Rev 1983029 ~ =-~ Engineering studies for Itaipu convertor station design

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    Engineering studies for Itaipu convertor

    station design

    Abs~ract: The paper presents a discussion on some of the engineering studies performed to determine the

    d~s.lgn param.eters of the Itaipu ~onvertor stations. The following studies are discussed: steady-state con-

    ditIOns, reactive-power compensatIOn, Insulation co-ordination and arrester protective scheme current stresses

    system stability, main characteristics of the master control, AC and DC filter and DC line res;nance. For each'

    of these st~dy areas, the paper gives a summary of the study methodology used, indicates the main study

    results, and Includes some of the system problems encountered and the solution adopted.

    Introduction

    Itaipu power plant is a hydroelectric project being constructed

    by Brazil and Paraguay on the Parana River, with 12600 MW

    installed capacity to be generated by 9 x 823.5 MVA, 50 Hz

    units and 9 x 737 MVA, 60 Hz units. In accordance with the

    agreement signed by the two countries, each one will havethe right to buy one half of the power to be generated by

    Itaipu and, in addition, one country will have the first priority

    to buy the excess power that could not be used by the other.

    Considering the terms of the agreement, that Paraguay would

    only need the total of its share of the power in the far future

    and that Brazilian frequency is 60 Hz, it was decided to con-

    struct a hybrid AC/DC transmission system with two 600 kV

    bipolar lines [1] of 795 and 8l5km, to transmit the 50Hz

    generation and three 750kV AC transmission lines to transmit

    the 60Hz power to Brazil [2,3].

    The convertor station specifications were issued in

    November 1978 and the contract was awarded to the ASEA/

    PROMON Consortium in June 1979. It is the scope of this

    paper to report the results of several studies performed, up tonow, comparing them with the requirements of FURNAS

    specification. These studies were done in Brazil and Sweden by

    the Consortium in close co-operation with FURNAS, to finalise

    the equipment and control specifications for the Itaipu HVDC

    convertor stations.

    2 Steady-state conditions: main circuit parameters

    The purpose of this study, carried out using the well known

    DC formulas, was to establish the main circuit parameters of

    the HYDC transmission as well as its steady-state characteristics,

    related to the following operating modes:

    (a) balanced bipolar

    (b) monopolar with ground return

    (c) reduced DC voltage(d) bipole paralleling(e) high reactive absorption

    (I) reverse power.

    The FURNAS specification required transmission of rated

    power of 6300 MW from the rectifier AC 500 kV busbar. The

    rated power at the inverter substation 345 kV AC busbar was

    calculated, based on the minimum line resistance with maxi-

    mum ambient temperature of 40C dry and 29C wet bulb.

    Paper 2320 C (P9, Pl0), received 23rd June 1982

    Mr. Peixoto is with FURNAS Centrais Eletricas SA Rua Real Grandeza

    219, 13~ andar, Bl.A 22281, Rio de Janeiro, Brazil. Mr. Frontin is alsowith FURNAS Centrais El

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    above data and includes 0.75% measuring tolerance in the DC

    current, ground return circuit of total resitance of 0.7.Q,

    maximum and minimum DC current, AC voltage variation

    550-475 kV at Foz do Igua,!u and 362-321 kV at Sao Roque,

    the four modes of operation (a) to (d) described above,

    transformer reactance tolerances, resistive voltage drop 0.4%

    and constant voltage drop of the thyristor 0.21 kV.

    A range of - 6 to + 20 steps of 1.25% was determined forthe rectifier and inverter station transformers. This range willcover all conditions except operation at reduced DC voltage

    with extreme parameter tolerances and DC voltage higher than

    525 kV at Foz. A reduced DC voltage of 80% can be obtained

    under such conditions and this deviation from the specification

    was accepted by FURNAS. It should be noted that to prevent

    equipment operation under excessive steady-state voltage twoprotections are provided: one at a level UdioG =(l - k 6.5)

    UdioL, where k> 1.2 and 6.5 = 1.25% is the tap step, whichblocks the order to change the tap to increase the commutating

    voltage (UdioG equals 1.019 and 1.003 Udion for rectifier and

    inverter, respectively). The second level is UdioL =0.99

    Udiomax (1% is the measuring tolerance) that orders a change

    of tap to decrease the commutating voltage (UdioL equals

    1.034 and 1.022 times Udion for rectifier and inverter,

    respectively).

