Revista Mexicana de Ingeniería Química · Revista Mexicana de Ingeniería Química CONTENIDO...

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Vol. 15, No. 2 (2016) 441-456 Ingeniería de alimentos Revista Mexicana de Ingeniería Química STRUCTURAL PROPERTIES CHANGES DURING OSMOTIC DRYING OF PLANTAIN (Musa paradisiaca AAB) AND ITS ROLE ON MASS TRANSFER CAMBIOS EN LAS PROPIEDADES ESTRUCTURALES DURANTE EL SECADO OSM ´ OTICO DE PLANTAIN (Musa paradisiaca AAB) Y SU ROL EN EL TRANSPORTE DE MASA I. Gallegos-Marin 1 , L.L. M´ endez-Lagunas 1 * , J. Rodr´ ıguez-Ram´ ırez 1 , C.E. Mart´ ınez-S´ anchez 2 1 Instituto Polit´ ecnico Nacional, CIIDIR Oaxaca, Hornos 1003, Santa Cruz Xoxocotl ´ an, Oaxaca, 71230, M´ exico. 2 Departamento de Ingenier´ ıa Qu´ ımica y Bioqu´ ımica, Coordinaci´ on de Posgrado e Investigaci´ on, Instituto Tecnol´ ogico de Tuxtepec, Calz. Dr. V´ ıctor Bravo Ahuja s/n, Col. 5 de Mayo, Tuxtepec, Oax, CP 68350, M´ exico. Received March 11, 2016; Accepted May 14, 2016 Abstract This work studies the structural properties of plantain (Musa paradisiaca AAB) during osmotic dehydration (OD) and its role on mass transfer phenomena. Drying temperatures of 40, 60 and 80°C and sucrose solutions of 29 and 45°Brix were used in OD. Apparent and true volume, were measured using volumetric displacement and gas stereopycnometer methods. Apparent (ρ b ) and true densities (ρ p ) were calculated with volume data. Porosity (ε) and shrinkage (S) were calculated based on ρ b and ρ p data. Apparent diusion coecient (D aw ) of water and solids (D as ) were calculated. Micrographs were obtained for both, raw and dehydrated samples. The major water loss (WL) was found at 45°Brix dehydrated at 40 and 60°C, whereas the major solid gain (SG) was obtained at 45°Brix dehydrated at 80°C. A non-linear volume dependence on loss moisture, as well as a ρ p and ρ b increase and ε reduction with two pseudo-equilibrium periods was found. Micrographs at dierent depths of the food tissue revealed the eect treatments on two structural anisotropy areas. Shrinkage, starch gelatinization and swelling, as well as anisotropy aect the mass transfer. Keywords: plantain, osmotic dehydration, structural properties, mass transfer. Resumen Este trabajo estudia las propiedades estructurales de pl´ atano (Musa paradisiaca AAB) durante el secado osm´ otico (OD) y su rol en el fen ´ omeno de transferencia de masa. Temperaturas de secado de 40, 60 y 80°C y soluciones de sacarosa de 29 y 45°Brix fueron usadas en OD. Volumen aparente y real fueron medidos usando el m´ etodo de desplazamiento volum´ etrico y estereopicn´ ometro de gas. Densidad aparente (ρ b ) y real (ρ p ) fueron calculados con los datos de volumen. Porosidad (ε) y encogimiento (S) fueron calculados en base a los datos de ρ b y ρ p . El coeficiente de difusividad aparente (D aw ) de agua y s´ olidos (D as ) fue calculado. Micrograf´ ıas fueron obtenidas de muestras frescas y deshidratadas. La mayor p´ erdida de agua (WL) fue encontrada a 45°Brix deshidratadas a 40 y 60°C, mientras que la mayor ganancia de solidos (SG) fue obtenida a 45°Brix deshidratada a 80°C. Una dependencia no lineal de la perdida de humedad, incremento de ρ p y ρ b y reducci´ on de ε con dos periodos de seudoequilibrio, fueron encontrados. Micrograf´ ıas a diferentes profundidades del tejido del alimento revelo el efecto del pretratamiento en dos estructuras anisotr´ opicas. El encogimiento, gelatinizaci´ on de almid´ on e hinchamiento, as´ ı como la anisotrop´ ıa afectan la transferencia de masa. Palabras clave: plantain, deshidrataci´ on osm ´ otica, propiedades estructurales, transferencia de masa. 1 Introduction Osmotic dehydration (OD) is frequently used as a pre-treatment in several processes in order to obtain intermediate moisture food with shelf- life enhanced features, or as a pre-treatment to reduce energy consumption and/or heat damage in other traditional dehydration processes (Tregunno et al.1996; Monsalve et al. 1993). Osmotic dehydration is a common process of water removal that is applied to food material and consists in place food tissue, such as fruits and vegetables, in a hypertonic solution. Between the solution and the food there is a significant pressure * Corresponding author. E-mail: [email protected] Publicado por la Academia Mexicana de Investigaci´ on y Docencia en Ingenier´ ıa Qu´ ımica A.C. 441

Transcript of Revista Mexicana de Ingeniería Química · Revista Mexicana de Ingeniería Química CONTENIDO...

