subc

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ackages at

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onditions.

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urce.

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any time d

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whatsoever.

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ting.

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ified

and

DO

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C NO. B

V. NO. 2

B-EL-ES-79

01



8.2

Environ

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The test

For all o

Perform

carried

Physical ch

Dimensiona

Circuit brea

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Inter-chang

Temperatur

Insulation m

Over voltag

Accelerated

Endurance t

Full function

Verification

Check of t

specificatio

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Solar Panel

ental tests

2% of ord

documents

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Rapid Chan

Dry Heat Te

Composite

Shock Test

Earth Conti

f the above

ance test of

ut sequenti

SPEC

ck of gener

l checks.

ers are pad

ltage withst

ability test.

test.

easurement

and under

ageing test

ests (IEC 61

al test.

of indication,

e rating pl

s.

e check to

ection to ch

s

as per IEC

red module

shall includ

ge of Temp

st

emperature

uity Test

ests IEC 61

module bef

ally on each

IFICATIONPOWER S

l appearan

lockable in

nd test (IE

of power an

voltage test

(IEC 6121

215 solar m

, status and

ate, namep

nsure that a

eck workma

60068-2 s

or 1 No. m

, but not be

rature

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215 solar m

ore and aft

module sel

FOR SOLSTEM

e, finish an

he “Off” pos

61215 sola

d control cir

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solar modu

odule certifi

alarms.

late and a

ll items in s

nship and c

hall be carri

odule which

limited to, al

st

dule certific

r each test

ected for te

R Do

Pa

general co

ition.

r module ce

uits.

le certificati

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mpliance wi

ed out on

ver is high

ll of the test

ation is acc

shall be ta

ting and th

O

c. Class B

ge 20 of 25

pleteness.

tification is

n is accept

eptable).

l markings

tity are pres

ith submitte

hotovoltaic

r shall be su

data for the

ptable.

ulated and

tested mo

– Confidential

cceptable).

ble).

and labels

ent.

drawings.

modules on

bjected to t

ollowing Ty

furnished. T

ules shall b

required b

sampling b

e tests.

e Tests:

he tests sh

e discarded

the

asis.

ll be

after

DO

RE

C NO. B

V. NO. 2

B-EL-ES-79

01



Type te

tests ca

8.3

All routi

For type

in lieu o

Mainten

tested t

test sha

8.4

The sol

include,

i.

ii.

iii.

iv.

v.

vi.

vii.

t certificate

be accept

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e tests as p

tests, all ty

actual type

ance free

meet the p

ll include, bu

Capacity te

Test for suit

Test for cycl

Test for cha

Test for sho

Test for gas

Test for rec

Test for fire

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Solar Regu

r regulator,

but not limit

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Load-durati

Dynamic Lo

Control Circ

Earth Conti

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SPEC

for environ

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pe tests sha

tests can b

alve Regul

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t

ability for flo

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rge retentio

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emission

arge efficie

resistance (

rmal run aw

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rectifier, an

ed to the foll

st

n Test

ad Test

uit Test

uity Test

ests

ndurance T

IFICATIONPOWER S

ental tests

nt IEC stan

ll have bee

accepted.

ted Lead-a

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to the follow

t duty oper

ration (disc

ent and inte

cy and time

xygen Inde

y

ectifier/Ch

d charger s

owing:

est) under f

FOR SOLSTEM

conducted i

ards shall b

performed

id (VRLA)

for each d

ing:

tion

arge/charge

rnal resistan

, flammabili

rger

hall have b

ll design lo

R Do

Pa

n past on si

e conducte

on at least

deep cycle

sign and A

cycle oper

ce

ty)

en type tes

d for 100 h

c. Class B

ge 21 of 25

ilar solar p

on all batte

ne battery

long life ba

rating of ce

tion)

ed as per I

urs.

– Confidential

nel module

ries.

ach of type.

teries shall

lls as per IE

EC standar

, in lieu of a

. Test certifi

have been

standards

. The tests

ctual

ates

type

. The

shall

SPEC

IFICATION FOR SOL

R

DO

RE

C NO. B

V. NO. 2

B-EL-ES-7901



As a mi

V d

Acceptable

Calculated

Calculated

Acceptable

Calculated

Calculated

The maximpower from

The maxim

AC generat

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The maxim

night.

System losso cha

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Full material

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nimum, Ve

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SPEC

maximum d

aximum da

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minimum st

inimum bat

verage batt

m time taksun up at lo

m time take

r supply wh

the solar m

m, average

es and derarge efficienc

ing

deposit

ironmental c

lation variati

ent consum

es in control

harge contr

ponse curve

e to hail tes

odules and

collecting ar

l description

t and back

lant and en

dor is resp

ti R i

IFICATIONPOWER S

ily depth of

ily depth of

depth of di

te of charge

tery back-u

ry back-up

n to fully cest insolati

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ile carrying t

dules.

, and mini

ing factorsof the batt

onditions (te

on due to n

d by control

equipment,

ller particul

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.

battery.

ea compare

of the sola

over materi

apsulation.

nsible to p

t Li t

FOR SOLSTEM

discharge (

ischarge (D

charge (DD

.

time.

time.

arge the ban period of

rge the bat

he load.

um termina

ue to:ries

mperature,

rmal year to

l equipment,

wiring, fuse

rs.

to the total

r modules:

al

ovide docu

(VDRL) V

R Do

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DOD).

DOD).

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ttery at thethe year whi

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l voltage su

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area.

entation fo

d i

c. Class B

ge 22 of 25

end of thele carrying t

nd of the ba

pplied to th

rstorms, etc

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d alarm sys

d circuit bre

r the equip

ibl f

– Confidential

ack-up timee load.

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equipmen

)

em.

kers.

ent items

ll d

using only

sing the aux

during day

s defined i

t ti i

solar

iliary

and

the

t i t

SPEC

IFICATION FOR SOL

R

DO

RE

C NO. B

V. NO. 2

B-EL-ES-7901



The Ve

Drawing

resubmi

the Ven

CONTR

drawing

Vendor

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availabil

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All item

equipm

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ssion or at

or’s expen

ACTOR/CO

s and docu

shall allow

submissio

ACTOR/CO

. However

ACTOR/CO

nges in on

adjacent to

s shall be cl

turer shall

TRACTOR.

ment of an

is part of V

SPARE P

dor shall in

t-up as requ

shall be su

mended sp

nd purchas

ended spa

ity of equip

e parts furnirmal storag

ntification a

supplied s

nt. Packing

SPEC

urnish soft

in CONTR

ONTRACT

e.

MPANY res

ents to verif

the CONT

of docum

MPANY to t

work shall p

MPANY.

official iss

the current

uded and p

ot commen

final factor

endor’s lum

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lude in thei

ired. A list o

bmitted to C

are parts lis

separately.

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ent service

ished by the condition.

to their inte

hall be pac

lists shall b

IFICATIONPOWER S

copies of d

CTOR’s op

OR’s option

erves the ri

y Purchase

ACTOR/C

ntation. Th

he time of

roceed with

e from the

change an

lacing the re

e until Ven

y As-Built d

sum price.

scope of s

f pre-commi

OMPANY/C

for two (2)

e into acc

facilities.

Vendor shSame parts

nded usage

aged separ

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FOR SOLSTEM

rawings/doc

inion, not o

may be re

ght to requ

Order compl

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fifteen wo

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out delay in

last shall be

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years of op

unt related

all be wrapshall be pro

will be facili

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complete a

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ments that

suitable q

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king days i

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clearly indi

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ares require

mmissionin

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eration shal

factors of

ed and pacerly tagged

ated.

early marke

d in detail

c. Class B

ge 23 of 25

are of suit

ality will b

ONTRACT

l drawings

t cost variat

orking day

defined as

llow this re

f late return

cated by a

ated within

le inside the

oval of the d

ore and offs

d for pre- co

and start-u

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l also be su

equipment r

ked to presby stainless

d as ‘Spare

o that parts

– Confidential

able first g

returned t

R or their r

and docum

ion.

to review

from time

iew period

of the docu

ertical line

a triangle.

cloud.

ocuments a

hore As-Bui

mmissionin

spares co

bmitted for

eliability, co

erve itemssteel tags a

Parts’ and

can be ha

neration qu

the Vend

presentativ

nts or copi

and respo

of receipt b

in his produ

mentation b

in the right

Changes i

d drawings

lts as a res

, commissi

sidered for

ONTRACT

sts of parts

s new connd coded s

shipped wit

dled withou

ality.

r for

es at

s of

d to

the

ction

the

hand

the

from

lt of

ning

each

OR’s

and

itionthat

the

t un-

SPEC

IFICATION FOR SOL

R

DO

RE

D

C NO. B

V. NO. 2

Cl

B-EL-ES-7901



11.0

Vendor

required

full deta

A caref

legible

manufa

The shi

during t

they are

unit.Protecti

expose

The con

shall ha

and res

and shi

12.0

Unless

Vendor

under t

equipm

Vendor

module

Date suppli

Field platfor

PREPARA

shall be re

preservatio

ils on the pr

l inspectio

nd have no

turer’s nam

ping crates

e shipment

intended. A

n shall be

machined

tents of all b

ve the nece

raints. Two

ped with th

WARRAN

therwise ag

All equipme

data sheets

for the inten

Tests shall

shall have t

is specifica

nt in accord

shall guara

and distrib

SPEC

d

m prefix e.g.

TION FOR

sponsible fo

n for storag

servation m

shall be m

t been obsc

e, address,

shall be co

and storage

ll such parts

provided ag

urfaces sha

oxes or pac

ssary fasten

complete s

unit.

Y

reed, all eq

nt shall perf

, this technic

ded purpose

onfirm the

e final and

ion. Vendor

ance with th

ntee the w

tion boards

IFICATIONPOWER S

BMB

SHIPMEN

r preparatio

in tropical

ethod and a

ade to ens

ured during

urchase Or

nstructed o

. Miscellane

shall be sui

inst atmos

ll be protect

kages shall

ings, protec

t of the inst

ipment shal

orm satisfa

al requisitio

.

endor’s gua

total respon

shall warra

is specificati

rkmanship,

and its ass

FOR SOLSTEM

n of the eq

limates for

ny schedule

re that all

painting op

der and tag

wood and

ous shall be

tably boxed,

heric corro

d with an e

be recorded

tions and lif

allation, ope

l be guarant

torily under

n, the prima

ranteed per

sibility for t

nt the equip

on.

performanc

ociated equi

R Do

Pa

uipment for

maximum

requiremen

operating in

rations. Ea

number.

suitably pac

tagged or

firmly attac

ion while in

sily remova

in detail on

ing facilities

rating and

ed as follo

the specific

y codes an

ormance.

e design an

ment furnis

e and all m

pment for a

c. Class B

ge 24 of 25

export shi

eriod of 12

s during the

structions a

h item shall

ked to prot

arked with t

ed to the m

transit and

ble rust pre

the packing

to satisfy li

aintenance

s;-

operating

standards

d performa

ed by him

aterial use

period of a

– Confidential

ment and

months. Ve

year.

d label pla

be clearly i

ct all items

he tag item

ain item and

while in out

entative co

list. The tran

ting and se

instructions

onditions a

listed here i

ce of all eq

and the per

in manufa

minimum o

ompletion

dor shall pr

es are in p

entified wit

against da

umber for

shipped wit

door storag

pound.

sported pac

fastening l

shall be pa

detailed o

, and shall

ipment sup

ormance of

cturing the

12 months

f all

vide

lace,

the

age

hich

h the

. All

kage

oads

cked

the

be fit

plied

said

solar

after

SPEC

IFICATION

FOR SOL R

DO

RE

Do

C NO. B

V. NO. 2

c Class B

B-EL-ES-79

C fid ti l

01



Vendor

be resp

and des

13.0

Vendor

standar Vendor

manufa

and test

14.0

Vendor

yard), atechnica

up, site

Vendor

paramet

Vendor

fabricati

For offs

and me

shall be cap

nsible for v

ign requirem

QUALITY

shall operat

, commensshall demo

turing pract

relevant to

TECHNIC

shall provid

t site (offsl assistance

acceptance

shall provid

ers for perfo

to quote r

on yard, offs

hore assista

ical and se

SPEC

able of sup

erifying prop

ents for pro

SSURAN

a quality s

rate with thstrate evide

ices. Quality

he equipme

L ASSIST

e technical

ore platfor is required

test and trai

procedures

rmance acc

tes includi

hore platfor

nce, the Ve

survival tra

IFICATIONPOWER S

lying the se

er installatio

er equipme

E

ystem satisf

e goods andnce of Qual

Control pro

nt shall be i

NCE

assistance

) to succefor equipme

ing (if appli

and checkli

eptance test

g mobilisat

technical

dor person

ining certific

FOR SOLSTEM

rvices of a c

n and ensu

nt operation

ying the late

services pr lity Assuran

cedures cov

cluded in ac

and support

sfully comnt installatio

able).

st for equip

.

ion/demobili

ssistance/s

el shall pos

ate.