    3 Reactive-power compensation

    The study of the reactive compensation to supply the demandsof the convertors and system comprised the verification of:

    (a) reactive balance in steady-state operation(b) voltage variation when switching reactive devices

    (c) fundamental frequency overvoltages

    (d) self excitation of synchronous machines

    (e) low-order harmonic resonance

    (f) power recovery after system faults.

    The reactive compensation in both stations is designed, accord-

    ing to the specification, to allow transmission of the nominalrating of 700MW per generator with anyone switchable

    element out of service, in any stage of development shown in

    Table 2 and bipolar operation. The reactive compensation

    should also permit the transmission of the maximum output

    of 727 MW per generator with all elements in service up to a

    maximum of eight generators.

    For Foz do Igua,!u these requirements will be met over the

    voltage range 0.95 to 1.05 p.u. at the rectifier 500 kV AC bus-

    bar, although the equipments are designed to operate up to

    1.10 p.u. The generators' MVAR capability at the rectifier

    busbar was considered part of the reactive compensation.

    For the Sao Roque station, these requirements will be met

    over the voltage range 0.93-1.05 p.U. at the inverter 345 kV

    AC busbar. With nominal DC infeed and at 0.95 p.u. AC

    busbar voltage, there will be zero exchange of reactive powerto the receiving system and at 1.05 p.u. 300 MVAR can be

    supplied to the receiving AC system. In addition, there will be

    a further controlled 300 MVAR supply capacity to cover

    emergency conditions.

    Table 2: Stages of development

    Bipole voltage

    Number of

    machines

    kV

    300

    + 600, - 300 600

    600-I- 600

    = 600

    300+ 600, - 300 600

    The reactive-power consumption of the convertors was

    calculated by the Consortium considering the normal range of

    DC voltage and the angles a; (12.5 -17 .5) and 'Y (17). For

    this calculation the nominal value of convertor transformer

    reactance was used based on the FURNAS specification. The

    values of the compensation are shown in Table 3 and fulfil

    the specified requirements unless the average of all transformer

    reactances is above the nominal value. If the average is 5%above nominal there will be a lack of 75 and 55 MVAR at Foz

    and S. Roque, respectively. As it is considered unlikely that

    such deviation will occur, the amount of compensation in-

    dicated in Table 3 will be retained until a check can be made on

    the reactance of the convertor transformers as manufactured.

    This would permit the determination of the possible need of

    extra compensation, allowing this to be installed in due time.

    Besides the case of bipolar operation used for dimensioning

    as per the criteria specified, the other operating modes were

    analysed but with all reactive devices in. The given reactive-

    power compensation is adequate for the majority of cases.

    However, in a few situations it will not be possible to operate

    in the full range of AC voltage in the sending end.

    It was required in the specification that the voltage variation

    when switching the largest compensation device should belower than 5% of the preswitching value at Sao Roque. In the

    proposal, the largest element size was 444 MVAR. As this

    would result in voltage variation higher than 5%, a special

    action in the control of 'Y was proposed to solve the problem

    during the scheduled operation. When switching in a filter or

    capacitor, 'Y would be rapidly increased and then returned to

    its initial value slowly. When switching out, 'Y would be in-

    creased slowly to allow the synchronous condenser to pick the

    extra reactive power, and then 'Y would be rapidly decreased

    after switching out the device. This control would not cover

    unscheduled tripping. FURNAS considered this a deviation

    from the specification and the size of the banks was changed

    to the values of Table 3.

    For Foz do Igua,!u, with the filter sizes shown in Table 3,the voltage variation when switching one filter bank will be

    higher than 5% in the initial stage. To solve this problem,

    FURNAS is considering the installation of a branch of each

    filter bank on a separate switch bay by advancing the instal-

    lation of bays that will be later utilised for complete fIlter

    banks. This will permit the installation of the required filters,

    while meeting the voltage-variation criterion.

    Another requirement related to reactive compensation was

    that, during complete DC load rejection (blocking of all con

    vertor groups), the fundamental frequency overvoltage at the

    AC convertor busbar should not exceed 1.4 p.u. and should be

    reduced to 1.05 p.u. of the initial voltage within 5 s, without

    any switching operations. For the rectifier system the voltage

    at the generator terminals should not exceed 1.3 p.u. Also in

    the situation of partial blocking of the convertor groups, atany stage, the fundamental frequency temporary overvoltages

    with some convertors remaining in service should not exceed

    the design limits of the thyristor valves. In the final instal-

    lation, when blocking one bipole from an initial operation

    Equipment Foz do Igua,>u

    Filters 2 X 350 + 3 X 280.3(number X MV AR =1540.9

    at 500 and 345 kV)

    Shunt capacitor

    (number X MVAR

    at 345 kV)

    Svnchronous com-

    pensation (number X

    MV ARc/MVARi)

    3 X 220.8 + 279.8 -296 + 4 X 237 +296.3 = 2482.5

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    ~Gndition of three poles at rated load, the convertor busbar

    :'undamental frequency voltage should not exceed 1.3 p.u.

