Reusing and Reducing Construction Wood Waste: A Waste Audit of Savic Homes Limited, Kitchener,...

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1 Reusing and Reducing Construction Wood Waste: A Waste Audit of Savic Homes Limited, Kitchener, Ontario Report Prepared by: Bojana Savic (20248121) & Maria Legault (20266913) For Completion of ERS 317 Professor Jim Robinson Monday, April 25 th , 2011

description

The primary question of this research study is: what methods could be used to decrease or reuse construction wastes in Ontario? Quantifying the volume of wood waste produced during construction and suggesting improved management strategies is this study’s goal. Consequently, a waste audit is conducted in Kitchener-Waterloo, a city with a growing population and thriving construction industry. A case study of Savic Homes Limited, a local construction company, is used.

Transcript of Reusing and Reducing Construction Wood Waste: A Waste Audit of Savic Homes Limited, Kitchener,...

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    Reusing and Reducing Construction Wood

    Waste: A Waste Audit of Savic Homes Limited,

    Kitchener, Ontario

    Report Prepared by:

    Bojana Savic (20248121) & Maria Legault (20266913)

    For Completion of ERS 317

    Professor Jim Robinson

    Monday, April 25th

    , 2011

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    Table of Contents

    1.0. Introduction.......................................................................................................................... 4

    1.1. Research Question ............................................................................................................ 4

    1.2. Study Rationale ................................................................................................................ 4

    1.3. Relevant Definitions ......................................................................................................... 5

    2.0. Context ................................................................................................................................. 7

    2.1. Study Boundaries ................................................................................................................. 7

    2.2. Target Audience ................................................................................................................... 7

    2.3. Theoretical Framework ........................................................................................................ 8

    3.0. Literature Review ..................................................................................................................... 8

    4.0. Methodology .......................................................................................................................... 11

    4.1. Site Characteristics ............................................................................................................. 11

    4.2. Waste Audit Methodology ................................................................................................. 11

    5.0. Results and Discussion .......................................................................................................... 13

    5.1. Waste Audit Results ........................................................................................................... 13

    5.2. Future Steps for Minimizing and Managing Wood Waste ................................................ 16

    6.0. Conclusions and Recommendations ...................................................................................... 17

    7.0. References .............................................................................................................................. 19

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    List of Tables:

    Table 1: Results of Wood Waste Visual Audit, February 2011...................................................14

    List of Figures:

    Figure 1: Categories of Wood Waste used in Audit.....................................................................13

    Figure 2: Image of Framing Waste in Audit, February 2011.......................................................14

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    1.0. Introduction

    1.1. Research Question

    Wastes generated from construction activities are emerging as a significant problem in

    Canada and worldwide (Osmani, et al. 2006; Kofoworola and Gheewala 2009; Katz and Baum

    2011). It is estimated that industrialized countries produce 7.5 million tons of construction waste

    per year (Katz and Baum 2011: 353), while in Canada these wastes consume 75% of landfill

    space (Kofoworola and Gheewala 2009: 731). The primary question of this research study is:

    what methods could be used to decrease or reuse construction wastes in Ontario? Quantifying

    the volume of wood waste produced during construction and suggesting improved management

    strategies is this studys goal. Consequently, a waste audit is conducted in Kitchener-Waterloo, a

    city with a growing population and thriving construction industry. A case study of Savic Homes

    Limited, a local construction company, is used (Regional Municipality of Waterloo, 2002).

    1.2. Study Rationale

    The construction industry is beginning to realize that, despite the barriers, wood waste must

    be reduced in volume (Schachermayer, et al. 2000; Taylor, et al. 2009). It has been estimated

    that the construction of an average-sized home can result in about 8,000 pounds of construction

    waste (Alterman 2005: 20). Wastes are frequently created from design changes during

    construction, unused materials, improper storage methods, and unskilled labour (Schachermayer,

    et al. 2000; Osmani, et al. 2006; Katz and Baum 2011). Purchase of virgin materials, as well as

    their disposal in landfills, places a high financial burden on construction companies and harms

    the environment (Kofoworola and Gheewala 2009). As these unnecessary costs mount, more

    research funding is being devoted to the identification of strategies for waste prevention and

    reduction (Banias, et al. 2010; Merino, et al. 2010).

