Revision INSPECTION
Transcript of Revision INSPECTION
Applicable 30/05/2018 Ref. doc : HA0003SQ
Revision 3 HA0003SHQ - Approbation H.AIOUAZ
Doc n° PLRTC248001 15-mai-19
Rev 0MAADEN
From/de H.Aiouaz110033
Sheets/ Nbre de pages 1/4
A6MR-4-0704
X
X
T01Depth gauge/Gauge de profondeur
T02 T03 T04 T05 T06
T07Duct Caliper/ Calibre pour Drain
T08 T09 T10 T11 T12
T13Paper model/Patron
T14 T15 T16 T17 T18
Type of documents reviewed & endorsedYes NoXXXXXX
XX
XX
XXXXX
PMI Documents reviewed
Tools for inspection:
Reviewed
Description of the inspections carried out
Concern/concerne 8 DIASTAR FILTERS OF 598m2
Requested by/Demandé par GAUDFRIN
Réf Customer/Réf client
Pressure vessels
AFJTO249001-000000
Documents reviewed
Scope of workDimensional Inspection of 8 Nos decompression pots, 4 Nos Head Tanks; 8 Nos Manifolds.Dimensional Inspection and Hydrostatic tests on 425 Nos SS Outlet Elbows
Attendees:H.Aiouaz Manufacturer: John kabidge
Documents reviewed
Comment
Documents reviewed Documents reviewedDocuments reviewed
Domain concerned/Domaine concernéMake choise in the menu
Manufacturing/Fabrication
Date: May 11th, 14th, 15th
Rough patch /Rugosimétre
Documents
Not completed.
Not completed.
Outside micrometer/PalmerDial gauge/ Comparateur à cadran
Internal micrometer/ Alésométre
Sliding caliper/Pied à coulisse
Place :
Contractual Date of delivery:
Origin/OrigineMake choise in the menu
Sub contractor/Sous traitant
Name:
4
AFJTO248001-000000
Désignation
Ref: Drawing Quantity as per order: 4Place:
Nature Make choise in the menu
Inspection
Manufacturer data report compilation
425 Nos Elbows tested on May 14th
Hardness tests Not completed.
Ultrasonic
Documents reviewed Not completed.
Plumb line/ Fil à plomb
Feeler gauge/ Jauges d'épaisseurs
Level straight/Niveau à bulle droit
Documents reviewed
Positive Material Identification (PMI)
Documents reviewed
Coat thikness control
Name plate specification
Welding gauge/ Jauges soudure
Machining procedure
Welders Qualification
Hydrostatic tests
Approved général drawings n°
P.Order spec & rev n°
AFJTO248001-000000; AFJTO249001-000000
PLQPT248001-000002;PLQPT248001-000003;PLQPT248001-000004
Kind of inspection:
Pre-inspection meeting
Witnessing tests
Final inspection
Inspections
Before manufacturing
Stage of inspection Documents références
During manufacturing
Final
Packing Progress-inspection
Approved Quality plan n°
AM FORM/Fiche AM
INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION
INSPECTION Subject/sujet:
H.AIOUAZWritted by/ Ecrit par:
Date
Name of Affair/Nom de l'affaire
Order/Commande
Tape measure/Mètre à ruban
Gauge for collectors/Gabarit collecteurs
Shaft tool/Tube gabarit secteur
OrderQuality planWelding Procedure Specification (WPS)
Procedure Qualification Record PQR
Material certificats
Troughs tool/ Gabarit auges pour FAD
Non destructive tests
Destructive testsBending
Heat treatment certificats
Radiography
Not completed.