R Do

Pa

ompetent o

ing that the

.

st ISO 9001

vided.e in all as

ering all asp

cordance to

at the inte

lete the wn, pre-com

ent pre-co

ation, dail

pport durin

sess a vali

c. Class B

ge 25 of 25

-site commi

installation

Quality Sta

ects of the

ects of desi

the require

gration yard

rk, If requiissioning, c

missioning

rates and

Bid.

offshore p

– Confidential

ssioning tec

omplies wit

ndards, or a

Vendor’s cu

n, manufac

ents.

jobsite (on

ed. As ammissionin

and commis

response t

ssport issu

hnician and

the mecha

greed equiv

rrent design

uring, inspe

shore fabric

inimum, Vg, offshore

sioning incl

ime for on

d by COMP

shall

nical

alent

and

ction

ation

ndorook-

ding

hore

ANY

SOLAR POWER Document No : CKG-EL-ES-7903

SUPPLY SYSTEM Revision : 0



SUPPLY SYSTEMON REMOTE WELLHEAD

PLATFORMS

Date : 4/6/98

Page : 1

CARIGALI-TRITON OPERATING CO. SDN. BHD.

SPECIFICATION

FOR

SOLAR POWER SUPPLY SYSTEM

ON

REMOTE WELLHEAD PLATFORMS

(MARKED-UP)

Document No. : CKG-EL-ES-7903

Revision : 0

Date : 4/6/98



a e /6/98

Page : 2

TABLE OF CONTENTS

1.0 INTRODUCTION

1.1 General

1.2 Definition of Terms

1.3 Utility and Environmental Conditions

1.4 Technical Integrity

1.5 Design Life

1.6 Order of Precedence

2.0 CODES, STANDARDS, SPECIFICATIONS AND REGULATIONS

3.0 TECHNICAL REQUIREMENTS

3.1 Scope of Work Summary

3.2 General Requirements

3.3 Electrical Requirements

3.4 Insolation Data

3.5 Rectifier/Battery Charger

3.6 Solar Power Supply System Information

3.7 Solar Modules

3.8 Battery and Battery Boxes

3.9 Control Equipment

3.10 Distribution Board

3.11 Materials

3 12 Cables Components and Accessories


Revision : 0

Date : 4/6/98



Page : 3

5.0 QUALITY ASSURANCE

5.1 General

5.2 Quality Surveillance

5.3 Non-Conformity and Corrective Action

6.0 PRESERVATION AND PACKING

6.1 Preservation Requirements

6.2 Packing & Preparation for Shipment Requirements

7.0 SPARE PARTS AND SPECIAL TOOLS

7.1 Spare Parts

7.2 Special Tools

8.0 VENDOR DOCUMENTATION REQUIREMENTS

APPENDICES

Appendix A SPIR Forms

Appendix B Data Sheets




Revision : 0

Date : 4/6/98



Page : 5

1.3 Utility and Environmental Conditions

1.3.1 The Vendor is responsible for ensuring that all equipment and components provided are

suitable for the utility and environmental conditions as specified on the data sheets provided

separately.

1.4 Technical Integri ty

1.4.1 The Vendor is responsible for the technical integrity of the equipment, including design,

materials, manufacture, assembly, testing, performance, and specified engineering services.

All these activities are to be in accordance with the scope of supply, this specification and

data and interface information supplied by the Purchaser.

1.5 Design Life

1.5.1 The Vendor shall design the equipment for 30 years design life. However, the battery

design life shall be minimum 15 years based on standard operation condition of 20°C.

1.5.2 The Vendor shall supply equipment which has a proven track record in similar offshore

operations extending over a minimum period of two years.

1.6 Order of Precedence

The following order of priority shall apply to the various documents, codes and standards

ll d ith th i h d


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In the event of conflict between the above documents or documents forming part of the

requisition, the Vendor shall inform the Purchaser in writing and receive written

clarification from the Purchaser before proceeding with the work.


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2.0 CODES, STANDARDS, SPECIFICATIONS AND REGULATIONS

The latest editions, as of the enquiry or purchase order date, of the following codes,

standards, specifications and regulations (as far as they are applicable) are considered part

of this specification and are to be used by the suppliers in their designs. Where 'In-House'

standards have been developed or are based on recognised National, International or

Industry Standards, these may be offered as an alternative, subject to review and approval

by the Purchaser. However the base bid must be in full compliance. The applicable Codes,

Standards, Specifications and Regulations shall be as listed below and shall also include any

Codes and Standards etc. referenced by the listed documents.

IEC 51 Recommendations for direct acting indicating electrical measuring

instruments and their accessories

IEC 146 Semiconductor convertors

IEC 269-2 Supplementary requirements for fuses for industrial applications

IEC 408 Low-voltage air-break switches, air-break disconnectors, air-break

switch-disconnectors and fuse-combination units

IEC 529 Classification of degrees of protection provided by enclosures

German Standard


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3.0 TECHNICAL REQUIREMENTS

3.1 Scope of Work Summary

3.1.1 The scope of work shall include but not be limited to the design, manufacture and testing of:

a) solar modules

b) battery banks

c) control equipment

d) d.c. distribution board

e) battery charger

f) accessories

g) mechanical supports, enclosure and associated components

h) spares for start-up and commissioning

i) drawings and documentation

The vendor shall also include in a separate section of his bid, the following options which

may be purchased.

i) 2 years itemised operation and maintenance spares

ii) training proposal

3.1.2 The Vendor shall indicate the package envelope and interface points in the bid documents,

and no changes shall be made unless by mutual agreement.

3 1 3 The eq ipment shall be deli ered in the minim m practical n mber of assemblies and to s it


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P 9



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All equipment located outdoors forming part of the SPSS shall have a minimum degree of

protection of IP56 with the exception of battery enclosure which shall have a minimum

degree of IP54.

The size of the system shall be such that the energy requirements for the continuously

operation of the loads can be met by storage in the battery after charging by the solar

modules even under the minimum anticipated annual insolation conditions.

Site and panel temperatures must be taken into account for the performance of the solar

modules.

3.3 Electrical Requirements

The SPSS shall have a nominal output voltage of 24V DC. The voltage at the output

terminals of the SPSS shall be limited to plus 5% and minus 5% of the nominal DC voltage.

The limitation applies during continuous float charge operations and during battery

discharge operations and corresponds to the maximum load current for the specified

discharge time.

Charge controllers shall be provided for voltage control and regulation.

The SPSS shall be sized to supply the designated loads. Sizing of the battery charge

controller and solar array shall be based on the nominated average load. System components

shall be able to supply the nominated peak load while drawing down the battery capacity


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information on his source of insolation data together with his design of the solar power

system.

3.5 Recti fier/Battery Charger

An auxiliary rectifier/battery charger shall be provided by the Vendor to charge the SPSS

batteries from a diesel generator located on the platform. The diesel generator is only

operated during manned platform operations. Under normal unmanned platform operation,

the diesel generator is not operated.

The output voltage from the diesel generator shall be 415V AC, 3-phase, 50 Hz.

The SPSS shall be designed to allow external charging of the batteries from the generator

without disconnecting any cables.

3.6 Solar Power Supply System Information

The Vendor shall submit the following information prior to commencement of detailed

engineering.

− Number of solar modules and the average output of each solar module

− Average output of each solar module under the expected operational and environmental

conditions.

− The load pattern (min., average and max. currents)


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− The maximum time taken to fully charge the battery at the end of the back-up time using

only solar power from sun up at lowest insolation period of the year while carrying the

load.

− The maximum time taken to fully charge the battery at the end of the back-up time using

the auxiliary AC generator supply while carrying the load.

− Tilt angle of the solar modules.

− The maximum, average, and minimum terminal voltage supplied to the equipment

during day and night.

− System losses and derating factors due to:

• charge efficiency of the batteries

• ageing

• dust deposit

• environmental conditions (temperature, wind, thunderstorms, etc)

• insolation variation due to normal year to year statistical changes

• current consumed by control equipment, metering and alarm system.

• losses in control equipment, wiring, fuses, diodes and circuit breakers.

− Charge/discharge controller particulars.

− Spectral response curve.

− Conformance to hail test.

− The life of modules and battery.

− The ratio of collecting area compared to the total area.

− Full material descriptions of the solar modules:

• front and back cover material

• sealant and encapsulation.


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The solar modules and support frames shall be designed for easy assembly and removal.

Each module shall be capable of being removed as an entire assembly onto a vessel. Pad

eyes or similar lifting aids shall be provided and tested for this purpose.

The modules support frames shall be equipped with provisions for bolting to the flat

horizontal steel surface of the platform.

The assembly and supports shall be designed to withstand the wind load and stresses

imposed during lifting onto and off the platform for maintenance. The assembly shall be

easily accessible for maintenance.

3.8 Battery and Battery Boxes

3.8.1 Batteries

The battery shall be sealed lead acid, gas recombination gel type specially designed for

photovoltaic applications and shall be suitably sized for the system. Detailed sizing

calculations shall be included with the Vendors bid.

Site temperature limits shall be taken into account in the selection of the battery due to the

effect on available capacity and lifetime expectancy.

The batteries shall be arranged to facilitate access for maintenance purposes. Insulated

intercell connectors shall be provided.

The SPSS shall ha e pro ision for a tomatic monitoring of batter conditions


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The battery boxes shall be of corrosion and battery electrolyte resistant, marine-grade 316L

stainless or GRP material.

The boxes shall have provisions for adequate natural ventilation to disperse gaseous

products while maintaining the minimum ingress protection rating of IP 54 and shall be self

draining.

Battery boxes shall have front access doors and warning labels. Suitable support frames

shall also be provided.

Cable glands shall be provided for termination of Purchaser’s cables at the battery boxes.