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    1.3. Relevant Definitions

    The key definitions of this research project include waste, construction, and the hierarchy

    of wood waste disposal. First, waste in the construction industry can be broadly defined as

    surplus material which has no value and generates direct or indirect costs (Yahya and

    Boussabaine 2006; Kofoworola and Gheewala 2009; Banias, et al. 2010). More specifically,

    construction and demolition (C&D) wastes are the materials generated from building

    construction and demolition; examples include concrete, bricks, tiles, ceramics, glass, wood, and

    insulation materials (Huang, et al. 2002; Lu and Yuan 2010). The quantity and quality of this

    waste typically depends on the type, shape, and use of the building under construction

    (Kourmpanis, et al. 2008). These factors, in turn, determine the intensity of environmental

    impacts caused by the construction project (Dainty and Brooke 2004).

    Second, construction can be defined as the creation of physical infrastructure (Ibrahim, et

    al. 2010). The pollution generated by the construction industry is accepted by many stakeholders

    as inevitable and even necessary for economic growth (Ibrahim, et al. 2010). However,

    management techniques are required when the relevant stakeholders determine that the wastes

    involved have unacceptable environmental or social impacts (Tam, et al. 2009). This research

    therefore attempts to show that well-managed construction projects can contribute positively to

    local social and environmental conditions (Yahya and Boussabaine 2006).

    Third, the hierarchy of wood product disposal is reduction, reuse, recycling, composting,

    incineration, and landfills; the first three options are considered in-depth here because of their

    desirability for solving wood waste problems (Huang, et al. 2002; Harris, et al. 2006). Source

    reduction can occur during the design or construction of a building (Lu and Yuan 2010).

    However, disposing of wood at landfill sites is cheap and easy, and the competitive nature of

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    construction companies makes them hesitant to alter the status quo without sufficient financial

    incentives (Merino, et al. 2010; Ortiz, et al. 2010). Therefore, it must be made obvious to

    construction companies that well-handled waste minimization efforts can save money and

    increase client satisfaction (Ibrahim, et al. 2010; Harris, et al. 2006; Vandecasteele 2011).

    Barriers to recycling wood are similar and include its low value, high transportation costs, and

    technical difficulties in processing (Daian and Ozarska 2009). Overcoming these issues will

    depend on developing new technologies to make recycling more efficient (Harris, et al. 2006).

    Reuse is thought to be one of the better solutions for wood waste because of its

    economic, social, and environmental benefits (Wojno 1991; Bullen 2007; Taylor, et al. 2009;

    Vandecasteele 2011). When a material is put back into use without alteration, despite being near

    the end of its life cycle, it is said to be reused (Lu and Yuan 2010). This differs from recovery,

    which can also include the generation of energy from materials near the end of their useable life

    (Roussat, et al. 2009; Werner, et al. 2010). Reuse cuts back on carbon emissions and demands

    on landfill space; the largest barrier against reuse of wood is contamination or destruction of the

    material during demolition (Powrie and Dacombe 2006; Essex and Whelan 2010; Li-yin and

    Langston 2010). If the quality of the wood is conserved, however, its reuse lessens the need for

    virgin resource extraction and the tipping fees paid for disposal (Bossink and Brouwers 1996;

    Huang, et al. 2002; Tam, et al. 2009; Banias, et al. 2010). This research study evaluates the

    reuse of wood in the Canadian context.

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    2.0.Context

    2.1. Study Boundaries

    This research project was guided by a focus on a specific C&D material, timeframe, and

    construction company. Wood materials were investigated because they are produced in high

    volumes during the construction process (B. Savic, personal communication, February 2011).

    Temporally, the waste audit occurred over a two-week period in March because framing of the

    home took place at this time. Framing, one of the most resource-intensive components of

    construction, provided a sample of the typical wood waste caused by construction (B. Savic,

    personal communication, February 2011). Savic Homes was investigated because of its

    connection to one of the student researchers and plans to build a LEED-certified home. Material

    reuse and waste diversion are two key components of LEED certification, making this study

    valuable to future work by Savic Homes (Da Silva and Ruwanpura 2009).