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Vol. 15, No. 2 (2016) 441-456

Ingeniería de alimentos

Revista Mexicana de Ingeniería Química

CONTENIDO

Volumen 8, número 3, 2009 / Volume 8, number 3, 2009

213 Derivation and application of the Stefan-Maxwell equations

(Desarrollo y aplicación de las ecuaciones de Stefan-Maxwell)

Stephen Whitaker

Biotecnología / Biotechnology

245 Modelado de la biodegradación en biorreactores de lodos de hidrocarburos totales del petróleo

intemperizados en suelos y sedimentos

(Biodegradation modeling of sludge bioreactors of total petroleum hydrocarbons weathering in soil

and sediments)

S.A. Medina-Moreno, S. Huerta-Ochoa, C.A. Lucho-Constantino, L. Aguilera-Vázquez, A. Jiménez-

González y M. Gutiérrez-Rojas

259 Crecimiento, sobrevivencia y adaptación de Bifidobacterium infantis a condiciones ácidas

(Growth, survival and adaptation of Bifidobacterium infantis to acidic conditions)

L. Mayorga-Reyes, P. Bustamante-Camilo, A. Gutiérrez-Nava, E. Barranco-Florido y A. Azaola-

Espinosa

265 Statistical approach to optimization of ethanol fermentation by Saccharomyces cerevisiae in the

presence of Valfor® zeolite NaA

(Optimización estadística de la fermentación etanólica de Saccharomyces cerevisiae en presencia de

zeolita Valfor® zeolite NaA)

G. Inei-Shizukawa, H. A. Velasco-Bedrán, G. F. Gutiérrez-López and H. Hernández-Sánchez

Ingeniería de procesos / Process engineering

271 Localización de una planta industrial: Revisión crítica y adecuación de los criterios empleados en

esta decisión

(Plant site selection: Critical review and adequation criteria used in this decision)

J.R. Medina, R.L. Romero y G.A. Pérez

STRUCTURAL PROPERTIES CHANGES DURING OSMOTIC DRYING OFPLANTAIN (Musa paradisiaca AAB) AND ITS ROLE ON MASS TRANSFER

CAMBIOS EN LAS PROPIEDADES ESTRUCTURALES DURANTE EL SECADOOSMOTICO DE PLANTAIN (Musa paradisiaca AAB) Y SU ROL EN EL TRANSPORTE

DE MASAI. Gallegos-Marin1, L.L. Mendez-Lagunas1*, J. Rodrıguez-Ramırez1, C.E. Martınez-Sanchez2

1Instituto Politecnico Nacional, CIIDIR Oaxaca, Hornos 1003, Santa Cruz Xoxocotlan, Oaxaca, 71230, Mexico.2Departamento de Ingenierıa Quımica y Bioquımica, Coordinacion de Posgrado e Investigacion, Instituto Tecnologico de

Tuxtepec, Calz. Dr. Vıctor Bravo Ahuja s/n, Col. 5 de Mayo, Tuxtepec, Oax, CP 68350, Mexico.Received March 11, 2016; Accepted May 14, 2016

AbstractThis work studies the structural properties of plantain (Musa paradisiaca AAB) during osmotic dehydration (OD) and itsrole on mass transfer phenomena. Drying temperatures of 40, 60 and 80°C and sucrose solutions of 29 and 45°Brix wereused in OD. Apparent and true volume, were measured using volumetric displacement and gas stereopycnometer methods.Apparent (ρb) and true densities (ρp) were calculated with volume data. Porosity (ε) and shrinkage (S) were calculatedbased on ρb and ρp data. Apparent diffusion coefficient (Daw) of water and solids (Das) were calculated. Micrographs wereobtained for both, raw and dehydrated samples. The major water loss (WL) was found at 45°Brix dehydrated at 40 and60°C, whereas the major solid gain (SG) was obtained at 45°Brix dehydrated at 80°C. A non-linear volume dependence onloss moisture, as well as a ρp and ρb increase and ε reduction with two pseudo-equilibrium periods was found. Micrographsat different depths of the food tissue revealed the effect treatments on two structural anisotropy areas. Shrinkage, starchgelatinization and swelling, as well as anisotropy affect the mass transfer.Keywords: plantain, osmotic dehydration, structural properties, mass transfer.

ResumenEste trabajo estudia las propiedades estructurales de platano (Musa paradisiaca AAB) durante el secado osmotico (OD) ysu rol en el fenomeno de transferencia de masa. Temperaturas de secado de 40, 60 y 80°C y soluciones de sacarosa de 29 y45°Brix fueron usadas en OD. Volumen aparente y real fueron medidos usando el metodo de desplazamiento volumetricoy estereopicnometro de gas. Densidad aparente (ρb) y real (ρp) fueron calculados con los datos de volumen. Porosidad(ε) y encogimiento (S) fueron calculados en base a los datos de ρb y ρp. El coeficiente de difusividad aparente (Daw) deagua y solidos (Das) fue calculado. Micrografıas fueron obtenidas de muestras frescas y deshidratadas. La mayor perdidade agua (WL) fue encontrada a 45°Brix deshidratadas a 40 y 60°C, mientras que la mayor ganancia de solidos (SG) fueobtenida a 45°Brix deshidratada a 80°C. Una dependencia no lineal de la perdida de humedad, incremento de ρp y ρby reduccion de ε con dos periodos de seudoequilibrio, fueron encontrados. Micrografıas a diferentes profundidades deltejido del alimento revelo el efecto del pretratamiento en dos estructuras anisotropicas. El encogimiento, gelatinizacion dealmidon e hinchamiento, ası como la anisotropıa afectan la transferencia de masa.Palabras clave: plantain, deshidratacion osmotica, propiedades estructurales, transferencia de masa.

