Revision 55 - FedEx€¦ · fed all fuel - servicing warning : make sure that you have the correct...

31
FED ALL FUEL - SERVICING WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTING EQUIPMENT AVAILABLE. WARNING : OBEY THE FUEL SAFETY PROCEDURES IN (Ref. 28-00-00-3 ) . WHEN SAMPLING, PREVENT CONTACT WITH DRAINED WATER AND/OR FUEL. IF DRAINED WATER AND/OR FUEL CONTACTS YOUR SKIN, WASH IT OFF WITH WATER. IF DRAINED WATER AND/OR FUEL PENETRATES AN OPEN CUT, WASH THOROUGHLY WITH WATER AND GET MEDICAL AID. IF EYES ARE CONTAMINATED, FLUSH EYES WITH WATER AND GET MEDICAL AID. FED 716-718 WARNING : THE FUEL CONTAINS STRONTIUM CHROMATE. WHEN SAMPLING, PREVENT CONTACT WITH DRAINED FUEL. IF DRAINED FUEL CONTACTS YOUR SKIN, REMOVE IT WITH SOAP AND WATER. FED ALL 1. Control of Water in the Aircraft Fuel Tanks A. Reason for the Job - To examine for water in the aircraft fuel tanks. - To drain water from the aircraft fuel tanks. - To sample the fuel for microbiological contamination. NOTE : These procedures are applicable if the outside air temperature is more than 0 deg C. If the outside air temperature is less than 0 deg C. and you cannot drain the fuel/water because of ice in the tanks, then do the cold weather maintenance procedures (Ref. 12-31-28, P. Block 201 ) . NOTE : If possible, do the examination for water in the aircraft fuel tanks before you refuel the aircraft. As an alternative, you must wait for a minimum of 30 minutes after a refuel has been completed before you do the examination for water or drain water from the aircraft fuel tanks. FED 650-665,667-699,721-746,748-799 NOTE : As an alternative, it is permitted to use the suction procedure Drainage of Residual Fuel (Ref. 28-25-00, P. Block 301 ) to fully drain the trim tank. FED 724-728,740-743,748,750-799 A300-600 AMM - FUEL - SERVICING Revision 55.1 P.Blk EFFECTIVITY: FED ALL 12-32-28-03 Printed - Date: 12/11/12 Time: Copyright © 12 FedEx Express Corporation, Memphis TN, 38194, All rights reserved. Page 1 of 31 DEC 01/2010

Transcript of Revision 55 - FedEx€¦ · fed all fuel - servicing warning : make sure that you have the correct...

FED ALLFUEL - SERVICING

WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTINGEQUIPMENT AVAILABLE.

WARNING : OBEY THE FUEL SAFETY PROCEDURES IN (Ref. 28-00-00-3 ) .WHEN SAMPLING, PREVENT CONTACT WITH DRAINED WATER AND/ORFUEL. IF DRAINED WATER AND/OR FUEL CONTACTS YOUR SKIN,WASH IT OFF WITH WATER. IF DRAINED WATER AND/OR FUELPENETRATES AN OPEN CUT, WASH THOROUGHLY WITH WATER ANDGET MEDICAL AID. IF EYES ARE CONTAMINATED, FLUSH EYESWITH WATER AND GET MEDICAL AID.

FED 716-718

WARNING : THE FUEL CONTAINS STRONTIUM CHROMATE. WHEN SAMPLING,PREVENT CONTACT WITH DRAINED FUEL. IF DRAINED FUELCONTACTS YOUR SKIN, REMOVE IT WITH SOAP AND WATER.

FED ALL

1. Control of Water in the Aircraft Fuel Tanks

A. Reason for the Job

- To examine for water in the aircraft fuel tanks.

- To drain water from the aircraft fuel tanks.

- To sample the fuel for microbiological contamination.

NOTE : These procedures are applicable if the outside airtemperature is more than 0 deg C. If the outside airtemperature is less than 0 deg C. and you cannotdrain the fuel/water because of ice in the tanks,then do the cold weather maintenance procedures(Ref. 12-31-28, P. Block 201 ) .

NOTE : If possible, do the examination for water in theaircraft fuel tanks before you refuel the aircraft.As an alternative, you must wait for a minimum of 30minutes after a refuel has been completed before youdo the examination for water or drain water from theaircraft fuel tanks.

FED 650-665,667-699,721-746,748-799

NOTE : As an alternative, it is permitted to use the suctionprocedure Drainage of Residual Fuel (Ref.28-25-00, P. Block 301 ) to fully drain the trimtank.

FED 724-728,740-743,748,750-799

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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B. Equipment and Materials

NOTE : Equivalent sump tool substitutes may be used insteadof the following listed items.

ITEM DESIGNATION

A.

B.

 

C.

 

D.

E.

F. 98A28101000000

G. 98A28104000000

Referenced Procedures

- (Ref. 12-11-28, P. Block 301 )

- (Ref. 12-31-28, P. Block 201 )

- (Ref. 27-40-00, P. Block 001 )

- (Ref. 28-00-00, P. Block 301 )

- (Ref. 28-11-00, P. Block 501 )

- (Ref. 28-11-21, P. Block 401 )

- (Ref. 28-11-32, P. Block 401 )

- (Ref. 28-25-00, P. Block 301 )

Access Platform 2 m - 7 m (6 ft - 20ft)

Fuel Container, Clear Glass, one liter

(0.25 US gal)

HYDROKIT (Use only for the waterexamination

procedure)

Hot Air Blower

Warning Notices - NO SMOKING

Adapting Pipe - Water Draining FromFuel

Purging Tool - Water Drain

 

Replenishing of Fuel Tanks

Cold Weather Maintenance

Trimmable Horizontal Stabilizer

Fuel - General

Tanks - Adjustment/Test

Water Drain Valves

Water Drain Valves - Trim Tank

Refuel/Defuel System

FED 716-720

B. Equipment and Materials

NOTE : Equivalent sump tool substitutes may be used insteadof the following listed items.

