Rev2.Iss2 C-10 CRUSHER · c-10 crusher machine serial no. loose parts supplied with crusher 7 7 8 9...

Rev2.Iss2 C-10 CRUSHER

PARTS MANUAL

EXTEC SCREENS & CRUSHERS LTDHEARTHCOTE ROAD,

SWADLINCOTE, DERBYSHIRE,DE11 9DU, ENGLAND,

Tel:- +44 (0) 1283 212121Fax:- +44 (0) 1283 217342

0

C-10 CRUSHER

PARTS MANUAL:- CONTENTS

SERIAL NO. OF MACHINE WITH THIS MANUAL Page:- 2

LOOSE PARTS SUPPLIED WITH MACHINE Page:- 2

CHASSIS, HOPPER & AUXILLARIES Page:- 3 - 10

DIESEL TANK Page:- 4HOPPER Page:- 3HAND RAILS Page:- 7JACKING LEGS Page:- 5MAGNET Page:- 8TRACKS Page:- 4TRANSFER CHUTE Page:- 6

FEEDER & VIBRATOR BOX ASSEMBLY Page:- 11 - 15

POWER UNIT SECTION Page:- 16 - 30

AIR CLEANER SYSTEM Page:- 20 BATTERY BOX & FITTINGS Page:- 25ELECTRICAL CONTROL BOXES & FITTINGS Page:- 26ENGINE & FITTINGS Page:- 18 - 21EXHAUST SYSTEM Page:- 21FRAME & PANELS Page:- 16 & 17HYDRAULIC TANK & FITTINGS Page:- 22 & 23RADIATOR Page:- 20 VALVE PLATE & FITTINGS Page:- 24

MAIN CONVEYOR & FITTINGS Page:- 31 - 38

SIDE CONVEYOR & FITTINGS Page:- 39 - 43

CRUSHER BOX DETAIL Page:- 44 - 56

HYDRAULIC HOSES Page:- 57 - 60

OPTIONAL WATER PUMP Page:- 61

NOTE:- EVERY EFFORT HAS BEEN MADE TO ENSURE THE ACCURACY OF THIS MANUAL AT THE TIME OF ITS

PUBLICATION. HOWEVER WITH EXTEC'S POLICY TO CONTINUALLY IMPROVE THEIR MACHINES PERFORMANCE AND RELIABILITY, YOUR MACHINE MAY NOT COINCIDE ENTIRELY WITH THIS MANUAL..

THEREFORE BEFORE PLACING ANY ORDERS FOR SPARES WE RECOMMEND THAT YOU CONTACT OUR SERVICE DEPARTMENT (WITH YOUR SERIAL No.) FOR PART No. VERIFICATION.

1

C-10 CRUSHER

MACHINE SERIAL NO.

LOOSE PARTS SUPPLIED WITH CRUSHER

7

7

8

9

11

4 63

1 52

10

12

ITEM NO. PART No. PART DESCRIPTION QTY1 EL2069 MANUAL HANDSET 12 EL2009 UMBILICAL CHORD (7M) 13 EL2104 REMOTE CONTROL HANDSET CHARGER (UK ONLY) 1

EL2105 REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY) 1EL2106 REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY) 1EL2109 REMOTE CONTROL HANDSET CHARGER (USA ONLY) 1

4 EL2110 JAW ADJUST REMOTE CONTROL 15 EL4418 REMOTE CONTROL HANDSET (433 MHz) 16 FEEDER REMOTE CONTROL (433 MHz) 17 J 483 00 00 FIXED JAW WEARPLATE LIFTING TOOL 28 J 484 00 00 LIFTING PLATE ROPES 19 J 487 00 00 FIXED W.PLATE WEDGEBOLT SPANNER (55 & 65 A/F) 1

10 PN1088 JACKING LEG SUPPORT PINS 811 UC4003 GREASE NIPPLE ADAPTOR (TRACKS) 112 HHGR33 GREASE NIPPLE ADAPTER HOSE 1

2

C-10 CRUSHER

HOPPER & CHASSIS VIEWED FROM REAR R.H.S

CHASSIS, HOPPER & AUXILLARIES

HOPPER & CHASSIS VIEWED FROM REAR L.H.S

37

38

54

62

10

16

62

39

10

91

37

63

92

87

88

36

56

93

3

C-10 CRUSHER


2928

25

VIEW ON INSIDE REAR OF CHASSIS

18

97

13

51

59

58

55

VIEW ON DIESEL TANK UNDER WALKWAY

44

66

6545

44

VIEW ON RH TRACK FROM FRONT

VIEW ON L.H TRACK FROM FRONT

46

17

100

99

4

C-10 CRUSHER


REAR JACK LEG FITTED TO CHASSIS

REAR JACK LEG TOP

253

86

11

86

L.H FRONT JACK LEG R.H FRONT JACK LEG

53

6886

863

2 53

4

2

VIEW ON INNER JACK LEGS

61

VIEW ON BALL VALVES

68

68

561

2

2

5

C-10 CRUSHER

CHASSIS, HOPPER & AUXILIARIES

VIEW ON R/H SIDE OF TRANSFER CHUTE

8

89

8 49

8

6

8

49

90

12

26

VIEW ON L/H SIDE OF TRANSFER CHUTE(NOTE:- Handle may be fitted on either side - dependent upon side conveyor position)

25

31

95

96

9

VIEW ON HANDLE BEARING

VIEW ON PIVOT BEARING

SIDE CONVEYOR DISCHARGE

CRUSHER BOX DISCHARGE

12

32

6

C-10 CRUSHER


VIEW ON RH SIDE WALKWAY

19

22

20

24

VIEW ON LH SIDE WALKWAY

21

2714

27

14

34 30

50

64

15

50

41

1

42

1

67

23

7

C-10 CRUSHER

VIEW ON BEARING ADJUSTER

VIEW ON MAGNET MOTORVIEW ON DISCHARGE END OF MAGNET

81

60

79

8272

73

77

70

76

74

60

75

83

84


VIEW ON MAGNET FROM FRONT OF CONVEYOR

VIEW ON TOP OF MAGNET FROM REAR

81

78

81

7

807

80

79

81 81

7

78

72

VIEW ON FRAME CONNECTION

71

8

C-10 CRUSHER

CHASSIS, HOPPER & AUXILLARIESI T E M N O . P A R T N o . P A R T D E S C R IP T I O N Q T Y I T E M N O .

1 A 1 0 6 3 0 0 0 0 G U A R D B R A C K ET - EMERG ENCY S T O P 22 A 4 1 1 0 0 0 0 IN N ER JA C K IN G L EG 43 A 4 5 1 0 0 0 0 FRO N T R .H. O U TER JA C K L EG 14 A 4 5 2 0 0 0 0 FRO N T L .H O U T ER JA C K IN G L EG 15 A 5 0 2 0 0 0 0 W A TER MA N IF O L D 16 A 5 4 5 0 0 0 0 DEFL E C T O R PL A TE 17 A 5 5 8 0 0 0 0 S U PPO R T C R O S S C H A N N EL 28 A 5 7 6 0 0 0 0 M O U N T IN G B R A C K ET 49 A 5 7 7 0 0 0 0 TRA N S F ER CHUTE - RUB B ER CL A M P 2

1 0 A 5 8 2 0 0 0 0 R A M S H IEL D - H O PPER R EA R D O O R 11 1 A 6 1 6 0 0 0 0 REA R JA C K IN G L E G C O V ER 21 2 A 7 7 3 0 0 0 0 C H U T E HA N D L E 11 3 A 7 7 8 0 0 0 0 F IL L ER NO Z Z L E 11 4 A 8 8 0 0 0 0 0 L A D D ER STEP 41 5 A 9 6 0 0 0 0 0 8 m m T H K . W A L K W A Y SPA CER A S R E Q .

A 9 6 1 0 0 0 0 5 m m T H K . W A L K W A Y SPA CER A S R E Q .A 9 6 2 0 0 0 0 3 m m T H K . W A L K W A Y SPA CER A S R E Q .A 9 6 3 0 0 0 0 2 m m T H K . W A L K W A Y SPA CER A S R E Q .

1 6 A 1 0 0 0 0 0 0 0 C H A S S IS F R A M E 11 7 A 1 0 0 1 0 0 0 0 L ID - D IES EL T A N K 11 8 A 1 0 0 2 0 0 0 0 D IES E L T A N K 11 9 A 1 0 0 9 0 0 0 0 S IDE W A L K W A Y D R IV E S ID E 12 0 A 1 0 1 0 0 0 0 0 S IDE W A L K W A Y N O N D R IV E S ID E 12 1 A 1 0 1 1 0 0 0 0 W A L K W A Y R A IL IN G N O N D R IV E S ID E 12 2 A 1 0 1 2 0 0 0 0 W A L K W A Y R A IL IN G D R IV E S ID E 12 3 A 1 0 1 3 0 0 0 0 END W A L K W A Y R A IL IN G D R IV E S ID E 12 4 A 1 0 1 4 0 0 0 0 END W A L K W A Y R A IL IN G N O N D R IV E S ID E 12 5 A 1 0 6 0 0 0 0 0 TRA N S F ER CHUTE 12 6 A 1 0 1 6 0 0 0 0 TRA N S F ER CHUTE - REA R R U B B ER CLA M P 12 7 A 1 0 1 7 0 0 0 0 L A D D ER S IDE PL A TE 42 8 A 1 0 2 5 0 0 0 0 H O S E CO V ER - L .H 12 9 A 1 0 2 6 0 0 0 0 H O S E CO V ER - R .H 13 0 A 1 0 3 0 0 0 0 0 FEEDER CO N T R O L S T A N D 13 1 A 1 0 3 1 0 0 0 0 TRA N S F ER CHUTE - S IDE RUB B ER CLA M P 23 2 A 1 0 6 1 0 0 0 0 TRA N S F ER CHUTE - D IS C H A R G E R U B B E R C L A M P 13 33 4 B 0 0 7 0 0 0 0 W E B T E C M O U N T IN G B R A C K ET 13 53 6 C 5 0 3 0 0 0 0 C R O S S T IE B O X S ECTIO N 13 7 C 5 0 8 0 0 0 0 H O PPER B A C K D O O R 13 8 C 5 9 0 0 0 0 0 H O PPER S IDE - R .H 13 9 C 5 9 1 0 0 0 0 H O PPER S IDE - L .H 14 04 1 J 5 4 3 0 0 0 0 EMERG E N C Y S T O P M O U N T IN G B R A C K ET 14 2 J 5 5 1 0 0 0 0 EMERG ENCY S T O P CA B L E G U ID E 14 34 4 U C 4 2 2 0 TRA C K A S S EMB L Y (PA IR ) 14 5 U C 5 0 0 3 TRA C K M O T O R 24 6 R 0 4 2 0 0 0 0 C O V ER PL A TE - TRA C K M O T O R 24 74 84 9 B T 2 5 0 1 BEA R IN G 25 0 E L 2 0 6 3 EMERG ENCY S T O P SW ITCH 45 1 EN1 6 0 5 D IES E L T A N K C A P 15 2