1 Introduction

Osmotic dehydration (OD) is frequently usedas a pre-treatment in several processes in orderto obtain intermediate moisture food with shelf-life enhanced features, or as a pre-treatment toreduce energy consumption and/or heat damage inother traditional dehydration processes (Tregunno et

al.1996; Monsalve et al. 1993).

Osmotic dehydration is a common process ofwater removal that is applied to food material andconsists in place food tissue, such as fruits andvegetables, in a hypertonic solution. Between thesolution and the food there is a significant pressure

* Corresponding author. E-mail: [email protected]

Publicado por la Academia Mexicana de Investigacion y Docencia en Ingenierıa Quımica A.C. 441

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difference, providing the driving force to removewater, while the cellular membrane works as asemi-permeable membrane. Water diffusion takesplace together with a simultaneous counter diffusionof the osmotic-solution solutes within the tissue.The membrane that is responsible for the osmotictransport is not perfectly selective and other soluteswithin cells can also be lixiviates in the osmoticsolution (Giangiacomo et al. 1987). When a fruitor vegetable is submitted to a dehydration processproduces changes in the chemical, physical andstructural characteristics of the plantain tissue, such aschanges in volume, porosity, changes in mechanicalproperties and color changes (Lozano et al. 1983;Mayor and Sereno 2004; Telis et al. 2005; Krokidaet al. 2000).

Such properties are related to the control andimprovement of quality and unit operations processdesign (Perera, 2005; Roa et al. 2005). Fluxes ofheat and mass transfer during dehydration processesmodify the chemical composition, as well as thephysicochemical and mechanical properties of thematerial (McLauhglin et al. 1998; Lewicki andLukaszuk 2000). For example, porosity has beenassociated with the chemical stability of dry products,sugar degradation and lipid oxidation.

During OD some authors have found a non-linearcorrelation, between volume and moisture content,which seems to depend on the viscoelastic propertiesof the tissues and structural changes (e.g. cell wallalteration, middle lamella division, membrane lysis,tissue shrinkage, etc.). Other authors, instead, detecteda strong linear relationship between shrinkage andvolume changes (Barat et al. 1998; Lazarides andMavroudis 1996; Alzamora et al. 2000; Nieto et al.1998; Torreggiani and Bertolo 2004; Raghavan andSilveira 2001).

Several mechanisms have been proposed toexplain mass transfer during OD:

1. Those depending on concentration gradients,mainly effective or apparent diffusion (De f f ) opseudo-diffusion (PDM), which can usually bemodeled with the solution of Fick’s equation(Barat et al., 2001).

2. Those affected by pressure gradients, mainlyhydrodynamic mechanisms (HDM). Theseoccur at ambient pressure when cells get linearlydeformed with water loss and the gas-phasevolume in intercellular spaces increases, leadingto pressure gradients in the tissue (Barat et al.2001).

3. Those promoted by the cell structure of thematerial. Mass transfer is carried out bythree transport means: apoplasmic transport(outside cell membranes) or movement ofthe material within the cellular volume, thesymplasmic transport (within the plasmamembrane), defined as the material transportamong close cells through the plasmodesmataand the transmembrane flux. Recently a newtransportation means has been described as fluidphase endocytosis (Chiralt and Fito 2003).

Effective diffusion (De f f ) is a macro-componentrelated to a homogeneous microstructural leveland implies irreversible thermodynamics. De f fis a proportionality coefficient associated with theconcentration gradient, which cannot completelyexplain mass transfer during osmosis. Another typeof strengths such as osmotic pressure (concentrationgradient) and permeability (internal capillary pressure)are not considered in this mechanism (Torreggiani andBertolo 2004; Gekas, 2001; Shi and Le 2002; Ferrandoand Spiess 2001).

According to the HDM approach, the cellularstructure surface collapses in case of a volumereduction of the internal pore when the osmoticsolution concentration and/or temperature are high.This probably causes a partial expulsion of the osmoticsolution due to the internal gas release when poresshrink.

Within the framework of the mechanismsexplained according to their gradients of activity andpressure (CPG), volume changes can be justified bythe internal pressure in intracellular spaces. Since theOD process accelerates the impregnation of the pore,it follows different steps.

At the beginning of the process, capillary pressureincreases the external liquid gain, whereas the internalgas of pores is compressed and thus flows outwards.Later in the process, an irreversible partial loss ofgas takes place and residual gas will be compressedagain, increasing the capillary liquid gain. When waterloss (WL) taken place, cells shrink and intracellularvolume increases, making a larger volume availablefor the gas phase, reducing internal pressure andpromoting the external liquid suction. The mechanicalequilibrium in the pore will be reestablished with thesubsequent penetration of the liquid according to thecurrent radius of pores. This process will be ongoinguntil pores are completely impregnated.

Due to the complexity of phenomena taking placeduring OD, in addition to solution properties and

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process conditions, other variables shall be consideredin order to explain mass transfer mechanisms,among which cellular properties, initial and materialstructure (De f f , tortuosity and porosity), modificationin composition and structural changes (shrinkage,porosity reduction, cell collapse).