    For complete blocking it was not possible to keep the AC

    overvoltage level lower than 1.5 p.u. at the rectifier station

    unless contraints of initial voltage and tap position of the step-

    up transformer were imposed. To solve this problem, the

    five equivalent networks were represented on the simulator.

    The equivalents 1 and 2 were represented by LR circuits wned

    to 2.15 or 2 p.u. frequency, respectively. Impedance angle was

    85 at 60 Hz. Equivalents 3 and 4 matched the same Z (0.:)

    plot of the actual network, but tuned to 120 and 110Hz. At

    the second harmonic the impedance angle is 75. Equivalent 5

    ------'QI : ~ " ,P L C Ii Itersf2

    . . .I!J

    ~. . .

    u 50

    P

    compensation could be decreased but this would result in lack

    of reactive power and, consequently, operating restrictions.

    However, all equipment is able to withstand this overvoltage,

    and this exception is under consideration. It is important to

    point out that, owing to the characteristics of the control

    equipment, simultaneous blocking of two bipoles is unlikely to

    occur. For internal faults in one convertor only that convertor

    will be blocked. Persistent commutation failure during system

    AC faults, if initiating blocking, would result in complete load

    rejection at the sending end. However, in the case of Itaipu

    control equipment design, for commutation failure due to

    system faults, blocking is not carried out. Blocking would

    occur only if the commutation failure lasts for longer than one

    second. With reference to self excitation of the Itaipu gener-

    ators, preliminary investigation by dynamic simulation showed

    that, if the number of generators is greater than the number offilter banks at any configuration, no risk of self excitation

    exists. This will be included in the supervision system. For the

    inverter station, a synchronous condenser connected with one

    filter or capacitor bank must of be permitted and this is

    ~overed by station layout and protection.

    With respect to low-order harmonic resonance in the re-

    :ei\'ing system, in the Consortium proposal, a preliminary

    lli\'estigation was made regarding the resonant frequency of

    the network in the various stages of the development of the

    'X system. This was based on an LR equivalent network with

    i"l:::;Jedance angle of 85 from the fundamental frequency to

    :" ,e :::'::d harmonic. The number of synchronous condensers

    se:e ::e~ ,esulted in a resonant frequency of the system plus

    :11:e, .i::~ synchronous condensers above 2.15 times funda-

    :-::e::::c:. O..1ng to changes in system configuration later on, it

    '.'-.is :":s:.y:e,ed that some combination of system plus compen-

    satlo" :'J'.::d be in resonance at the second harmonic. Then asim:.:::.::,:, study was conducted to evaluate this condition and

    to ~J:-'.;::.:,e \\ith the results obtained during the proposal

    period. To compare and analyse the effect of these conditions,

    --." "'-J-electrode

    to the Ii neother pole

    represented the actual system with no adjustment. Fault

    clearing, transformer DC saturation and valve faults (misfire

    and firing through) were studied and it was concluded that

    although a second harmonic resonance could be found in the

    actual system, the angle of the impedance was very low,

    offering a high damping of the possible oscillation. Conse-

    quently, the transient performance of the actual system was

    better than the simple equivalent considered in the proposalwith the same number of synchronous condensers.

    It should also be noted that the number of synchronous

    condensers chosen was essentially determined by the require-

    ments of system recovery after faults.

    4 Insulation co-ordination and arrester protective scheme

    Only zinc-oxide gapless arresters are provided for the Itaipu

    HYDC system (Fig. 1).

    Extensive overvoltages studies were performed to evaluate

    the energies and currents for which the arresters would have to

    be tested, and to find the maximum current and respective

    waveshape that define the protective level and, consequently,

    the insulation. The studies covered fundamental frequencyovervoltages, switching-surge overvoltages and lightning surges.