9

C-10 CRUSHER

CHASSIS, HOPPER & AUXILLARIESI T E M N O . P A R T N o . P A R T D E S C R I P T I O N Q T Y

5 3 FA B 3 0 X 2 0 0 B O L T - J A C K IN G L E G B O T T O M 45 4 FA B 3 0 X 4 0 0 H O PPER S IDE PIV O T B O L T 45 5 FA H C 1 0 0 1 JUB ILEE CL IP 25 6 FA H C 1 0 2 3 R - C L IP 25 75 8 2 " B L A N K IN G C A P - D R A IN PL U G 15 9 H G 3 0 0 6 PIPE - S IG H T G A U G E 16 0 H M 1 0 1 0 H Y D R A U L IC M O T O R - M A G NET 16 1 H R 1 0 2 8 H Y D R A U L IC R A M - J A C K IN G L E G S 46 2 H R 1 0 3 8 H Y D R A U L IC R A M - H O PPER R EA R D O O R 16 3 H R 1 0 4 3 R A M - H O P P E R S ID E 26 4 H V 2 0 0 2 W EBTEC 16 5 H V 3 0 2 0 C O N T R O L B L O C K 26 6 H V 3 5 3 0 REL IEF V A L V E 46 7 H V 5 0 0 9 PRES S U R E S W ITCH 26 8 H V 8 0 0 4 3 / 4 " B S P BA L L V A L V E 26 97 0 M A 1 0 1 5 HEA D D R U M - M A G NET 17 1 TA IL D R U M - M A G NET 17 2 M A 1 0 1 2 B EA R IN G - M A G NET DRUMS 47 3 M A 1 0 0 9 C O U PL IN G ELEMENT - MA G NET HY D M O T O R 17 4 M A 1 0 1 8 M A G NET S IDE G U A R D - D R IV E S ID E 17 5 M A G NET S IDE G U A R D - N O N D R IV E S ID E 17 6 M A G NET FRA M E 17 7 B EA R IN G A DJUS T ER 27 8 M A 1 0 0 1 C O U P L E X C O N N E C T O R 47 9 FA E B 1 0 0 2 M 2 4 L IFT IN G EY E 48 0 M A 1 0 0 3 C H A IN - ( 6 L IN K ) 28 1 M A 1 0 0 4 C H A IN - ( 1 2 L IN K ) 28 2 M A 1 0 0 7 M A G NET B E L T 18 3 M A 1 0 0 8 F L EX IB L E CO U PL IN G - M A G NE HY D M O T O R 18 4 M A 1 0 1 0 G U A R D PLA TE 18 58 6 PN1 0 8 5 T O P R A M PIN - J A C K IN G L E G S 48 7 PN1 0 8 7 PIN - C R O S S T IE B O X 28 8 PN1 0 9 0 PIN - H O PPER S IDE/REA R JO IN T 28 9 PN1 0 9 3 DEFLECTO R PIV O T B A R ( H A N D L E S IDE) 19 0 PN1 0 9 4 DEFLECTOR P IV O T B A R 19 1 PN1 0 9 5 PIN - H O PPER S IDE RA M T O P 29 2 PN1 1 0 1 PIN - H O PPER S IDE RA M B O T T O M 29 3 PN1 1 1 6 H O PPER S IDE DO O R L O C K IN G PIN 29 49 5 R U 1 0 5 0 R U B B ER - TRA N S F ER CHUTE OUTLET 19 6 R U 1 0 3 9 TRA N S F ER CHUTE RUB B ER 19 7 R U 1 0 4 8 D IES E L T A N K L ID G A S K ET 19 89 9 HP3 0 0 1 D IES EL T A N K F IL L ER PUMP O PTIO N A L

1 0 0 A 1 0 8 0 0 0 0 0 D IES E L T A N K F IL L ER PUMP CO V ER O PTIO N A L1 0 11 0 21 0 31 0 41 0 51 0 61 0 7

10

C-10 CRUSHER

FEEDER & VIBRATOR BOX ASSEMBLY

FEEDER ASSEMBLY - VIEW ON BOTTOM FROM MOTOR SIDE

17

141318

19

23

21

12

11

18

20

24

FEEDER ASSEMBLY - VIEW ON TOP FROM MOTOR SIDE

11

C-10 CRUSHER


VIEW ON BOTTOM FROM GEAR SIDE

7

37

8

12

GEAR SIDE WITHOUT GEARS FITTED

10

624

7

VIBRATOR BOX - GEAR SIDE WITH COVER

GEAR SIDE - GEARS FITTED

40

635

4

1

41

VIEW ON 'O' RING

VIBRATOR BOX - INSIDE

37

36

28

12

C-10 CRUSHER


VIBRATOR BOX - MOTOR SIDE

302916

28

15


32

5

34

39

92


VIEW ON VIBRATOR MOTOR

7

11

4325

34

33

31

VIBRATOR MOTOR ASSEMBLY

34

13

C-10 CRUSHER


FEEDER FITTED TO CHASSIS - SPRING MOUNTS REAR

46

461717

46

20

FEEDER FITTED TO CHASSIS - SPRING MOUNTS FRONT L.H & R.H

45

45

45

14

C-10 CRUSHER

FEEDER & VIBRATOR BOX ASSEMBLYI T E M N O . P A R T N o . P A R T D E S C R I P T I O N Q T Y

1 H 2 0 2 0 0 0 0 G E A R W H E E L 22 H 2 0 4 0 0 0 0 O IL T H R O W E R 13 H 2 0 5 0 0 0 0 IN N E R B O L T R E T A IN IN G P L A T E 44 H 2 0 6 0 0 0 0 S H A F T E N D P L A T E 25 H 2 0 7 0 0 0 0 S H A F T E N D P L A T E 16 H 2 0 8 0 0 0 0 G E A R E N D C O V E R - N O N D R IV E 17 H 2 0 9 0 0 0 0 V IB R A T O R B E A R IN G C A R T R ID G E 48 H 2 1 0 0 0 0 0 B E A R IN G R E T A IN IN G P L A T E - N O N D R IV E 29 H 2 1 2 0 0 0 0 B E A R IN G R E T A IN IN G P L A T E - D R IV E S ID E 2

1 0 H 2 1 4 0 0 0 0 S P A C E R 21 1 H 2 1 6 0 0 0 0 M O T O R E N D C O V E R - D R IV E 11 2 H 4 1 0 0 0 0 0 V IB R A T O R H O U S IN G A S S E M B L Y 11 3 H 4 1 1 0 0 0 0 IN S P E C T IO N C O V E R P L A T E 11 4 H 4 1 2 0 0 0 0 G A S K E T - IN S P E C T IO N C O V E R P L A T E 11 5 H 4 1 3 0 0 0 0 V IB R A T O R S H A F T - D R IV E 11 6 H 4 1 4 0 0 0 0 V IB R A T O R S H A F T - N O N D R IV E 11 7 H 4 2 6 0 0 0 0 G R IZ Z L Y O U T L E T C H U T E - R E A R S E C T IO N 11 8 H 4 2 9 0 0 0 0 F E E D E R M O T O R G U A R D 11 9 H 4 3 0 0 0 0 0 F E E D E R M O T O R G U A R D S U P P O R T P L A T E 12 0 H 7 4 0 0 0 0 0 F E E D E R A S S E M B L Y 12 1 H 7 4 1 0 0 0 0 G R IZ Z L Y B A R A S S E M B L Y ( 3 5 - 7 0 m m ) 1

H 6 9 1 0 0 0 0 G R IZ Z L Y B A R A S S E M B L Y ( 3 5 - 4 0 m m ) 12 2 H 7 4 2 0 0 0 0 F E E D E R O U T L E T C H U T E - F R O N T S E C T IO N 12 3 H 7 4 3 0 0 0 0 O U T L E T W E A R P L A T E 12 4 H 7 4 4 0 0 0 0 F E E D E R O U T L E T C H U T E S ID E J O IN T P L A T E 22 5 H 7 4 5 0 0 0 0 V IB R A T O R M O T O R C O W L C A S T IN G 12 62 72 8 B T 3 0 0 1 B E A R IN G 42 9 B T 3 5 0 3 L O C K N U T 13 0 B T 3 5 0 4 L O C K W A S H ER 13 1 B T 5 0 0 3 T A P E R L O C K B U S H 13 2 B T 5 0 0 6 T A P E R L O C K B U S H 13 3 B T 6 5 1 4 S P ID E R 13 4 B T 6 5 1 5 C O U P L IN G 13 5 B T 8 0 0 1 O - R IN G - D IA . 4 m m 43 6 B T 8 0 0 6 O IL S E A L 43 7 B T 8 5 0 6 O - R IN G - D IA . 3 .5 m m 43 83 9 F A K S 1 4 X 0 9 K E Y - 1 4 x 9 14 0 F A K S 2 2 X 1 4 K E Y - 2 2 x 1 4 x 6 0 24 1 F A S 1 0 X 2 0 M 1 0 x 2 0 S E T S C R EW - D R IL L E D D IA . 3 m m 64 24 3 H M 1 0 1 1 H Y D R A U L IC M O T O R 14 44 5 R U 5 1 0 2 S P R IN G M O U N T 1 64 6 S C 1 0 0 5 S P R IN G - F EED E R M O U N T 84 74 84 95 05 15 25 35 4

15

C-10 CRUSHER

POWER UNIT - FRAME & PANELS

VIEW ON L/H SIDE OF POWER PACK

VIEW ON R/H SIDE OF POWER PACK

23

140

14131

2231

30

32

33

18

143

144

13

16

C-10 CRUSHER

POWER UNIT - FRAME & PANELS

REAR UPPER PANEL OPEN

RH SIDE PANEL OPEN RADIATOR PANEL OPEN

138

23

31

41

137

43

136

31

10

LOWER DECK PLATES

VIEW LOOKING AT UNDERSIDE OF POWER UNIT

54

1255

11

UPPER DECK PLATES

24

14

142

25

141

56

57

17

C-10 CRUSHER

POWER UNIT - ENGINE & ACCESSORIES

113

119

109

115

107

42

29

110

FRONT VIEW OF ENGINEFRONT VIEW OF ENGINE

VIEW ON KAWASAKI PUMP & SUCTION PIPE

105

104

KAWASAKI PUMP COUPLING

AUXILLARY PUMPS FITTING TO ENGINE

178

117

176

177

29

174

175

132 171

18

C-10 CRUSHER

POWER UNIT - ENGINE & ACCESSORIES

87

89

101

VIEW ON OIL FILTER VIEW ON RUN SOLENOID

VIEW ON STARTER MOTOR VIEW ON SUMP FROM SIDE

VIEW ON DIPSTICK VIEW ON DISTRIBUTION BLOCK

177

112

108 203

106

102111

2841

19

C-10 CRUSHER

POWER UNIT - RADIATOR & AIR CLEANER

133

VIEW ON RADIATOR MOUNTING BRACKET

37

100

VIEW ON AIR FILTERS VIEW ON TOP OF PRE-CLEANER

93

92 90

91

120

VIEW ON RADIATOR

38

118

36

20

C-10 CRUSHER

POWER UNIT - EXHAUST

EXHAUST SYSTEM -INSIDE POWER UNIT

125

53

VIEW ON EXHAUST STACK

44

48

49

124

46

123

126

47

45

EXHAUST SYSTEM -OUTSIDE POWER UNIT

51

126

50

21

C-10 CRUSHER

POWER UNIT - HYDRAULIC TANK

131

20

34

27

26

HYDRAULIC TANK ASSEMBLY

98

99

21

95

103

170

151

160153

152

201

128

149

154 130

HYDRAULIC TANK - BALL VALVES

201

153160

161

21

22

C-10 CRUSHER

POWER UNIT - HYDRAULIC TANK

HYDRAULIC TANK - OPENED REAR LID

26

95

21

HYDRAULIC TANK - BELOW RETURN FILTERS HYDRAULIC TANK - BELOW RETURN FILTERS

HYDRAULIC TANK - RETURN FILTERS

99

157

96

155

159

131

156

95

199

131

198

152

151 198147

158

157

150

155

156

163

IN TANK SUCTION FILTERTOP DECK SUPPORT BRACKET

19 166

97

WATER FILTER

23

C-10 CRUSHER

POWER UNIT - VALVE PLATE

VIEW ON VALVE PLATE IN POWER PACK

202

183

196

35 188

190

186

186

183

185

202

197

193

194

195

192

189 202

191

185

24

C-10 CRUSHER

POWER UNIT - BATTERY & FILTER BOX

200

94

138

184

9

1

167

129

7

2

VIEW ON BATTERY CONTROL BOX

VIEW ON RECEIVER UNIT VIEW ON FRONT BOX SUPPORT

80 6

15

187

179

78

76

79

88

182

3

5

77

139

25

C-10 CRUSHER

POWER UNIT - ELECTRICAL SYSTEM

VIEW ON ELECTRICAL CONTROL BOX

VIEW ON ELECTRICAL CONTROL BOX

59

138

68

8

67

71

4

6364

62

84

5

2

65

66

26

C-10 CRUSHER

POWER UNIT ASSEMBLYI T E M N O . P A R T N o . P A R T D E S C R I P T I O N Q T Y I T E M N O .