Cable gland shall be sized according to Purchaser’s cable sizes which will be provided to the

Vendor during detailed design.

3.9 Control Equipment

A charge/discharge controller shall ensure proper charging and discharging of the batteries

through the following functions :

− voltage and current indication

− voltage regulation to cater for float charge operation.

− overcharge protection of the batteries by switching off the solar array and/or charge

from the system if the battery is already fully charged.

− battery protection by switching off the load from the system if the voltage drops below a

l li i


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g

− battery voltage below minimum voltage

− battery voltage above maximum voltage

− voltage-free contacts for remote display of status and alarms.

Failure of the charge/discharge controller shall not result system Damage.

3.10 Rectifier

3.10.1 A rectifier/charger shall be provided to charge the SPSS batteries from the platform’s a.c.

generator. Under normal platform operations, the generator is not operated.

3.10.2 The rectifier shall be rated to simultaneously:

- fulfill the load requirements and

- recharge the battery within a period of 8 hours

3.10.3 The rectifier shall perform battery charging only at the single-rate corresponding to the

battery float charge mode of operation. Rapid charge facilities shall not be provided.

Special considerations shall be given to prevent overvoltage or other conditions resulting in

overgassing of recombination cells.

3.10.4 The rectifier enclosure shall have ingress protection of IP56 min and rated Ex ‘de’.

3.11 Distribution Board


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3.12.1 All materials shall be suitable for exposure to the environmental conditions. The use of

marine grade 316 SS, GRP or equivalent materials is required. Care shall be taken to avoid

corrosion due to the application of dissimilar metals. Enclosures and junction boxes may be

manufactured of GRP.

3.12.2 All external bolts, screws, nuts and washers shall be 316 stainless steel.

3.13 Cables, Components and Accessories

3.13.1 Cables shall be XLPE insulated steel wire braided and have “Reduced Fire Propagation”

properties in accordance to IEC 332 Part 3.

3.13.2 Cable glands and blanking plugs shall be certified in accordance with the requirements of

the associated equipment. Cable glands shall be nickel-plated brass and shall be ISO metric

threaded.

3.13.3 All cable entry shall be from the bottom.

3.14 Earthing

Earthing within the SPSS panels shall be the responsibility of the Vendor. This shall include

bonding all components parts and doors to the equipment frame.

An earth rail, with suitable number of earthing bolts or screws shall be provided (for each

enclosure) close to the external cable glands to facilitate termination of cable earth braids or

armo ring Indi id al connections for all earth ires shall be pro ided


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The sound pressure level measured at 1 metre distance from the equipment at any position

shall not exceed 85 dB (A) at any load between zero and the rated output of the unit. If tonal

components are present, the noise limit shall be taken 5dB (A) more stringent i.e. 85 dB (A).

3.15.2 Radio Frequency Noise Limitation

The production of radio frequency interference voltage shall not exceed the value of

suppression grade ‘N’ as defined in VDE 0875.

3.16 Inspection & Testing

3.16.1 General

Inspection and Testing shall be in accordance with the relevant standards and codes.

Inspection and test plans shall be submitted to the Purchaser for approval at the bid stage.

The Purchaser will require a Factory Acceptance (FAT) which he may or may not attend at

his option. FAT procedures shall be submitted to the Purchaser for approval.

The Vendor shall give a minimum of 10 days prior notice regarding testing schedules.

3.16.2 Functional Tests

Equipment to be supplied as part the SPSS package shall be subjected to the following

f ti l t t t f th FAT


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3.17 Painting

The Vendor shall offer his standard offshore painting system for Purchaser approval at the

bid stage. The proposal shall be suitable for a tropical marine environment and be

compatible and of equal quality to the Purchaser specified system. For the external surface,

the colour shall be offwhite to BS 4800 code 10815. However, the vendor may offer his

standard colour at the bid stage for Purchaser’s approval. Vendor standard systems hall be

supplied with a repair kit.

3.18 Tagging

All external operating, measuring and indicating components shall be clearly identified with

permanent descriptive engraved traffolyte labels that facilitate easy recognition by the

operator. Descriptive labels shall be white with black lettering. All components shall be

identifiable by permanent labels inscribed in accordance with the system of identification

used on the Vendor’s reference drawings and documents.

Rail-mounted terminals and terminals of equipment and components shall be identifiable by

numerical or alphabetical markings in accordance with the Vendor’s drawings. Terminals of

input and output supply cables shall be clearly marked to indicate the nominal system

voltage and the phase/polarity of the supply.

Terminals of three-phase and neutral AC supplies shall be marked R, S, T, N. Terminals of

DC li h ll b k d (+) ( )


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number, type and capacity of battery cells.

3.19 Training

3.19.1 The Vendor shall provide details of training proposals for Purchaser approval at the bid

stage.


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4.0 HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS

4.1 General

4.1.1 The Vendor shall be responsible for ensuring that the goods and services supplied meet all

applicable regulations on health, safety and environmental issues.

4.1.2 The Vendor’s Safety Plan shall be available for inspection.


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5.1 General

5.1.1 The Vendor and his sub-Vendors shall have an established and documented Quality System

in accordance with ISO 9001/9002 or Purchaser approved equivalent.

5.1.2 The Vendor shall incorporate the Purchaser's specific quality requirements in the project

quality plans which shall be submitted to the Purchaser after award of purchase order for

review and approval. The Purchaser's review and approval of the Quality System Manual

and Quality Plans shall not relieve the Vendor of his contractual obligations andresponsibilities under this specification, which shall include any essential Statutory

Regulations.

5.1.3 The Vendor shall maintain his QA system throughout the Purchase Order period.

5.1.4 Where the Vendor subcontracts the whole or main parts of the work or materials, then these

requirements shall be applied in full to the sub vendors.

5.1.5 Control of sub-vendors and subcontractors shall encompass measures to verify that progress

and quality requirements are met. Surveillance/audit of sub-vendors shall be performed by

the Vendor as necessary.

5.2 Quality Surveil lance




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note, the Purchaser reserves the right to refuse delivery and to return the goods to

Vendor at the Vendor’s cost.

5.3 Non-Conformity and Corrective Action

The Vendor shall notify the Purchaser immediately when a non-conforming product/work is

identified which requires repair, rework, replacement or a concession. The Purchaser will

review the non-conformance and either agree with Vendor's proposed repair procedure or

agree with a concession or reject the product/work. Non-conformities and proposed

corrective actions shall be properly and systematically documented for Purchaser's

appraisal/approval.


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6.0 PRESERVATION AND PACKING & PREPARATION FOR SHIPMENT

6.1 Preservation Requirements

6.1.1 All equipment and materials shall be preserved for 12 months outdoor storage in a tropical

marine environment prior to shipment from the Vendor's works.

6.1.2 All equipment and materials shall be properly protected from damage for sea freight and

long term outdoor storage in a tropical climate. Each item shall be clearly identified with

Purchaser's name, Purchase order number and Tag number.

6.1.3 Exposed machinery surfaces shall be coated with an easily removable rust preventive. Items

vulnerable to damage shall be packed separately for installation at site. Any such items shall

be properly tagged for ready identification and correct installation. The content of all boxes

or packages shall be recorded in detail on the packing list.

6.1.4 Protection of equipment and instrumentation during all phases of the works shall be in

accordance with the following:

a) Control valves, relief valves, level devices, and other instruments that will be installed

in pipe lines or vessels shall be protected so that foreign matter cannot enter the end

fittings, diaphragms, tubes, or other internal parts of the instrument. b) The Vendor's protective seals that cover openings or components of instruments such as

gauges, valves, indicators, and controllers shall not be removed until the components are

ready to be connected into the system


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f) Care shall be taken in the protection and preservation of electrical and instrumentation

items.

g) Plywood shall be fitted with tape to the front of all instrument lenses or glasses.

h) Silica gel bags shall be maintained in all electronic instruments and cabinets or panels

and junction boxes and the like.

i) All instrument vents / openings shall be maintained / sealed.

6.2 Packing & Preparation for Shipment Requirements

6.2.1 The Vendor shall be responsible for the proper protection and the timely and correct

delivery of all equipment to the location specified in the Purchase Order.

6.2.2 The design of the equipment shall account for all anticipated loads, orientation, disassembly,

protection and sea fastening.

6.2.3 The transported equipment shall have the necessary fastenings protection and lifting

facilities to satisfy lifting and sea fastening loads and restraints. Lifting and sea fastening

procedures shall accompany each package.

6.2.4 During preparation for shipment, the following factors shall be considered:

a) No materials or equipment shall be released for shipment without the approval of thePurchaser’s Inspector.

b) All machined surface and threaded connections shall be protected with a rust preventive.

Threaded connections shall be protected with threaded forged steel plugs


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All sensitive meters such as millivolt and milliameters shall be jumpered on the input to give

damping against mechanical shock.

6.2.6 Prior to packing all panels/cabinets/consoles shall be mounted on a suitable skid frame and

coated with a strip off, spray on, plastic lacquer.

6.2.7 All panels/cabinets/consoles shall be sealed in suitable plastic envelopes, with humidity

indicators and sufficient desiccant for 12 months storage sealed inside.

Panels/cabinets/consoles shall be bolted to the base of the packing case with interposing

shock proof mountings, and cushioned with an adequate thickness of packing material onsides, ends, and the lid.

6.2.8 The framed base, sides and ends of the packing case shall be constructed of 22 mm thick

tongued and grooved close boarding and lined with reinforced waterproof paper.

The lid shall be lined with roofing felt backed by 3 mm plywood.

6.2.9 Vendor may remove items from skids to permit shipment but must reinstate these on site.


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7.0 SPARE PARTS AND SPECIAL TOOLS

7.1 Spare Parts

7.1.1 The Vendor shall supply all start up and commissioning spares.

7.1.2 The Vendor shall complete 3 sets of the SPIR forms;

(i) start up and commissioning spares

(ii) capital spares (optional supply)

(iii) spares for two years normal operation (optional supply).

SPIR forms are included in Appendix A.

7.2 Special Tools

7.2.1 The Vendor shall supply one set of any and all special tools required for erection or

maintenance of the equipment being provided.

7.2.2 Prior to shipment each special tool shall be tagged with a 316 stainless steel tag, clearly

identifying :

- Vendor's name

- Equipment item number

Eq ipment description


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8.0 VENDOR DOCUMENTATION REQUIREMENTS

8.1 The Vendor documentation requirements together with the required quantities are given on

the attached VDRL forms.

8.2 The Purchaser reserves the right to request additional drawings and documents or copies of

drawings and documents to verify purchase order compliance without cost variation.

8.3 The Vendor shall identify the planned and actual submissions to Purchaser on their master

drawing and document schedules i.e. computerised Vendor Master Document List (VMDL).

The responsibility of updating the VMDL shall rest with Vendor.

8.4 Drawings and documents are required to be project specific in nature.

8.5 Approval of drawings/documents by the Purchaser will in no way relieve the Vendor

responsibility for the correctness of information, their conformance with stated requirements

or acceptability of equipment and materials. This responsibility rests solely with the Vendor.

8.6 The Vendor shall allow the Purchaser fifteen (15) working days to review and respond to the

Vendor's submission of documentation. The fifteen working days is defined as from time of

receipt by the Purchaser to the time of despatch. The Vendor shall allow this review period

in his production schedule. However work shall proceed without delay in the event of latereturn of the documentation by the Purchaser.