    In the first group, complete and partial blocking of the con-

    vertors was examined. In the second group, investigations

    of transients were related to load rejection, fault clearing,

    switching of transformer, filters and lines, valve faults and the

    consequences on the AC side, monopolar faults on the DC

    lines, ground faults on the AC phase of the valve side of the

    convertor transformers, faulty closing of bypass switches,

    ground faults on the DC busbar including fast surges, bipole

    paralleling, DC mter switching and current extinction in one

    three-pulse commutation group. In the third group, the effect

    of lightning surges injected from AC and DC lines and due to

    shielding failure were evaluated.

    Digital computer programs were used to study fundamentalfrequency and lightning overvoltages; whereas TNA, DC

    simulator and computer programs were used to study switching-

    surge overvoltages. In the latter, as a general rule the TNA and

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    Table 4: Arrester characteristics and stresses

    6Stress Location (Fig. 1) 1A 18 2 3 4A

    arrester parameters 48 Foz S. Roque

    Number of colums 8 4 6 (3) 2 2 2Energy capability, MWs 8 4.2 6.5 2 3.6 5.3 3.6

    Switching Maximum continuous

    surge voltage, kVp 206.7 206.7 347.5 10 614 450 296

    Maximum energy formstudies, MWs 14.4 4.2 6.5 2 3.6 5.3 3.6Maximum current, kA 6.3 2.1 1.8 60 O.b- 1 1waveshape, J .1 .S 1000 1000 1000 (2) 1000 45 X 90 45 X 90Protective level, (1) (1)

    kV 325/312 316/302 579 110 1057 862 55220% margin

    (reference) 390/374 379/362 695 132 1269 1035 663Impulse Maximum current, kA 3 3 3 11 17.5 12.8 10surge Protective level, kV (1) (1)

    332/319 332/319 626 101 1380 1050 67725% margin

    (reference) 415/399 415/399 783 127 1725 1312 847

    (1) Lower values refer to Sao Roque station and higher ones to Foz

    (2) High frequency due to filter discharge wave shape (close to lightning-surge type)

    (3) Preliminary value

    (4) AC/DC filter arrester specification not yet finalised (location 5 and 7)

    the DC simulator were used for general investigations of worst

    cases and digital programs used to make the final calculations

    of energy and currents in the arrester. This procedure was

    adopted because the energy given in TNA and simulator

    studies is considerably lower than that obtained with digital

    calculation owing to the inherent damping of the former tools.

    In the digital simulation, the arresters were represented by their

    average characteristic less 2.5% (manufacturing tolerance).

    The protective level is taken for this same reason as plus 2.5%

    above the average characteristic. The results presented in terms

    of arrester stress are shown in Table 4, together with other

    characteristics.

    The maximum stress obtained in the studies for the 1A

    arrester was 14.4 MWs during an AC phase-to-ground fault on

    the valve side of the transfonner in parallel-operation mode of

    convertors and a certain range of fault application instants. As

    this condition has a low probability of occurrence and the

    energy specified of 8 MWs covers most of the cases in parallel

    operation and all other modes of operation, this risk was

    accepted by FURNAS. In any case, should this high-energy

    (14.4MWs) condition occur, the protective level will not be

    exceeded even if the arrester fails. For the other arrester the

    conditions that gave highest energy were:

    arrester lB- current excitation in only one three pulse

    group

    arrester 2 - faulty closing of the bypass switch

    arrester 3 - DC busbar fault

    arrester 4A/4B - discharge DC line at 1.7 p.u.

    arrester 6 - fault clearing [4] .

    As required by the FURNAS specification, the insulation levels

    were selected in the following way:

    Non-self-restoring insulation: For the oil insulation the BIL

    is equal to standard IEC value greater than 1.20/0.83 times the

    switching surge protective level of the arrester. The BSL is

    equal to 0.83 BIL. For the values, 15 and 20% margin are used

    for switching surge and lightning/fast surges, respectively. It

    should be noted that minimum values of BIL = 1425 kV and

    BSL =1175 kV for the Foz transformer, and BIL =1050 kV

    and BSL =870 kV for the Sao Roque transformer were

    specified for AC side.