1 A 7 7 0 0 0 0 0 S P O O L L E V ER IN D IC A T O R PL A TE 12 A 8 8 5 0 0 0 0 L IN C H PIN R ETA IN IN G B O S S 23 A 1 0 0 3 0 0 0 0 B A T T E R Y C O N T R O L B O X 14 A 1 0 0 4 0 0 0 0 ELECTRIC A L C O N T R O L B O X 15 A 1 0 0 5 0 0 0 0 C O N T R O L B O X L ID 26 A 1 0 0 6 0 0 0 0 C O N T R O L B O X R EA R S U PPO R T A R M 27 A 1 0 0 7 0 0 0 0 B A TTERY C O N T R O L B O X S U PPO R T A R M 18 A 1 0 0 8 0 0 0 0 ELECTRIC A L C O N T R O L B O X S U PPO R T A R M 19 A 1 0 2 0 0 0 0 0 V A L V E / G A U G E MO U N T IN G PL A TE 1

1 0 A 1 0 2 7 0 0 0 0 N O N D R IV E S IDE L O W ER DECK P L A TE 11 1 A 1 0 2 8 0 0 0 0 D R IV E S IDE L O W ER DECK P L A TE 11 2 A 1 0 2 9 0 0 0 0 H O S E TRA Y - C H A S S IS S ID E 11 3 A 4 8 7 0 0 0 0 S M A L L H IN G E S H IM A S R E Q .1 4 B 1 7 6 0 6 0 0 H IN G E - T O P DECK P L A TES 31 5 B 2 1 6 0 0 0 0 B A TTERY C L A M P 11 61 71 8 B 3 5 1 0 0 0 0 L A R G E HIN G E S H IM ( 5 m m T H IC K ) A S R E Q .

B 3 5 2 0 0 0 0 L A R G E HIN G E S H IM ( 1 0 m m T H IC K ) A S R E Q .1 9 B 3 6 2 0 0 0 0 T O P PA NEL S U PPO R T B R A C K ET 12 0 B 4 0 2 0 0 0 0 H Y D R A U L IC TA N K M A N IF O L D 12 1 B 4 0 4 0 0 0 0 TA N K L ID G A S K ET 22 2 B 4 0 5 0 0 0 0 FIX ED PA NEL - L H 12 3 B 4 0 6 0 0 0 0 H IN G ED PA NEL RH 12 4 B 4 1 3 0 0 0 0 FRO N T U PPER D ECK P L A TE 12 5 B 4 1 4 0 0 0 0 REA R U PPER D ECK PL A TE 12 6 B 4 1 7 0 0 0 0 TA N K L ID ( B IG F IL T ERS ) 12 7 B 4 1 8 0 0 0 0 TA N K L ID 12 8 B 4 2 2 0 0 0 0 D IS T R IB U T IO N B L O C K 12 9 B 4 3 9 0 0 0 0 PUMP MO U N T IN G PLA TE 13 0 B 4 8 2 0 0 0 0 P O W ER UNIT FRA M E 13 1 B 4 8 3 0 0 0 0 R A D IA TOR / PUMP COV ER 23 2 B 4 8 4 0 0 0 0 R A D IA T O R G R IL L PA NEL 13 3 B 4 8 5 0 0 0 0 PUMP G R IL L PA NEL 13 4 B 4 8 6 0 0 0 0 H Y D R A U L IC T A N K 13 5 B 4 8 7 0 0 0 0 V A L V E MO U N T IN G PL A TE 13 6 B 4 8 9 0 0 0 0 R A D IA T O R M O U N T IN G B R A C K ET L H 13 7 B 4 9 0 0 0 0 0 R A D IA T O R M O U N T IN G B R A C K ET RH 13 8 B 4 9 1 0 0 0 0 R A D IA T O R M O U N T IN G R U B B ER 23 94 04 1 B 4 9 4 0 0 0 0 P O W ER PA C K R EA R INF IL PA NEL 14 2 B 4 9 5 0 0 0 0 S U C T IO N PIPE 14 3 B 4 9 7 0 0 0 0 L O U V ERED PA NEL 14 4 B 4 9 8 0 0 0 0 EX H A U S T S H IEL D 14 5 B 4 9 9 0 1 0 0 E X H A U S T - F L A N G ED EL B O W 14 6 B 4 9 9 0 2 0 0 E X H A U S T - F L EX IB L E SECTIO N 14 7 B 4 9 9 0 3 0 0 E X H A U S T - 9 0 º EL B O W 14 8 B 4 9 9 0 4 0 0 EX H A U S T - INTERMEDIA TE S ECTIO N 14 9 B 4 9 9 0 5 0 0 E X H A U S T - 9 0 º EL B O W 15 0 B 4 9 9 0 6 0 0 E X H A U S T - 9 0 º EL B O W 15 1 B 4 9 9 0 7 0 0 E X H A U S T - S ILENCER 15 25 3 B 4 9 9 0 8 0 0 EX H A U S T - T A IL P IPE 15 4 B 5 1 6 0 0 0 0 B E L L Y PA N E L - L H 1

27

C-10 CRUSHER


5 5 B 5 1 7 0 0 0 0 B E L L Y PA N E L - R H 15 6 B 3 3 0 0 0 0 0 H Y D R A U L IC T A N K F IL T E R C O V ER 15 7 B 3 6 8 0 0 0 0 A IR B R EA T H E R & T A N K F IL L E R C O V E R S 25 85 9 E L 2 0 0 2 E N G IN E P R O T E C T IO N U N IT - ( N O T S H O W N ) 16 06 16 2 E L 2 0 1 4 R E D B U T T O N 1 16 3 E L 2 0 1 6 B L A C K B U T T O N 1 06 4 E L 2 0 2 0 R E V C O U N T E R ( E X T E R N A L ) 16 5 E L 2 0 2 1 E N G IN E S P E E D S W IT C H 16 6 E L 2 0 2 2 R E V C O U N T E R IN T E R N A L ( N O T S H O W N ) 16 7 E L 2 0 2 6 TEM P E R A T U R E G A U G E 16 8 E L 2 0 3 0 S T O P B U T T O N 16 97 07 1 E L 2 0 3 6 IG N IT IO N S W IT C H A N D K EY 17 27 37 47 57 6 E L 3 0 0 1 B A T T E R Y 27 7 E L 3 0 0 8 B L A C K B A T T E R Y L E A D 17 8 E L 3 0 0 9 R E D B A T T E R Y L E A D 17 9 E L 3 0 1 0 B A T T E R Y C R O S S L EA D 18 0 S IG N A L R ECEIV E R B O X ( 4 3 3 M H z ) 18 18 28 38 4 E L 1 0 0 4 E E L E C T R IC A L S Y S T E M ( C O M PLETE) 18 58 68 7 E N 1 1 1 0 O IL F IL T ER 18 8 E N 1 2 1 1 F U E L P R E - F IL T ER 18 9 E N 1 2 1 2 F U EL F IL T ER 19 0 E N 1 3 2 5 P R E - C L E A N E R 19 1 E N 1 3 2 6 A IR C L EA N E R 19 2 E N 1 3 2 7 O U T E R E L E M E N T 19 3 E N 1 3 2 8 IN N E R E L E M E N T 19 4 E N 1 3 3 8 F U E L F IL T ER EL E M E N T 19 5 E N 1 4 0 2 F IL T E R H O U S IN G 29 6 E N 1 4 0 3 R E T U R N L INE EL E M E N T 29 7 E N 1 4 0 4 W A T E R T R A P ( S PIN O N EL E M E N T ) 19 8 E N 1 5 2 3 A IR B R EA T H E R F IL T ER 19 9 E N 1 5 0 5 S E R V IC E IN D IC A T O R 2

1 0 0 E N 1 5 2 0 R A D IA T O R F IL L E R C A P 11 0 1 E N 1 5 2 2 O IL C A P 11 0 2 E N 1 5 2 3 O IL F IL L E R C A P 11 0 3 E N 1 6 0 1 H Y D R A U L IC T A N K F IL L E R C A P 11 0 4 E N 2 0 0 4 C O U P L IN G ( S T EEL ) 11 0 5 E N 2 0 0 5 C O U P L IN G ( P L A S T IC ) 11 0 6 E N 7 7 7 7 E N G IN E 11 0 7 E N 7 8 0 1 A L T E R N A T O R 11 0 8 E N 7 8 0 3 S T A R T E R M O T O R 11 0 9 E N 7 8 0 4 E N G IN E M O U N T 4

28

C-10 CRUSHER


1 1 0 E N 7 8 0 5 T IM IN G B E L T 11 1 1 E N 7 8 0 6 D IP S T IC K 11 1 2 E N 7 8 1 5 R U N S O L E N O ID 11 1 3 E N 7 8 1 6 F U E L L IF T P U M P 11 1 4 E N 7 8 1 7 P U M P A D A P T E R S L EEV E 11 1 5 E N 7 8 5 1 A L T E R N A T O R B E L T 11 1 61 1 7 F A N B E L T 11 1 8 E N 7 8 6 3 R A D IA T O R 11 1 9 F A N A S S E M B L Y 11 2 0 S E R V IC E IN D IC A T O R 11 2 11 2 21 2 3 9 0 0 9 2 E X H A U S T C L A M P - 3 5 / 8 " I/D 11 2 4 9 9 2 9 0 E X H A U S T C L A M P - F L E X IB L E H O S E 11 2 5 9 9 4 8 9 E X H A U S T T A IL P IPE CO V ER 11 2 6 9 9 8 9 0 E X H A U S T C L A M P - 3 ½ I/D 21 2 71 2 8 F A H C 1 0 3 2 M IK A L O R C L IP 3 4 - 3 7 21 2 9 F A B 0 6 X 3 0 0 H B A T T E R Y C L A M P FA S T E N E R 21 3 0 F A H C 1 0 3 3 M IK A L O R C L IP 4 0 - 4 3 61 3 1 F A H C 1 0 3 5 M IK A L O R C L IP 4 7 - 5 11 3 2 F A H C 1 0 4 0 M IK A L O R C L IP 9 7 - 1 0 4 61 3 3 F A W 0 8 R B R A D IA T O R T O P M O U N T IN G R U B B ER 81 3 41 3 51 3 6 F D 1 0 0 1 1 2 0 0 N G A S S T R U T 41 3 7 F D 1 0 0 5 5 0 0 N G A S S T R U T 21 3 8 F D 1 0 0 6 5 5 0 N G A S S T R U T 61 3 9 F D 2 0 0 6 D O O R H A N D L E ( C H R O M E) 61 4 0 F D 2 0 0 7 D O O R H A N D L E ( B L A C K ) 21 4 1 F D 2 1 0 2 H IN G E 1 21 4 2 F D 3 1 1 4 A N T I L O O S E FA S TEN E R 81 4 3 F D 3 1 2 2 D O O R L O C K C A M 11 4 4 F D 4 0 0 1 D O O R L O C K B A R R EL 11 4 51 4 61 4 7 H A 0 3 4 0 0 0 6 2 1 ½ " - ¾ " B S P M - F A D A PTER 11 4 8 H A 1 0 0 0 0 0 4 1 ¼ " - 1 ½ " B S P M - M A D A PTER 31 4 9 H A 1 0 0 0 0 0 9 1 ¼ " B S P M - M A D A PTER 31 5 0 H A 1 0 0 0 0 1 9 1 ½ " - 1 " M - F A D A PTER 11 5 1 H A 1 0 0 0 0 3 4 1 " B S P M - M A D A PTER 21 5 2 H A 1 0 0 0 0 3 8 1 " B S P S W EPT 9 0 º IN S E R T 31 5 3 H A 1 0 1 4 0 0 7 1 ¼ " B S P M - F A D A PTER 31 5 4 H A 1 0 1 4 0 1 2 1 ¼ " B S P S W EPT 9 0 º IN S E R T 61 5 5 H A 1 1 2 0 0 0 1 2 ½ " - 1 ½ " B S P A D A PTER 41 5 6 H A 1 1 2 0 0 0 4 1 ½ " B S P M - F A D A PTER 41 5 7 H A 1 1 2 0 0 0 5 1 ½ " B S P M A L E T E E 41 5 8 H A 1 1 2 0 0 0 6 1 ½ " B S P 1 3 5 º IN S E R T 21 5 9 H A 1 1 2 0 0 0 7 1 ½ " B S P S W EPT 9 0 º IN S E R T 41 6 0 H A D W 1 0 1 4 0 1 ¼ " B S P D O W T Y W A S H ER 81 6 1 H A P 1 0 0 1 4 0 1 ¼ " B S P B L A N K IN G C A P 21 6 21 6 3 H F 9 9 0 2 S U C T IO N F IL T ER 51 6 4