Applicable 30/05/2018 Ref. doc : HA0003SQ
Revision 3 HA0003SHQ - Approbation H.AIOUAZ
Doc n° PLRTC248001 15-mai-19
Rev 0MAADEN
From/de H.Aiouaz110033
Sheets/ Nbre de pages 1/4
A6MR-4-0704Concern/concerne 8 DIASTAR FILTERS OF 598m2
Requested by/Demandé par GAUDFRIN
Réf Customer/Réf client
AM FORM/Fiche AM
INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION
INSPECTION Subject/sujet:
H.AIOUAZWritted by/ Ecrit par:
Date
Name of Affair/Nom de l'affaire
Order/Commande
Details of material inspected
Dimensional control
Tag n°DrawingSr Sub assemblies
Drgs.Rev Material Observation
0° 45° 75° 90° 195° 225° 315° NB 0° 45° 75° 90° 195°225° 315° NBX 500 X 500 A106 GR B As par drawing
X 250 X 250 A106 GR B As par drawingX 500 X 500 A106 GR B As par drawing
500 500 B16.5 PN20 As par drawing80 80 B16.5 PN20 As par drawing
X 600 X 600 B16.5 PN20 As par drawingX 50 X 50 B16.5 PN20 As par drawing
X 150 X 150 B16.5 PN20 As par drawing100 100 B16.5 PN20 As par drawing
X 250 X 250 B16.5 PN20 As par drawingX 50 X 50 As par drawing
X 50 X 50 As par drawingX 50 X 50 As par drawing
L 4000 8930 7600 2600 3600 1100 1,0 3,0 2,0 1,0 1,0
Ø 4000 0,7
Th 25 20 12L 67 40 35 600 350 130 90 L 1,0 0,2 2,0 1,0 1,0Ø 150 235 65 4000 Ø 0,7Th 25 Th 0,0
< ° 30 70 < ° 0 0
L 80 700 0
Ø 1110 9501 1
7 PDCTG000277-A11000 B 30 54 70 38 13 9 0 0 0 0 516 GR 60 Laser cutted Completed
L 294 227 155 90 0,5 0,0 0,0 0,0 Satisfactory
Ø NB65 76,1 150,0 0 0,0 0,4 Satisfactory
L 310 302 1 1
Ø
Satsfactory
516 GR 60 Completed
0° 30° 90° 120° 180° 270° 300° DN 0° 30° 90° 120°180°270° 300° DN
150 150 As per drawing
50 50 As per drawing
150 150 As per drawing
500 500 As per drawing
500 500 As per drawing
50 50 As per drawing
16 8 Satisfactory As per drawing
1950 952 As per drawing
3515 952 1118 2500 727 500 300 As per drawing516 GR 60 Completed
12,7 10 Satisfactory As per drawing700 200 200 200 <1 <1 As per drawing
1100 1010 605 395 450 1 1 As per drawing
10
11 PLKTO248006-000000
CENTER
5 PDCTG001326-A11000MACHINED RIM Ø 4000
AND BODY FLANGE0
6
9
Thickness/ Epaisseur
ORIENTATION
0
Reqd.Dim.(mm)Particulars
2 0 SLUDGE SAMPLING
MANUAL PURGE
340A-VESF-1001-1002-1007-1008
L1 AFJTO248001-000000
BLINDED
EMPTYING
Ecart measured Dimensions (mm) AFJTO248001-000000
HAND HOLE
3
MANUAL WASH B26
MAIN VESSEL
PDLTC000832-A11000 A CRENELLATED RIM WITH 53 NOCHES
PDLTC000882-000000 BEXTERNAL MANIFOLD
Flanges holes are out of axis
0AFJTO248001-000000COVER
NOZZLES
MANIFOLD BLEEDING
FEEDING
DECOMP
LEVELING
INTERNAL PIPE
AFJTO248001-000000
VESSEL ASYPLKTO248003-000000 J
PRESSURE GAUGE B16
ORIENTATION
SUPPORT FOR SPRING
SAFETY VALVE
Found within acceptable limits
0OUTLET ELBOW NB65WITH SAMPLING PIPE
PLKTC000156-000000
516 GR 60 Laser cutted completed
Thickness/ Epaisseur
Ø
BLEEDING B8NOZZLES
BPDLTO248004-000000
Manufactured and tested by Gaudfrin at Ecquevilly Works
SS304L
HEAD TANK
SAMPLE POINT B23
Lenght/Longueur
8
As per drawing
As per drawing4
CENTER
FILTRATE OUTEXTERNAL NOZZLES