Tissue changes significantly affect cellularcompartmentalization, intracellular volume, andmatrix wall and membrane. These changes greatlyaffects transport properties and modify the heat andmass transfer. In addition, heat and mass transferbehavior of the product are modified (Torreggiani andBertolo 2004).

Furthermore, material plant tissue is not alwaysuniform. Substantially different dehydration andsolute-uptake rates have been found in differentraw material undergoing the same OD treatment(Torreggiani and Bertolo 2004).

Plantain tissue, composed by endocarp andexocarp, shows a structural anisotropy, which mayaffect its micro-structural properties and mass transferbehavior.

This work aims at assessing the development ofstructural (Vp, ρb, ρp, ε, Sb) and microstructuralproperties, as well as of water and solid apparentdiffusion (Da during the plantain OD and at matchingsuch properties with the mass transfer mechanismsproposed in the literature.

2 Materials and methods

2.1 Material preparation

The material used was plantains at a flowering timebetween 2.0 to 2.5 months after the first handappeared. Green plantains in ripening phase 2(Gallegos et al. 2013) (pale green, sugar content13.6 g/kg, solids soluble content 1.3°Brix, pulpfirmness 4.22 kgf) were acquired by a local producer(18°04’52” N, 96°07’07 W). The material wascleaned, peeled and cut in slices 1.6 ± 0.6 mm thickand diameter was of 3.2 ± 0.03 cm.

2.2 Osmotic dehydration

Samples were soaked in sucrose osmotic solutions(OS) of 29 and 45°Brix kept at a constant temperatureof 40, 60 and 80ºC, respectively, under constantstirring (120 rpm) in a hot plate stirrer (ThermoScientific Cimarec USA). In order to maintain aconstant concentration of sucrose in the osmotic

solution and prevent significant changes during thedehydration process, an osmotic solution/sample ratioof 15:1 w/w was applied.

Water loss and solid gain were determined bytaking samples at various time intervals; during thefirst 15 minutes samples were taken every 3 minutesand then at 45, 105, 165, 225, 285 minutes. For alltreatments 3 replicates were performed. Surface waterwas eliminated with absorbent paper.

2.3 Determination of moisture content

Moisture content was determined by drying a samplefor 24 hours at 110°C. The results were expressed aspercentage of wet basis (AOAC 1980).

2.4 Osmotic dehydration kinetics

The osmotic process was study using water loss (WL)and solid gain (SG) equations. Eqs. 1 and 2 wereapplied to calculate WL and SG.

WL(%) =

(wiXi −w f X f

wi

)× 100 (1)

S G(%) =

(w f Xs f −wiXsi

wi

)× 100 (2)

2.5 Determining the apparent diffusioncoefficient of water and solids

The equation for mass transfer by diffusion inunsteady-state has frequently been employed todescribe both water loss and solids gain during the ODprocess.

Assuming that diffusion is in one direction, theprocess is isothermal and the solution Fick’s secondlaw for diffusion in terms of rectangular coordinatesfor infinitely long flat plates according to (Crank,1979) it is:

Ct −Ce

Ci −Ce=

8π2

∞∑n=0

[1

(2n + 1)2 exp(−

(2n + 1)2π2

4De f f t

l2

)](3)

Where C indicates water loss or concentration ofsolids in the product.

In order to calculate diffusion coefficients the slopemethod was used. The approach was to considerfrom time zero until the equilibrium point of moisturecontent and total solids of each treatment.

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2.6 True density (ρp)

A stereopycnometer, (model SPY - 5DCQuantachrome, Boynton Beach, Florida USA) wasused at a pressure of 1.1951 kg /cm2 ± 0.003.The equipment calibration was carried out with astandardized steel sphere. In order to determinevolume, a sample of 15 ± 2 g was used. From the dataobtained in the stereopycnometer, the true volume wascalculated with Eq. (4).

Vp = Vc +VA

1− P1P2

(4)

The true density was adjusted to the moisture contentof the sample and determined with Eq. (5).

ρp =w1

V1=

w−w2

Vp −w2ρ2

(5)

2.7 Apparent density (ρb)

ρb was determined by using a non-covered sample of1.5 ± 0.25 g with the volume-displacement methodand it was calculated according to Eq. (6). Thesample was soaked in hexane and the measurementwas carried out with a density kit (Sartorius YDK01-OD, Goettingen, Germany) in < 10 s in order toprevent the immersion-liquid absorption.

ρb =ws−aρii

ws−li(6)

2.8 Porosity (ε)

It was calculated according to Kassama and Ngadi(2004) with Eq. (7).

ε = 1−ρb

ρp(7)

2.9 Shrinkage

The shrinkage may be determined by consideringinitial volume (Vi) as a reference with the followingequation (Madiouli et al. 2007).

S =Vi −V

Vi× 100 (8)

2.10 Preparation of sections formicroscopic examination

Tests with optical microscope (LM) (Olympus CX31,Center Valley, USA) and FEI Quanta 3D FEG

environmental scanning electron microscope (ESEM)were carried out in cuttings of surface tissues andtransversal ones at different depths (100 and 800 µm)of fresh and OD-treated samples. Fresh samples witha cutting of 40-µm depth were observed in LM. Thecriterion followed to select the time when micrographswere taken was according to equilibrium point ofsolids, only for treated samples.

In fresh samples endocarp and mesocarp of freshand processed samples were determined the averagelength starch granules and pore diameter. The porediameter was determined by comparison of scales,using ESEM images and Infinity Analyze (LumeneraCorporation) software. The average pore diameter ofthe granules observed in the image is reported.