29

C-10 CRUSHER

POWER UNIT ASSEMBLYI T E M N O . P A R T N o . P A R T D E S C R I P T I O N Q T Y

1 6 51 6 6 H G 1 0 0 1 L E V E L G A U G E 11 6 7 H G 2 0 0 9 A C C U M U L A T O R PRES S U R E G A U G E 31 6 81 6 91 7 0 H H 5 5 1 5 H O S E ( H Y D R A U L IC T A N K T O P) 41 7 1 3 ½ " S U C T IO N H O S E 11 7 21 7 31 7 4 H P 6 0 1 2 ¾ " B S P IN L ET EL B O W 11 7 5 H P 6 0 1 3 ½ " B S P O U T L ET EL B O W 11 7 6 H P 1 0 1 4 T R IPL E P . T . O P U M P 11 7 7 H P 1 0 1 9 S IN G L E P.T .O P U M P 11 7 8 H P 1 0 3 1 K A W A S A K I PU M P 11 7 9 H P 5 0 0 1 A C C U M U L A T O R 11 8 01 8 11 8 2 H V 1 0 4 2 T O G G L E R E L E A S E V A L V E 11 8 3 H V 1 0 4 6 D 2 0 S PO O L V A L V E 21 8 4 H V 1 0 4 9 6 L EV E R S P O O L V A L V E 11 8 5 H V 1 5 0 5 A N T I C A V IT A T IO N V A L V E 41 8 6 H V 1 5 1 6 R E L IE F V A L V E 21 8 7 H V 3 0 0 7 A C C U M U L A T O R V A L V E 11 8 8 H V 3 0 1 3 TEE B L O C K 11 8 9 H V 3 0 1 7 S O L E N O ID B L O C K 11 9 0 H V 3 0 1 8 4 S T A T IO N M A N IF O L D B L O C K 11 9 1 H V 3 5 2 0 R E L IE F V A L V E 11 9 2 H V 3 5 2 1 C E T O P S O L E N O ID V A L V E 11 9 3 H V 3 5 2 2 C E T O P S O L E N O ID V A L V E 11 9 4 H V 3 5 2 3 C E T O P S O L E N O ID V A L V E 11 9 5 H V 3 5 2 4 C E T O P S H U T T L E V A L V E 11 9 6 H V 3 5 2 7 S O L E N O ID 41 9 7 H V 3 5 2 8 R E L IE F V A L V E 41 9 8 H V 5 0 0 2 1 " B S P ½ B A R C H E C K V A L V E 11 9 9 H V 5 0 0 3 ¾ " B S P ½ B A R C H E C K V A L V E 12 0 0 H V 5 0 0 9 T O G G L E S O L E N O ID V A L V E 32 0 1 H V 8 0 0 8 1 ¼ " B S P B A L L V A L V E 42 0 2 H V 8 5 0 1 TES T P O IN T 12 0 3 H V 8 5 0 4 S U M P D R A IN 12 0 42 0 52 0 62 0 72 0 82 0 92 1 02 1 12 1 22 1 32 1 42 1 52 1 62 1 72 1 82 1 9

30

C-10 CRUSHER

MAIN CONVEYOR

BOTTOM SECTION - WITHOUT FEEDBOOT OR FLARES

BOTTOM SECTION - WITH FEEDBOOT

72

8

90

107

73

66

10510770

73106 103

105

106

104

67

ASSHOWN

OPPHAND

99

100

ASSHOWN

OPPHAND

101

102

ASSHOWN

OPPHAND

11 97

92

9

49

16

87

ASSHOWN

OPPHAND 17

7

54

6 51

79

13 ASSHOWN

OPPHAND12

5

57

50

31

C-10 CRUSHER

MAIN CONVEYOR

DETAIL VIEW ON IMPACT BAR SUPPORTS

UPPER L.H.S VIEWED FROM REAR

VIEW ON HEAD SECTION - WITHOUT FEEDBOOT OR FLARES

VIEW ON L.H SIDE OF UPPER SECTION

DETAIL OF HEAD SECTION WITHOUT FLARES

842

64

1

21

53

4

68

66

31

70

37

23

22321

58

31 66

3488

70

32

53

43

32

C-10 CRUSHER

MAIN CONVEYOR

VIEW ON HEAD SECTION - WITHOUT FEEDBOOT OR FLARES

4

66

64

33 202

841

161

62

59

60

77

62

78 531

84 62 586120

70

43

68

388

VIEW ON MOTOR COUPLING

VIEW ON MOTOR SIDE - HEAD SECTION



33

C-10 CRUSHER

MAIN CONVEYOR

VIEW ON R/H FEEDBOOT FLARE

VIEW ON TAIL SECTION - WITH FEED BOOT & FLARES

41

95

92

19

93

96

10

17

11

15

16

14

17

16

45

7544

VIEW ON L/H FEED BOOT FLARE

VIEW ON REMOTE AERIALVIEW ON ALUMINIUM DISCHARGE CHUTE

34

C-10 CRUSHER

MAIN CONVEYOR

VIEW ON HEAD SECTION - FROM FRONT WITH FLARES & SPRAY BAR

26

9392

27

40

35

46

25

29

92

81

35

46

30

36 28 82

35

VIEW ON HEAD SECTION - FROM REAR WITH FLARES

36

48

47

48

47

35

C-10 CRUSHER

MAIN CONVEYOR

VIEW ON CONVEYOR LIFT RAMVIEW ON SCRAPER CROSS BEAM

VIEW ON UNDER SIDE OF CONVEYOR VIEWED FROM R/H SIDE

69

94

24

71

390

3894

71

42

85

39

64

38

39

36

C-10 CRUSHER

MAIN CONVEYORI T E M N O . P A R T N o . P A R T D E S C R I P T I O N Q T Y

1 D 0 1 8 0 0 0 0 M O T O R M O U N T IN G B R A C K ET 12 D 0 1 9 0 0 0 0 CA P PL A TE - M O T O R M T G . B R A C K ET 13 D 4 0 8 0 0 0 0 R O S T A M O U N T IN G B R A C K ET 24 D 4 5 1 0 0 0 0 UPPER SECTIO N F R A ME 15 D 4 5 2 0 0 0 0 L O W ER SECTIO N F R A M E 16 D 4 5 3 0 0 0 0 TA IL D R U M M O U N T - R /H 17 D 4 5 4 0 0 0 0 TA IL D R U M M O U N T - L /H 18 D 4 5 9 0 0 0 0 P L O U G H S C R A PER 19 D 4 6 1 0 0 0 0 FEED B O O T S U PPO R T L EG 4

1 01 1 D 4 6 5 0 0 0 0 RUB B ER CL A M P - F E E D B O O T B A CK 21 2 D 4 6 6 0 0 0 0 R U B B ER CLA M P - F E E D B O O T L / H 11 3 D 4 6 7 0 0 0 0 RUB B ER CL AMP - FEED BOOT R /H 11 4 D 4 6 8 0 0 0 0 FEED B O O T CO V ER FL A RE - L /H 11 5 D 4 6 9 0 0 0 0 FEED B O O T CO V ER FL A RE - R/H 11 6 D 4 7 0 0 0 0 0 F L A R E - L O W ER SECTIO N - R /H 11 7 D 4 7 1 0 0 0 0 F L A R E - L O W ER SECTIO N - L /H 11 81 9 D 4 7 3 0 0 0 0 R U B B ER CL A M P PL A TE - L O W ER L/H 12 0 D 4 7 5 0 0 0 0 HEA D DRUM MO U N T IN G A R M - R /H 12 1 D 4 7 6 0 0 0 0 HEA D DRUM MO U N T IN G A R M - L / H 12 2 D 4 7 7 0 0 0 0 CRO S S PLA TE - H EA D DRUM G U A RD 12 3 D 4 7 8 0 0 0 0 HEA D DRUM S C R A PER A N G L E 12 4 D 4 8 0 0 0 0 0 A CCE S S C O V ER PL A TE 22 5 D 4 8 3 0 0 0 0 F L A RE - TOP SECTIO N L O W ER R/H 12 6 D 4 8 4 0 0 0 0 F L A RE - TOP SECTIO N L O W ER L/H 12 7 D 4 8 5 0 0 0 0 C L A M P P L A T E - L O W E R L / H F L A RE - TO P SECTIO N 12 8 D 4 8 6 0 0 0 0 S M A L L F L A RE - R/H 12 9 D 4 8 9 0 0 0 0 T O P FL A R E - R /H 13 0 D 4 9 0 0 0 0 0 T O P FL A R E - L /H 13 1 D 4 9 1 0 0 0 0 S IN G L E FL A RE MO U N T IN G B R A C K ET 1 53 2 D 4 9 2 0 0 0 0 D O U B L E FL A RE MO U N T IN G B R A C K ET 13 3 D 4 9 3 0 0 0 0 EXTENDED R/H FLA RE MO U N T IN G B R A C K ET 13 4 D 4 9 4 0 0 0 0 EXTENDED L /H FLA RE MO U N T IN G B R A C K ET 13 5 D 4 9 7 0 0 0 0 C L A M P PL A TE - S M A L L F L A RE 23 6 D 4 9 8 0 0 0 0 SPRA Y B A R A S S E M B L Y 13 7 D 5 4 9 0 0 0 0 W IN G B A R M O U N T IN G PLA TE 13 8 D 5 5 1 0 0 0 0 TOP SCRA PER M O U N T IN G PLA TE 13 9 D 5 5 2 0 0 0 0 C L A M P PL A TE - TO P SCRA PER 14 0 D 5 5 4 0 0 0 0 C L A M P P L A T E - L O W E R R / H F L A RE - TO P SECTIO N 14 1 D 5 5 5 0 0 0 0 R U B B ER CL A M P PL A TE - L O W ER R/H 14 2 D 5 5 6 0 0 0 0 RA M S U P P O R T B R A C K ET 14 3 D 6 9 0 0 0 0 0 IMPA C T B A R 34 4 D 5 6 7 0 0 0 0 A L U M INIUM DIS C H A R G E CHUTE 14 5 D 5 6 9 0 0 0 0 A L U M IN IUM D IS C H A R G E CHUTE EX T ENS IO N 14 6 D 5 7 4 0 0 0 0 S M A L L F L A RE - L /H 14 7 D 5 7 5 0 0 0 0 CENTRE FL A IR L /H 14 8 D 5 7 6 0 0 0 0 C L A M P PL A TE - CENTRE FL A IR 14 9 D 8 7 2 0 0 0 0 FEED B O O T A S S E M B L Y 15 0 D 8 7 3 0 0 0 0 IMPA C T B A R S PA C E R ( 1 5 m m ) A S R E Q5 1 E 0 1 5 0 0 0 0 BEA RIN G A DJUSTER 25 25 3 K 1 1 6 0 0 0 0 HEA D DRUM 15 4 K 1 1 7 0 0 0 0 TA IL D R U M 15 5

