Retroexcavadora 450 e

23
Click here to view the Schematic Symbols and Definitions page INTERACTIVE SCHEMATIC The Bookmarks panel will allow you to quickly navigate to points of interest. Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navigate the schematic and machine views. When only one callout is showing on a machine view, clicking on this button will make all of the callouts visible. This button is located in the top right corner of every machine view page. VIEW ALL CALLOUTS Cover Page Tables Schematic Machine Views Component Connector Chassis View Cab View Engine View Features Options Bookmarks X EC-C3 EC-C2 E-C60 EC-C1 E-C61 To set your screen resolution do the following: RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution. *This document is best viewed at a screen resolution of 1024 X 768. *Due to different monitor sizes and PDF reader preferences there may be some variance in linked schematic locations FUNCTION Zoom In HOTKEYS (Keyboard Shortcuts) Zoom Out Fit to Page Hand Tool “CTRL” / “+” KEYS “CTRL” / “-” “CTRL” / “0” (zero) “SPACEBAR” (hold down) Find “CTRL” / “F” Pressure Switch Temperature Switch Level Switch Flow Switch Circuit Breaker T ELECTRICAL SYMBOLS Spring (Adjustable) Variability Fluid Conditioner Pump or Motor BASIC HYDRAULIC COMPONENT SYMBOLS Click here to save a copy of this interactive schematic to your desktop

description

PLANO Y MAS

Transcript of Retroexcavadora 450 e

  • Click here to view the Schematic Symbols and Definitions page

    INTERACTIVE SCHEMATIC

    The Bookmarks panel will allow you to quickly navigate to points of interest.

    Click on any text that is BLUE and underlined. These are hyperlinks that can be used to navigate the schematic and machine views.

    When only one callout is showing on a machine view, clicking on this button will make all of the callouts visible. This button is located in the top right corner of every machine view page.

    VIEW ALL CALLOUTS

    Cover PageTables

    SchematicMachine Views

    ComponentConnector

    Chassis View

    Cab View

    Engine View

    Features

    Options

    Bookmarks X

    EC-C3EC-C2 E-C60

    EC-C1

    E-C61

    To set your screen resolution do the following:RIGHT CLICK on the DESKTOP. Select PROPERTIES. CLICK the SETTINGS TAB. MOVE THE SLIDER under SCREEN RESOLUTION until it shows 1024 X 768. CLICK OK to apply the resolution.

    *This document is best viewed at a screen resolution of 1024 X 768.

    *Due to different monitor sizes and PDF reader preferencesthere may be some variance in linked schematic locations

    FUNCTION Zoom In

    HOTKEYS (Keyboard Shortcuts)

    Zoom OutFit to PageHand Tool

    CTRL / +

    KEYS

    CTRL / -CTRL / 0 (zero)SPACEBAR (hold down)

    Find CTRL / F

    PressureSwitch

    TemperatureSwitch

    LevelSwitch

    FlowSwitch Circuit Breaker

    T

    ELECTRICAL SYMBOLS

    Spring(Adjustable)

    Variability

    FluidConditioner

    Pumpor Motor

    BASIC HYDRAULICCOMPONENT SYMBOLS

    Click here to save a copy of this interactive schematic

    to your desktop

  • SCHEMATIC SYMBOLS AND DEFINITIONS

    HYDRAULIC SYMBOLS - ELECTRICAL

    Transducer(Fluid)

    Transducer(Gas / Air)

    G

    Generator ElectricalWire

    Pressure Switch

    MElectricMotor

    Pressure Switch (Adjustable)

    TemperatureSwitch

    PressureSwitch

    TemperatureSwitch

    LevelSwitch

    FlowSwitch Circuit Breaker

    T

    ELECTRICAL SYMBOLS

    Spring

    ControlValves

    Restriction Line Restriction(Fixed)

    2-SectionPump

    MAIN AUX.

    Spring(Adjustable)

    Variability

    Line Restriction(Variable)

    PressureCompensation

    Pump: Variable andPressure Compensated

    Hydraulic PneumaticEnergy Triangles

    FluidConditioner

    Attachment

    Pumpor Motor

    BASIC HYDRAULICCOMPONENT SYMBOLS

    Line RestrictionVariable and Pressure

    Compensated

    Vented Pressurized Return Above Fluid Level Return Below Fluid Level

    FLUID STORAGE RESERVOIRS

    Pressure Temperature Flow

    MEASUREMENT

    Unidirectional Bidirectional

    ROTATING SHAFTS

    One Position Two Position Three Position

    Two-way Three-Way Four-Way

    ENVELOPES

    PORTS

    CONTROL

    BasicSymbol

    SpringLoaded

    Normal Position

    A B

    P T

    A B

    P TShifted Position Infinite Position

    Shuttle PilotControlled

    VALVES

    CHECK

    Solenoidor Manual

    Solenoidand Pilot

    Solenoid and Pilot or Manual

    Solenoid Servo Thermal Detent

    COMBINATION CONTROLS

    T

    Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

    Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicatesthat the component has screw terminals and a wire can be disconnected from it.

    Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

    Ground (Wired): This indicates that the component is connected to a grounded wire.The grounded wire is fastened to the machine.

    Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

    Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts ofa normally open reed switch; it opens the contacts of a normally closed reed switch.

    Sender:

    A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure.Its resistance changes to give an indication to the gauge of the temperature or pressure.

    Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.It has a coil that makes an electromagnet when current flows through it.The electromagnet can open or close the switch part of the relay.

    Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it.The electromagnet can open or close a valve or move a piece of metal that can do work.

    Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

    BASIC ELECTRICAL COMPONENT SYMBOLS

    Push-pull Lever PedalGeneral Manual Push Button SpringManual Shutoff

    MANUAL CONTROL

    External Return Internal Return

    Simplified CompleteInternal

    Supply Pressure

    RELEASED PRESSURE

    REMOTE SUPPLY PRESSURE

    PILOT CONTROL

    Spring Loaded Gas Charged

    ACCUMULATORS

    Crossing Joining

    LINES

    Double ActingSingle Acting

    CYLINDERSUnidirectional

    Bidirectional

    FIXED DISPLACEMENT

    VARIABLE DISPLACEMENTNON- COMPENSATED

    PUMPS

    Unidirectional

    Bidirectional

    Unidirectional

    Bidirectional

    FIXED DISPLACEMENT

    VARIABLE DISPLACEMENTNON- COMPENSATED

    MOTORS

    Unidirectional

    Bidirectional

    TwoPosition

    InfinitePositioning

    FLOW IN ONEDIRECTION

    FLOW ALLOWED INEITHER DIRECTION

    ThreePosition

    CROSSFLOW

    PARALLELFLOW

    INTERNAL PASSAGEWAYS

    1

    2

    AG-C4111-7898

    L-C123E-5179

    9X-1123 ComponentPart Number

    Pin or Socket Number

    Part Number: forConnector Plug

    Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

    Plug

    325-AG135 PK-14

    Wire ColorWire Gauge

    Receptacle

    1

    12

    2Sure-Seal connector: Typical representationof a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

    Deutsch connector: Typical representationof a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

    Fuse (5 Amps)

    5A

    Harness identification code:This example indicates wire group 325,

    wire 135 in harness "AG".

    L-C123E-5179

    Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

    Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...)

    HARNESS AND WIRE SYMBOLS

  • Volume 1 of 2: Pilot (Center Pivot)

    UENR0270-01November 2012

    450E Backhoe LoaderHydraulic SystemRBA1-UPLYR1-UP

    Volume 2 of 2: Mechanical (Center Pivot)

  • COMPONENT TABLE (PILOT)

    Left Hand

    Right Hand

    Left Hand

    Right Hand

    Description

    1PUMP GP. (Primary) 269-9336

    2PUMP GP. (Secondary) 280-7873

    4TANK GROUP 245-0169

    5COOLER N/A

    6FILTER 359-7232

    7HMU 270-1590

    8STEER CYLNDER

    9LIFT CYLNDER

    10TILT CYLNDER 375-0716

    11MP BUCKET CYLNDER (OPT)