    Self-restoring insulation: For all equipment, except the ones

    mentioned above, the BSL is equal to standard lEC value

    greater than 1.25 times the switching-surge protective level of

    the arrester, to give an overall risk of failure not greater than

    one flashover in 100 years within the substation. The BIL is

    Table 5: Self-restoring insulation levelsfor Foz (1)

    Sector Protected by BIL Margin BSL Margin

    protected arrester

    kV % kV %

    DC line end 4A 1800 30 1321 25

    DC switch yard 4B 1675 31 1321 25

    Valve side of

    DC reactor 2+2 1675 34 1448 25

    Neutral busbar 3 325 221 150 36

    Transformer

    valve side

    lower D wind 3 + 1B 750 73 533 25

    lower Y wind 3+1B+1B 1050 37 928 25

    upper D wind 2+1B 1300 36 1119 25

    upper Y wind 2+1B+1B 1800 39 1514 25

    Busbar between 12

    pulse bridges 2 850 35 724 25

    Across single

    valve 1A/1 B 399 20 374/363 15

    - 'I e busbar~:z 8: l;;uEzu 6 1550 48, 1 ~ "75 .-::::=: - ::_:=- 0 ";-:72: 73 ~ = = -

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    --~~'"l.

    ~"

    Table 6: Nonselfrestoring insulation levels for Foz (1)

    Sector Protected by BIL Margin BSL Margin

    protected arrester

    kV % kV %

    DC reactor

    line side 4B 1550 21 1287 21

    DC reactor

    valve side 2+2 1675 33 1390 20

    Across DC

    reactor (note 2) 1800 20 not governed

    Transformer

    valve side

    lower D 3 + 1 B 650 50 540 27

    lower Y 3+1B+1B 1175 54 975 31

    upper D 2 + 1 B 1300 36 1079 20

    upper Y 2+1B+1B 1800 40 1494 23

    Line side

    F5?zIgua

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    To evaluate the overcurrents on the DC side of the

    smoothing reactor and line, the HVDC simulator was used to

    investigate the following conditions:

    DC line to ground fault

    blocking of the inverter

    uncontrolled rectifier and subsequent blocking of the

    inverter

    transition of the inverter to rectifier mode of operationparallel operation.

    The maximum current peak value, 13 kA, was obtained. For

    equ~~ment on the valve side of the smoothing reactor the

    declslve current 25 kA was measured at a short-circuit across

    convertors.

    AC busbar short circuits were evaluated with conventional

    procedure and the results are shown in Table 7.

    6 Stability studies

    During the preparation of the specification FURNAS conducted

    extensive stability studies in all development stages and with a

    complete representation of the system [2,3] . The recovery timeof the DC system after faults was specified as 160 ms, based on

    this digital study and a preliminary simulator study. 1985 was

    found to be the most critical year, because it represents the

    last stage of the development of the DC system with the

    weakest receiving system. In 1988 the AC part of the Itaipu

    power plant is completed and the receiving system is much

    stronger.

    Owing to the possible difficulties of reproducing these

    studies during the bid preparation, the specification asked for

    a demonstration of the control behaviour in a reduced AC

    system (total of 14 busbars) that has the same response of the

    actual network (year 1988) in the first swing, even recognising

    t~at the behaviour in the dynamic period could be completely

    dlfferent. The Consortium did not present the study in the

    proposal, but guaranteed a performance equivalent of the ref-

    erence system to be demonstrated afterwards.

    After the award of the contract, it was agreed to study theyears 1983, 1985 and 1988 (heavy and light load) with thecomplete system representation. Important conclusions related

    to time to recovery and modulation of the DC system were

    determined. The study concentrated on the 1985 heavy load

    condition [5]; this year, with constant power mode of

    control, a reduction in AC voltage will be accompanied by a

    reduction in DC voltage and, consequently, a demand for

    higher current. This increase in current aggravates the initial

    voltage reduction owing to the increase in reactive-power requi-

    rement and communication drop. The use of constant current

    mode of control would be, in this situation, better for the

    system, or any other measure that avoids high increases in

    current or reductions in voltage (i.e. lower setting of VDCL or

    increased synchronous compensation). The studies performed

    by the Consortium confirmed this principle and showed thatrecovery in 400 ms is better than 160 ms. This will be achieved

    by introducing a time constant of this order in the constant-

    power control loop between the DC voltage signal and the

    calculation of Iorder = Porder/ Ud' During the preparation ofthe specification, power modulation was found to be useful

    because its action was to avoid increase in current. Studies on

    modulation signals made by the Consortium found that a

    modulation of 'Y derived from AC voltage at Sao Roque (see

    Table 7: AC busbar short-circuit current, kArms

    Station 30 10 Breaker rating

    "4~ 50

    = .,'

    ~ . - - - -

    Fig. 3) w?uld give sat.isfactory performance and was preferable

    for. cer.tam :easons; mc1uding the fact it does not introduce

    oscillatlOns m the Paraguayan system. This modulation should

    have a lower limit so that 'Ydoes not corne below 'Y . =17

    to ensure a sufficient margin for commutation (see F ig ,.n3).