37

C-10 CRUSHER

MAIN CONVEYORI T E M N O . P A R T N o . P A R T D E S C R I P T I O N Q T Y

5 65 7 B T 1 0 0 3 B E A R IN G - T A IL D R U M 25 8 B T 2 0 0 3 B E A R IN G - H EA D D R U M 25 9 B T 5 0 0 9 T A PER L O C K B U S H - M O T O R 16 0 B T 5 0 1 1 T A PER L O C K B U S H - D R U M 16 1 B T 6 5 1 6 S P ID E R - R U B B ER IN S E R T 16 2 B T 6 5 1 7 C O U P L IN G 16 36 4 C B 1 7 1 5 0 0 8 0 0 B E L T 16 56 6 C R 1 0 0 3 W IN G R O L L ER 1 46 7 C R 1 0 0 4 3 0 º R O L L ER B R A C K ET 26 8 C R 1 0 0 6 4 0 º R O L L ER B R A C K ET 1 26 9 C R 1 0 2 4 T R A C K IN G R O L L ER 47 0 C R 1 0 2 7 C E N T R E R O L L E R ( 4 2 4 L O N G ) 77 1 C R 1 0 5 3 R E T U R N R O L L ER 37 2 C R 1 0 4 3 C E N T R E IM P A C T R O L L ER 17 3 C R 1 0 5 8 S ID E IM P A C T R O L L ER 27 47 5 E L 2 1 0 0 A ERIA L - R E M O T E C O N T R O L 17 67 7 F A K S 1 6 X 1 0 K E Y - 1 6 X 1 0 X 4 0 17 8 F A S 1 6 X 1 0 0 F IX IN G B O L T - M O T O R M T G . B R A C K ET 17 9 F A W 2 4 T P 2 4 m m T A PER W A S H E R 28 08 1 H A 9 9 0 0 0 0 1 0 S P R A Y N O Z Z L E A S S E M B L Y 2

H A 9 9 0 0 0 0 1 1 S P R A Y N O Z Z L E A S S E M B L Y 2H A 9 9 0 0 0 0 1 2 S P R A Y N O Z Z L E A S S E M B L Y 2

8 2 H A 9 9 0 0 0 0 1 3 S P R A Y N O Z Z L E H O U S IN G 28 38 4 H M 1 0 1 6 H Y D R A U L IC M O T O R 18 5 H R 1 0 3 7 L IF T R A M 28 68 7 PN1 0 3 1 A D J U S T ER B O L T 28 8 PN1 0 3 3 A D J U S T E R B O L T - H EA D D R U M 28 99 0 PY 1 0 0 4 P O L Y S C R A P E R 29 1 9 2 R U 1 0 2 7 B E L T S E A L IN G R U B B E R ( D IS C H A R G E S IDE) 19 3 R U 1 0 2 8 B E L T S E A L IN G R U B B ER 19 4 R U 5 5 0 1 R O S T A M O U N T 29 5 R U B B ER - FEED B O O T S ID E 29 6 R U B B E R - F EED B O O T R EA R IN S ID E 19 7 R U B B ER - FEED B O O T R EA R O U T S ID E 19 89 9 D 7 1 7 0 0 0 0 IM P A C T B A R S U PPO R T - U PPER R /H S ID E 1

1 0 0 D 7 1 8 0 0 0 0 IM P A C T B A R S U PPO R T - U PPER L / H S ID E 11 0 1 D 7 1 9 0 0 0 0 IM P A C T B A R S U PPO R T - M ID D L E R / H S ID E 11 0 2 D 7 2 0 0 0 0 0 IM P A C T B A R S U PPO R T - M ID D L E L / H S ID E 11 0 3 D 7 2 1 0 0 0 0 IM P A C T B A R S U P P O R T - L O W E R R / H S ID E 11 0 4 D 7 2 2 0 0 0 0 IM P A C T B A R S U PPO R T - L O W E R L / H S ID E 11 0 5 D 7 3 5 0 0 0 0 C E N T R E IM P A C T B A R 21 0 6 D 7 3 6 0 0 0 0 R / H IM P A C T B A R 21 0 7 D 7 3 7 0 0 0 0 L / H IM P A C T B A R 21 0 8

38

C-10 CRUSHER

SIDE CONVEYOR SECTION

VIEW ON TAIL SECTION FROM SIDE

VIEW ON TAIL SECTION

34

25

6

7

52

27 53

10 38

38

39

36

37

40

39 2410

52

7

9

46

39

C-10 CRUSHER


HEAD SECTION - DRIVE SIDE

HEAD DRUM COUPLING - WITH SPIDERHEAD DRUM COUPLING - WITHOUT SPIDER

VIEW ON HEAD SECTION

173129

21

5 28

32

45

45

8 17

37

48

20

30

3244

(NOTE: PICTURES MAY BE OPPOSITE HAND DEPENDENT UPON CONVEYOR DISCHARGE

POSITION

40

C-10 CRUSHER


VIEW ON FRONT OF FEEDBOOT

TAIL SECTION - FEED BOOT FITTED - VIEW FROM REAR

11

14

15

12

16

10

54

14

55

13

10

12

51

23

22

TRANSPORT LINK ARM

22

41

C-10 CRUSHER


VIEW FROM BELOW SIDE CONVEYOR LOOKING TOWARDS HEAD DRUM END

REAR LH SIDE CONVEYOR MOUNTING BRACKET

FRONT RH SIDE CONVEYOR MOUNTING BRACKETFRONT LH SIDE CONVEYOR MOUNTING BRACKET

REAR RH SIDE CONVEYOR MOUNTING BRACKET

49 4418

41

25

24

34

42

31

2 4

(NOTE: PICTURES MAY BE OPPOSITE HAND DEPENDENT UPON CONVEYOR DISCHARGE POSITION

42

C-10 CRUSHER

SIDE CONVEYOR SECTIONITEM NO. PART No. PART DESCRIPTION QTY

1 A 1 0 1 8 0 0 0 0 MOUNTING BRA CKET - REA R L/H 12 A 1 0 1 9 0 0 0 0 MOUNTING BRA CKET - FRONT L/H 13 E 143 00 00 MOUNTING BRA CKET - REA R R/H 14 E 132 00 00 MOUNTING BRA CKET - FRONT R/H (RH SIDE CONV EY O R ) 1

A 1 0 2 2 0 0 0 0 MOUNTING BRA CKET - FRONT L/H (LH SIDE CONV EY O R) 15 E 007 00 00 HEA D DRUM 16 E 008 00 00 TA IL DRUM 17 E 015 00 00 BEA RING A DJUSTER 28 E 024 00 00 CA P PL A TE - MOTOR MOUNTING BRA CKET 19 E 103 00 00 PLOUGH SCRA PER 1

10 E 213 00 00 FEED B O O T SUPPORT LEG 411 E 214 00 00 FEED B O O T BA CK PL A TE 112 E 211 00 00 FEED B O O T - R/H SIDE PLA TE 113 E 212 00 00 FEED B O O T - L/H SIDE PLA TE 114 E 107 00 00 RUBBER CL A MP - FEED B O O T SIDE 215 E 109 00 00 RUBBER CLAMP - FEED BOOT REA R 116 E 113 00 00 TA IL DRUM GUA RD 117 E 144 00 00 MOTOR MOUNTING BRA CKET 118 E 152 00 00 RA M MOUNTING BRA CKET (ROD END) 119 E 153 00 00 L O W ER CROSS BRA CE 120 E 163 00 00 NIP GUA RD - L/H 121 E 164 00 00 NIP GUA RD - R/H 122 E 202 00 00 TRA NSPORT LINK A RM BRA CKET 223 E 203 00 00 TRA NSPORT LINK A RM 124 E 251 00 00 UPPER SECTION FRA M E 125 E 252 00 00 L O W ER SECTION FRA M E 12627 BT1003 BEA RING - TA IL DRUM 228 BT2003 BEA RING - HEA D DRUM 229 BT5005 TA PER LOCK BUSH 130 BT5006 TA PER LOCK BUSH 131 BT6514 SPIDER 132 BT6515 COUPLING 13334 CB63700700 BELT 13536 CR1004 30º R O L L ER BRA CKET 437 CR1006 40º R O L L ER BRA CKET 438 CR1011 W ING ROLLER - 213 LONG 339 CR1013 W ING ROLLER - 190 LONG 540 CR1016 CENTRE ROLLER 441 CR1028 RETURN RO L L ER 142 CR1031 SLA PPER RO L L ER 14344 FA K S 1 4 X 0 9 KEY - 14 X 9 X 40 LONG 145 FA S 1 6 X 1 0 0 M16 X 100 Lg SET SCREW 446 FA W 24TP TA PER W A SHER - M24 24748 HM1006 HY DRA ULIC MOTOR 149 HR1021 HY DRA ULIC RA M 15051 PN1019 TRA NSPORT PIN 252 PN1076 BOLT - BEA RING A DJUSTER 253 PY 1001 RUBBER - PLOUGH SCRA PER 154 RU1032 RUBBER - FEED BOOT SIDE 255 RU5701 RUBBER - FEED B O O T REA R 1

43

C-10 CRUSHER

CRUSHER BOX DETAIL37

38

60

36

43

45

41

44

42

78

76

79

77

65

70 12

39

39

40

40

CRUSHER BOX FRAME RH SIDE

CRUSHER BOX FRAME LH SIDE

35

44

C-10 CRUSHER

CRUSHER BOX DETAIL

134

15

69

12

134

12

67

15

68

136

134

1011

66

TOGGLE CLAMPING RAM TOGGLE CROSSBEAM

TOGGLE PLATE TOGGLE CLAMPING & LINK ARM RAMS

TOGGLE PACKER (OPTIONAL)

106

107

108

TOGGLE SUPPORT ARM

30

31

29

72 71

45

C-10 CRUSHER

2 1

13

13 14

135

73

73

CRUSHER BOX DETAIL

19

20

AS SHOWN

OPPS SIDE

105 90

137

132

FRONT MOUNTING PAD REAR MOUNTING PAD

WEDGE RAM TOGGLE RAM HOSE COVER

INLET CHUTE RUBBER CLAMP PULLY ARM ASSEMBLY

138

139

8586

46

C-10 CRUSHER

74 17

16

CRUSHER BOX DETAIL

52

51

41

39

59

48

111

34

46

112

53

50

JAWSTOCK

JAWSTOCK TO FRAME MOUNTING - NON DRIVE SIDE JAWSTOCK TO FRAME MOUNTING -DRIVE SIDE

115

126

119

HOUSING BOLT RETAINING STRAP

TURNBUCKLE FIXING BRKT

98

23

109

102

47

C-10 CRUSHER

CRUSHER BOX DETAIL

50 52

37

59

1

36

48

48

33

59

VIEW OV TOP OF CRUSHER BOX ASSEMBLY

100

127

101

104

83

TOP INLET CHUTE SAFTY GUARD

64

WEAR-PLATE WEDGE BOLT & BUSH

104

142

48

C-10 CRUSHER

87

89

CRUSHER BOX DETAIL

55

95

55

91

58

125118

80

81

116

57

DRIVE PULLEY & FLYWHEEL NON DRIVE FLYWHEEL

CRUSHER BOX DISCHARGE

TOP INLET CHUTE

84

6

117

8

89

88

AS SHOWN

OPPS SIDE

101

SPRAY BAR

21130129

56

82

18

4

28 24

103

123

27AS SHOWN

OPPS SIDE 26

TOGGLE/JAWSTOCK CUTOUT SWITCH

99

25

NOT SHOWN

4

49

C-10 CRUSHER

CRUSHER BOX DETAIL

6262

64

61

60

CRUSHER BOX FIXED WEARPLATE

JAWSTOCK WEARPLATE & WEDGES

64

133

22

9

9

63

22

75

50

C-10 CRUSHER

VIEW ON DRIVE SIDE

VIEW ON NON DRIVE SIDE

CRUSHER BOX DETAIL

93

92

97

96

94

32

141

51

C-10 CRUSHER

CRUSHER BOX DETAIL

52

C-10 CRUSHER

CRUSHER BOX DETAIL

53

C-10 CRUSHER

CRUSHER BOX DETAILITEM NO. PART No. PART DESCRIPTION QTY ITEM N O .