    2.2. Target Audience

    This research targets those involved in designing and constructing buildings, with a

    particular focus on Savic Homes. In its entirety, the construction industry includes companies

    that construct, reconstruct, alter, or maintain buildings (Ibrahim, et al. 2010). This research

    specifically applies to architects, construction companies, and contractors. Each group has an

    integral role to play in the generation of construction wastes (Powrie and Dacombe 2006).

    Therefore, this study investigates how collaborative learning between stakeholders could

    stimulate waste reduction in the construction industry. Collaborative learning occurs when all

    stakeholders have similar goals and are able to work together in achieving those goals (Blassino,

    et al. 2002). This mode of learning is also a key feature of sustainability initiatives (Merrild and

    Christensen 2009).

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    2.3. Theoretical Framework

    Two theories guided the literature and practical research of this study. First,

    sustainability requires that adherents maintain biodiversity and human health in the interests of

    current and future generations (Bakker and Kooy 2008; Stahls, et al. 2010). It creates broad

    goals which are operational in daily activities through concrete objectives (Rimmington, et al.

    2006). Although the definition of sustainability is interpreted differently by various

    stakeholders, it illustrates the need for greater awareness of construction wastes (Ceridon 2010).

    Sustainability is also an underlying feature of waste audits (Ministry of the Environment [MOE]

    2008). Waste audits describe the type and volume of different wastes produced in a facility, with

    the end goal of changing current waste management techniques (MOE 2008). Waste audit

    methodology, the second guiding framework for this study, is fully described in Section 4.0.

    3.0. Literature Review

    There are multiple views within the literature on how to reduce wood waste in the

    construction industry. Reduction strategies should be based on sustainability principles and

    related implementation measures, but these principles are often ignored by the construction

    industry due to their limited awareness of waste management issues. Sustainable waste

    management also faces the challenge of conflicting stakeholder views.

    Two sustainability principles which should be used in the construction industry can be

    implemented in practice by Environmental Management Systems (EMS) and Green Building

    Specifications (GBS) (Powrie and Dacombe 2006). The first principle is that wastes should not

    damage the environment or compromise the use of other resources (Powrie and Dacombe 2006;

    Tam, et al. 2009). EMS is a valuable tool for achieving this principle because it involves

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    actively controlling the release of wastes into the environment to minimize negative impacts

    (Lam, et al. 2011). Second, a coordinated effort is required to achieve sustainable construction

    (Tam, et al. 2009). GBS are written guidelines for construction projects which can range from

    broad to targeted environmental information (Poon, et al. 2003; Lam, et al. 2011). These

    specifications could lead to collaborative learning within the construction industry, if they are

    properly disseminated to relevant stakeholders (Lu and Yuan 2010; Lam, et al. 2011). However,

    very few construction companies are aware of the importance of their environmental impacts.

    Few contractors are aware of the environmental costs incurred during each stage of a

    buildings life; currently, their primary focus is on the financial implications of construction and

    demolition (Wojno 1991; Saunders and Wynn 2004; Werner, et al. 2010). Educating

    construction companies on their environmental impacts through the use of a Life Cycle Analysis

    (LCA) is therefore required. An LCA consists of four steps which quantify the environmental

    performance of a product or process (Blom, et al. 2010). For a building, materials are extracted,

    transported, and processed during the construction phase (Jambeck, et al. 2007; Blom, et al.

    2010). Katz and Baum (2011) found that wastes are produced in the greatest volume during the

    construction phase; however, several methods exist for reducing waste throughout this process.

    Waste reduction during construction is based on several factors (Huang, et al. 2002).

    Management support, employee knowledge, and positive perceptions towards waste issues are

    primary determinants in successful reduction strategies (Teo and Loosemore 2001; Saunders and

    Wynn 2004). Researchers have found that companies which accept waste as inevitable during

    construction are major barriers to reducing overall levels of construction waste (Poon, et al.