    VS.Roque

    s T,

    ('.sT, )(l.sTZ)

    K =Z36 , 4 I P u.

    T) = 2.0TZ=0.0127

    l!.y = 13Emax

    1m;n ref=17E

    This modulation solved all stability problems for all years

    of the system studies and will be incorporated into the control

    system at Sao Roque [5] .

    7 Main characteristics of the master control

    The master control functions are mainly related to the inter-

    action between the AC systems and the DC link, which are

    performed automatically or through action of the system

    operators.

    The master control is organised in an hierarchical manner:

    station control, bipole control and pole control such that the

    lowest level possible controls the minimum unit or block of

    power with the maximum independence.

    The pole control receives the power order from the bipole

    control and is responsible for the various additional power

    orders, such as stabilising of the 50 Hz network and 60 Hz

    frequency regulation. The calculation to allow short and longtime overloads, as well as start, stop, paralleling and deparal-

    leling sequences, are executed at the pole level.

    The bipole control is responsible for the transmission of the

    power order received from the operator to the pole control. Ir-

    a loss of transmission capability occurs within one bipole, an

    additional power order is transmitted to the other bipole to

    compensate for this loss. The selection of the operator control

    location for power control and bipole/pole functions is also

    made at bipole level.

    The station control is responsible for the supervision of the

    number of fIlters in operation, due to the related conditions c': '

    both AC and DC systems, and the reactive-power balan~e

    Regarding the hardware, microprocessors will be the heart c C

    the master control and a redundant microcomputer stmctu:e

    will be used by the two highest levels of the control hierarc}-"

    The functions performed by the microprocessors are differe;'-

    in each station, mainly in the normal operation mode. T::e

    lead station (Foz do Igua~u) performs almost all the funeti:"

    related to the power transmission, the trail station (Sao RO':L2

    receiving and processing the final current order in synchro':-is:-

    with the lead station.The communication between stations will utilise 1\\,: :e-

    dundant and independent channels: power-line carrie: ~:-

    microwave. The received telegrams will then be C0mDJ:e:. '.

    achieve a high degree of security. An error-rate l11onit:ri;:: :. -

    counting feature will be supplied which will allow J :'e~:_

    ance analysis of the telecommunication._ Regarding the operator, each bipole may ':'e __

    trom anyone of four different locations. t\C Jt oJ'::.

    IS!3.tion control room and bipolc ,>J=-~::-o~:-::~-=~

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    1

    --:~

    the master station concept is dependent on the actual control

    location. The station control room at Sao Roque is to be the

    master station, in normal conditions, as all control facilities

    are placed there, such as mimic AC and DC panels. When Sao

    Roque is acting as the master station, there is a possibility of

    receiving the power order and ramp from the system operation

    centre (SaC).

    The normal control mode will be synchronous power

    control, 'synchronous' meaning that the pole-current order

    generated by the lead station is transmitted by telecom to thetrail station. In this case, all control functions summarised as

    follows are available:

    (a) automatic synchronisation between the current ordersto be applied at both the rectifier and inverter

    (b) keeping the earth current to minimum levels regardlessof the voltage levels of the poles

    (c) compensation for loss of power when the inverter takesover the current control for any reason (this is performed by

    the automatic margin regulator)

    (d) automatic power-loss compensation within the bipole

    due to the loss of a convertor

    (e) possibility to help the speed regulation of the 60 Hz

    system

    (I)stabilising the 50 Hz frequency due to loss of Itaipugenerators

    (g) possibility of receiving automatic generation controls

    signals

    (h) utilisation of a continuous overload due to low ambient

    conditions

    (i) utilisation of a short time overload of at least 125%

    during 5 s and 115% during the next 20 s following system

    disturbances and possibility of paralleling.

    In some few situations it is impossible to utilise the synchron-

    ous power control: loss of telecommunication, loss of pole

    control equipment and complete loss of communication

    between stations. In these cases, the following operation

    modes shall be used:

    Asynchronous power control: This mode will be used when

    there is a loss of the telecommunication between the pole

    power controllers. All the additional inputs (i.e. frequency

    stabilisation) and facilities are switched off and two operators

    (one at each station) are necessary to set a new power order.

    Current control: This mode is mainly utilised due to loss of

    pole control equipment, and its operation procedure is similarto the power asynchronous mode. A device named current

    order medmory allows this operation.

    Automatic current margin control (AMC): It is intended to

    be used when there is no communication (including voice)

    between the two stations. In this case, one operator at the

    rectifier station is able to run the system. A follow up control

    is utilised at the inverter.