1 A 1023 00 00 REA R MOUNTING FOOT PA D 22 A 1024 00 00 FRONT MOUNTING FOOT PA D 234 H 718 00 00 SPRA Y B A R FIXING BRA CKET 256 J 166 00 00 PIN CA P 17 J 168 00 00 PULLEY A RM END COV ER 18 J 421 00 00 FLY W HEEL BA LANCE WEIGHT 10mm AS REQ.9 J 427 00 00 FIXED WEA R PLATE WEDGE 2

10 J 431 00 00 DRIV E SIDE TOGGLE JA W BRA CKET 111 J 432 00 00 NON DRIV E SIDE TOGGLE JA W BRA CKET 112 J 436 00 00 TOGGLE SEA T CROSS BEA M END PLATE 213 J 442 00 00 TOGGLE WEDGE RA M BRA CKET 214 J 443 00 00 TOGGLE WEDGE RA M PIN 115 J 452 00 00 TOGGLE RAM BASE SPIGOT 216 J 455 00 00 SIDE PLATE TIE BA R SHOULDER PLATE 217 J 456 00 00 SIDE PL A TE TIE B A R OUTER BUSH 218 J 493 00 00 FLY W HEEL BA LANCE WEIGHT 5mm AS REQ.19 J 500 00 00 NON DRIV E SIDE TOGGLE RAM HOSE COV ER 120 J 501 00 00 DRIV E SIDE TOGGLE RAM HOSE CO V ER 121 J 504 00 00 SPRA Y B A R 122 J 508 00 00 W EA R PL A TE CL A MPING SLEEV E 223 J 509 00 00 BEA RING HOUSING BOLT RETA INING STRA P 624 J 518 00 00 TOGGLE GUA RD LOW ER SUPPORT BRA CKET 225 J 521 00 00 FLY W HEEL BA LANCE WEIGHT 3mm AS REQ.26 J 522 00 00 DRIV E SIDE TOGGLE GUA RD UPPER SUPPORT BRA CKET 127 J 523 00 00 NON DRIV E SIDE TOGGLE GUA RD UPPER SUPPORT BRA CKET 128 J 524 00 00 RAM HOSE BULKHEA D BRA CKET 229 J 537 00 00 TOGGLE SUPPORT A RM BUSH 430 J 538 00 00 TOGGLE SUPPORT A RM 231 J 539 00 00 TOGGLE SUPPORT A RM TIE B A R 232 J 542 00 00 DRIV E SIDE FLY W HEEL COV ER SUPPORT BRA CKET 133 J 552 00 00 JA W STOCK WEA R PLATE BOLT BUSH 234 J 600 00 00 JA W STOCK 135 J 601 00 00 FRONT BEA M 136 J 602 00 00 B A CK BEA M 137 J 603 00 00 NON DRIV E SIDE - SIDE PLA TE 138 J 604 00 00 DRIV E SIDE - SIDE PLA TE 139 J 605 00 00 FIXING BOLTS M48 X 150 LG 2640 J 605 02 00 FIXING BOLTS M48 X 180 LG 841 J 606 00 00 BOLT SPA CER W A SHER 3442 J 607 00 00 DRIV E SIDE FRONT FOOT 143 J 608 00 00 NON DRIV E SIDE FRONT FOOT 144 J 609 00 00 DRIV E SIDE REA R FOOT 145 J 610 00 00 NON DRIV E SIDE REA R FOOT 146 J 611 00 00 SHA FT 147 J 612 00 00 SHA FT INNER RING 248 J 613 00 00 JA W STOCK HOUSING COV ER 249 J 614 00 00 LABYRINTH SPA CER 250 J 615 00 00 DRIV E SIDE BEA RING HOUSING 151 J 616 00 00 DRIV E SIDE HOUSING COV ER 252 J 617 00 00 NON DRIV E SIDE BEA RING HOUSING 153 J 618 00 00 NON DRIV E SIDE HOUSING COV ER 154 J 619 00 00 BEA RING LOCKING RING 255 J 620 00 00 FLY W HEEL 2

54

C-10 CRUSHER

CRUSHER BOX DETAILITEM NO. PART No. PART DESCRIPTION QTY ITEM NO.

56 J 621 00 00 FLY W HEEL BA L A NCE WEIGHT 20mm 257 J 622 00 00 FLY W HEEL KEY 258 J 623 00 00 FLY W HEEL END CA P 259 J 624 00 00 BEARING HOUSING LOCA TION 260 J 625 00 00 FIXED WEA R PLATE TALL TOOTH 1

J 692 00 00 FIXED WEA R PLATE CORRUGA TED TOOTH 161 J 626 00 00 JA W STOCK WEA R PLATE TALL TOOTH 1

J 693 00 00 JA W STOCK WEA R PLATE CORRUGA TED 162 J 628 00 00 JA W STOCK WEA R PLATE WEDGE TALL TOOTH 2

J 694 00 00 JA W STOCK WEA R PLATE WEDGE CORRUGA TED 263 J 629 00 00 FIXED WEA R PLATE WEDGE BOLT 264 J 630 00 00 JA W STOCK WEAR PLATE WEDGE BOLT 265 J 631 00 00 PULLEY A RM BACK BEAM SPIGOT 166 J 632 00 00 JA W STOCK TOGGLE SEA T 167 J 633 00 00 TOGGLE SEA T 168 J 634 00 00 TOGGLE PLATE 25mm THK 169 J 635 00 00 TOGGLE SEA T CROSSBEA M 170 J 639 00 00 TOGGLE A DJUSTMENT WEDGE 171 J 640 00 00 TOGGLE WEDGE SMALL SLIDER 272 J 641 00 00 TOGGLE WEDGE LA RGE SLIDER 273 J 646 00 00 TOGGLE WEDGE RA M BASE PLATE 274 J 654 00 00 SIDE PLATE TIE BAR 175 J 657 00 00 JA W STOCK TOP WEA R PLATE 176 J 658 00 00 DRIV E SIDE TOP SIDE W A LL WEA R PLATE 177 J 659 00 00 NON DRIV E SIDE TOP SIDE WALL WEA R PLATE 178 J 660 00 00 DRIV E SIDE BOTTOM SIDE W A LL WEAR PLATE 179 J 661 00 00 NON DRIV E SIDE BOTTOM SIDE WALL WEA R PLATE 180 J 662 00 00 DRIV E SIDE TOP INLET CHUTE SIDE FRAME 181 J 663 00 00 NON DRIV E SIDE TOP INLET CHUTE SIDE FRAME 182 J 664 00 00 TOP INLET CHUTE FA CE PLATE 183 J 665 00 00 TOP INLET CHUTE SAFTY GUARD 1 84 J 667 00 00 PULLEY A RM SHA FT 185 J 670 00 00 NON DRIV E SIDE FEEDER SEALING PLA TE 186 J 671 00 00 DRIV E SIDE FEEDER SEALING PLA TE 187 J 672 00 00 NON DRIV E SIDE RUBBER MOUNTING PLA TE 188 J 673 00 00 DRIV E SIDE RUBBER MOUNTING PLA TE 189 J 674 00 00 SIDE RUBBER MOUNTING PIN 490 J 675 00 00 MOTOR BELT TENSIONING FRAME 191 J 676 00 00 DRIV E SIDE FLY W HEEL COV ER BASE 192 J 677 00 00 DRIV E SIDE FLY W HEEL BOTTOM COV ER 193 J 678 00 00 DRIV E SIDE FLY W HEEL TOP COVER 194 J 679 00 00 DRIV E SIDE FLY W HEEL PULLEY GUARD 195 J 680 00 00 NON DRIV E SIDE FLYWHEEL COV ER BASE 196 J 681 00 00 NON DRIV E SIDE FLY W HEEL BOTTOM COV ER 197 J 682 00 00 NON DRIV E SIDE FLY W HEEL TOP COVER 198 J 683 00 00 TURNBUCKLE FIXING BRA CKET 199 J 684 00 00 TOGGLE COVER SIDE PLATE 1

100 J 685 00 00 TOGGLE COVER PLATE 1101 J 686 00 00 TOGGLE COVER CLAMP STRIP 1102 J 687 00 00 TOGGLE SEA T RUBBER CLAMP 1103 J 688 00 00 TOGGLE / JA W STOCK CUT OUT SWITCH MOUNTING BRA CKET 1104 J 689 00 00 SIDE HA NGING RUBBER CLAMP 4105 J 690 00 00 FEEDER SEALING PLA TE CROSS BEA M 1106 TOGGLE CROSSBEAM PACKER (INNER) 1107 TOGGLE CROSSBEAM PACKER (CENTRE) 1

55

C-10 CRUSHER

CRUSHER BOX DETAILI T E M N O . P A R T N o . P A R T D E S C R IP T I O N Q T Y

1 0 8 T O G G L E CRO S S B EA M P A C K E R ( O U T E R ) 11 0 9 J 6 9 8 0 0 0 0 M 2 4 T U R N B U C K L E 11 1 01 1 1 B T 3 0 0 3 JA W S T O C K O U T ER BEA R ING 21 1 2 B T 3 0 0 6 JA W S T O C K INNER BEA R IN G S 21 1 3 B T 3 0 1 8 INNER BEA RIN G A S S EMB L Y 11 1 4 B T 3 0 1 9 O U T ER BEA RIN G A S S EMB L Y 11 1 5 B T 3 5 0 1 JA W S T O C K O U T ER BEA RIN G S L EEV E 21 1 6 B T 4 0 0 9 4 0 0 x 6 S PC PULLEY 11 1 7 B T 4 5 0 5 S P B 4 7 5 0 B ELT 61 1 8 B T 5 0 1 4 3 5 2 5 x 8 0 TA PER L O C K B U S H 11 1 9 B T 5 5 0 4 1 / 4 " B S P GREA S E NIPPL E 21 2 01 2 1 B T 8 0 1 2 O IL S EA L 21 2 21 2 3 T O G G L E / JA W S T O C K C U T O U T S W ITCH 11 2 41 2 5 FA K S 2 2 X 1 4 M 2 2 X 1 4 X 9 0 K EY S T E E L 11 2 6 FA N 6 4 M 6 4 H EX NUT 21 2 7 F D 2 0 0 5 H A N D L E 41 2 81 2 9 HA 9 9 0 0 0 0 1 0 SPRA Y N O Z Z LE A S S E M B L Y 21 2 9 HA 9 9 0 0 0 0 1 1 SPRA Y N O Z Z LE A S S E M B L Y 21 2 9 HA 9 9 0 0 0 0 1 2 SPRA Y N O Z Z LE A S S E M B L Y 21 3 0 HA 9 9 0 0 0 0 1 3 SPRA Y N O Z Z L E H O U S IN G 21 3 11 3 2 H M 1 0 1 9 K A W A S A K I M O T O R M X 2 5 0 11 3 3 H R 1 0 5 2 W EA R PLA TE HY DRA U L IC R A M 11 3 4 H R 1 0 5 9 T O G G L E CLA M P IN G R A M 21 3 5 H R 1 0 6 2 T O G G L E W EDGE RA M 11 3 6 H R 1 0 6 3 L IN K A R M R A M 21 3 7 HV 3 0 1 4 K A W A S A K I M O T O R C O N T R O L B L O C K 11 3 8 HV 3 5 1 8 RELIEF V A L V E1 3 9 HV 8 5 0 1 1 / 4 " B S P TES T POIN T 31 4 01 4 1 J 5 6 4 0 0 0 0 F L Y W HEEL G U A RD A CCE S S C O V ER PL A TE 11 4 2 FA N 4 2 M 4 2 PLA IN NUT 41 4 31 4 41 4 51 4 6