8 7 A review status will be assigned by the Purchaser to documents submitted by the Vendor for


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If documents are revised, all sheets under cover of one project document number shall have

a new revision number and be resubmitted. The document must be complete even if the

revision is minor. All such resubmissions ( irrespective of the number of times ) are part of

the Vendor's Lump Sum Price.

Manufacture shall not commence until the Vendor has received written approval of his

documentation, including welding procedure specifications/qualifications, from the

Purchaser.

8.9 All documents furnished by the Vendor shall have a revision code following the document

number. For specifications, technical reports and other written material, the following shall

apply: Changes in one official issue from the last shall be clearly indicated by a vertical line

in the right hand margin adjacent to the current change and in addition the revision number

code is to be indicated within a triangle. All changes from the last previous issue shall be

thus indicated. Changes to drawings are to be shown in a similar fashion by "clouding in"

the change and placing the revision code in a triangle inside the "cloud".

8.10 Within 2 weeks after delivery of Equipment/Materials, 1 copy of Final Factory As Built

Documentation (draft set) shall be transmitted to Purchaser for review. The required

number of sets of Final Documentation shall be submitted after the draft set is accepted.

Replacements of any Final Factory As Built documentation with onshore or offshore as builts as a result of changes is part of Vendor's Lump Sum Price.



SPECIFICATION FORDISTRIBUTION BOARDS

DOC NO. BMB-EL -ES -7902

REV. NO. 2

Doc. Class B – Confidential

Page 2 of 20



CONTENTS

NO TITLE PAGE

1 INTRODUCTION 4

1.1 General 4

1.2 Objective 4

1.3 Definition 4

1.4 Design Life 5

2 CODE, STANDARD, SPECIFICATION AND REGULATIONS 5

2.1 Industry Codes and Standards 5

2.2 Project Specification 6

3 STATEMENT OF COMPLIANCE 6

4 SCOPE OF SUPPLY 7

5 DESIGN REQUIREMENT 8

5.1 General 8

5.2 Weight Control 8

5.3 Technical Requirement 8

5.4 Construction Requirement 10

5.5 Incoming Units 10

5 6 Busbar System 10



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5.12 Markings / Labeling 13

5.13 Earthing 14

5.14 Control Systems 14

5.15 Marshalling Box 15

6 RESPONSIBILITY 16

7 TESTING 16

7.1 Type Tests 16

7.2 Routine / Acceptance Tests 17

8 NAME PLATES 18

9 SPARE PARTS 19

10 PERFORMANCE GURANTEE 19

11 DOCUMENTATION 19

12 TRAINING (IF APPLICABLE) 20



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1.0 INTRODUCTION

1.1 General

Carigali Hess Operating Company Sdn Bhd (Carigali Hess) on behalf of its Shareholders and the Malaysia

Joint Authority (MTJA), is the operator of Block A-18 in the Malaysia-Thai Joint Development Area. The

block is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth. The facilities

include central processing facilities at Cakerawala Production platform (CKP), a riser platform (CKR), and a

number of remote wellhead platforms (WHPs).

It is anticipated by early 2013, the current committed wellhead platforms (WHPs) will not be able to meet

Sale Gas DCQ of 790 MMscfd. Additional production will be needed to fulfil the Sale Gas Agreement

obligation, and such, WHP8 and WHP9 have been selected for development and ready to produce gas in

2013. Technip has been entrusted by Carigali Hess, to perform the detailed design and front end

engineering for WHP8 and WHP9 respectively.

Bumi B (BMB) has been identified as WHP 8. The development of BMB requires the capability to handle a

few numbers of HPHT wells. The BMB Platform is to be located approximately 5.5 km to the North of BMA.The BMB fluids will be transported to BMA via an intra-field pipeline where it is routed to CKR after

commingling with the BMA fluid via a topside tie-in. At CKR / CKP, the BMB production, together with

Cakerawala, Bumi, Bulan and Suriya streams will be combined for further processing, dehydration, CO2

removal, compression, metering and sales.

1.2 Objective

This document defines the minimum requirements for design, manufacture, supply of material, inspection,

testing, delivery and commissioning of Distribution Boards (DB), for installation and operation on the BMB

platform.

The equipment shall be completed, tested and supplied in accordance with the requirements in the inquiry

document, taking due account of preservation and transport requirements.

1.3 Definition

The following terms, as used in this specification, assume the meanings given below:



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I d d t Th b d i ti i t d b th COMPANY t



Independent

Verification Party

(IVP)

The body or organisation appointed by the COMPANY to

carry out design verification and quality assurance audit

and/or inspection on behalf of the COMPANY.

1.4 Design Life

The Vendor shall design the equipment for 20 years design life. Vendor shall supply tropicalized equipment

which has a proven track record in similar offshore operations extending over a minimum period of two

years.

The Vendor shall guarantee the availability and supports of components in the next 10 years or where it is

known that it will not be obsolete in the next 2 years from the equipment commissioning date as per

General Offshore Electrical Design, Doc No: CKG-EL-ES-0002, clause 2.7.1.

2.0 CODE, STANDARDS, SPECIFICATIONS AND REGULATIONS

As a minimum, the equipment supplied shall be designed, manufactured and delivered in accordance with

the relevant sections of the National / International codes, standards and regulations listed in this Section.

Equivalent alternatives may be offered, however these shall be identified and mutually agreed on.

2.1 Indust ry Codes and Standards

The latest editions, as of the inquiry date, of the following national codes, industry or standards and local

regulations (as far as they are applicable) are considered part of this specification and are to be used by

the Vendor in his design. The codes, standards and regulations include but shall not be limited to the

following.

IEC 60038 IEC standard voltage

IEC 60050 International electro-technical vocabulary

IEC 60269 Low voltage fuses

IEC 60439 Low voltage switchgear and controlgear assemblies





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Vendor shall notify the CONTRACTOR of any apparent conflict between this Specification Drawings



Vendor shall notify the CONTRACTOR of any apparent conflict between this Specification, Drawings,Datasheets, Codes and Standard, and any other relevant documents. Resolution and / or interpretation

precedence shall be obtained from CONTRACTOR in writing before proceeding with design / manufacture.

Order of precedence in case of conflict between documents shall generally be:

1. Local Regulation and Government Codes

2. This Specification

3. Datasheets

4. Reference Drawings

5. Reference Project Standards and Specifications

6. International Codes and Standards

The above order of precedence is only a general guide, where a conflict and / or discrepancy exist betweenthis specification and the above documents, drawings, codes, and/or standards, it is the responsibility of the

Vendor to bring it to the attention of the COMPANY immediately for decision and disposition of the

discrepancy or conflict.

In the event that the Vendor fails to highlight any discrepancies and / or conflicts, the most stringent

requirements shall apply. COMPANY / CONTRACTOR’s decision shall be binding on the Vendor without

any additional cost and schedule impact.

All deviations from the requirements of the specification shall be clearly stated in the Vendor Deviation Form

as per Appendix 1. In the absence of such a statement, it shall be deemed that all requirements of this

specification are fulfilled without exception.

All deviations from the requirements of the specifications shall be obtained approval from COMPANY /

CONTRACTOR in writing before proceeding with design / manufacture.

4.0 SCOPE OF SUPPLY

The scope of supply of this specification covers the minimum requirements for engineering, design,

manufacturing, inspection, testing, packing, documentation, transportation, delivery and commissioning of



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f) Surface preparation and painting



f) Surface preparation and painting.

g) Suitable preparation of the units for transportation.

h) Provision of additional services as may be agreed at the time of order placement.

The Vendor shall, wherever possible, draw upon his existing, pre-engineered or standard designs to satisfy

the requirements of the specifications.

Vendor may quote alternate arrangements and specifications if they are equal to or exceed the general

requirements of this specification. These alternates shall be clearly highlighted in Vendor's bid for

COMPANY / CONTRACTOR evaluation and approval.

The Vendor's submission should provide sufficient data to allow the DB to be evaluated against the total life

of field costs estimated to be incurred. In this respect, equipment capital cost, cost of spares, utility

requirements, weight, size, maintenance, reliability and production downtime cost may be considered.

The Vendor shall submit full technical details of the DB which meet the requirements detailed herein.

Aspects of the requirements, which cannot be met, shall be identified and the variances explained.

The DB shall be designed, manufactured, tested, and supplied in accordance with the requirements in the

enquiry document, taking due account of preservation and transport requirements.

5.0 DESIGN REQUIREMENT

5.1 General

The DB shall be located outdoor in hazardous area on the BMB platform.

The DB shall be designed and certified for use in a minimum Zone 2, Gas Group IIA; temperature shall be

Class T3 and the enclosure protection shall certify as the “Increased Safety” (Eex-e) type and rack mounted

type. The minimum overall degree of protection shall be IP56.

The DB shall be designed, manufactured, tested and installed in accordance with the IEC series of

standards as detailed herein. The DB shall be certified suitable for the classified area by a recognized

Certifying Authority such as ATEX or equivalent internationally recognized Certifying Authority.

5.2 Weight Contro l



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240V AC ± 10%, 1-phase, 2 wire



240V AC ± 10%, 1 phase, 2 wire

24V DC ± 10%

Output Voltage : 415V AC ± 10%, 3-phase, 3/4 wire

240V AC ± 10%, 1-phase, 2 wire

24V DC ± 10%

Supply Frequency : 50 Hz ± 5 %

Supply Earthing : 415/240V AC - Solidly earthed neutral (TN-S system in accordance with

IEC 60364-3)

24V DC - Floating (unearthed system)

Short Circuit Level : 10 kA for 1 second (minimum)

In addition to the above variations, the input voltage may be subjected to transients comprising depressions

up to 20% of the nominal voltage at distribution busbar, during motor starting.

All components and materials supplied by the Vendor shall comply with the statutory regulations, by-laws

and orders enforced by the relevant authorities.

The DB shall be designed to minimise risks of short circuits and earth faults and to ensure personnel and

operational safety under all operating conditions, inspections and maintenance.

Common illumination shall be provided internally the DB for maintenances.

Components shall be compact and standardized as much as possible. Electrically identical components

shall be of the same type and make.

Electrical insulation materials to be used shall be flame retardant to IEC 60332.

When the front cover of any functioning unit is opened, the minimum degree of protection from contact with

any live part shall be IP 20 as a minimum.

Insulated barriers between phase terminals shall also be provided.

Each compartment door shall contain a dra ing folder made of metal casing in hich one complete set of



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5.4 Constructi on Requirement



5.4 Constructi on Requirement

The DB shall comply with IEC60439-1. The DB shall be made of high quality standard steel SS316L

internally and externally of at least 2mm thickness. The DB shall be insect and vermin proof.

The DB shall be designed for front-access. All cable entries into the DB shall be from bottom. All

connections are to be fully shrouded to provide the greatest degree of safety during maintenance.

The DB shall be designed such that anti-condensation heaters are not required in the specified environment

according to Design Basis Memorandum, Part 13 – Environment Criteria, Doc No: BMB-PM-ES-0001,Clause 13.0. The DB shall be natural cooling type.

All cable entry shall be provided with pre-drilled gland holes with EX certified blanking plug. Incoming /

outgoing cable size shall be re-confirmed with CONTRACTOR upon manufacturing.

Minimum a breather gland shall be provided. The location shall determined by the Vendor.