    12ASTABILIZER CYLINDERS

    375-0721

    12B375-0722

    13BOOM CYLINDER 375-072314STICK CYLNDER 375-0718

    15SWING CYLNDER 297-4896

    16BUCKET CYLNDER 375-0719

    17E-STICK CYLNDER (OPT). 375-0720

    18PILOT - LEVER W/DTNT & SWTCH 359-7248

    19PILOT 267-2758

    22ACCUMULATOR 226-0420

    23RIDE CNTRL VALVE (OPT) 245-8780

    24RIDE CNTRL ACCMLTR (OPT) 345-3672

    25RIDE CNTR PRES. SWTCH (OPT) 304-5696

    26TEMP. SENSOR 246-4297

    27DIFF. PRES. SWITCH 134-0404

    2 BANK 271-0512

    3 BANK 271-0513

    28AINLET SECTION 343-7137

    28BLIFT SECTION 271-0521

    28CTILT SECTION271-0522

    28DAUX SECTION 271-0523

    28EOUTLET MANIFOLD 269-1079

    7 BANK 271-0527

    8 BANK 271-0528

    29AINLET SECTION 341-4726

    29BSTABILIZER SECTION

    271-0541

    29CAUX SECTION 271-0547

    29DBOOM SECTION 271-0542

    29ESTICK SECTION 341-8185

    29FSWING SECTION 271-0544

    29GBUCKET SECTION 271-0545

    29HE-STICK SECTION 271-0546

    29JOUTLET MANIFOLD

    29KPATTERN SWITCHING VALVE 299-9072

    21VALVE GP - CUSHION RELIEF 283-6331

    30VALVE GP - RELIEF 260-3022

    20MANIFOLD - PILOT 268-0094

    226-5540

    238-5285375-0717

    COMPONENT LIST (PILOT)

    3HYDRAULIC TANK 272-0008

    2 BANK3 BANK 271-0522

    271-0539

    31PRESSURE REUDCING VALVE 300-0430

    MachineLocation

    PartNumber

    SchematicLocation

    B-4

    B-3

    A-3

    A-3

    B-2

    A-5

    A-6

    C-8

    B-8

    B-8

    F-3

    F-7F-6F-5

    F-5

    F-4

    F-4

    C-5

    C-4

    E-7

    D-8

    D-8

    D-8

    B-3

    B-3

    C-7

    C-7

    B-7

    B-728E

    E-7

    E-3

    E-6

    E-6

    E-5

    E-5

    E-4

    E-3

    E-2

    E-5

    F-4

    E-2

    C-6

    A-3

    E-7

    VALVE GROUP ( 2-BANK)

    LOADER VALVE (ST)

    BACKHOE VALVE

    28

    28

    A-7, C-7

    A-7, C-7

    29

    29

    F-7, F-2

    F-7, F-2

    29B271-0541 E-7

  • COMPONENT TABLE (MECHANICAL)

    Left Hand

    Right Hand

    Left Hand

    Right Hand

    Description

    1PUMP GP. (Primary) 269-9336

    2PUMP GP. (Secondary) 280-7873

    4TANK GROUP 245-0169

    5COOLER N/A

    6FILTER 307-9799

    7HMU 297-1590

    8STEER CYLINDER

    9LIFT CYLINDER

    10TILT CYLINDER 100-7844

    11MP BUCKET CYLINDER (OPT)

    12A270-7290

    12BSTABILIZER CYLNDERS

    270-7291

    13BOOM CYLINDER 270-728514STICK CYLINDER 270-7286

    15SWING CYLINDER 297-4896

    16BUCKET CYLINDER 270-7287

    17E-STICK CYLINDER (OPT). 270-7288

    VALVE GROUP ( 2-BANK)18PILOT - LEVER W/DTNT & SWTCH 223-4715

    22ACCUMULATOR 226-0420

    23RIDE CNTRL VALVE (OPT) 245-8780

    24RIDE CNTRL ACCMLTR (OPT) 162-3960

    25RIDE CNTR PRES. SWTCH (OPT) 304-5696

    26TEMP. SENSOR 246-4297

    27DIFF. PRES. SWITCH 134-0404

    LOADER VALVE (ST)

    2 BANK

    3 BANK

    28AINLET SECTION

    28BLIFT SECTION

    28CTILT SECTION

    28DAUX SECTION

    BACKHOE VALVE

    7 BANK

    8 BANK

    29AINLET SECTION

    29BSTABILIZER SECTION

    29CAUX SECTION

    29DBOOM SECTION

    29ESTICK SECTION

    29FSWING SECTION

    29GBUCKET SECTION

    29HE-STICK SECTION

    29JOUTLET MANIFOLD

    21VALVE GP - CUSHION RELIEF 283-6331

    30VALVE GP - RELIEF 345-7712

    32VALVE - CHECK

    20MANIFOLD - PILOT 268-0094

    226-5540

    238-5285125-7895

    COMPONENT LIST (MECHANICAL)

    3HYDRAULIC TANK 272-0008

    2 BANK3 BANK

    31PRESSURE REUDCING VALVE 300-0430

    342-6667

    342-6668

    348-4584

    348-9819

    348-4579

    348-4582

    348-4580

    348-4581

    348-4583

    348-4578

    348-4585

    MachineLocation

    PartNumber

    SchematicLocation

    B-4

    B-3

    A-3

    A-3

    B-2

    A-6

    A-6

    B-8

    B-8

    A-8

    F-3

    F-7F-6F-5

    F-4

    F-4

    F-3

    D-4

    C-5

    C-8

    C-8

    C-8

    B-3

    B-3

    C-7

    B-7

    B-7

    A-7

    E-8

    E-3

    E-6

    E-6

    E-5

    E-4

    E-4

    E-3

    E-2

    F-4

    D-2

    D-7

    B-5

    A-3

    C-5

    342-6662

    342-6663

    348-4573

    348-4574

    348-4575

    348-4577

    348-4576

    123-4750

    29B348-4584 E-7

    28

    28

    A-8, C-8

    A-8, C-8

    29

    29

    E-8, E-2

    E-8, E-2

  • TAP TABLE (PILOT)