ITEM DESIGNATION

A.

B.

 

C.

 

D.

Access Platform 2 m - 7 m (6 ft - 20ft)

Fuel Container, Clear Glass, 0.25 USgal

(one liter)

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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ITEM DESIGNATION

E.

F. 98A28101000000

G. 98A28104000000

Referenced Procedures

- (Ref. 12-11-28, P. Block 301 )

- (Ref. 12-31-28, P. Block 201 )

- (Ref. 28-00-00, P. Block 301 )

- (Ref. 28-11-00, P. Block 501 )

- (Ref. 28-11-21, P. Block 401 )

- (Ref. 28-25-00, P. Block 301 )

HYDROKIT (Use only for the waterexamination

procedure)

Hot Air Blower

Warning Notices - NO SMOKING

Adapting Pipe - Water Draining fromFuel

Purging Tool - Water Drain

 

Replenishing of Fuel Tanks

Cold Weather Maintenance

Fuel - General

Tanks - Adjustment/Test

Water Drain Valves

Refuel/Defuel System

FED 729-730,741-742,750POST SB 28-6028 for A/C 741-742,750

B. Equipment and Materials

NOTE : Equivalent sump tool substitutes may be used insteadof the following listed items.

ITEM DESIGNATION

A.

B.

 

C.

 

D.

E.

F. 98A28101000000

G. 98A28104000000

Referenced Procedures

- (Ref. 12-11-28, P. Block 301 )

- (Ref. 12-31-28, P. Block 201 )

- (Ref. 27-40-00, P. Block 001 )

- (Ref. 28-00-00, P. Block 301 )

Access Platform 2 m - 7 m (6 ft - 20ft)

Fuel Container, Clear Glass, one liter

(0.25 US gal)

HYDROKIT (Use only for the waterexamination

procedure)

Hot Air Blower

Warning Notices - NO SMOKING

Adapting Pipe - Water Draining FromFuel

Purging Tool - Water Drain

 

Replenishing of Fuel Tanks

Cold Weather Maintenance

Trimmable Horizontal Stabilizer

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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ITEM DESIGNATION

- (Ref. 28-11-00, P. Block 501 )

- (Ref. 28-11-21, P. Block 401 )

- (Ref. 28-11-32, P. Block 401 )

- (Ref. 28-11-41, P. Block 501 )

- (Ref. 28-25-00, P. Block 301 )

Fuel - General

Tanks - Adjustment/Test

Water Drain Valves

Water Drain Valves - Trim Tank

Fuel Pump - Scavenge

Refuel/Defuel System

FED 650-665,667-699,721-728,731-740,743-746,748-749POST SB 28-6028 for A/C 721-728,740,743,748-749

B. Equipment and Materials

NOTE : Equivalent sump tool substitutes may be used insteadof the following listed items.

ITEM DESIGNATION

A.

B.

 

C.

 

D.

E.

F. 98A28101000000

G. 98A28104000000

Referenced Procedures

- (Ref. 12-11-28, P. Block 301 )

- (Ref. 12-31-28, P. Block 201 )

- (Ref. 27-40-00, P. Block 001 )

- (Ref. 28-00-00, P. Block 301 )

- (Ref. 28-11-00, P. Block 501 )

- (Ref. 28-11-21, P. Block 401 )

- (Ref. 28-11-32, P. Block 401 )

- (Ref. 28-11-41, P. Block 501 )

- (Ref. 28-25-00, P. Block 301 )

Access Platform 2 m - 7 m (6 ft - 20ft)

Fuel Container, Clear Glass, 0.25 USgal

(one liter)

HYDROKIT (Use only for the waterexamination

procedure)

Hot Air Blower

Warning Notices - NO SMOKING

Adapting Pipe - Water Draining FromFuel

Purging Tool - Water Drain

 

Replenishing of Fuel Tanks

Cold Weather Maintenance

Trimmable Horizontal Stabilizer

Fuel - General

Tanks - Adjustment/Test

Water Drain Valves

Water Drain Valves - Trim Tank

Fuel Pump - Scavenge

Refuel/Defuel System

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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Page 4 of 31DEC 01/2010

FED ALL

C. Procedure

FED 716-720(Ref. Fig. 301 )

FED 650-665,667-699,721-746,748-799(Ref. Fig. 302 )

FED 729-730,741-742,750-799

(1) Job Set-Up

(a) Before you take a sample from the fuel tank, makesure that each tank contains the minimumquantities of fuel that follow:

TANK LOUTER

LINNER

CENTER RINNER

ROUTER

TRIM

kg

lb

300

660

1000

2200

1000

2200

1000

2200

300

660

1000

2200

FED 716-720

(1) Job Set-Up

(a) Before you take a sample from the fuel tank, makesure that each tank contains the minimumquantities of fuel that follow:

TANK LOUTER

LINNER

CENTER RINNER

ROUTER

lb

kg

660

300

2200

1000

2200

1000

2200

1000

660

300

FED 650-665,667-699,721-728,731-740,743-746,748-749

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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(1) Job Set-Up

(a) Before you take a sample from the fuel tank, makesure that each tank contains the minimumquantities of fuel that follow:

TANK LOUTER

LINNER

CENTER RINNER

ROUTER

TRIM

lb

kg

660

300

2200

1000

2200

1000

2200

1000

660

300

2200

1000

FED ALL

- If necessary, refuel or transfer fuel (Ref.12-11-28 ) or (Ref. 28-25-00, P. Block 301 )

- .