    2003). Stewardship of waste amongst contractors would create a sense of ownership during the

    building process, leading to enhanced waste management (Patterson 1999). This is important for

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    expanding the current focus of construction companies beyond the sustainable design of

    buildings, to the processes involved in creating them (Poon, et al. 2003; Department of

    Environment and Climate Change [DECC] 2007; McMahon, et al. 2009). Also problematic for

    altering waste generation during construction is stakeholders conflicting perspectives of waste.

    Osmani et al. (2006) interviewed both architects and contractors to determine what

    factors they thought caused waste during construction activities. Architects regarded the over-

    ordering of materials and design changes for client satisfaction as the primary reasons for

    excessive waste generation during construction (Osmani, et al. 2006). In contrast, contractors

    identified the causes of waste generation as untrained labour, material damage, and poor waste

    management by sub-contractors (Osmani, et al. 2006). These differences suggest that both

    groups should be involved in waste-related management decisions; this could contribute to

    agreement on mutual problems and effective strategies for waste reduction (Osmani, et al. 2006).

    This literature review has provided information on several key features of waste

    management within the construction industry. In particular, the importance of educating those

    working in the construction industry and fostering cooperative support for waste management

    was highlighted. These issues have not yet been discussed within the University of Waterloo

    student community. Previous WATgreen projects have focused on issues such as green

    building materials and improved building design on campus. No waste audits on construction

    sites have been done, nor have there been any recommendations on how to reduce construction

    waste. Therefore, this research attempts to fill this gap.

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    4.0. Methodology

    4.1. Site Characteristics

    Characteristics of the study site affected the design of this waste audit. The following

    information is drawn from discussions with Bob Savic, President of Savic Homes, throughout

    February 2011. The building studied is situated in a newly-emerging subdivision in the Stanley

    Park area of Kitchener. Construction projects for Savic Homes typically last for a period of three

    months. The framing process, which is carried out by sub-contracted tradesman, generally takes

    two weeks; however, weather delays can extend the process. Wood waste from framing is

    collected in a central container, which is taken to a waste management facility when it is full.

    Left-over wood that can be used for other construction projects is saved. For example, lumber

    over 6 feet in length is never thrown out. Smaller wood pieces left over from wood cutting

    activities are not considered reusable and are thus discarded. The wood waste from the site is

    taken to a waste management facility which recycles waste, called S.E.L. Recycling Services.

    4.2. Waste Audit Methodology

    Waste audit methodology used here is based on the Waste Management Guide provided

    for ERS 317 Waste Management. This waste audit consisted of four stages: preliminary

    research, site visit, audit design and preparation, and on-site visual categorization. First,

    preliminary research for this project involved reading peer-reviewed journal articles and past

    WATgreen projects. These articles established a context for the waste audit and allowed for a

    comparison between the current work and similar student-run projects. Interviews with Bob

    Savic also occurred in the early stages of this research. Through his advice, the student

    researchers decided to use a waste audit to evaluate the volume and type of wood waste being

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    generated during the framing of housing projects. The end goal of this audit was to identify

    potential waste reduction or diversion initiatives.

    During the second stage of the research methodology, there was a site visit of the housing

    project. The site visit allowed the student researchers to do a quick visual survey of wood waste

    present, and determine potential methods of classification. The visual survey indicated that

    results would be most accurate if the audit were conducted when the wood waste container was

    emptied at the S.E.L facility. This process occurred regularly once each week. In attempting to

    classify the different wood present, the student researchers were challenged by the range of

    shapes, lengths, and forms of wood present.

    After the site visit, it was possible to begin the audit design and preparation phase of the

    research. Problems generated by the various shapes of wood present contributed to a simple

    classification scheme based on wood type. The three types used in construction include Oriented

    Strand Boards (OSB) aspenite, plywood, and lumber. A description and associated image of

    each wood type can be seen in Figure 1, below. A visual audit was used due to the importance of

    knowing the shape and size of wood involved in reuse activities (Bossink and Brouwers 1996).

    A weighed audit would not have provided sufficient data for this purpose. Additionally, a visual

    audit was required due to the limited time that wood waste is held at the waste management

    facility.

    The last phase of the methodology consisted of an on-site, visual categorization of waste.