The DB shall be designed for wall mounting complete with standalone support stand with roof.

The stand shall design to withstand 26.9 m/s @ 10m above MSL based on 100-year, 3 seconds gust wind

velocity as per General Offshore Electrical Design, Doc No: CKG-EL-ES-0002 Clause 2.1.

The stand shall be made of galvanized steel without a further paint coating.

DB shall be provided with removable lifting angles or pad-eyes suitable for cranes or slings to permit lifting

and erection without damage to the DB.

Bolts and nuts shall be of stainless steel and shall be anti-loosening type.

5.5 Incoming Units

Incoming units of the DB shall comprise of switches and shall be independent manual operating, air break

type with quick snap action make and break features.

The incoming units shall complete with padlock facility in off position and voltmeter, ammeter voltage

indicator lights complete with selector switch.



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Warning label is required to be provided on the insulated shroud covers.



g

The neutral busbar shall have a continuous current rating similar to that of the phase busbar.

The supports and barriers shall be made from non-hygroscopic, non-tracking insulating materials.

All insulation materials shall be suitable to withstand the effects of fault current to the value and time as per

specified.

5.7 Circui t Breakers

The DB shall be fitted with a suitably rated moulded case circuit breaker (MCCB) or miniature circuit

breakers (MCB) or motor protection circuit breakers (MPCB) for incomer and outgoing isolation as specified

in the drawings or data sheets.

The circuit breakers shall be of the current-limiting, quick make and break type, trip free, and shall open and

close all poles of the breaker simultaneously. The circuit breakers shall be in accordance with IEC 60947-2.

The circuit breakers shall be 3 or 4-pole type for 3-phase 4-wire system and 2-pole for DC system. Circuit

breakers shall be equipped with adjustable thermal and magnetic trip units.

The circuit breakers shall be provided with shunt trip for connection to earth leakage residual current device

wherever specified in the drawings.

All circuit breakers shall have an interrupting rating greater than the system fault current. Incoming circuit

breakers shall be provided with current limiting features to limit let-through energy of short circuit current.

The circuit breakers shall limit the short circuit current level to the busbar ratings.

The circuit breakers shall be suitable for the characteristics of the load that the circuit supplies. Outgoing

units for the DB shall be suitable rated miniature circuit breakers with thermal and magnetic trip units.

As a minimum 25% spare outgoing feeders shall be provided for all DB.

5.8 Contactors

Contactor shall comply with the requirement of IEC 60947.



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The breaking capacity shall be equal to the short circuit rating of the busbar system with minimum of 10kA.The fuses shall be of current limiting type



The fuses shall be of current limiting type.

5.10 Current Transformers

Current transformers shall be totally encapsulated in suitable cast resin and shall conform to IEC-60044-1,

complete with polarity marking.

Current transformers shall be installed in locations that are readily accessible for maintenance and

replacement.

All current transformers and mountings shall be able to mechanically and thermally withstand the rated

short circuit current of the specific feeder or busbar.

Current transformers for measuring purposes should be of minimum accuracy class 3 with an instrument

security factor such that the instruments are not endangered at maximum fault current.

The secondary current rating of the current transformers shall be 5A or 1A for ammeters.

Instrument transformers shall be adequate for the associated protection, control and/or monitoring

equipment.

The accuracy class CTs for measuring purposes shall be as follows:

Class 3 for ammeters, voltmeters and frequency meters.

Class 1 for wattmeters and power relay.

Class 5P for protection purposes.

5.11 Wiring and terminations

Internal wiring shall be single core, insulated, stranded copper conductors, flame retardant to IEC 60332-3Cat. A. and low smoke zero halogen (LSZH).

The minimum stranded conductor cross-sectional area sizes permitted shall be as follows:



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Individual wires or cables terminating into fixed terminals / components shall be identified with ferrules ofinsulating materials in accordance with the relevant drawings Channels tubes etc shall not be filled to



insulating materials in accordance with the relevant drawings. Channels, tubes etc. shall not be filled to

more than 75% of total capacity during manufacture.

All internal plastics cable supports shall be flame retardant to IEC 60332 and high temperature resistant.

All relay contacts and devices requiring external connection shall be wired to clearly marked terminal blocks

located inside the unit enclosures.

Terminals shall be rail-mounted type and have screw connectors suitable for a minimum of 2.5 mm²conductors. Only one conductor shall be terminated into each terminal. Insulating shields shall be used to

separate terminals belonging to different voltages circuits.

Terminal blocks shall be arranged and positioned to enable easy access for cable terminations, testing,

inspection and maintenance. Sufficient terminals shall be provided to terminate all the spare cores of multi-

core cables. Each terminal block shall be provided with a minimum of 20% spare terminals.

All AC and DC cables and terminals shall be clearly segregated and labelled must be consistent with

supplied termination drawings.

5.12 Markings / Labeling

Busbar / wiring conductors shall be marked for phase/polarity identification with the following colour at both

ends:

(a) Three phase

L1 phase : Red

L2 phase : Yellow

L3 phase : Blue

Neutral : Black

(b) Single phase

Live phase : Brown



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(f) DC control : Black



Alphanumeric notation, in accordance with IEC 60445 shall be used for identification and marking of

phases, conductors, terminals and components.

Each circuit / sub-circuit shall be clearly identified and marked at its respective outgoing MCCB or MPCB or

MCB.

Labels shall be engraved Traffolyte firmly fixed with SS316L corrosion-resistant rivets or self-tapping

screws. Lable colours shall be black letters in white background.

5.13 Earthing

An earth rail, with suitable of earthing bolts or screws, shall be provided to facilitate termination of cable

earth braids or armouring. Individual connection of all earth wires shall be provided. The gland plate for

termination of outgoing cables shall be securely bonded to the earth rail. Each door shall be bonded to the

main body by means of flexible connection.

Each end of the earth rail shall be fixed with a threaded earth stud of not less than 6 mm diameter with nuts

and spring washers for connection of earth conductors to the earthing system or grid. 2 numbers of external

earth terminals shall be provided, suitable for connection to platform earth grid.

The electrical continuity of all exposed non-current carrying conductive parts of the DB components and

enclosures (e.g. doors) shall be connected by earth bonding conductors so as to maintain effective earth

continuity.

Adequately size full length earth bar shall be provided for all DB.

Internal earthing and bonding wiring shall be identified by Green or Green with yellow sheath.

The earthing system for the 24V DC DB shall be unearthed (floating) type. Vendor shall ensure the system

earthing connection will not clash to the enclosure earthing system.

The Earth Leakage Monitoring (ELM) shall be provided at main busbar for each DB.

5.14 Contro l Systems



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-

Crane and auxiliary diesel generator batteries



- 24V DC DB bus

- Solar regulator bus

4-20mA Current Monitoring

- Solar regulator bus

- 24V DC DB bus

- 4 nos. of battery banks

Common Alarm

- One common alarm for solar power systems which consist of battery, solar regulator

and solar panel

- Charger system

- Navigational aids system

- ELM on 24V DC DB bus

System Status

- Auxiliary diesel generator run/stop signals

- Chargers circuit breakers on/off status

- 24V DC DB circuit breaker on/off status

Control and Command Signals

- Inhibit start/stop of auxiliary diesel generator

- Inhibit start/stop of wash water pump

- Inhibit start/stop of ventilation fan

Trip electrical power supply to personnel shelter



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6 0 RESPONSIBILITY



6.0 RESPONSIBILITY

The Vendor shall take full responsibility for the design of the DB. The systems shall be designed,

manufactured, tested, and supplied in accordance with the requirements in this specification.

7.0 TESTING

Inspection and tests to be carried out, on the various types of equipment as mentioned in this Specification,

shall be carried out at the Vendor’s workshop in accordance with the relevant requisition sheets attached.

Vendor shall prepare an overall Inspection and Test Plan (ITP) covering all equipment and indicating the

Vendor’s QA/QC/testing/inspection activities (example: review, monitor, hold point, etc.). The COMPANY /

CONTRACTOR shall review the ITP and indicate those activities required to be witnessed by the

COMPANY / CONTRACTOR at the Vendor’s facilities. The ITP shall list governing procedures,

specifications, codes, etc. for each of the fabrication, inspection and testing activity.

COMPANY / CONTRACTOR shall be notified at least three weeks before the date of commencement of the

tests. The Vendor shall inform COMPANY / CONTRACTOR as part of the bid, if any of the specified tests

cannot be performed.

The overall responsibility for entire system inspection rests with the Vendor. However, COMPANY /

CONTRACTOR and IVP, reserve the right to inspect the packages at any time during manufacture to

ensure that materials and workmanship are in accordance with the requirements of the referenced

specification, the packages data sheets, and/ or drawings, the applicable codes and other associated

standards.

COMPANY / CONTRACTOR representative(s) shall have the right to request additional inspection or

examination if deemed necessary to ensure that the equipment complies with the relevant codes and

standards.

Vendor shall assume about 14 days for the test duration. Any defects in Vendor’s sub-system shall be

rectified by Vendor during the test.

7.1 Type Tests



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Dielectric type tests

Cl d di t t t



Clearances and creep age distances test.

Where previous type testing has been completed on equipment of identical design, type test documentation

may be submitted in lieu of performing each of the listed type tests.

7.2 Routine / Acceptance Tests

The DB shall be tested in accordance with the standards and codes listed in Section 2.0. Factory tests shall

be subject to inspection and witnessed by COMPANY / CONTRACTOR representative(s). The DB shall be

completed before the inspection and witness testing.

The test shall include the following factory and site acceptance test as a minimum:

Dimensions.

Insulation resistance measurement (megger test).

Point to point continuity tests.

Power frequency withstands voltage tests.

Control wiring insulation tests.

Dielectric tests.

Mechanical operation tests.

Polarity tests.

Functional tests.

Interchange ability tests.

Protection and monitoring accessories.

Painting.



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The main circuit breakers are pad lockable in the OFF position.

Space available for cable termination size and number of terminals and cable supporting devices



Space available for cable termination, size and number of terminals and cable supporting devices.

Wiring is not fixed directly to metal parts.

Earthing of enclosures and enclosure doors containing electrical equipment.

Marking of components in according with relevant drawings.

Rating plates of main components according to specification.

Vendor shall be responsible to carry out all inspection and tests as required at the fabrication yard and

offshore.

8.0 NAME PLATES

Vendor shall be responsible to carry out all inspection and tests as required at the fabrication yard and

offshore.

Each individual piece of equipment shall be provided with its dedicated nameplate, securely fastened to the

equipment, and located in such a way so that it is clearly visible after installation. Information provided on

the nameplates shall be in accordance with the specification.

One or more nameplates of engraved stainless steel shall be mounted on the outside of the DB.

Information given on these nameplates shall be as follows, but not be limited to:

Vendor’s name

PRINCIPAL’s name

Project name

COMPANY’s order number

DB tag number

Vendor 's name and address



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All labels/ nameplates shall be in English.



9.0 SPARE PARTS

Vendor shall supply all start up and commissioning spares.

10.0 PERFORMANCE GUARANTEE

Unless otherwise agreed, all equipment shall be guaranteed as follows;-

All equipment shall perform satisfactorily under the specific operating conditions as detailed on the

data sheets, this technical requisition, the primary codes and standards listed here in, and shall be

fit for the intended purpose.

Tests shall confirm the Vendor’s guaranteed performance.