FED 650-665,667-699,721-728,731-740,743-746,748-749

NOTE : This will make sure that the level offuel is sufficient toforce any water through the drainvalves.

FED 716-720

(b) Put the "NO SMOKING" notices over an area covering10 m (33 ft) radius around the sample point.

FED 650-665,667-699,721-728,731-740,743-746,748-749

(c) Make sure that the aircraft is staticallygrounded.

(d) Put the access platform in the applicableposition.

FED 721-728,740-742,749-750

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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(d) Put the "NO SMOKING" notices over an area covering10 m (33 ft) radius around the sample point.

FED 650-665,667-699,721-728,731-740,743-746,748-749

(e) Make sure that the aircraft is staticallygrounded.

(f) Put the access platform in the applicableposition.

(g) Set the Trimmable Horizontal Stabilizer (THS) to 3deg. leading edge down (aircraft nose up) with thepitch-trim control-wheel (Ref. 27-40-00, P.Block 001 ) .

FED 650-665,667-699,721-746,748,750-799POST SB 28-6025 for A/C 721-728,740-742,750

(b) Put the "NO SMOKING" notices over an area covering10 m (33 ft) radius around the sample point.

FED 650-665,667-699,721-728,731-740,743-746,748-749

(h) Make sure that the aircraft is staticallygrounded.

(j) Put the access platform in the applicableposition.

(k) Set the Trimmable Horizontal Stabilizer (THS) tothe 0 deg. position with the pitch-trim control-wheel (Ref. 27-40-00, P. Block 001 ) .

FED ALL

(2) To examine for water in the Aircraft Fuel Tanks.

CAUTION : DO NOT APPLY VERY HIGH LOADS TO THE DRAINVALVE. IF THEDRAIN VALVE DOES NOT OPEN EASILY, FIND THECAUSE. THE DRAINVALVE CAN BE FROZEN IN LOW TEMPERATURES, REFERTO THE COLDWEATHER MAINTENANCE PROCEDURES (Ref.12-31-28, P. Block 201 ) .

FED 724-728,740-743,748,750-799

A300-600 AMM - FUEL - SERVICINGRevision 55.1

P.Blk EFFECTIVITY: FED ALL 12-32-28-03Printed - Date: 12/11/12 Time:Copyright © 12 FedEx Express Corporation, Memphis TN, 38194, All rights reserved.

Page 7 of 31DEC 01/2010

(a) Sampling from the wing tanks, the center tank andthe trim tank.

1) Assemble the draining equipment asnecessary:

- purging tool PN 98A28104000000 to a clean,dry container

- purging tool PN 98A28104000000 to adaptingpipe PN 98A28101000000 to a clean, drycontainer.

2) Put the purging tool PN 98A28104000000 inposition below the applicable drain valve.

3) Push the drain valve and drain approximately1 liter (0.25 US Gals) of fuel (as a sample)from the drain valve.

NOTE : The rubber shield on the purgingtool prevents a fuel leakage.

4) Remove the container and the purging tool PN98A28104000000. If necessary, remove theadapting pipe PN 98A28104000000 from thepurging tool.

5) Examine the drain valve for leaks.

6) If the valve does leak, use the purging toolto push (in) and release (out) the center ofthe valve three or four times.No leaks are permitted.

7) If leakage still occurs then remove theprimary poppet valve, clean it and theninstall it (Ref. 28-11-21, P. Block401 ) or (Ref. 28-11-32, P. Block401 ) .

FED 716-720

(a) Sampling from the wing tanks and the center tank.

1) Assemble the draining equipment asnecessary:

- purging tool PN 98A28104000000 to a clean,dry container

- purging tool PN 98A28104000000 to adaptingpipe PN 98A28101000000 to a clean, drycontainer.

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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Page 8 of 31DEC 01/2010

2) Put the purging tool PN 98A28104000000 inposition below the applicable drain valve.

3) Push the drain valve and drain approximately0.25 US Gals (1 liter) of fuel (as a sample)from the drain valve.

NOTE : The rubber shield on the purgingtool prevents a fuel leakage.

4) Remove the container and the purging tool PN98A28104000000. If necessary, remove theadapting pipe PN 98A28104000000 from thepurging tool.

5) Examine the drain valve for leaks.

6) If the valve does leak, use the purging toolto push (in) and release (out) the center ofthe valve three or four times.No leaks are permitted.

7) If leakage still occurs then remove theprimary poppet valve, clean it and theninstall it (Ref. 28-11-21, P. Block401 ) .

FED 729-730,741-742,750POST SB 28-6028 for A/C 741-742,750

(a) Sampling from the wing tanks, the center tank andthe trim tank.