    Over a two-week period, two waste mini audits were conducted during the framing of the home

    being constructed. The findings from the waste audit are summarized in Section 5.0.

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    Figure 1: Categories of Wood Waste used in Audit

    A) OSB Aspenite is created by gluing wood chips together to create sheets of material. Source: Allan Building Centre, http://allenbuildingcentre.com/catalogue_home/?CATEGORY=Lumber

    B) Lumber is harvested from virgin trees. Source: Allan Building Centre, http://allenbuildingcentre.com/catalogue_home/?CATEGORY=Lumber

    C) Plywood consists of sheets of wood glued together. Source: Allan Building Centre, http://allenbuildingcentre.com/catalogue_home/?CATEGORY=Lumber

    5.0. Results and Discussion

    5.1. Waste Audit Results

    The audit revealed that the wastes produced during framing activities by Savic Homes are

    comprised primarily of lumber and plywood. Data in Table 1 shows that the first audit found

    60% of the waste to be lumber, while the second audit found 50% lumber. Plywood made up

    30% and 40% of the waste during the first and second audit, respectively. OSB apsenite was the

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    least significant wood type, as it contributed only 10% to the overall wood waste volume in both

    audits. It is thought that there is very little variation in these results over time and between

    construction projects due to the specific material requirements of framing activities (B. Savic,

    personal communication, February 2011).

    Table 1: Results of Wood Waste Visual Audit, February 2011

    Lumber OSB Aspenite Plywood Total

    Waste Audit 1 60% 10% 30% 100%

    Waste Audit 2 50% 10% 40% 100%

    Figure 2: Image of Framing Waste in Audit, February 2011

    B. Savic, 2011

    Figure 2 illustrates to the reader the large volume and weight of wood waste typically

    generated during framing activities. Very few problems were encountered during this waste

    audit because of its straightforward nature and focus on a specific type of waste. However, when

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    investigating methods for dealing with these wood wastes, the student researchers learned that

    certain contexts preclude the reuse of wood. In these instances, recycling is the most feasible

    and economically viable option.

    In the Region of Waterloo, recycling may be more appropriate than reuse as a method for

    dealing with wood waste. This is because few local markets exist for reusing the specific shape

    and type of waste generated from local construction projects. Habitat for Humanitys ReStore

    was the only reuse facility found in the Region of Waterloo. However, the ReStore requires that

    any lumber donated to them be a minimum of 8 feet in length, and Savic Homes does not discard

    anything less than 6 feet in length (Habitat for Humanity, 2011). Additionally, the wood waste

    generated from framing is of such diverse sizes and shapes that it would be challenging to reuse

    this material without alteration. Finally, reused wood is not ideal as a source of construction

    material because it lacks certification for use in physical structures (Timeless Material Company,

    personal communication, April 2011). Reused wood is better for interior housing features, such

    as flooring, doors, and kitchen cabinets.

    Given the challenges of reusing wood for construction, recycling appears to be the most

    valid and prominent waste management approach for the Region of Waterloo. Currently, over

    50% of all construction-generated wood waste in the region is recycled into particle board,

    animal bedding, landscape mulches, or fire logs (Regional Municipality of Waterloo 2002). This

    waste management approach has become so popular over the past 10 years that current wood

    products contain 20 to 75% recycled content, on average (Regional Municipality of Waterloo

    2002). These issues are taken into consideration in the following section on future approaches to

    dealing with wood waste.

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    5.2. Future Steps for Minimizing and Managing Wood Waste

    Minimization and management techniques are two viable options for dealing with future

    wood waste volumes. Minimizing waste at the source can occur by altering production

    processes with the end goal of environmental benefits (Osmani, et al. 2006). Dainty and Brooke

    (2004) identified several methods for lowering the waste volumes produced during construction,

    including: standardized design, stock control, workforce education, and just-in-time material

    delivery. Waste management deals with existing waste by changing how it is transported, stored,

    handled, and disposed (Essex and Whelan 2010; Parker 2010). Specific techniques discussed

    here include selective demolition and eco-costing; both are applicable to Savic Homes as well as

    the larger community of construction companies.