2.11 Statistical analysis

A 2 x 3 completely-random factorial experimentwas used to assess the effect of temperature andsucrose concentration on water loss, solid gain, ρb,ρp and ε. Data were compared with an analysisof variance (ANOVA) and Tukey’s method (P<0.05)was followed to determine pair differences with thestatistical software Minitab for Windows (Minitab,Inc., State College, PA, USA).

3 Results and discussionFig. 1 and 2 show the effect of temperature andOS concentration on water loss (WL) and solid gain(SG). The lowest WL was found at process conditionsof 29°Brix and 80°C, whereas the highest WL levelat 45°Brix and 60°C. Statistically drying temperatureshowed no significant differences (P< 0.05) on WLat the end of the drying, while a significant effect oftemperature and OS concentration on the SG and WLrespectively, was found.

As process temperature and OS increased, SG didas well. At both OS concentration and 80ºC, watermass transfer is quicker compared with other processtemperatures. WL stability was reached at 45 min(80°C), 160 min (60°C) and 220 min (40°C) for bothOS concentrations, whereas SG became stable at 300min for all process conditions.

Similar results have been reported by Singh et al.(2007) for carrot OD, Torreggiani (1993) in fruits andvegetables, Nowakunda et al. (2004) and Porciunculaet al. (2013) in banana slices, who found relevant WLeffect during the first 2 hours and remove of waterup to 60% water removal during the first hour. OS

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effect on WL is consistent with the one found byHeng et al. (1990); Bolın et al. (1983); Alakaliet al. (2006) during OD of papaya, melon, potatoand banana, respectively, using sucrose solutions as a

hypertonic medium. Kaymak-Ertekin and Sultanoglu(2006) and Telis et al. (2005 ) reported similar SG dueto the effect temperature had on the kinetics of appleand meat OD.

Fig. 1 Water loss (WL) during OD

Fig. 1. Water loss (WL) during OD.

Fig. 2 Solid gain (SG) during OD

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Fig. 2. Solid gain (SG) during OD.

Table 1 Water and solids diffusion coefficients during OD

Treatments Daw (m2/s ×10−10) Das (m2/s ×10−10)

29%, 40°C 1.50 ± 0.12D 0.81 ± 0.39B

29%, 60°C 1.16 ± 0.71D 0.86 ± 0.21B

29%, 80°C 7.80 ± 3.0A 1.44 ± 0.89B

45%, 40°C 3.3 ± 1.18C 3.5 ± 1.0A

45%, 60°C 3.74 ± 2.7C 3.72 ± 2.4A

45%, 80°C 5.6 ± 3.7B 3.86 ± 0.82A

A−BValues with the same letter in the same column are not significantly different (P <0.05)

WL is lower than 80°C because at this temperatureoccur starch swelling of plantain. Starch granulesuntreated are insoluble in cold water and have a highlyorganized structure, however, when these are heated,begins a slow water absorption process in the zonesintermicellar (amorphous), which are less organizedand more accessible. As the temperature increases,more water is retained and the starch granules swellsand increases in volume, forming a paste or gel whichprevents water loss.

Starch swelling in inter-mycelium amorphousareas, which are less organized due to waterabsorption, reduces water outlet, in addition a barrierwhich prevented the flow of water is formed.

WL, SG and apparent diffusion coefficients (Dawand Das) increase with temperature and concentration(Table 1), confirming the effect on mobility ofwater molecules and osmotic gradient. Nevertheless,during OD, variations in WL and SG suggest thatother phenomena intervene in the process before theequilibrium is reached.

The order of magnitude of De f f for water (Daw)and solids (Das) is very similar (Table 1), contradictingthe molecular diffusion theory. Taken into accountthe significantly different size of solute and watermolecules (2.75 and 9 Å, respectively), the masstransfer of these molecules should be different as well.Furthermore, the molecular diffusion is related to theDa in the concepts of tortuosity and pore diameter ofthe solid material being diffused.

A minimum difference of Daw and Das have beenreported in numerous publications for large numbersof foods, however, Daw should be higher transfersolutes, thus, the diffusion-mechanism applicability toexplain the solute mass-transfer in solids is apparentlyaccidental (Treybal et al. 1980).

Consequently, it is to be expected that moisturedistribution within solids at the different drying stages

will not be similar to the diffusion mechanism. Ifconsidering that solute transfer mainly takes placeon the surface of solids as “impregnation”, then theadsorption mechanisms and surface diffusion mayexplain the solute mass transfer in solids during theosmotic drying.

A different behavior for the high temperatureconditions seems to appear at a macroscopic level incorrespondence with starch gelatinization.

Several studies have showed that gelatinizationtemperature (Tp) of starches isolated from fruitsdepends on the moisture content, temperature, wateractivity (Aw), and ripening stage of granules and, insugar solutions, also on the size of sugar molecules.

According to Beleia et al. (1996), above30% moisture, Tp of starches remains constantand it was confirmed that the presence of sugarsolutions increases the onset temperature of starchgelatinization.

Gelatinization onset temperatures in starchesisolated from plantains and bananas at differentripening stages were reported in the range 74-81.5°C,whereas Tp was reported in the range 74.0-80.7°C(Beleia et al. 1996; Lii et al. 1982). The averagemoisture content of the sample was 58.9% (w.b), whilethe average final one was 38.5% (w.b.). Consequently,it is to be expected that Aw will remain in a relatively-high range and Tp will remain lower than 81°C duringOD.