1) Assemble the draining equipment asnecessary:

- purging tool PN 98A28104000000 to a clean,dry container

- purging tool PN 98A28104000000 to adaptingpipe PN 98A28101000000 to a clean, drycontainer.

2) Put the purging tool PN 98A28104000000 inposition below the applicable drain valve.

CAUTION : IF YOU FIND AN UNUSUALLY LARGEQUANTITY OF WATER DURING THETRIM TANK OR INNER TANKS DRAINCHECKS, THEN:

- DO THE OPERATIONAL TEST OF TRIMTANK AND INNER TANKS

- SCAVENGE FUEL PUMPS (Ref.28-11-41, P. Block 501 ) .

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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Page 9 of 31DEC 01/2010

- THEN IF NECESSARY:

- DO THE FUNCTIONAL TEST - INNER-TANK WATER SCAVENGE SYSTEM

- (Ref. 28-11-00, P. Block 501 )

- DO THE FUNCTIONAL TEST - TRIM-TANKWATER SCAVENGE SYSTEM

- (Ref. 28-11-00, P. Block501 ) .

3) Push the drain valve and drain approximately1 liter (0.25 US Gals) of fuel (as a sample)from the drain valve.

NOTE : The rubber shield on the purgingtool prevents a fuel leakage.

4) Remove the container and the purging tool PN98A28104000000. If necessary, remove theadapting pipe PN 98A28104000000 from thepurging tool.

5) Examine the drain valve for leaks.

6) If the valve does leak, use the purging toolto push (in) and release (out) the center ofthe valve three or four times.No leaks are permitted.

7) If leakage still occurs then remove theprimary poppet valve, clean it and theninstall it (Ref. 28-11-21, P. Block401 ) or (Ref. 28-11-32, P. Block401 ) .

FED 650-665,667-699,721-728,731-740,743-746,748-749POST SB 28-6028 for A/C 721-728,740,743,748-749

(a) Sampling from the wing tanks, the center tank andthe trim tank.

1) Assemble the draining equipment asnecessary:

- purging tool PN 98A28104000000 to a clean,dry container

- purging tool PN 98A28104000000 to adaptingpipe PN 98A28101000000 to a clean, drycontainer.

A300-600 AMM - FUEL - SERVICINGRevision 55.1

P.Blk EFFECTIVITY: FED ALL 12-32-28-03Printed - Date: 12/11/12 Time:Copyright © 12 FedEx Express Corporation, Memphis TN, 38194, All rights reserved.

Page 10 of 31DEC 01/2010

2) Put the purging tool PN 98A28104000000 inposition below the applicable drain valve.

CAUTION : IF YOU FIND AN UNUSUALLY LARGEQUANTITY OF WATER DURING THETRIM TANK OR INNER TANKS DRAINCHECKS, THEN:

- DO THE OPERATIONAL TEST OF TRIMTANK AND INNER TANKS

- SCAVENGE FUEL PUMPS (Ref.28-11-41, P. Block 501 ) .

- THEN IF NECESSARY:

- DO THE FUNCTIONAL TEST - INNER-TANK WATER SCAVENGE SYSTEM

- (Ref. 28-11-00, P. Block 501 )

- DO THE FUNCTIONAL TEST - TRIM-TANKWATER SCAVENGE SYSTEM

- (Ref. 28-11-00, P. Block501 ) .

3) Push the drain valve and drain approximately0.25 US Gals (1 liter) of fuel (as a sample)from the drain valve.

NOTE : The rubber shield on the purgingtool prevents a fuel leakage.

4) Remove the container and the purging tool PN98A28104000000. If necessary, remove theadapting pipe PN 98A28104000000 from thepurging tool.

5) Examine the drain valve for leaks.

6) If the valve does leak, use the purging toolto push (in) and release (out) the center ofthe valve three or four times.No leaks are permitted.

7) If leakage still occurs then remove theprimary poppet valve, clean it and theninstall it (Ref. 28-11-21, P. Block401 ) or (Ref. 28-11-32, P. Block401 ) .

FED ALL

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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Page 11 of 31DEC 01/2010

(3) Fuel/water contamination test.

(a) Put the sample into a transparent glass container.If you do not do the analysis immediately, sealthe container.

(b) Let the sample become stable:

1) If the sample moves into two layers, itcontains water. Do the water drain procedurein para. 1. C. (2) until all water isdrained.

2) If the sample stays in one layer, it can beall fuel or all water.

3) To find if the sample is fuel or water, dothe test that follows.

4) If the result of the test shows that thesample contains water, do the water drainprocedure in Para. 1. C. (2) until all wateris drained.

WARNING : DO THE TEST ONLY IN AN APPROVEDAREA.

(c) Test.-------------------------------------------------------------------------------

ACTION RESULT

-------------------------------------------------------------------------------

1. If you have a hydrokit available, - if the powder stays white, the

put the contents into the sample sample is fuel and the test is

complete

- if the white powder changes color

to purple, the sample is water.

Continue to take samples and test

until all the water has been

removed.

2. If you do not have a hydrokit - if the sample moves into two

available, add water to the layers, the sample taken is all

sample fuel and the test is complete

- if the sample stays in one layer,

the sample is water. Continue to

take samples and test until all

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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Page 12 of 31DEC 01/2010

the water has been removed.

NOTE 1 : You can use the same procedure to do an analysis on a

sample from a fuel tanker. Remove the sample from the supply

connector of the fuel tanker.

NOTE 2 : To discard the water samples, refer to local regulations.