The Vendor shall guarantee the overall electrical integrity, workmanship and the materials used for the

construction. The Vendor shall guarantee the equipment for the warranty period and the conditions stated in

the Purchase Order. If any defect or mal-performance occurs during the guarantee period, the Vendor shall

make all necessary alterations, repairs and maintenance immediately and free of charge to the Company.

Vendor shall be capable of supplying the services of a competent on-site commissioning technician and

shall be responsible for verifying proper installation and ensuring that the installation complies with the

mechanical and design requirements for proper equipment operation.

11.0 DOCUMENTATION

This specification shall be used in conjunction with a requisition, request for quotation and / or purchase

order, and all data sheets. Where required, Vendor shall complete the VDF, VDRL, VMDL and SPIR forms,

data sheets and quotation of this package.

All drawings submitted by the Vendor shall be prepared using AutoCAD Release 2002 and final drawings

shall be provided with CAD files. All documents shall be prepared in version 2003 of MS Office document.

Vendor shall s bmit all doc ments / dra ings s bmission in electronic softcop e cept for Vendor Data



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12.0 TRAINING (IF APPLICABLE)

Vendor shall supply detailed information on the various training facilities if available that can be provided



Vendor shall supply detailed information on the various training facilities, if available, that can be provided

both at fabrication yard and on site for operators.

For each training program the following shall be provided:

Type of courses

Duration and periods of courses

Costs per course (at Vendor works, at site)

Training documentation provided

Prerequisite knowledge of participants.

The training shall include classroom instruction as well as hands on experience on dedicated equipment of

the same type to be supplied by the Vendor to Company.

The Vendor’s training courses shall be catered for the needs of maintenance / operations engineers and

technicians.

The Vendor shall fully describe the courses offered, including the target group, session by session contents,

education/ experience prerequisites, length, schedule, location, facilities required, accommodation

arrangements, costs per person and minimum / maximum number of persons.

Training details shall be provided during bid stage.

All training material, i.e. hardware, software, books, notes etc. shall be supplied by the Vendor. The Vendor

shall also be responsible for the provision of the venue for training sessions.

PAGE

1 of 8





CONTRACT TITLE

CONTRACT NUMBER

TNS PROJECT NUMBER

CLIENT

:

:

:

:

PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONING

SERVICES FOR WHP 8 & WHP 9 DEVELOPMENT

PR 22032

11A013


DOCUMENT TITLE

DOCUMENT NUMBER

:

:

Specification For Electrical Requirement ForOffshore Package Unit

BMB-EL-ES-7906


SPECIFICATION FORELECTRICAL REQUIREMENT FOR

OFFSHORE PACKAGE UNIT

DOC NO. BMB-EL-ES-7906

REV. NO. 2


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CONTENTS



1.0

INTRODUCTION 3

1.1

General 3

1.2

Objective 3

1.3 Definition 3

1.4

Design Life 4

2.0 SCOPE OF SUPPLY 4

3.0

STATEMENT OF COMPLIANCE 5

4.0

DOCUMENTATION 6

5.0 SPARE PART 6

6.0 PREPARATION FOR SHIPMENT 7

7.0 PERFORMANCE GUARANTEE 7

8.0 QUALITY ASSURANCE 8

9.0

TECHNICAL ASSISTANCE 8




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1.0 INTRODUCTION1.1 General





Joint Authority (MTJA) is the operator of Block A-18 in the Malaysia-Thai Joint Development Area. The block

is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth. The facilities include

central processing facilities at Cakerawala Production platform (CKP), a riser platform (CKR), and a number of

remote wellhead platforms (WHPs).

It is anticipated by early 2013, the current committed wellhead platforms (WHPs) will not be able to meet Sale

Gas DCQ of 790 MMscfd. Additional production will be needed to fulfill the Sale Gas Agreement obligation,

and such, WHP8 and WHP9 have been selected for development and ready to produce gas in 2013.

Bumi B (BMB) has been identified as WHP 8. The development of BMB requires the capability to handle a few

numbers of HPHT wells. The BMB Platform is to be located approximately 5.5 km to the North of BMA. The

BMB fluids will be transported to BMA via an intra-field pipeline where it is routed to CKR after commingling

with the BMA fluid via a topside tie-in. At CKR/CKP, the BMB production, together with Cakerawala, Bumi,

Bulan and Suriya streams will be combined for further processing, dehydration, CO2 removal, compression,

metering and sales.

1.2 Objective

This document presents the specification for electrical requirement for offshore mechanical package units for

WHP8 & WHP9 development project.

This document is a supplement to Carigali Hess document title “Specification for Electrical requirements for

offshore package units” doc no. CKG-EL-ES-0004 Rev.05. This document shall be read in conjunction withCKG-EL-ES-0004 Rev.05.

This document is prepared as an attachment to the mechanical package unit and hence has to be read in

conjunction with the main package unit/ equipment specifications.

1.3 Definition


COMPANY Carigali Hess Operating Company Sdn Bhd, as the project

developer and ultimate owner of the facility.




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1.4 Design Life

The Vendor shall design the package electrical equipment for 20 years expected design lifetime. Vendor shall

supply tropicalized equipment which has a proven track record in similar offshore operations extending over a



supply tropicalized equipment which has a proven track record in similar offshore operations extending over a

minimum period of two years.

2.0 SCOPE OF SUPPLY

Package Vendor’s quotation shall be expected to cover all costs pertaining to the supply of the equipment,

testing, hook-up material, and all documentation as described in the specification.

Vendor scope of work and supply shall include but not limited to the following:

Package unit local control panel or package control panel (unless DCS operated)

Electrical equipment such as electric motors, heaters, etc

On skid trace heating (if required)

On skid cabling, including interconnecting cabling for package units consisting of more than one skid

On skid lighting for sight glasses, instrument read out, etc Terminal boxes at skid edge for field connection by Vendor (except for motors)

Cable glands for cables within skid

On skid earthing system (safety and continuity)

Earth bolts/bosses for skid earthing to structure

Support for junction boxes

Type test certificates for all motors in the project and all other equipment installed in hazardous area

classification

The equipments normally NOT required in Vendor scope are as listed below:

Switchgears or motor starters and circuit breakers for equipment such as electric motors, heaters,

package unit local control panel supply, etc, shall generally be installed in centralized MCC or

distribution panel

General area lighting

Power supply cables from MCC or distribution panels to package unit equipments

Control cabling from/ to Vendor equipment to package unit

Vendor shall submit full technical details of the electrical packaged equipment, which meet the requirements,

detailed herein.




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Vendor shall submit Electrical Utility List/ Power Consumption List indicating all the Electrical consumersrating, rated voltage and number of power supply feeders required from COMPANY's distribution board during

Bid.



Vendor shall complete/ fill-in all information required in the motor datasheets for each motor in the package. In

addition, detailed motor datasheets and general arrangement drawing from the motor manufacturer shall be

submitted for COMPANY/CONTRACTOR review and approval.

3.0 STATEMENT OF COMPLIANCE

Vendor shall guarantee the equipment complies with this specification and is properly designed, constructed

and suitable for the specified requirements.

The equipment shall be tested in the Manufacturer’s works to prove capability and compliance with this

specification. All tolerances shall be in accordance with this specification, and relevant standards.

If the equipment fails to comply with the specification, COMPANY/CONTRACTOR reserves the rights to reject

the equipment, or allow the Vendor to rectify the problem and retest, free of charge to the

COMPANY/CONTRACTOR.

Vendor shall notify the CONTRACTOR of any apparent conflict between this Specification, Drawings,

Datasheets, Codes and Standard, and any other relevant documents. Resolution and/ or interpretation

precedence shall be obtained from CONTRACTOR in writing before proceeding with design/ manufacture.

Order of precedence in case of conflict between documents shall generally be:

Local regulation and government Codes;

Reference Project Standards and Specifications;

Datasheets;

Reference Drawings;

International Codes and Standards;

The above order of precedence is only a general guide, where a conflict and/or discrepancy exist between this

specification and the above documents, drawings, codes, and/or standards, it is the responsibility of the



In the event that the Vendor fails to highlight any discrepancies and/or conflicts, the most stringent




REV. NO. 2


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4.0 DOCUMENTATION

Following items shall be considered as a minimum requirement of Vendor documents:



Vendor’s final technical offer, technical clarifications, Vendor Deviation Form, and brochures

Equipment data sheet (Filled up by Vendor)

Detailed wiring and schematic diagrams

Outline and General arrangement drawings including weight and floor cut-out

Interfacing connection diagram

Electrical single line diagram

List of electrical consumers with estimated loads

Inspection and Test Plan

Factory Acceptance Test Procedures

Factory Acceptance Test Report / Certificates

List of pre-commissioning, commissioning and start up spares

List of spare parts for 2 years operation

Operation, maintenance and commissioning manual

Vendor Data Book (Binding containing all drawings, documents and certificates)

“All drawings submitted by the Vendor shall be prepared using AutoCAD Release 2002 and final drawings

shall be provided with CAD files. All documents shall be prepared in latest version of MS Office 2003

document.

CONTRACTOR/COMPANY reserves the right to request additional drawings and documents or copies of

drawings and documents to verify Purchase Order compliance without cost variation.

Vendor shall furnish soft copies of drawings/documents that are of suitable first generation quality. Drawings

that are, in COMPANY/CONTRACTOR’s opinion, not of suitable quality will be returned to the Vendor for

resubmission.

Approval of drawings/documents by the CONTRACTOR/COMPANY shall in no way relieve the Vendor

responsibility for the correctness of information, their conformance with stated requirements or acceptability of

equipment and materials. This responsibility rests solely with the Vendor.

Vendor shall allow the CONTRACTOR/COMPANY fifteen (15) working days to review and respond to

Vendor's submission of documentation. The fifteen working days is defined as from time of receipt by the

CONTRACTOR/COMPANY to the time of despatch. Vendor shall allow this review period in his production




REV. NO. 2


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A recommended spare parts list for two (2) years of operation shall also be submitted for CONTRACTOR’s

review and purchase separately.

R d d h ll t k i t t l t d f t f i t li bilit t f t d



Recommended spares shall take into account related factors of equipment reliability, costs of parts and

availability of equipment service facilities.

All spare parts furnished by the Vendor shall be wrapped and packed to preserve items as new condition

under normal storage condition. The same parts shall be properly tagged by stainless steel tags and coded so

that later identification as to their intended usage will be facilitated.

All items supplied shall be packaged separately and clearly marked as ‘Spare Parts’ and shipped with the

equipment. Packing lists shall be furnished complete and in detail so that parts can be handled without un-

crating, if desired.

Manufacturer shall provide adequate and all commissioning and start-up spares including all Manufacturer’s

recommended spares.

6.0 PREPARATION FOR SHIPMENT

Vendor shall be responsible for preparation of the equipment for export shipment and completion of all

required preservation for storage in tropical climates for a maximum period of 12 months.

A careful inspection shall be made to ensure that all operating instructions and label plates are in place,

legible and have not been obscured during painting operations. Each item shall be clearly identified with the

manufacturer’s name, address, Purchase Order and tag number.

The shipping crates shall be constructed of wood and suitably packed to protect all items against damage

during the shipment and storage. Miscellaneous shall be tagged or marked with the tag item number for which

they are intended. All such parts shall be suitably boxed, firmly attached to the main item and shipped with the

unit.