The formation of a paste is most favored whenused the drying temperature of 80°C. At suchtemperature, an amylose and amylopectin paste wasformed, which may explain how quickly stability wasreached. Process temperatures lower than 60ºC showa significant reduction of water and solids? transfer,which can be explained with a swelling phenomenon.Both swelling and gelatinization were confirmed whenassessing physical properties and SEM images.

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Fig. 3 Changes of volume (V/Vo) during OD

Fig. 3. Changes of volume (V/Vo) during OD.

Fig. 4 Shrinkage (S) during OD

Fig. 4. Shrinkage (S) during OD.

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3.1 Physical properties

3.1.1 Volume change and shrinkage

Fig. 3 shows volume changes during OD. For theprocess temperatures of 40 and 60°C in both OSconcentrations, a linear volume relation with moisturecontent was found up to X>0.64, followed by aasymptotic period and ending with volume decrease.For treatments at 80°C, instead, a volume increasewas found, ending with a constant volume reductionwithout noticing any changes in moisture content. Innone of the treatments volume was recovered similarlyto the initial amount.

Volume change due to water reduction in materialsundergoing drying has been widely used to explainlineal relation. Moreover, non-lineal relationwith moisture content was explained accordingto the theory of internal pressure in intercellularspaces, intercellular membrane saturation due to theimpregnation of solids, swelling of inter-myceliumareas and deformation-relaxation phenomena of cellwall matrix (Barat et al. 1998; Nunez-Santiago et al.2004). Chiralt and Fito (2003) instead, proposed thehydrodynamic flux theory to explain volume recovery.

Shrinkage (S), shown in Fig. 4, increases withOS concentration and is independent from moisturecontent when OS temperature is higher than Tp ofstarches. A constant increase in moisture content isdetected when OS temperature is lower than starches’Tp. S variations are consistent with changes resultingfrom gelatinization of starches, leading to colloidaldispersion, whereas the osmotic gradient lead S toincrease.

3.1.2 True density anhydrous, apparent density andporosity

In order to assess whether internal pressure inintercellular spaces increase liquid or solid gain at thebeginning of the process, true density (ρp) anhydrousand apparent density (ρb) were measured. True densityanhydrous is defined as the quotient of mass over thevolume of a sample, without considering pores. ρbis defined as the relationship between the mass andvolume of the material, including pores (Rodrıguez-Ramırez et al. 2012).

ρp kinetic are shown in (Fig. 5). In thefirst 15 minutes, ρp increases in all treatments,consistently with solids gaining velocity (Fig. 6).Such results suggest that at the beginning of theprocess the content of the densest substances (sucrose)increases in the sample. During this period an

important effect of temperature and OS concentrationon velocity gain of solids was found. Strong processconditions (80°C, 45°Brix and 29°Brix) affect thepermeability of the structure of the material andfacilitate the inlet of solutes while promoting masstransfer. Between 50 and 150 min, ρp remainsconstant, before undergoing a period of increases anddecreases. In mild conditions at the final stage, ρp,increases compared to the initial ρp, while in strongconditions it drops significantly. Mild conditions favorthe swelling of starch granules and makes membranesmore permeable, which promotes mass transfer. Instrong conditions, instead, gelatinization is favored,which blocks mass transfer.

An exponential behavior of ρb depending on thetime was found (Fig. 7). A significant effect(α=0.05) of temperature and OS concentration on ρbwas detected. Some process conditions (29°Brix)showed little increases and decreases of ρb.

ρb upward exponential behavior suggests anincrease in solids and volume of the gas phase of thepores. Similar trends have been reported by Mayor etal. (2011) in pumpkin OD and by Nieto et al. (1998)in apple OD. During OD of different fruits, ρb showedascending, descending and fluctuating stages (Lozanoet al. 1983; Krokida and Marouli 1997), the latterof which can be explained by the physicochemicalproperties, chemical composition, initial porosity oranisotropic physical structure of the material affectingthe stress degree during the process (Rahman, 2001;Flores et al. 2013).

When the process is about to reach the chemicalequilibrium, both ρb and ρp show an increase relatedto the cell-wall mechanical relaxation (Chiralt and Fito2003). Relaxation of mechanical stress producingvolume and mass recovery was observed in differentlevels depending on the plant tissue (Fito et al. 2001).When materials are heated up, they can either expandor contract leading to volume variations. ρp andρb variations suggest an expansion and contractionof membranes during OD that may vary the internalpressure in intracellular spaces.

Porosity (ε) behavior during OD is shown in fig.8. A decrease in the first 50 min followed by twoequilibration periods -the first one between 50 and 200min and the second between 200 and 300 min wasfound. A significant ε loss was experienced in high-temperature process conditions.

This behavior, with ε fluctuating periods, isconsistent with the ones reported in different fruits(Lozano et al. 1983; Krokida and Maroulis 1997;Mavroudis et al. 1998; Giraldo et al. 2003).

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Fig. 5 Changes in true density (ρp) during OD Fig. 5. Changes in true density (ρp) during OD

Fig. 6 Solid gain rate during OD Fig. 6 Solid gain rate during OD.