If the sample is to be sent for analysis, make a list to tell

the laboratory all known additives in the fuel sample. This

allows the laboratory to follow local regulations and discard

the sample safely.

(d) Do the test procedure again at each drain valve.

(4) Not Applicable.

(5) To drain water from the aircraft fuel tanks.

(a) Make sure that the water drain equipment is set-upcorrectly to examine for water in the aircraftfuel tanks (Ref. Paragraph 1.C. step (2)).

(b) Do the fuel/water contamination test (Ref.Paragraph 1.C. step (3)) tocheck for water in the fuel.

(c) Put the purging tool and container on the drainvalve and drain until all water is removed. Do thesampling procedure again (Ref. Paragraph 1.C. step(2) and step (3) at regular intervals until wateris not in the fuel samples.

(6) To sample the fuel for microbiological contamination.

(a) Drain a sample of approximately 0.25 US gal (1liter) of fuel per tank.

(b) Do the test to sample the fuel for microbiologicalcontamination in Para. 2. C.

FED 716-720

(7) Close-Up

(a) Make sure that the work area is clean and clear oftools and other miscellaneous items of equipment.

(b) Connect the safety cords and install the accesspanels 153DL(154DR) or153EL (154ER).

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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Page 13 of 31DEC 01/2010

(c) If necessary, remove the adapting pipe PN98A28101000000 from the purging tool PN98A28104000000. Remove the flange PN98A28108001206 and the thrust rod PN98A28108001040 from the aircraft skin.

(d) Remove the access platform.

(e) Remove the warning notices.

FED 650-665,667-699,721-746,748-799

(7) Close-Up

(a) Make sure that the work area is clean and clear oftools and other miscellaneous items of equipment.

(b) Connect the safety cords and install the accesspanels 153DL(154DR) or153EL (154ER).

(c) If necessary, remove the adapting pipe PN98A28101000000 from the purging tool PN98A28104000000. Remove the flange PN98A28108001206 and the thrust rod PN98A28108001040 from the aircraft skin.

(d) Put the Trimmable Horizontal Stabilizer (THS) tothe normal operating condition (Ref. AMM 27-40-00,P. Block 301) .

(e) Remove the access platform.

(f) Remove the warning notices.

FED ALL

2. To Sample the Fuel for Microbiological Contamination.

A. Reason for the Job

- The procedure lets you do a test of the sample locally or youcan send it to a laboratory.

- Refer to the SIL 28-079 for more information aboutmicrobiological contamination in fuel tanks.

B. Equipment and Materials

NOTE : Equivalent sump tool substitutes may be used insteadof the following listed items.

A300-600 AMM - FUEL - SERVICINGRevision 55.1

P.Blk EFFECTIVITY: FED ALL 12-32-28-03Printed - Date: 12/11/12 Time:Copyright © 12 FedEx Express Corporation, Memphis TN, 38194, All rights reserved.

Page 14 of 31DEC 01/2010

B. Equipment and Materials

A. Transperent fuel resistant plastic container(s), 0.5 US gal (2 liter)

B. 1 MICROBMONITOR 2 TEST KIT ECHA MICROBIOLOGY UK (CAGECODE OHZY6)

C. 1 FUELSTAT RESINAE TEST KIT CONIDIA BIOSCIENCE UK (CAGECODE KE385)

D. 1 HY-LITE JET A1 FUEL TEST KIT MERCK KGAA, UK (CAGE CODED2186)

E. 1 EASICULT COMBI TEST KIT ORION DIAGNOSTICA, FINLAND(CAGE CODE S4259)

Referenced Procedures

- (Ref. 28-00-00, P.Block 301 )

Fuel - General

- (Ref. 28-11-00, P.Block 301 )

Tanks - Servicing

C. Procedure

NOTE : If moderate or heavy microbiological contamination isfound in the samples:

- all the fuel tanks may have microbiologicalcontamination

- a biocidal shock treatment must be applied to all ofthe fuel tanks (Ref. 28-11-00, P. Block 301 ) .

(Ref. Fig. 303 )(Ref. Fig. 304 (Sheet 1/3) )(Ref. Fig. 304 (Sheet 2/3) )(Ref. Fig. 304 (Sheet 3/3) )

FED 729-730,741-742,750-799

(1) Job Set-Up

WARNING : OBEY THE FUEL SAFETY PROCEDURES. THIS CANPREVENT INJURY AND DAMAGE.

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(a) Obey the fuel safety procedures (Ref. 28-00-00,P. Block 301 ) .

(b) Drain a fuel and water sample from each fuel tank(Ref. Para. 1.C.(a)). You must use a differentsample container for each fuel tank.

NOTE : Do not put additives in the samples toshow the water contents.

NOTE : Before you collect the samples, read themanafacturers instructions in the testkit. Make sure you use a samplecontainer that is specified and is cleanand dry before use.An incorrect, dirty sample container cangive an unwanted effect to the results.

(c) Put the sample(s) into a transparent fuelresistant plastic container(s) with a minimumcapacity of 1.0 Liter (0.2641 USgal) and:

- seal the container(s)

- make sure you can see the free water and fuel inthe sample(s) (for the MICROBMONITOR2 kit or theFUELSTAT RESINAE kit).

(d) Identify each sample with a label that shows:

- the aircraft number

- the time and date of the sample

- the fuel tank the sample came from

- all additives you know about.

(e) Keep the sealed sample containers in a coolprotected area.