Protection shall be provided against atmospheric corrosion while in transit and while in outdoor storage. All

exposed machined surfaces shall be protected with an easily removable rust preventative compound.

The contents of all boxes or packages shall be recorded in detail on the packing list. The transported packageshall have the necessary fastenings, protections and lifting facilities to satisfy lifting and sea fastening loads

and restraints. Two complete set of the installation, operating and maintenance instructions shall be packed

and shipped with the unit.




REV. NO. 2


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Purchase Order. If any defect or mal-performance occurs during the guarantee period, the Vendor shall make

all necessary alterations, repairs and maintenance immediately and free of charge to the COMPANY.

Vendor shall be capable of supplying the services of a competent on site commissioning technician and shall



Vendor shall be capable of supplying the services of a competent on-site commissioning technician and shall

be responsible for verifying proper installation and ensuring that the installation complies with the mechanical

and design requirements for proper equipment operation.


Vendor shall operate a quality system satisfying the latest ISO 9001 Quality Standards, or agreed equivalent

standard, commensurate with the goods and services provided.

Vendor shall demonstrate evidence of Quality Assurance in all aspects of the Vendor’s current design and

manufacturing practices. Quality Control procedures covering all aspects of design, manufacturing, inspection

and test relevant to the equipment shall be included in accordance to the requirements.

9.0 TECHNICAL ASSISTANCE

Vendor shall provide technical assistance and support at the integration yard jobsite (onshore fabrication

yard), at site (offshore platform) to successfully complete the work, If required. As a minimum, Vendor

technical assistance is required for equipment installation, pre-commissioning, commissioning, offshore hook-

up, site acceptance test and training (if applicable).

Vendor shall provide procedures and checklist for equipment pre-commissioning and commissioning including

parameters for performance acceptance test.

Vendor to quote rates including mobilisation/demobilisation, daily rates and response time for onshore

fabrication yard, offshore platform technical assistance/support during Bid.

For offshore assistance, the Vendor personnel shall possess a valid medical and sea survival training

certificate.



ELECTRICAL REQUIREMENTSFOR OFFSHOREPACKAGE UNITS

Document No

Revision

Date

Page

:

:

:

:

CKG-EL-ES-0004

5

21/04/09

16 of 17

An insulation resistance test between the conductor and the braid shall be performed

and recorded before the thermal insulation is applied.



Lighting fixtures installed on package units shall be of the fluorescent type. Fixtures on

platforms with hazardous areas shall be certified Ex „e‟. Industrial types shall be used innon-hazardous areas on the Living Quarters platform.

Through vision gauge glasses shall be illuminated by fluorescent type luminaires.

Luminaires in hazardous areas may be certified Ex „e‟. Industrial types may be used on

platforms which do not produce or process hydrocarbons.

All electrical enclosures and internal components shall be marked in accordance with

the relevant drawings.

Component numbers shall be in line with component lists.

All labels shall be fixed with 316L stainless steel screws. Traffolyte labels with black

characters on a white background shall generally be used. Warning labels shall be of

traffolyte having white characters on a red background.

316L stainless steel labels with engraved or embossed text shall be used in especially

corrosive areas.

Labels shall generally be fixed to a non-removable part of the installation and not to the

component itself.

All socket-outlets shall be marked with voltage circuit number and origin distribution

board number.

Control stations shall be identified by labels adjacent to each station. Process tag

number, service description, origin distribution board and circuit number information

shall be included in these labels.



PAGE

1 of 7





CONTRACT TITLE

CONTRACT NUMBER

TNS PROJECT NUMBER

CLIENT

:

:

:

:

PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONING

SERVICES FOR WHP 8 & WHP 9 DEVELOPMENT

PR 22032

11A013


DOCUMENT TITLE

DOCUMENT NUMBER

:

:

Specifi cation For Low Voltage Cables

BMB-EL-ES-7903


SPECIFICATION FOR LOWVOLTAGE CABLES

DOC NO. BMB-ES-EL-7903

REV. NO. 2


Page 2 of 7

CONTENTS

NO TITLE PAGE

1 INTRODUCTION 3



1 INTRODUCTION 3

1.1 General 3

1.2 Objective 3

1.3 Definition 3

1.4 Design Life 4

2 SCOPE OF SUPPLY 4

3 STATEMENT OF COMPLIANCE 4

4 INFORMATION REQUIRED FROM VENDOR 5

5 RESPONSIBILITY 6

6 PERFORMANCE GURANTEE 6



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1.0 INTRODUCTION

1.1 General


Joint Authority (MTJA), are operators of Block A-18 in the Malaysia-Thai Joint Development Area. The block

is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth The facilities



is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth. The facilities

include central processing facilities at Cakerawala Production platform (CKP), a riser platform (CKR), and a

number of remote wellhead platforms (WHPs).

It is anticipated by early 2013, the current committed wellhead platforms (WHPs) will not be able to meetSale Gas DCQ of 790 MMscfd. Additional production will be needed to fulfill the Sale Gas Agreement

obligation, and such, WHP8 and WHP9 have been selected for development and ready to produce gas in

2013.

Bumi B (BMB) has been identified as WHP 8. The development of BMB requires the capability to handle a

few numbers of HPHT wells. The BMB Platform is to be located approximately 5.5 km to the North of BMA.

The BMB fluids will be transported to BMA via an intra-field pipeline where it is routed to CKR after

commingling with the BMA fluid via a topside tie-in. At CKR / CKP, the BMB production, together with

Cakerawala, Bumi, Bulan and Suriya streams will be combined for further processing, dehydration, CO2

removal, compression, metering and sales

1.2 Objective

This document amends and supplements to Carigali Hess document title “Specification for Electrical Cables

for High Voltage (HV) & Low Voltage (LV)” doc no. CKG-EL-ES-7909 Rev.08. This document shall be read

in conjunction with CKG-EL-ES-7909 Rev.08 with some additional / modified requirements laid down in thisdocument and Datasheet for Low Voltage Cables; doc no: 5155-BMB-ED-EL-7904.

These additional / modified items take precedence over those within CKG-EL-ES-7909 Rev.08.

This document is prepared as an attachment to the mechanical package unit / instrument package unit /

mechanical equipment and hence has to be read in conjunction with the main package unit / equipment

specifications.

1.3 Definition




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Independent

Verification Party

(IVP)

The body or organisation appointed by the COMPANY to

carry out design verification and quality assurance audit

and/or inspection on behalf of the COMPANY.

1 4 D i Lif



1.4 Design Life

The Vendor shall design the equipment for 20 years design life. Vendor shall supply tropicalized equipment

which has a proven track record in similar offshore operations extending over a minimum period of two

years.

2.0 SCOPE OF SUPPLY

This document presents the specification for electric low voltage motors for the mechanical package units,

instrument package unit, mechanical equipment, etc. for WHP8 & WHP9 development project in Bumi-B

platform, that will define the minimum technical requirements for the design, manufacturing, inspection,

testing, supply of material including but not limited to the spare parts, special tools for maintenance, factory

testing and delivery of low voltage motors.

The Vendor’s quotation shall be expected to cover all costs pertaining to the supply of the equipment,

testing and documentation as described in the specification.

3.0 STATEMENT OF COMPLIANCE

Vendor shall guarantee the equipment complies with this specification and is properly designed,

constructed and suitable for the specified requirements.

The equipment shall be tested in the Vendor’s works to prove capability and compliance with this

specification. All tolerances shall be in accordance with this specification, and relevant standards as

mentioned in clause 2.1 of CKG-EL-ES-7909 Rev.08.

If the equipment fails to comply with the specification, COMPANY / CONTRACTOR reserve the rights to

reject the equipment, or allow the Vendor to rectify the problem and retest, free of charge to the

COMPANY/CONTRACTOR.

Vendor shall notify the CONTRACTOR of any apparent conflict between this Specification, Drawings,

Datasheets, Codes and Standard, and any other relevant documents. Resolution and / or interpretation



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5. International Codes and Standards

The above order of precedence is only a general guide, where a conflict and / or discrepancy exist between

this specification and the above documents, drawings, codes, and/or standards, it is the responsibility of the





In the event that the Vendor fails to highlight any discrepancies and / or conflicts, the most stringent

requirements shall apply. COMPANY / CONTRACTOR’s decision shall be binding on the Vendor without

any additional cost and schedule impact.

All deviations from the requirements of the specification shall be clearly stated in the Bid documentation. In

the absence of such a statement, it shall be deemed that all requirements of this specification are fulfilled

without exception.

All deviations from the requirements of the specifications shall be obtained approval from COMPANY /

CONTRACTOR in writing before proceeding with design / manufacture.

4.0 INFORMATION REQUIRED FROM VENDOR

Vendor shall submit with his bid the information listed below for every cable size included and specified in

the TRP.

a) The standards applicable to the cables offered.

b) Oxygen index and acidic emission factor of inner and outer sheath.

c) Standard drum length, size and weight.

d) Maximum cable length per drum, size and weight.

e) Dimensions.

I. Number and size of conductors making up then cross-sectional area of each core

Nominal section area (mm2)

Composition or shape (no./mm)

O t di t





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the Purchase Order. If any defect or mal-performance occurs during the guarantee period, the Vendor shall

make all necessary alterations, repairs and maintenance immediately and free of charge to the Company.

Vendor shall be capable of supplying the services of a competent on-site commissioning technician and

shall be responsible for verifying proper installation and ensuring that the installation complies with the

mechanical and design requirements for proper equipment operation.



ELECTRICALINSTALLATION,TESTING AND

COMMISSIONING

Document No : CKG-EL-ES-0003Revision : 1

Date : 20/09/08

Page : 2 of 18

TABL E OF CONTENTS

1.0 INTRODUCTION

1.1 Scope

1.2 Definitions

1.3 References

2.0 INSTALLATION

2.1 General



2.2 Material Handling

2.3 Hazardous Area Certification

2.4 Supporting Steel

2.5 Equipment Identification

2.6 Energizing of Electrical Equipment

2.7 Temporary Power Supplies

2.8 Electrical Equipment

2.9 Cabling

2.10 Lighting and Small Power

2.11 As-Built Drawings

3.0 TESTING AND COMMISSIONING

3.1 General

3.2 Procedures and Responsibilities

3.3 Documentation

3.4 Test Equipment and Tools

3.5 Functional Tests


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1.0 INTRODUCTION

1.1 Scope

This specification covers the minimum requirement for the installation, testing and

commissioning of electrical facilities, which comprise all electrical installations for power

and lighting up to and including main supply facilities for instrument and process control

equipment and safeguarding systems telecommunication equipment etc



equipment and safeguarding systems, telecommunication equipment, etc.

1.2 Definit ion of Terms

The following terms as used in this specification, assume the meanings given below:

COMPANY Carigali Hess Operating Company Sdn. Bhd., as the

project developer and ultimate owner of the facility.

CONTRACTOR The company or consortium which is awarded the

main EPC contract of the project.

Independent Verification Party (IVP) The body or organisation appointed by the

COMPANY to carry out design verification and

quality assurance audit and/or inspection on behalf of

the COMPANY.

1.3 References


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2.0 INSTALLATION

2.1 General

2.1.1 The electrical installation shall be suitable for the environmental and design conditions given.

2.1.2 The electrical installation shall conform to good working practice of high quality and safety,and shall be neat and professional in accordance with good industry practice and

manufacturer’s recommendations.