It has been suggested that porosity initial reductionis due to the quick initial impregnation of the tissuewith the osmotic solution, penetrating within externalpores for capillary forces and sucrose accumulation inthe external surface of the material. The latter forms athick layer hindering the additional penetration of theosmotic solution, while also minimizing the gas flow

from the material to the solution. However, this theorycould not be confirmed in the micrographs, whichshowed no barrier sucrose. Moreover, results confirmthe HDM theory suggesting the volume reduction ofthe internal pore. Even if the volume of pores was notcalculated in this work, ε indicates a fraction of holesin the material, which decreases while OD progresses.

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Fig. 7 Changes in apparent density (ρb) during OD

Fig. 7. Changes in apparent density (ρb) during OD.

Fig. 8 Changes in porosity (ε) during OD

Fig. 8. Changes in porosity (ε) during OD

Chiralt and Fito (2003) propose that themechanisms responsible for mass transport dependon plant tissue structure and process time. Severalproposed mechanisms are observed at different levels:whole tissue, internal porous structure and cell wallsand membranes (Aguilera et al. 1999).

3.2 Analysis of the microstructure ofplantain

According to Tee et al. (2011) plantain structure hasthree locus in the pulp area: Internal walls’ locus arerich in parenchyma and starch. In the ripening phase2, the size of parenchyma cells increases and within

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these cells, starches can be found.At a macroscopic level, two clearly-

distinguishable regions can be observed: endocarp -central parts where seeds are to be found- constitutingapproximately 50% and exocarp - the most externalpart.

Cuttings at a 40 mm depth in fresh-banana exocarpsamples observed with LM show starch granules witha regular oval shape and a smooth and well-formedsurface (Fig. 9a) The structures observed in Figure9 are similar to those reported in Rivas-Gonzalez etal. (2004), Hernandez-Jaimes et al. (2013), de laRosa-Millan (2014) and Jane et al. (1994) in bananaand plantain. Samples treated at 45°Brix of sucrose,instead, show the deformation of starch granules atlow temperatures and swelling at high temperatures ofprocess (Fig. 9b and 9c). The average dimensions of

starch and pores are displayed in table 2.

ESEM micrographs of exocarp and endocarpsurfaces are shown in (Fig. 10). The endocarppresented a great quantity of pores, with a largerdiameter than in the exocarp. The size of granules islarger in the exocarp than in the endocarp (Table 2).

The surfaces of samples treated at low temperature(Fig. 11a and 12a) present non-well-defined starchgranules, as well as cell lysis and a reduction in thecharacteristic length of granules.

In Fig. 11b no starch granule can be observed,but rather the presence of a paste caused by the starchlixiviation and a reduction in the number of pores. Infig. 11c the very few granules that can be noticedexperienced a swelling and there is also a paste ofgelatinized starch.

Fig. 10. ESEM micrographs from surface of untreated plantain, 200X magnification. (a) exocarp (b) endocarp

Fig. 9 LM micrographs of plantain exocarp, magnification 40X. (a) untreated, (b) treated to 45 °Brix 40 °C, (c) treated to 45 °Brix 80 °C

a b c

a b

Fig. 9 LM micrographs of plantain exocarp, magnification 40X. (a) untreated, (b) treated to 45 °Brix 40 °C, (c)treated to 45 °Brix 80 °C.

Fig. 10. ESEM micrographs from surface of untreated plantain, 200X magnification. (a) exocarp (b) endocarp

Fig. 9 LM micrographs of plantain exocarp, magnification 40X. (a) untreated, (b) treated to 45 °Brix 40 °C, (c) treated to 45 °Brix 80 °C

a b c

a b

Fig. 10. ESEM micrographs from surface of untreated plantain, 200X magnification. (a) exocarp (b) endocarp.

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Table 2. Average diameter of plantain structures observed in ESEM.

Treatment Section Average length starch granules (µm) Pore diameter (µm)

Untrated Endocarp 25.83 ± 5.8 81-125Untreated Exocarp 50.5 ± 9.3 20.5 ± 6.9

29°Brix 40°C Exocarp 23.18 ± 3.9 20.61 ± 6.3829°Brix 80°C Exocarp NO 20.4 ± 12.8145°Brix 40°C Exocarp 52.6 ± 8.0 17.5 ± 4.245°Brix 80°C Exocarp 98.79 ± 37.4 22-66NO Not observed

Table 3. Average pore diameter at different depths of cut plantain observed in ESEM

Treatment Section Depth of cut (µm) Pore diameter (µm)

29°Brix 40°C Exocarp 100 43.29 ± 4.429°Brix 40°C Exocarp 800 39.98 ± 5.2829°Brix 80°C Exocarp 100 20.54 ± 5.129°Brix 80°C Exocarp 800 24.77 ± 4.145°Brix 40°C Exocarp 100 16.98 ± 1.0845°Brix 40°C Exocarp 800 19.23 ± 2.1845°Brix 80°C Exocarp 100 18.22 ± 3.145°Brix 80°C Exocarp 800 19.05 ± 4.1

Fig. 11 ESEM micrographs from surface of exocarp plantain, 200X magnification. (a) treated to 29 °Brix 40°C (b) treated to 29°Brix 80°C (c) treated to 45°Brix 80°C

a b c

Fig. 11 ESEM micrographs from surface of exocarp plantain, 200X magnification. (a) treated to 29 °Brix 40°C (b)treated to 29°Brix 80°C (c) treated to 45°Brix 80°C.