    The disturbance indices for harmonic distortion and telephone

    interference required in the specification were:

    Foz do Igual.(u Sao Roque

    lndi\'idual harmonic

    ::s~crtion (Dn)

    T=,~:.~harmonic

    ::s~ = =~ion(D)

    T~:~~hc:ne-int1uence

    :'::c~== ( IIF I

    IT :::',=:UCI (design'J'J~ec~iT,'2 )

    These :'::-:-.:~sshould not be exceeded for any foreseeable

    operatlr,g condition of the HYDC transmission system and

    using the worst point of the envelope of the AC system

    impedance, either with all filters in operation or with a com-

    plete filter bank out. For the purpose of the performance

    calculations, one filter bank should be assumed as comprising

    at least one filter branch of each type and at least 15% of the

    total filter fundamental frequency MYAR, independent

    of the switching scheme.

    For the purpose of the calculation each characteristic

    harmonic current should be assumed as having the maximum

    value possible for the complete range of firing angles, com-mutating reactances and DC currents permitted for the

    operating condition considered. The noncharacteristic har-

    monic currents should also be calculated pessimistically

    by assuming a combination of the most onerous conditions

    of variation of firing angle and commutating reactance

    between phases within a bridge, between bridges in 12-pulse

    pairs, between 12-pulse pairs within a pole, between poles

    in a bipole, and between bipoles. The individual harmonics

    should be assumed as having their maxima occurring simul-

    taneously.

    The filters should be considered off-tune in the calculations

    and their harmonic impedances obtained by assuming a

    combination of maximum system frequency deviation of

    duration exceeding one minute, maxumum temperaturevariation, initial mistuning, capacitor failure to the maxi-

    mum extent possible prior to the first alarm being generated

    and detuning due to component ageing.

    The harmonic impedance of the AC system was specified

    by envelopes obtained from extensive digital computer

    calculations of the system impedance, as a function of

    frequency for different developments of the system and

    years of development. The calculation of Dn, D and TIF

    should be done using the worst point within these envelopes.

    For IT calculations a table of harmonic system impedances

    related to a specific year was given.

    The harmonics have been calculated for one 12-pulse

    bridge and for Id in the range 10-110% Idn. For the charac-

    teristic harmonics, the combination of the ranges of 0;, randdx were considered. For the calculation of noncharacteristic

    harmonics, the same combination of 0;and dx were considered.

    The asymmetries which are responsible for the generation of

    these harmonics were considered either as statistical (normal

    distributions defined by media f J . - and standard deviation a) or

    as systematic, as shown in Table 8.

    Distribution

    } l a

    Firing angle

    asymmetry, 0

    e1 0 0.02

    Transformer phasesreactance, % 0 0.33

    Asymmetry between

    Ll-" % 0 0.66

    Negative sequence, % 0.5

    Many runs were done using a Monte Carlo method and a

    distribution of harmonic magnitude and angles was obtained.

    A maximum value IIwas obtained for each harmonic by

    II= f J . - + Kp a,where Kp is chosen for 99% confidence level. Toobtain the total harmonic due to n twelve-pulse groups two

    approaches were used: In = nIl (for harmonics of order 6n +1, n odd) and In = nfJ.- + Kp a Vii(other noncharacteristic har-monics). The linear addition was considered for the 6n 1, n

    odd because they are due to asymmetries between 1and Llwindings and could be systematic owing to the design of thetransformer.

  • 8/12/2019 Rev 1983029 ~ =-~ Engineering studies for Itaipu convertor station design

    8/10

    For Foz do Igua~u, as a result of these calculations, a

    scheme with two 350 MVAR and three 280.3 MVAR filter

    banks has been proposed. The 350 MVAR banks contain one

    3rd/5th double tuned branch (69.7 MVAR), one II/13th

    double tuned branch (134 MVR) and one HP branch tuned

    to the 24th (146.3 MVAR), whereas the 280.3 MVAR banks

    contain one II/13th and one HPbrancheach. These different

    branches are to be installed gradually as the number of 50 Hz

    generators at Itaipu power plant increases.

    The highest TIF for this scheme with one filter out is

    36.9. To reduce this figure to the specified values the Con-

    sortium is studying a change in the HP filters to have 3

    branches tuned to the 24th harmonics and two branches

    double tuned to 24th and 36th (or 48th) harmonics.