2.1.3 The electrical installation shall be suitable for the life of the facility and ease of maintenance

and testing throughout.

2.1.4 The electrical installation shall be such that it is not liable to damage due to being kicked or

climbed and does not form a tripping hazard.

2.1.5 The electrical installation shall be performed by skilled craftsmen under competent

supervision.

2.1.6 All electrical works shall be executed strictly in accordance with construction drawings and

specifications. Deviation from drawings and specification shall be permitted only with the

approval of COMPANY.

2.1.7 Tools and test equipment shall be maintained in good working condition throughout with

current calibration certificates.


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switchgear, etc. shall be protected in accordance with instructions from COMPANY and

manufacturers recommendations.

2.2 3 Space heaters and anti-condensation heaters mounted inside equipment shall be connected

and powered immediately upon final positioning or during long storage periods. Danger

notices shall be posted to indicate live equipment.

2.2.4 All equipment installed at outdoor locations and unfinished buildings shall be adequately

protected against ingress penetration. Covers which are temporarily removed for



construction purposes shall be replaced when work is suspended. All open entries shall be

effectively sealed at all times against ingress of water and dust.

2.3 Hazardous Area Certification

2.3.1 These are shown on the Area Classification Drawings. All equipment to be installed within

hazardous areas must be suitable for such areas.

2.3.2 The installation of ‘Ex’ equipment shall be in accordance the equipment certificate of

conformity and the manufacturers instructions.

2.3.3 Site drilling of holes in certified Ex ‘d’ equipment is not allowed. Site drilling of holes in Ex

‘e’ and Ex ‘n’ equipment is subjected to manufacturers recommendation and COMPANY

approval.

2.4 Suppor ting Steel


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Painting/Coating of Offshore Facilities.

2.4.3 Any welding shall be done in accordance with the specification on welding, AWS D1.1

Structural Steel Welding Code.

2.4.4 All fixing bolts, nuts and accessories shall be 316L stainless steel or non-corrosive material.

2.5 Equipment Identification



2.5.1 All electrical equipment shall be clearly identified by tag and/or service labels in accordance

with the drawings.

2.5.2 The labels shall be securely attached and must be visible after the equipment have been

finally located.

2.5.3 For removable items, such as relays, labels shall be installed on the mounting base and not on

the item itself.

2.5.4 On certified type equipment, the labels shall be tag number only fixed on the equipment

using an epoxy type adhesive, with tag and service labels affixed adjacent to the equipment.

2.5.5 All labels installed outdoor shall be corrosion resistant 316L SS or traffolyte with 316L

stainless steel screws. Dymotape labels shall not be used.

2.6 Energizing of Electrical Equipment


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Document No

: CKG-EL-ES-0003

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2.7.1 Temporary power supplies shall be provided during onshore construction and offshore hook-

up and commissioning.

2.7.2 Details of temporary power supply system shall be submitted to the COMPANY for approval

prior to installation.

2.7.3 Power distribution throughout construction sites may only be energized after acceptance by

the COMPANY.



2.8 Electrical Equipment

2.8.1 Electrical equipment shall be installed in accordance with the installation instructions and

supporting drawings provided by the respective manufacturers.

2.8.2 Manufacturer’s supports drawings, together with weights and loading data for all electrical

equipment shall be checked against the design of the relevant buildings and equipment layout

before installation.

2.8.3 Any equipment modifications required during installation shall be approved by the

COMPANY prior to implementation. All modifications shall be recorded and the

information incorporated in the ‘as-built’ drawings.

2.8.4 Electrical equipment shall be located so as to minimize the risk of damage due to vibration.

If such locations cannot be avoided, the use of anti-vibration mountings shall be considered.

2.8.5 Electrical equipment shall be so selected and located that it is unaffected by water, (including


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2.8.7 Layout of Electrical Switchgear and MCC rooms shall permit practical installation of new

panel or additional sections of Switchgear or MCCs.

2.8.8 Transformers

Each transformer enclosure shall have a minimum of 1m clear space all round.

Transformers shall be positioned and oriented in such a way as to minimize cable crossings.



Transformers shall be located such that they can be practically removed for major

maintenance.

2.8.9 Switchgear and MCCs

Switchgear and MCCs should only be installed when the switchgear and building works are

complete, so as to minimize the ingress of dust and dirt during and after erection.

Temporary air-conditioning shall be provided for the switchgear and MCC rooms before

erection commence.

Switchgear and MCCs supports shall be in accordance with manufacturer’s drawings and

shall be level to within the Manufacturer’s specified tolerances.

The floors of switchgear and MCCs rooms shall be smooth and level to permit the handling

of equipment on rollers regardless of whether cranage is provided.


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All withdrawable switching devices shall be checked for free movement and correct

alignment.

2.8.10 Electric Motors

Whilst in outdoor storage before commissioning, motors shall be provided with initial and

thereafter periodic preservation procedures in accordance with manufacturer’s instructions.

As a minimum these shall include proper sealing of motor shaft and cable entries, and for HV

motors, the energisation of the anti-condensation heaters.



The location of the remote control unit (RCU) and/or safety switch should be on the opposite

side of the motor to the main terminal box.

Where required, shim plates shall be of non-magnetic material.

2.8.11 The procedures for the installation of busducts require COMPANY approval.

2.9 Cabling

2.9.1 General

Reservation of appropriate routings and adequate space for cable installations shall be made

in coordination with other engineering disciplines concerned. A dimensional shop drawing

of cable routing plan shall be made before installation commences.

Cable ends of all types of cables shall be suitably sealed to avoid ingress of water during


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HV Multicore 12D

Single core cables pertaining to three phase circuit shall be laid together and separated from

multi-core cables. They shall be laid in trefoil formation rather than laid flat except in the

case of short cable runs.

Instrument, telecommunication and computer/data cables shall be laid on trays/ladders

separated from those used for HV and/or LV cables.

The armour of cables shall be solidly bonded at both ends



The armour of cables shall be solidly bonded at both ends.

2.9.2 Cable tray/ladders and supports

Cable tray/ladders including accessories, bends, risers, droppers, reducers, etc. shall be

supplied from one manufacturer.

Shop-drawings for cable routes shall be prepared in conjunction with piping and equipment

layouts to ensure that cables will avoid exposure to excessive heat, chemical, spillage,

mechanical damage, etc.

Stainless steel grade 316L cable tray/ladder and unistrut shall be used offshore.

All cable tray/ladder supports and all cabling support materials shall be corrosion resistant to

suit offshore environment, and painted/coated in accordance with document No.

CKG-ME-ES-0004 - The Painting/Coating of Offshore Facilities.




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2.9.3 Cable Installation

Cables shall be laid on racks, ladders or trays in accordance with the design and shop

drawings. Any deviation from the drawings shall be approved by the COMPANY.

Cables shall be supported by cable racks, trays or cable ladders all the way up to their

termination.

Cable penetrating through decks shall be protected from damage due to being kicked by the

application of heavy duty kick plates



application of heavy duty kick plates.

Cables entering equipment which may require to be replaced or removed for maintenance at

any time shall have its cable looped prior to entry.

Cables entry to equipment shall be from the bottom or side. Top cable entry is not permitted.

Cable splicing requires the approval of COMPANY.

Cables or cable supports shall not be fixed directly or indirectly to plant, equipment or piping

which may require removal or replacement.

Cables shall be terminated, glanded and tested shortly after installation. Uncompleted cable

installation shall be properly coiled, identified, supported and capped off to prevent

contamination.

The bending radius of cables shall not be less than that specified by the cable manufacturer


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Cables shall be properly identified per service grade and segregated into groups in

accordance with the drawings.

Cables shall be installed with the use of pulleys, winches, drums and cable rollers. The

maximum pulling tensions stated by the manufacturer shall not be exceeded.

Cable installed inside horizontal racks/trays/ladders shall be fastened by means of nylon

coated or PVC jacketed 316 stainless steel tie wraps every three (3) metres. For vertical runs

of cable on racks/ trays/ladders, nylon coated or PVC jacketed stainless steel tie wraps shall

be used to support the cables at one (1) metre spacing.



pp ( ) p g

2.9.4 Cable Termination

All steel braided armoured cable entries into equipment shall be made by means of suitable

brass double compression cable glands. Barrier glands are required into Ex’d’ equipment

termination if the cable is not of the effectively filled type.

Certified plugs shall be used to blank off all unused entries in certified Ex ‘e’ and Ex ‘d’

equipment and similar certified adaptors shall be used to match metric glands to non-metric

equipment entries. Entries shall only be made in certified enclosures by the manufacturers.

In general, when lugs, wire pin, etc are used, they shall be of the compression type.

All wires shall be identified by means of ferrules of insulating material or by plastic code

markers. Marking shall be in accordance with the related design and manufacturer’s

drawings.




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3.0 TESTING AND COMMISSIONING

3.1 General

3.1.1 All testing and commissioning activities shall be supervised by an authorised and competent

person approved by COMPANY.

3.1.2 A formal electrical safety codes and practices shall be prepared and approved by COMPANY

before any testing and commissioning works commence.



3.1.3 All testing and commissioning activities shall be offered for witnessing by COMPANY or

IVP representative.

3.2 Procedures and Responsibilit ies

3.2.1 The procedures and responsibilities for the pre-commissioning and commissioning activities

shall be prepared by CONTRACTOR and approved by COMPANY/IVP at least three

months before any pre-commissioning activities commence.

3.2.2 The procedures and responsibilities for the pre-commissioning and commissioning shall

cover both onshore and offshore activities.

3.2.3 CONTRACTOR shall maximise the pre-commissioning and commissioning activities

onshore at the fabrication yard and minimise the pre-commissioning and commissioning

activities offshore.


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3.3.1 All pre-commissioning and commissioning activities shall be documented in an IVP

approved ‘Check Sheet’.

3.3.2 The ‘Check Sheets’ to be prepared and used shall include but not be limited to the following:

- Basic inspection of electrical equipment (This check sheet shall be applicable for all

electrical equipment including generator, earthing, lighting, socket outlets, heaters, etc)

- Inspection and testing of electrical equipment room

- Inspection and testing of HV switchgear



- Inspection and testing of LV switchgear

- Inspection and testing of LV MCCs

- Voltage transformer undervoltage test

- Undervoltage relay test

- Current transformer and ammeter test

- Protection relay test

- Differential protection relay test

- Inspection and testing of power transformer

- Inspection and testing of electric motor and RCU

- Inspection and testing of DC UPS

- Inspection and testing of AC UPS

- Inspection and testing of generators (including load acceptance/rejection dynamic tests)

- Inspection and testing of HV cables

- Inspection and testing of LV cables

- Inspection of cabling and support system

- Inspection and testing of trace heating installation


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3.4 Test Equipment and Tools

All the test equipment and tools require for pre-commissioning and commissioning shall be

calibrated and maintained in good order throughout.

3.5 Funct ional Tests

3.4.1 CONTRACTOR shall prepare the functional test procedures for all equipment for

COMPANY/IVP approval at least three months before any tests commence.



3.4.2 Functional tests shall be carried out to demonstrate the correct operation of all equipment and

complete systems.

3.4.3 Special attention must be paid to equipment interfaces where there is a greater likelihood of

functional discrepancies.

3.4.4 Where complicated control and/or interlock systems are used, special case-by-case functional

check lists and system logic diagrams are needed to demonstrate compliance with the design

requirements.

RFP-Solar Power Panel

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