NOTE : After the test samples are collected,microbiological contamination in thesample could multiply or die. It isrecommended that samples are testedbefore 6 hours, but no later than 24hours.AIRBUS recommends that the samples aretested in no more than 6 hours.

NOTE : Choose one microbial test kit for thecomplete procedure.Do not compare results between themicrobial detection kits.

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They use different methods to giveresults. If you need help, ask themanufacturer of the detection kit.

FED ALL

(2) Sample Test - MICROBMONITOR2 Test Kit Procedure.

(a) Do one of the steps that follow:

- Use the MICROBMONITOR 2 TEST KIT ECHAMICROBIOLOGY UK (CAGE CODE OHZY6) (and themanafacturers instructions) do a test on theWATER and FUEL samples,

OR

- Send the WATER and FUEL samples to an approvedlaboratory.

- They will use the Institute of PetroleumProcedure IP 385 to provide the levels of fuelcontamination.

(b) Do a check of the results:

NOTE : If you only do one test, it can give youan incorrect indication of the fueltanks. If a test shows contamination,(moderate or heavy) do the test again,(in not more than 10 days) before youremove the aircraft from service.Use the same test kit for the secondtest.

1) Negligible contamination:

a) The contamination is negligible if:

- the WATER sample contents has 1000 CFU/milli liter (Colony forming Units) orless.

- the FUEL sample contents has 4000 CFU/Liter or less.

b) Continue to monitor the fuel tanks atthe scheduled inspection interval.

c) This procedure is now complete.

2) Moderate contamination:

a) The contamination is moderate if the:

- WATER sample contents has between 1000and 10000 CFU/milli liter

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- FUEL sample contents has between 4000and 20000 CFU/Liter.

b) Use the same method and do the sampletest again in not more than 10 daysafter the first test.

c) If the contamination has not changedfrom moderate:

- do the BIOBOR or KATHON biocidol shocktreatment (moderate contaminationprocedure) to all of the fuel tanks,(Ref. 28-11-00, P. Block 301 ) .

3) Heavy contamination:

a) The contamination is heavy if the:

- WATER sample contents has more than10000 CFU/milli liter

- FUEL sample contents has more than20000 CFU/Liter.

b) Use the same method and do the sampletest again in not more than 10 daysafter the first test.

c) If the contamination has not changedfrom heavy:

- do the BIOBOR or KATHON biocidol shocktreatment (heavy contaminationprocedure) to all of the fuel tanks(Ref. 28-11-00, P. Block 301 ) .

NOTE : When you do the heavycontamination procedure, youwill need to enter theapplicable fuel tanks toremove the contamination(Ref. 28-11-00, P. Block301 ) .

(c) The MICROBMONITOR2 Test kit procedure is nowcomplete, continue with the Close-up.

(3) Sample Test - FUELSTAT RESINAE Test-Kit procedure.

NOTE : The FUELSTAT RESINAE test-kit shows the mostfrequent type of contamination you can find infuel tanks (Hormoniconis Resinae).Other types of contamination will not beshown.

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(a) Do one of the steps that follow:

- Use the FUELSTAT RESINAE TEST-KIT CONDIABIOSCIENCE UK (CAGE code KE385) and themanafacturers instructions to do a test on theWATER and FUEL samples,

OR

- send the WATER and FUEL samples to an approvedlaboratory.

(b) Do a check of the results:

NOTE : If you only do one test, it can give youan incorrect indication of the fueltanks. If a test shows contamination(moderate or heavy) do the test again(in not more than 10 days) before youremove the aircraft from service.Use the same test kit for the secondtest.

1) Negligible contamination:

a) The contamination is negligible if theindication lines (on the test kit)show a low positive result.

b) Continue to monitor the fuel tanks atthe scheduled inspection interval.

c) This procedure is now complete.

2) Moderate contamination:

a) The contamination is moderate if theindication lines (on the test kit)show a low positive result.

b) use the same method and do the sampletest again in not more than 10 daysafter the first test.

c) If the contamination has not changedfrom moderate:

- do the BIOBOR or KATHON biocidol shocktreatment (moderate contaminationprocedure) to all of the fuel tanks.

- (Ref. 28-11-00, P. Block 301 ) .

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3) Heavy contamination:

a) The contamination is heavy if theindication lines (on the test kit)show a high positive result.

b) Use the same method and do the sampletest again in not more than 10 daysafter the first test.

c) If the contamination has not changedfrom heavy:

- do the BIOBOR or KATHON biocidol shocktreatment (heavy contaminationprocedure) to all of the fuel tanks(Ref. 28-11-00, P. Block 301 ) .

NOTE : When you do the heavycontamination procedure, youwill need to enter theapplicable fuel tanks toremove the contamination(Ref. 28-11-00, P. Block301 ) .

(c) The FUELSTAT RESINAE Test-kit procedure is nowcomplete, continue with the Close-up.

(4) Sample Test - HY-LITE Jet A1 FUEL Test-Kit Procedure.

NOTE : The manafacturers recommend that you only usea fuel resistant transparent plastic samplecontainer. Glass containers will give anunwanted effect to the operation of the testkit. If possible, do the test in a clean area.

(a) Do one of the steps that follow:

- Use the HY-LITE JET A1 Fuel Test-Kit MERCK KGAA,GERMANY (CAGE code D2186) and the manafacturersinstructions to do a test on the WATER and FUELsamples,

OR

- send the WATER and FUEL samples to an approvedlaboratory.