    The total distortion exceeded 4% in many stages, even

    with all filters in (values up to 6.2), caused mainly by the 7th

    harmonic, for which the individual distortion is up to 1.5%

    in the final stage. A decision about the need for extra filtering

    to solve this problem will be taken later on, after a recalculation

    per bipole of the disturbance indices with the actual measured

    values of the transformer reactances. This approach has been

    suggested due to the fact that the noncharacteristic harmonics

    of order 6n 1 (n odd), which are considerably influenced

    by the assumption of a systematic difference between thereactances of the Y and ll.-connected transformer windings,

    are responsible for a large percentage of the disturbance

    indices which exceed the specified limits. Among those non-

    characteristic harmonics the seventh is particularly influential.

    It is foreseen that seventh harmonic branch will have to be

    added to the present scheme, if additional filters are called

    for by a decision based either on the already calculated

    disturbance indices or on the above mentioned recalculated

    values. It should be noted that an increase in MVAR is not

    desirable, because of problems of generator self excitation

    and dynamic overvoltages.

    For Sao Roque a scheme with ten filter banks and two

    shunt-capacitor banks has been presented by the Consortium.The total filtering MVAR (2482.5 MVAR) is divided in the

    following independently switchable units, to be installed

    gradually as the transmitted power increases:

    Bank size, MVAR

    220.8 11th,13th

    HP

    11th, 13th, 3rd/5th

    3rd/5th, HP

    The impedance of all types of HP arms together reaches

    minimum around frequencies ranging from the 21st to the

    27th harmonic. It is worth noting that the 11th and the 13th

    harmonic filters are of the damped type, with a configuration

    similar to that of the HP arms. This filter scheme met the

    specified criteria. It should be noted that for both stations

    there will be filters tuned to 3rd/5th harmonics. These

    branches are needed to meet the performance requirements

    and are useful to decrease the temporary overvoltages on

    fault clearing, transformer energisation etc. by minimising

    resonant conditions.

    With reference to the IT product, the design objectives of

    35000 and 25000 specified for Foz do Igu~u and Sao Roque,-2spectively, are exceeded considerably for the filtering

    :~:'.e::eproposed. The maximum values of the IT product

    , , ,,:',~ ,":- :~'eF:z j.J IguJ;;-uand Sao Roque were of the order, ,.: c:' ~ =:: : :' : . :es:-2c:iwly. At Foz the problems are

    minimised in comparison with Sao Roque, because the soil

    resistivity is low (about 500 D-m). At Sao Roque the problem

    is aggravated because the soil resistivity could be in the range

    1000 to 5000 D-m and the AC lines entre Sao Paulo city with

    a very high density of telephone circuits. To evaluate this

    problem FURNAS is conducting an extensive study that

    includes harmonic penetration analysis with three-phase

    representation of part of the AC network, soil resistivity

    measurement for all frequencies of interest, calculation of the

    induced harmonic voltage in the telephone lines as a function

    of the separation between the power and telephone lines. If

    high interference is confirmed in this new programme of

    analysis, FURNAS is considering the conversion of the two

    shunt banks into HP filters.

    9 DC filter

    During the short time available to perform the, studies rtquired

    to determine the data to be included in the convertor speci-

    fications, it was not possible to do the inductive co-ordination

    study required to specify the DC filter. Based on the

    experience of other projects and very preliminary studies that

    consider different aspects of the inductive co-ordination

    such as dangerous induced voltages, secondary interferenceand interference on controls, it was decided to ask the bidders

    to quote two filter alternatives: a design to limit the harmonic

    current at the terminal of the HVDC line to the values shown

    in Fig. 4 (level 1) and a design to limit the currents to a mag-

    nitude equal to three times these values (level 2). Rules

    allowing the determination of the cost of a filter design in

    between the values for levelland level 2 were also requested.

    With this information in hand FURNAS could choose the final

    DC filter configuration after contract award. Based on the

    noise criteria of 240 mVein an open wire telephone circuit,

    in bipolar operation and 10 dB higher noise level in mono-

    polar operation (less than 2% of time), it was decided to

    install the filter level 2 design. The detailed design of this

    filter resulted in a configuration with branches tuned to 100/

    300 Hz, 1200/2400 Hz, 120/600 Hz at Foz and 100/120 Hz,

    720 Hz 1440/2160 Hz at Sao Roque. The design was different

    for the two bipoles due to different lengths.

    It should be noted that, for the calculation of the harmonic

    voltage, the same presumptions related to transformer

    I

    I6. 0

    tn 40

    E~

    , o r