Fig. 11 ESEM micrographs from surface of exocarp plantain, 200X magnification. (a) treated to 29 °Brix 40°C (b) treated to 29°Brix 80°C (c) treated to 45°Brix 80°C

a b c

a b c

Fig. 12 ESEM micrographs from exocarp treated to 45 °Brix 40 °C, 200X magnification. (a) surface (b) cut to 100µm in depth (c). cut to 800 µm in depth.

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OS concentration affects the structure: as a matterof fact, a lower concentration was accompanied bya reduction of the average length of starch granulesat low temperatures, whereas at high temperatures acomplete lysis of starch granules was experienced andno definite granule was detected on the surface (Table2).

The pore size at different depths of cut is presentedin Table 3. A effect of concentration on the pore sizewas observed at 29 ° Brix where larger pores in thetissue subjected to 45 ° Brix found. These results areexplained because there was a greater concentration ofsolids higher gain, which means that there was greaterimpregnating solid. Moreover, larger pores at a depth(800 µm) were found, suggesting that the mass transferof solids would be a surface phenomenon.

Images show the effect of temperature, since at80ºC a swelling and starch gelatinization, as wellas pore obstruction were observed (11b and 11c).The diameter of pores not significantly decreasescompared to the fresh variant. Samples exposed toa higher temperature experienced a more significantdeformation and gelatinization.

Cuttings of samples at a depth of 100 and 800µm showed a relevant shrinkage, which increasesaccording to the level of depth (Fig. 12). The diameterof pores is larger in deeper layers due to the shrinkageleaving spaces or holes. The opposite process isobserved in surface layers where swelling close pores.

Rastogi et al. (2000) suggest three water-transferlevels during osmotic treatment of potatoes: waterdiffusion in front of the intact core of material to thetransition layer, water diffusion at the transition layer,and water diffusion through a layer where cells havebeen damaged by osmotic stress.

According to Torreggiani and Bertolo (2004)structural differences may explain the quantitativedifferent behavior. The significant porosity reductionin strong conditions is due to the swelling of granulesand the formation of a mass or gel to extract amyloseand amylopectin. The swelling observed in surfacelayers may be due to the osmotic liquid maintainingstarch granules hydrated. In internal layers, instead,granules ended their mass transfer process, favoringvolume recovery in treatments at 80ºC.

The anisotropy of the material hinders theexplanation of mass transfer mechanisms during theOD process. Anisotropy may also explain the lack oflinearity between volume and water loss, as well as theobserved changes in ρb during drying process.

ConclusionsStructural changes during OD suggest that at cellularlevel the following phenomena are experienced: theexpansion and contraction of membranes, ρb increase,ε reduction and S increase shows changes in thediameter of pores.

ESEM images of materials under temperatureconditions that are higher or lower than Tp indicatethat at various depth levels in the material differentphenomena are registered: on the surface there isstarch swelling or gelatinization, whereas inside thereare different shrinkage levels. In these images, nothick barrier of high-molecular-weight solutes thatmay block mass transfer is observed. The increaseor decreases of pores due to the changes of starchesare deeply related to water and solids diffusioncoefficients. Shrinkage is strongly related to thephysical and chemical changes of starches due to ODtreatments, although these changes are observed at themicro level, they are not reflected in the characteristiclength (l) value of De f f equation. The pore sizefound at greater depths are larger, which suggestingthat the mass transfer of solids would be a surfacephenomenon.

The solution of Fick’s second law equationassumes that mass transfer is performed ina continuum medium. An isotropic mediumhas direction-independent physical and chemicalproperties. In OD the changes of the material aremultidimensional at macro- and microscopic level.The lack of material uniformity makes it difficultto explain the transfer mechanism and diffusion ofsolutes does not explain completely the-mass transferphenomenon during OD. In addition, the valuesof diffusion coefficients of solids have the sameorder of magnitude water have. Nevertheless, suchvalues should be very different due to the size ofmolecules being diffused, then other mechanisms suchas impregnation should be considered to explain themechanisms of mass transport.

Acknowledgments

The authors wish to thank the Instituto PolitecnicoNacional-Mexico for the financial support providesthrough the SIP Project: 20130767, CONACyT (grant237890), BEIFI-IPN and COFFA-IPN. The authorsthank PhD Mayahuel Ortega Aviles and ClaudiaRamos Torres from Centro de Nanociencias, Microy Nanotecnologıas (CNMN-IPN) for his assistance inOptical and SEM images.

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NomenclatureWL Water Loss (%)SG Solid Gain (%)w mass of the sample (g)Xw moisture content (gw/(gw+gs+gdm)

where w=water, s=solute, dm=driermatter

Xs solute concentration, in osmoticdrying (gs/(gw+gs+gdm)

t timee equilibriumV volume (m3)VA aggregate volume of gas, He, P=0.050

kg cm−2 (m3)P pressure (Pa)ρ density (kg m−3)ε porosityS shrinkage (%)w1, w2 mass of anhydrous plantain and mass

of water contained in plantain (g)V1, Vp volume of anhydrous plantain and

total volume of plantain (water +

anhydrous plantain) (m3)Subscriptsi initialf finalsi solid initialsf solid finalp trueb apparentc volume of cell container of simple1 before VA2 after de VAw waterli liquid immersions-a sample in airs-li sample in liquid immersion

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