734520 406,4
VENT B20
CLEAR LIQUOR B6
LEVEL TRANSMITTOR B10
FILTRATE OUTLET B7
Ø Lenght/Longueur
DECOMPRESSION POT
516 GR 60
516 GR 60
516 GR 60
Applicable 30/05/2018 Ref. doc : HA0003SQ
Revision 3 HA0003SHQ - Approbation H.AIOUAZ
Doc n° PLRTC248001 15-mai-19
Rev 0MAADEN
From/de H.Aiouaz110033
Sheets/ Nbre de pages 1/4
A6MR-4-0704Concern/concerne 8 DIASTAR FILTERS OF 598m2
Requested by/Demandé par GAUDFRIN
Réf Customer/Réf client
AM FORM/Fiche AM
INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION
INSPECTION Subject/sujet:
H.AIOUAZWritted by/ Ecrit par:
Date
Name of Affair/Nom de l'affaire
Order/Commande
Tag n°DrawingSr Sub assemblies
Drgs.Rev Material Observation
Under progress0° 30° 45° 60° 180° 240° 270° 300° 315° NB 0° 30° 45° 60° 180°240° 270° 300°315° NB
X 400 400 A106 GR B Under progressX 200 200 A106 GR B Under progress
X 400 400 A106 GR B Under progress400 B16.5 PN20 Under progress
X 150 150 B16.5 PN20 Under progressX 500 500 B16.5 PN20 Under progress
X 100 100 B16.5 PN20 Under progressX 150 150 B16.5 PN20 Under progress
X 100 100 B16.5 PN20 Under progressX 250 250 B16.5 PN20 Under progress
X 50 50 CompletedX 50 50 Completed
X 50 50 Completed
L 4000 8930 7600 2600 3600 1100
Ø 4000
Th 25 20 12L 67 40 35 600 350 130 90 L
Ø 150 235 65 4000 Ø .+2 .-2 Satisfactory
Th 25 Th .-1 .-1
< °30 70
< °
L 80 70Satisfactory Laser cutted completed
Ø 1110 950Laser cutted completed
7 PDCTG000277-A11000 B 30 54 70 38 13 9 Satisfactory 516 GR70 Laser cutted completed
L 294 227 155 90 0,5 0,0 0,0 0,0 Satisfactory
Ø NB65 76,1 150,0 0 0,0 0,4 Satisfactory
L 310 302 Satisfactory
Ø 516 GR70 Completed
0° 30° 90° 120° 180° 240° 300° DN 0° 30° 90° 120°180°240° 300° DN
X 150 X 150 As per drawing
X 50 X 50 As per drawing
X 150 X 150 As per drawing
X 500 X 500 As per drawing
500 500 As per drawing
50 50 As per drawing
16 8 0 As per drawing
1950 952 As per drawing
3515 952 1118 2500 727 500 300 As per drawing516 GR70 Completed
12,7 10 Satisfactory As per drawing700 200 200 200 As per drawing
1100 1010 605 395 450 As per drawing
EXTERNAL NOZZLES
MAIN VESSEL
BLEEDING B8
FILTRATE OUTLET B5
SLUDGE SAMPLING B13
MANUAL PURGE B25
MANUAL WASH B26
DECOMP B2
LEVELING B3
2
Particulars
AFJTO227001-000000 0
4 PLKTO248003-000000 J VESSEL ASY
3 AFJTO227001-000000 0COVER
NOZZLES
SAFETY VALVE B15
PRESSURE GAUGE B16
VENT/SPARE B17
516 GR70
Q345(16MnR)516 GR70
516 GR70
5 PDCTG001326-A11000 0MACHINED RIM Ø 4000
AND BODY FLANGE
6 PDLTC000832-A11000 A CRENELLATED RIM WITH 53 NOCHES
SUPPORT FOR SPRING
8 PLKTC000156-000000
Under progress
Lenght/Longueur
Reqd.Dim.(mm) Ecart measured Dimensions (mm)
340A-VESF-1003-1004-1005-1007 AFJTO227001-000000 Rev F
HAND HOLE B14
CENTEREMPTYING B4
Completed
SS304L
11 PDLTO226005-000000 0
DECOMPRESSION POT
Thickness/ Epaisseur
Ø Lenght/Longueur
Manufactured and tested by Gaudfrin at Ecquevilly Works HS0006
9 PDLTC000882-000000 BEXTERNAL MANIFOLD
Flanges holes are out of axis
Completed.