(b) Do a check of the results:

NOTE : If you only do one test, it can give youan incorrect indication of the fueltanks. If a test shows contamination,(moderate or heavy) do the test again

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(in not more than 10 days) before youremove the aircraft from service.Use the same test kit for the secondtest.

1) Negligible contamination:

a) The contamination is negligible if:

- the WATER/FUEL sample contents has1000 RLU/Liter (Relative Light Units)or less.

b) Continue to monitor the fuel tanks atthe scheduled inspection interval.

c) This procedure is now complete.

2) Moderate contamination:

a) The contamination is moderate if:

- the WATER/FUEL sample contents hasbetween 1000 and 5000 RLU/Liter.

b) Use the same method and do the sampletest again in not more than 10 daysafter first test.

c) If the contamination has not changedfrom moderate:

- do the BIOBOR or KATHON biocidol shocktreatment (moderate contaminationprocedure) to all of the fuel tanks,(Ref. 28-11-00, P. Block 301 ) .

3) Heavy contamination:

a) The contamination is heavy if:

- the WATER/FUEL sample contents is morethan 5000 RLU/liter.

b) Use the same method and do the sampletest again in not more than 10 daysafter first test.

c) If the contamination has not changedfrom heavy:

- do the BIOBOR or KATHON biocidol shocktreatment (heavy contaminationprocedure) to all of the fuel tanks(Ref. 28-11-00, P. Block 301 ) .

NOTE : When you do the heavycontamination procedure, you

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Page 21 of 31DEC 01/2010

will need to enter theapplicable fuel tanks toremove the contamination(Ref. 28-11-00, P. Block301 ) .

FED 650-665,667-699,716-728,731-740,743-746,748-749

(1) Job Set-Up

WARNING : OBEY THE FUEL SAFETY PROCEDURES. THIS CANPREVENT INJURY AND DAMAGE.

(a) Obey the fuel safety procedures (Ref. 28-00-00,P. Block 301 ) .

(b) Drain a fuel and water sample from each fuel tankRef. Para. 1.C.(a). You must use a differentsample container for each fuel tank.

NOTE : Do not put additives in the samples toshow the water contents.

NOTE : Before you collect the samples, read themanafacturers instructions in the testkit. Make sure you use a samplecontainer that is specified and that isclean and dry before use. An incorrect,dirty sample container can give anunwanted effect to the results.

(c) Put the sample(s) into a transparent fuelresistant plastic container(s) with a minimumcapacity of 0.2641 USgal (1.0 Liter) and:

- seal the container(s)

- make sure you can see the free water and fuel inthe sample(s) (for the MICROBMONITOR 2 kit orthe FUELSTAT RESINAE kit).

(d) Identify each sample with a label that shows:

- the aircraft number

- the time and date of the sample

- the fuel tank the sample came from

- all additives you know about.

(e) Keep the sealed sample containers in a coolprotected area.

NOTE : After the test samples are collected,microbiological contamination in thesample could multiply or die. It is

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Page 22 of 31DEC 01/2010

recommended that samples are testedbefore 6 hours, but no later than 24hours.AIRBUS recommends that the samples aretested in no more than 6 hours.

NOTE : Choose one microbial test kit for thecomplete procedure.Do not compare results between themicrobial detection kits.They use different methods to giveresults. If you need help, ask themanufacturer of the detection kit.

FED ALL

(2) Sample Test - MICROBMONITOR2 Test Kit Procedure.

(a) Do one of the steps that follow:

- Use the MICROBMONITOR 2 TEST KIT ECHAMICROBIOLOGY UK (CAGE code OHZY6) and themanufacturers instructions to do a test on theWATER and FUEL samples,

OR

- Send the WATER and FUEL samples to an approvedlaboratory.

- They will use the Institute of PetroleumProcedure IP 385 to provide the levels of fuelcontamination.

(b) Do a check of the results:

NOTE : If you only do one test, it can give youan incorrect indication of the fueltanks. If a test shows contamination,(moderate or heavy) do the test again(in not more than 10 days), before youremove the aircraft from service.Use the same test kit for the secondtest.

1) Negligible contamination:

a) The contamination is negligible if:

- the WATER sample contents has 1000 CFU/milli liter (Colony forming Units) orless.

- the FUEL sample contents has 4000 CFU/Liter or less.

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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Page 23 of 31DEC 01/2010

b) Continue to monitor the fuel tanks atscheduled the inspection interval.

c) This procedure is now complete.

2) Moderate contamination:

a) The contamination is moderate if the:

- WATER sample contents has between 1000and 10000 CFU/milli liter

- FUEL sample contents has between 4000and 20000 CFU/Liter.

b) Use the same method and do the sampletest again in not more than 10 daysafter the first test.

c) If the contamination has not changedfrom moderate:

- do the BIOBOR or KATHON biocidol shocktreatment (moderate contaminationprocedure) to all of the fuel tanks(Ref. 28-11-00, P. Block 301 ) .

3) Heavy contamination:

a) The contamination is heavy if the:

- WATER sample contents has more than10000 CFU/milli liter

- FUEL sample contents has more than20000 CFU/Liter.

b) Use the same method and do the sampletest again in not more than 10 daysafter the first test.

c) If the contamination has not changedfrom heavy:

- do the BIOBOR or KATHON biocidol shocktreatment (heavy contaminationprocedure) to all of the fuel tanks(Ref. 28-11-00, P. Block 301 ) .