    Selective demolition could help improve the reuse of wood and thus reduce waste

    volumes. Traditional demolition processes generate high volumes of contaminated or damaged

    wood waste, rendering it unusable (Yahya and Boussabaine 2006). In selective demolition, more

    materials are preserved because workers manually remove pieces of the building before it is

    destroyed (Kourmpanis, et al. 2008; Roussat, et al. 2009). The advantage of this technique is

    that by preserving the form of wood, it increases the possibility of its reuse. The nature of

    selective demolition means that it is expensive and labour intensive (Huey-Jin and Zhi-Teng

    2010). Therefore, incentives and policies should be offered to encourage its use (Taylor, et al.

    2009; Lu and Yuan 2010). Policies are also important in the eco-costing of construction wastes.

    Eco-costing evaluates the direct and indirect environmental impacts of construction

    activities based on the processes, policies, and technology involved (Ortiz, et al. 2010).

    Depending on the current and desired level of environmental impacts, the framework can assist

    in the identification of improved management strategies (Werner, et al. 2010). It is also a useful

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    framework for achieving sustainable construction methods because it helps to preserve resources

    (Yahya and Boussabaine 2006).

    Eco-costing also contributes to the creation of Waste Management Plans (WMPs) and

    waste management goals (Mills and Showalter 1999). WMPs identify preferred methods of

    waste disposal and outline the responsibilities of each stakeholder group involved (Parker 2010).

    They are beneficial because they shift attitudes in favour of closed-loop systems of waste

    management, in which the use of virgin materials is replaced by existing materials (Bossink and

    Brouwers 1996). Companies with multiple on-site material demands struggle to create

    comprehensive WMPs (Mills and Showalter 1999). Waste management goals are useful in such

    situations. These goals provide guidance for stakeholder action and are based on the waste

    classifications involved in each unique situation (Schachermayer, et al. 2000; Merino, et al.

    2010). Both selective demolition and eco-costing shift the focus away from recycling wood

    waste to reducing and reusing this waste, which are higher on the waste management hierarchy.

    6.0. Conclusions and Recommendations

    This report has provided a comprehensive discussion on methods for decreasing or

    reusing construction wastes in Ontario. From the waste audit of Savic Homes, it appears that

    reuse was not a feasible option in the Region of Waterloo. Reuse was the primary focus of this

    report because of its significant economic, social, and environmental benefits. However,

    management techniques such as selective demolition and eco-costing have similar potential for

    alleviating the burden of wood waste on landfills. From these findings, three key

    recommendations for Savic Homes were created and prioritized to promote implementation

    (MOE 2008). From most to least important, they are:

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    1. Contract a professional agency to conduct a thorough waste audit. This report has

    provided only a microcosm view of the wood wastes generated each year by Savic

    Homes. Waste management is a particularly important issue for Savic Homes

    because their next project will attempt to reach LEED certification (B. Savic, personal

    communication, April 2011). One of the requirements of LEED certification is to

    reduce waste and increase material reuse (Da Silva and Ruwanpura, 2009). A waste

    audit would be greatly beneficial in achieving this aim and could also help Savic

    Homes write a WMP for their daily operations.

    2. Engage in collaborative learning between stakeholders. With the upcoming focus on

    LEED certification, Savic Homes is in an ideal position to initiate discussions

    amongst construction companies in Waterloo Region on how to improve their waste

    management practices. Additionally, these discussions could contribute to an

    enhanced public image for the companies involved.

    3. Consider the methods proposed here for minimizing wood waste at the source. These

    are very straightforward changes to make and could result in significant economic

    savings (Ortiz, et al. 2010).

    It is hoped that the information in this report will reach the architects, construction

    companies, and contractors who comprise the target audience. These stakeholders are

    encouraged to initiate studies on alternative solutions for managing wood waste. Ultimately, the

    construction industry should be striving to achieve more sustainable methods in the interests of

    current and future generations. Barriers towards achieving sustainability include a lack of waste

    management awareness and conflicting perspectives between these three stakeholders. Thus,

    future research is needed on how to overcome these specific barriers.

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    7.0. References

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