4520 406,4 73
0
10 PDLTO226007-000000 B
HEAD TANK
NOZZLES
ORIENTATION
VENT B20
SAMPLE POINT B23
BLEEDING B8
CLEAR LIQUOR B6
FILTRATE OUTLET B7
LEVEL TRANSMITTOR B10
Thickness/ Epaisseur
Ø
OUTLET ELBOW NB65WITH SAMPLING PIPE
1 AFJTO227001-000000 0INTERNAL
PIPE
ORIENTATION
FEEDING B1
Applicable 30/05/2018 Ref. doc : HA0003SQ
Revision 3 HA0003SHQ - Approbation H.AIOUAZ
Doc n° PLRTC248001 15-mai-19
Rev 0MAADEN
From/de H.Aiouaz110033
Sheets/ Nbre de pages 1/4
A6MR-4-0704Concern/concerne 8 DIASTAR FILTERS OF 598m2
Requested by/Demandé par GAUDFRIN
Réf Customer/Réf client
AM FORM/Fiche AM
INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION
INSPECTION Subject/sujet:
H.AIOUAZWritted by/ Ecrit par:
Date
Name of Affair/Nom de l'affaire
Order/Commande
Covers
Main Vessels
Head tanks
4 Nos Head tanks ready for Heat treatment
8 Nos Vessels under progress
Applicable 30/05/2018 Ref. doc : HA0003SQ
Revision 3 HA0003SHQ - Approbation H.AIOUAZ
Doc n° PLRTC248001 15-mai-19
Rev 0MAADEN
From/de H.Aiouaz110033
Sheets/ Nbre de pages 1/4
A6MR-4-0704Concern/concerne 8 DIASTAR FILTERS OF 598m2
Requested by/Demandé par GAUDFRIN
Réf Customer/Réf client
AM FORM/Fiche AM
INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION
INSPECTION Subject/sujet:
H.AIOUAZWritted by/ Ecrit par:
Date
Name of Affair/Nom de l'affaire
Order/Commande
Decompression pots
8Nos Manifold Tore
8 Nos Decompression pots ready for Heat treatment
Nozzles assembly found as per drawing
4Nos Head tanks under progress
Applicable 30/05/2018 Ref. doc : HA0003SQ
Revision 3 HA0003SHQ - Approbation H.AIOUAZ
Doc n° PLRTC248001 15-mai-19
Rev 0MAADEN
From/de H.Aiouaz110033
Sheets/ Nbre de pages 1/4
A6MR-4-0704Concern/concerne 8 DIASTAR FILTERS OF 598m2
Requested by/Demandé par GAUDFRIN
Réf Customer/Réf client
AM FORM/Fiche AM
INSPECTION-RELEASE NOTE-ANOMALY-MODIFICATION-INCIDENT-SUGGESTION
INSPECTION Subject/sujet:
H.AIOUAZWritted by/ Ecrit par:
Date
Name of Affair/Nom de l'affaire
Order/Commande
When
Immediatly
Monthly
Actions/Validation
Manufacturing status -4 Nos Head Tank , 8 Nos Decompression pot and 8 Manifolds tores have been inspected and are ready for Heat treatment tests on week 21 -2 Nos pressure vessels have been inspected and are ready for dimensional inspection on May 15th 2012 . -6 others Nos Diastars and 4Nos Head Tanks are under assembly.
Remarks :
Machined rim assembly Pictures
Outlet elbows
Who
Client
Resp Quality/Workshop Resp Designer Resp Purchase/Projet/Logistic Developement Approval
Send a monthly progress report with pics and measurement till the completion of job.
H.Aiouaz is informed by client that notification should be sent 14days advanced Client
Hysdrostatic tests at 16 bars during 1 hourPressure gauge certificat numberAttendes: Mr H.Aiouaz & client representantConclusion: Test have been performed on 425 Nos Elbows successfully , no leaks and steady gauge .