NOTE : When you do the heavycontamination procedure, youwill need to enter theapplicable fuel tanks toremove the contamination(Ref. 28-11-00, P. Block301 ) .

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Page 24 of 31DEC 01/2010

(c) The MICROBMONITOR 2 Test kit procedure is nowcomplete, continue with the close-up.

(3) Sample Test - FUELSTAT RESINAE Test-Kit Procedure.

NOTE : The FUELSTAT RESINAE test-kit shows the mostfrequent type of contamination you can find infuel tanks (Hormoniconis Resinae).Other types of contamination will not beshown.

(a) Do one of the steps that follow:

- Use the FUELSTAT RESINAE TEST-KIT CONDIABIOSCIENCE UK (CAGE code KE385) and themanafacturers instructions to do a test on theWATER and FUEL samples,

OR

- send the WATER and FUEL samples to an approvedlaboratory. Where they will use the Institute ofPetroleum Procedure IP 385 to provide the levelsof fuel contamination.

(b) Do a check of the results:

NOTE : If you only do one test, it can give youan incorrect indication of the fueltanks. If a test shows contamination,(moderate or heavy) do the test again,(in not more than 10 days) before youremove the aircraft from service.Use the same test kit for the secondtest.

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1) Negligible contamination:

a) The contamination is negligible if theindication lines (on the test kit)show a low positive result.

b) Continue to monitor the fuel tanks atthe scheduled inspection interval.

c) This procedure is now complete.

2) Moderate contamination:

a) The contamination is moderate if theindication lines (on the test kit)show a low positive result.

b) Use the same method and do the sampletest again in not more than 10 daysafter the first test.

c) If the contamination has not changedfrom moderate:

- do the BIOBOR or KATHON biocidol shocktreatment (moderate contaminationprocedure) to all of the fuel tanks(Ref. 28-11-00, P. Block 301 ) .

3) Heavy contamination:

a) The contamination is heavy if theindication lines (on the test kit)show a high positive result.

b) Use the same method and do the sampletest again in not more than 10 daysafter the first test.

c) If the contamination has not changedfrom heavy:

- do the BIOBOR or KATHON biocidol shocktreatment (heavy contaminationprocedure) to all of the fuel tanks(Ref. 28-11-00, P. Block 301 ) .

NOTE : When you do the heavycontamination procedure, youwill need to enter theapplicable fuel tanks toremove the contamination(Ref. 28-11-00, P. Block301 ) .

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(c) The FUELSTAT RESINAE Test-kit procedure is nowcomplete, continue with the Close-up.

(4) Sample Test - HY-LITE Jet A1 FUEL Test-Kit Procedure.

NOTE : The manufacturers recommend that you only usea fuel resistant transparent plastic samplecontainer. Glass containers will give anunwanted effect to the operation of the testkit. If possible, do the test in a clean area.

(a) Do one of the steps that follow:

- Use the HY-LITE JET A1 Fuel Test-Kit MERCK KGAA,GERMANY (CAGE code D2186) and the manafacturersinstructions to do a test on the WATER and FUELsamples,

OR

- send the WATER and FUEL samples to an approvedlaboratory. Where they will use the Institute ofPetroleum procedure IP 385 to provide the levelsof fuel contamination.

(b) Do a check of the results:

NOTE : If you only do one test, it can give youan incorrect indication of the fueltanks. If a test shows contamination(moderate or heavy), do the test again(in not more than 10 days), before youremove the aircraft from service.Use the same test kit for the secondtest.

1) Negligible contamination:

a) The contamination is negligible if:

- the WATER/FUEL sample contents has1000 RLU/Liter (Relative Light Units)or less.

b) Continue to monitor the fuel tanks atthe scheduled inspection interval.

c) This procedure is now complete.

2) Moderate contamination:

a) The contamination is moderate if:

- the WATER/FUEL sample contents hasbetween 1000 and 5000 RLU/Liter.

A300-600 AMM - FUEL - SERVICINGRevision 55.1

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Page 27 of 31DEC 01/2010

b) Use the same method and do the sampletest again in not more than 10 daysafter first test.

c) If the contamination has not changedfrom moderate:

- do the BIOBOR or KATHON biocidol shocktreatment (moderate contaminationprocedure) to all of the fuel tanks(Ref. 28-11-00, P. Block 301 ) .

3) Heavy contamination:

a) The contamination is heavy if the:

- WATER/FUEL sample contents is morethan 5000 RLU/liter.

b) Use the same method and do the sampletest again in not more than 10 daysafter first test.

c) If the contamination has not changedfrom heavy:

- do the BIOBOR or KATHON biocidol shocktreatment (heavy contaminationprocedure) to all of the fuel tanks.

NOTE : When you do the heavycontamination procedure, youwill need to enter theapplicable fuel tanks toremove the contamination(Ref. 28-11-00, P. Block301 ) .

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(5) Close-Up

(a) Make sure that the work area is clean and clear oftools and all other items of equipment.

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FED 716-720

Figure 301 Sheet 1Figure 301. Fuel Sampling - Equipment (Sheet 1)

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FED 650-665,667-686,721-746,748-799

Figure 302 Sheet 1Figure 302. Fuel Sampling - Equipment (Sheet 1)

(Ref. Fig. 303 ) (Ref. Fig. 304 (Sheet 1/3) )

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