N O T E:- ITEMS 1 0 6 T O 1 0 8 A RE NO T PRO V IDEDW ITH MA CHINE A ND MA Y BE PURCHA S ED

IF A ND W HEN REQ U IRED

56

C-10 CRUSHER

HYDRAULIC HOSE DETAILSVALVE PLATE

MAIN CONVEYOR

NOTE:- WHEN ORDERING HYDRAULIC HOSES, PLEASE QUOTE NUMBER STAMPED ON END OF HOSE

HOSE NO. TYPE LENGTH m FITTINGS DESCRIPTION

HH5501 1/4" R2T 0.24 F - 90S TEE ON REAR LOWER SECTION OF KAWASAKI TO TEE ON REAR TOP SECTION

HH5502 1/4" R2T 0.24 F - 90C BOTTOM SPOOL VALVE TO TEE ON TOP SPOOL VALVE

HH5503 1/4" R2T 1.06 F - 90S TEE ON LOWER D20 TO BOTTOM OF SOLENOID BLOCK

HH5504 1/4" R2T 0.825 F - 90S TOP D20 L/H TO C TOP A2

HH5505 1/4" R2T 0.23 F - F TOP D20 RH TO C TOP B2

HH5506 1/4" R2T 0.185 F - F TOP D20 RH LOWER TO C TOP B4

HH5507 1/4" R2T 0.235 F - 90C BOTTOM SPOOL VALVE TO TEE ON TOP SPOOL VALVE

HH5508 1/4" R2T 0.495 F - 90S LOWER D20 RH TO C TOP B3

HH5509 1/4" R2T 1.245 F - 90S LOWER D20 L/H TO C TOP A3

HH5510 3/8" R2T 3.45 90C - 90S P1 TOP OF C TOP TO 6 LEVER SPOOL VALVE

HH5511 1/4" R2T 2.865 F - 90S P2 BOTTOM OF C TOP TO KAWASAKI PUMP

HH5512 1/4" R2T 0.5 90C - 90S KAWASAKI PUMP CROSS PIPE TEE ON REAR SECTION UPPER TO FRONT SECTION

HH5513 3/4" R2T 0.475 F - 90S INSIDE HYDRAULIC TANK

HH5514 3/4" R2T 0.475 F - 90S INSIDE HYDRAULIC TANK

HH5515 1 1/2" R1T 0.6 UNSWAGED TOP OF HYDRAULIC TANK




HH5519 1 1/2" R1T 0.8 F - 135 INSIDE HYDRAULIC TANK

HH5520 1 1/2" R1T 0.9 F - 135 INSIDE HYDRAULIC TANK

HH5549 1/4 R2T 2.45 F - F C2 ON C TOP TO BULKHEAD

HH5550 1/4 R2T 2.45 F - F C3 ON C TOP TO BULKHEAD


HH5574 3/4" R2T 0.67 90S - 90S HEAD DRUM MOTOR FEED FROM BULKHEAD TOP FITTING

HH5575 3/8" R2T 4.85 90S - F MAIN CONVEYOR LIFT RAM TO C TOP A1

HH5576 3/8" R2T 4.85 90S - F MAIN CONVEYOR LIFT RAM TO C TOP B1

HH5577 3/4" R2T 0.76 90S - 90S HEAD DRUM MOTOR RETURN TO BULKHEAD BOTTOM FITTING

HH5578 3/4" R2T 3.95 90C - 90S MAIN CONVEYOR FEED FROM P3 4 STATION MANIFOLD TO TOP BULKHEAD INSIDE FLAIR

HH5579 3/4" R2T 3.05 90C - 135 MAGNET RETURN BOTTOM FITTING IN FLAIR TO P4 BOTTOM FACE 4 STATION MANIFOLD

HH5580 3/4" R2T 0.82 90C - 90C MAIN CONVEYOR RETURN TO TOP BULKHEAD FITTING IN FLAIR TO MAGNET FEED

HH5581 3/4" R2T 0.68 F - F BULKHEAD TO MAGNET FEED

HH5582 3/4" R2T 0.68 F - F MAGNET RETURN TO BULKHEAD

HH5624 3/8" R2T 0.76 F - F MAIN CONVEYOR FRAME TO MAIN CONVEYOR LIFT RAM

HH5625 3/8" R2T 0.76 F - F MAIN CONVEYOR FRAME TO MAIN CONVEYOR LIFT RAM

HH5626 3/8" R2T 0.45 90C - 90C MAIN CONVEYOR LIFT RAM TO MAIN CONVEYOR LIFT RAM (CROSS PIPE)

HH5627 3/8" R2T 0.45 90C - 90C MAIN CONVEYOR LIFT RAM TO MAIN CONVEYOR LIFT RAM (CROSS PIPE)

57

C-10 CRUSHER

HYDRAULIC HOSE DETAILSSIDE CONVEYOR

CHASSIS & AUXILIARY



HH5564 3/4 R2T 0.875 90S - 90C HEAD DRUM MOTOR TO BULKHEAD

HH5565 3/4 R2T 2.27 90S - 90S BULKHEAD AT TOP THROUGH FRAME TO BULKHEAD

HH5566 3/4 R2T 0.91 90S - 90C HEAD DRUM MOTOR TO BULKHEAD

HH5567 3/4 R2T 2.34 90S - 90S BULKHEAD AT TOP THROUGH FRAME TO BULKHEAD

HH5568 3/8 R2T 0.44 90C - F LIFT RAM TO TEE

HH5569 3/8 R2T 0.535 90C - 90C LIFT RAM TO TEE

HH5620 3/4"R2T 0.450 F - 90S SIDE CON FRAME RETURN TO CROSS IN CHASSIS

HH5621 3/4"R2T 0.450 F - 90S SIDE CON FRAME TO CHASSIS HOSE

HH5622 3/8"R2T 0.450 F - 90S SIDE CON LIFT RAM CHASSIS TO FRAME


HH5587 1"M/S 7.550 F - 90S L/H BOTTOM TRACK MOTOR TO BULKHEAD CONNECT TO HH5536 SPOOL VALVE

HH5588 1"M/S 7.550 F - 90S L/H TOP TRACK MOTOR CONNECT TO HH5537 SPOOL VALVE

HH5589 1"M/S 6.300 F - 90S RH BOTTOM TRACK MOTOR CONNECT TO HH5540 SPOOL VALVE

HH5590 1"M/S 6.400 F - 90S RH TOP TRACK MOTOR CONNECT TO HH5541 SPOOL VALVE

HH5591 3/4"R2T 7.300 F - F CROSS IN CHASSIS RETURN CONNECT TO HH5547 TANK MANIFOLD

HH5592 3/4"R2T 6.500 F - 90S L/H TRACK CASE DRAIN TO TEE IN CHASSIS

HH5593 1/4"R2T 8.700 F - F BRAKE LINE-MOTOR TO BULKHEAD CONNECT TO HH5549 C TOP

HH5594 3/4"R2T 1.300 F - 90S TRACK MOTOR CASE DRAIN TO TEE IN CHASSIS L/H

HH5595 3/4"R2T 2.200 F - 90S TRACK MOTOR CASE DRAIN TO TEE IN CHASSIS RH

HH5596 1/4"R2T 7.550 F - F BRAKE LINE-MOTOR TO BULKHEAD

HH5597 3/4"R2T 7.750 F - F POWER PACK FEED TO WEBTEC CONTROLLER

HH5598 3/4"R2T 2.600 F - F FEEDER RETURN TO CROSS IN CHASSIS

HH5599 3/4"R2T 4.85 F - F WEBTEC TO FEEDER MOTOR

HH5600 3/4"R2T 4.93 F - F WEBTEC RETURN TO CROSS

HH5601 3/8"R2T 1.550 F - 90S FROM TEE TO REAR JACKING LEG

HH5602 3/8"R2T 1.540 F - 90S FROM TEE TO REAR JACKING LEG

HH5603 3/8"R2T 2.730 F - F FROM TEE TO REAR JACKING LEG

HH5604 3/8"R2T 2.740 F - F FROM TEE TO REAR JACKING LEG

HH5605 3/8"R2T 6.300 90S - F FROM TEE TO JACK LEG SPOOL VALVE

HH5606 3/8"R2T 6.300 90S - F FROM TEE TO JACK LEG SPOOL VALVE

HH5607 3/4"R2T 5.500 F - F POWER PACK TO SIDE CONVEYOR

HH5608 3/8"R2T 6.300 90S - F SIDE CONVEYOR RAM TEE TO SPOOL

HH5609 3/8"R2T 6.350 90S - F SIDE CONVEYOR RAM TEE TO SPOOL

HH5610 3/8"R2T 8.750 F - 90S REAR HOPPER DOOR RAM TO SPOOL VALVE

HH5611 3/8"R2T 6.870 F - 90S LH HOPPER SIDE RAM TO SPOOL VALVE

HH5612 3/8"R2T 6.900 F - 90S LH. HOPPER SIDE RAM TO SPOOL VALVE

HH5613 3/8"R2T 5.700 F - 90S RH HOPPER SIDE RAM TO SPOOL VALVE

HH5614 3/8"R2T 5.700 F - 90S RH. HOPPER SIDE RAM TO SPOOL VALVE

HH5615 3/16"R2T 2.000 F - 135 LH MAIN CONVEYOR GREASE PIPE

HH5616 3/16"R2T 3.000 F - 135 RH MAIN CONVEYOR GREASE PIPE

HH5617 1/4"R2T 7.500 90C - 90C CRUSHER BOX RAM (WEAR PLATE REMOVAL)

HH5618 1/4"R2T 7.500 90C - 90C CRUSHER BOX RAM (WEAR PLATE REMOVAL)

HH5619 1/4"R2T 9.000 F - 90S TANDEM PUMP TO FEEDER CONTROL HIGH PRESSURE

58

C-10 CRUSHER

HYDRAULIC HOSE DETAILSCONTROL BOX


HOSE NO. TYPE LENGTH m FITTINGS DESCRIPTIONHH5631 1/4"R2T 3.200 F - F CHASSIS BULKHEAD TO SOLENOID CONTROL BLOCK (A)

HH5632 1/4"R2T 3.200 F - F CHASSIS BULKHEAD TO SOLENOID CONTROL BLOCK (B)

HH5633 1/4"R2T 1.800 F - F SOLENOID CONTROL BLOCK TO 7 WAY ADAPTER (C)

HH5634 1/4"R2T 1.800 F - F SOLENOID CONTROL BLOCK TO TEE No.2 (D)

HH5635 1/4"R2T 2.150 F - 90C DOUBLE LEVER TO TEE No 1

HH5636 1/4"R2T 1.350 90S - 90S LOW PRESSURE SWITCH TO ADJUSTER CONTROL BLOCK PS1

HH5637 1/4"R2T 1.350 90S - 90S HIGH PRESSURE SWITCH TO ADJUSTER CONTROL BLOCK PS2

HH5638 1/4"R2T 0.240 90S - 90C FAIL SAFE PRESSURE SWITCH TO TEE ON LOW PRESSURE SWITCH

HH5640 1/2"R2T 1.180 F - 90S DOUBLE LEVER TO 6 LEVER

HH5641 1/2"R2T 0.325 F - 90C DOUBLE LEVER TO JAW ADJUSTER CONTROL BLOCK

HH5642 1/4"R2T 1.000 90S - 90S CHASSIS BULKHEAD TO WEDGE RAM IN (A)

HH5643 1/4"R2T 1.000 90S - 90S CHASSIS BULKHEAD TO WEDGE RAM OUT (B)

HH5644 1/4"R2T 2.400 F - 90C CLAMP RAM IN TO 7 WAY

HH5645 1/4"R2T 2.250 F - 90C CLAMP RAM OUT TO TEE No.1

HH5646 1/4"R2T 1.700 F - 90C CLAMP RAM IN TO 7 WAY

HH5647 1/4"R2T 1.650 F - 90C CLAMP RAM OUT TO TEE No.1

HH5648 1/4"R2T 2.850 F - 90C TOGGLE LINK RAM BULKHEAD TO TEE No.1

HH5649 1/4"R2T 2.900 F - F TOGGLE LINK RAM BULKHEAD TO 7 WAY

HH5650 1/4"R2T 2.240 F - F TOGGLE LINK RAM BULKHEAD TO 7 WAY

HH5651 1/4"R2T 1.850 F - F TOGGLE LINK RAM BULKHEAD TO TEE No.1

HH5652 3/8"R2T 0.420 F - 90C TOGGLE LINK RAM TO BULKHEAD

HH5653 3/8"R2T 0.420 F - 90C TOGGLE LINK RAM TO BULKHEAD

HH5654 3/8" R2T 0.530 F - 90C TOGGLE LINK RAM TO BULKHEAD

HH5655 3/8" R2T 0.530 F - 90C TOGGLE LINK RAM TO BULKHEAD

HH5656 3/8"R2T 1.000 F - 90S 6 LEVER TO RH JACKING LEG TEE

HH5657 3/8"R2T 0.700 F - 90S 6 LEVER TO RH JACKING LEG TEE

HH5658 1/1/4" M/S 1.070 F - 135 CRUSHER DRIVE MOTOR TO DISTRIBUTION BLOCK



HH5661 1/2"R2T 3.600 90S - 90S FEEDER MOTOR CASE DRAIN TO TEE IN CHASSIS

HH5662 1/4"R2T 0.260 90S - 90C FEEDER CONTROL HIGH TO LOW PRESSURE

HH5663 3/4"R2T 1.790 90S - 135 KAWASAKI HYDRAULIC MOTOR CASE DRAIN TO DISTRIBUTION BLOCK

HH5664 3/8"R2T 2.800 F - 90S FRONT JACKING LEG CROSS PIPE

HH5665 3/8"R2T 2.800 F - 90S FRONT JACKING LEG CROSS PIPE

HH5666 3/8"R2T 0.300 F - F MOTOR CONTROL BLOCK TO ACCUMULATOR

HH5667 1/2"R2T 3.000 F - 90S DIESEL FILTER TO LIFT PUMP

HH5668 1/2"R2T 0.760 90S - 90C T ON 6 LEVER TO JAW CONTROL BLOCK

HH5669 1/2"R2T 2.700 90S - 90S 6 LEVER RETURN TO MANIFOLD

HH5673 1/2"R2T 0.260 F - 90S JAW CONTROL BLOCK TO 6 LEVER

HH5674 3/8"R2T 2.250 F - 90S DIESEL RETURN TO TANK

HH5675 3/8"R2T 0.490 90S - 90S DIESEL HAND PRIMER TO SEDIMENT BOWL

HH5676 3/8"R2T 0.690 F - 90S DIESEL TANK TO HAND PRIMER

59

C-10 CRUSHER

HYDRAULIC HOSE DETAILSPOWER PACK



HH5525 1 R2T 3.100 F - 90S BOTTOM FITTING ON TOP D20 TO RETURN MANIFOLD

HH5526 1 R2T 2.250 F - 90S OIL COOLER TO RETURN MANIFOLD ON HYDRAULIC TANK PORT 1

HH5527 1 1/4 M/S 1.800 F -F TEE BLOCK TO DISTRIBUTION BLOCK

HH5528 1 1/4 R2T 3.100 F - F DISTRIBUTION BLOCK TO RETURN MANIFOLD

HH5529 1 MS 3.040 90S - F D20 TO DISTRIBUTION BLOCK

HH5530 1 MS 2.900 90S - F D20 TO DISTRIBUTION BLOCK

HH5531 3/4 R2T 0.520 F - F T PIECE ON KAWASAKI TO DISTRIBUTION BLOCK

HH5532 1 R2T 2.120 F - F 4 STATION MANIFOLD TO RETURN MANIFOLD

HH5533 1 R2T 2.260 F - F 4 STATION MANIFOLD TO RETURN MANIFOLD

HH5534 1 MS 1.020 90S - 90S FROM D20 TO KAWASAKI FRONT SECTION

HH5535 1 MS 2.460 90S - 90S FROM D20 TO KAWASAKI REAR SECTION

HH5536 1 MS 2.500 90S - F D20 TO BULKHEAD


HH5538 1 MS 1.000 90S - F FROM TEE TO D20

HH5539 1 MS 0.950 90S - F TEE BLOCK TO D20



HH5543 1 1/4 R1T 0.210 90S - 90S BALL VALVE FRONT HYDRAULIC TANK TO PTO PUMP

HH5544 3/4 R2T 1.585 90S - F BOSCH PUMP TO 4 STATION MANIFOLD

HH5545 3/4 R2T 1.750 90S - F 4 STATION MANIFOLD TO FRONT SECTION OF TRIPLE PUMP

HH5546 3/4 R2T 1.750 90S - F 4 STATION MANIFOLD TO MIDDLE SECTION OF TRIPLE PUMP

HH5547 3/4 R2T 2.050 F - F BULKHEAD TO RETURN MANIFOLD PORT 6

HH5548 3/4 R2T 2.350 90S - F HYDRAULIC TANK TO BULKHEAD

HH5551 3/4 R2T 2.500 90S - F 4 STATION MANIFOLD TO BULKHEAD

HH5552 3 1/2" 1.200 3 1/2" SUCTION PIPE HYDRAULIC TANK TO TANDEM PUMP

HH5553 1/2 R2T 2.930 90S - 90C TRIPLE PUMP REAR SECTION TO DOUBLE LEVER

HH5554 1 R2T 2.800 90S - F D20 TO OIL COOLER

HH5555 3/4 R2T 2.030 F - F TEE PIECE ON KAWASAKI TO TANK

HH5556 3/4 R2T 1.365 F - 90S TEE ON REAR OF KAWASAKI TO WATER TRAP

HH5558 3/4 R2T 0.500 90S - 90S KAWASAKI LOOP PIPE

HH5559 3/4 R2T 2.400 90S - F 4 STATION MANIFOLD TO BULKHEAD

HH5560 1 R1T 0.240 90S - 90S BALL VALVE FRONT HYDRAULIC TANK TO PTO PUMP



60

C-10 CRUSHER

OPTIONAL WATER PUMP

17

2119 7

1

15

2

20 1726 17 18 16 23

22

1112 13

109

3

4

5

6

914

14

8

9

14

8

14

24

25

I T E M N O . P A R T N o . P A R T D E S C R I P T I O N Q T Y1 B 6 0 8 0 0 0 0 W A T E R P U M P M O U N T IN G B R A C K E T 12 B 6 0 9 0 0 0 0 C O U P L IN G C O V E R 13 B T 5 0 0 1 3 2 m m T A P E R L O C K B U S H ( M O T O R ) 14 B T 6 5 4 3 C O U P L IN G O U T E R 25 B T 6 5 4 4 C O U P L IN G S P ID E R 16 B T 6 5 4 5 1 5 /1 6 " T A P E R L O C K B U S H ( P U M P ) 17 F A H C 1 0 3 1 1 " M IK L O R C L IP 68 H A 0 1 2 0 0 0 0 5 1 /2 " - 3 /4 " B S P M - M A D A P T E R 29 H A 0 3 4 0 0 0 4 4 3 /4 " B S P M - M A D A P T E R 3

1 0 H A 0 3 4 0 0 0 4 9 3 /4 " B S P M - M - F S W IV E L T E E 11 1 H A 0 3 4 0 0 0 5 8 3 /4 " B S P B A R R E L N U T 11 2 H A 1 0 0 0 0 2 1 1 " - 3 /4 " B S P M - F S W IV E L A D A P T E R 11 3 H A 1 0 0 0 0 3 9 1 " - 1 " B S P M - M T A IL 11 4 H A D W 0 3 4 0 0 3 /4 " B S P D O W T Y W A S H E R 41 5 H M 1 0 0 5 H Y D R A U L IC M O T O R 11 6 H P 2 0 0 4 W A T E R P U M P ( 8 1 c c @ 2 1 b a r ) 11 7 H P 2 0 0 6 1 1 /4 " - 1 " B S P M - M N Y L O N T A IL 31 8 H P 2 0 0 9 1 " - 3 /4 " B S P M - M N Y L O N T A IL 11 9 H P 2 0 1 0 1 1 /4 " B S P N Y L O N C O U P L IN G 12 0 H P 2 0 1 1 1 1 /4 " B S P N Y L O N T E E 12 1 H P 2 0 1 2 F IL T E R A S S E M B L Y 12 2 H P 2 0 1 3 3 /4 " B S P R E G U L A T IN G V A L V E ( 0 - 3 0 b a r ) 12 3 H P 2 0 1 4 1 " - 3 /4 " B S P M - M T A IL 12 4 H V 1 0 1 1 1 L E V E R S P O O L V A L V E 12 5 H V 1 5 2 8 S P O O L L E V E R H A N D L E 12 6 R U 6 0 3 9 1 " W A T E R H O S E 32 7 3 / 4 " R 2 T W A T E R P U M P R E T U R N H O S E ( F - 9 0 S ) 12 8 3 / 4 " R 2 T W A T E R P U M P F E E D H O S E ( 9 0 S - 9 0 S ) 1

61

Extec Screens & Crushers LtdAm Frauenberg 236820 Oberaula

DeutschlandTelefon: +49 (0) 6628 9211-0Telefax: +49 (0) 6628 9211-11

Extec, IncPO Box 355Essington

PA, 19029-0355Tel: +1 610 521 1448

Tel: 1-800-44SCREENFax: +1 610 521 1863

Extec Screens & Crushers LtdHearthcote RdSwadlincote

Derbyshire DE11 9DUEngland

Tel: +44 (0) 1283 212121Fax: +44 (0) 1283 217342

62

Rev2.Iss2 C-10 CRUSHER · c-10 crusher machine serial no. loose parts supplied with crusher 7 7 8 9...

Documents

Transcript of Rev2.Iss2 C-10 CRUSHER · c-10 crusher machine serial no. loose parts supplied with crusher 7 7 8 9...