    Tap DescriptionT1 Pump DischargeT2 Load Sense

    SOS Oil Sampling

    TAP LOCATIONS

    T3 Pilot Pressure

  • TAP TABLE (MECHANICAL)

    Tap DescriptionT1 Pump DischargeT2 Load Sense

    SOS Oil Sampling

    TAP LOCATIONS

    T3 Pilot Pressure

  • 12345678

    A

    B

    C

    D

    E

    F

    12345678

    A

    B

    C

    D

    E

    F

    LINE PATTERNS

    Drain / Return Lines

    Component Group

    Pilot / Load Sensing Pressure

    Pressure Line

    Attachment

    Air Line

    CALLOUTS

    Taps (Pressure, Sampling,Sensor) by letter

    Components by number

    YY

    52

    DRAIN / RETURN LINE

    HYDRAULIC CIRCUIT COLOR DESCRIPTIONSIMPLEMENT and STEERING PUMP CIRCUIT

    SWING CYLINDER CIRCUIT

    STEERING CYLINDER CIRCUIT

    PILOT OIL CIRCUIT

    BUCKET CYLINDER CIRCUIT

    STICK CYLINDER CIRCUIT

    LOAD SENSE CIRCUITSUPPLY LINE

    AUXILIARY CIRCUIT (BACKHOE VALVE)E-STICK CYLINDER CIRCUIT

    BOOM CYLINDER CIRCUITSTABILIZER CYLINDER CIRCUIT

    BOOSTED BRAKE OIL CIRCUIT

    LIFT CYLINDER CIRCUITTILT CYLINDER CIRCUITAUXILIARY CIRCUIT (LOADER VALVE)

    THIS SCHEMATIC IS FOR THE 450E BACKHOE LOADERSPART #: 254-0098 CHG02 VOLUME 1 OF 2 Components are shown installed on a fully operable machine with the key and engine off.

    Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

    NOTE: Aux Section not avalible on the 7 Bank Valve

    STAB RH BOOM STICK SWING BUCKET E-STICK STAB LH

    PUMP

    BACKHOE VALVE

    AUX.

    TILT

    LIFT

    LOADER VALVE

    LEFT JOYSTICK RIGHT JOYSTICKSTABILIZER JOYSTICK

    BOOSTED BRAKES (REF)

    BS BT

    LEFT BRAKE PEDAL

    RIGHT BRAKE PEDAL

    TO REAR AXLE LEFT WHEEL BRAKE

    TO REAR AXLE RIGHT WHEEL BRAKE

    DEL

    T3

    T2

    T1SOS

    AUX.

    P16

    P17

    P18

    P2

    P1

    P20

    P7

    P14P8P13P11

    P12

    P10

    P9

    P15P7

    PR1

    P6

    P5 P4

    P1

    HMU

    P3

    P19

    (1) Pump Gp. (Primary): 269-9336

    (2) Pump Gp. (Secondary): 280-7873

    (3) Hydraulic Tank: 272-0008

    (4) Tank Group: 245-0169

    (5) Cooler: N/A

    (6) Filter: 307-9799(26) Temp. Sensor: 246-4297

    (27) Diff. Pres. Switch: 134-0404

    (19) Pilot: 267-2758

    (8) Steer Cylinder: 238-5285

    (7) HMU: 297-1590

    (28) Loader Vlave (2 Bank): 271-0512(28) Loader Vlave (3 Bank): 271-0513

    (11) MP Bucket CylindersOPT: 134-0404

    (10) Tilt Cylinder: 100-7844

    (9) Lift CylinderS: 125-7895

    (25) Ride Cntrl.Pres. Switch (Opt.): 304-5696

    (24) Ride Cntrl. Accmltr(Opt): 169-3960

    (23) Ride Cntrl. Valve(Opt): 245-8780

    (28E) Outlet Manifold: 269-1079

    (28D) AUX Section:271-0523

    (28C) Tilt Section:271-0522

    (28B) Lift Section:271-0521

    (28A) Inlet Section:271-0520

    (29A) Inlet Section:341-4726

    (29B) Stabilizer Section:271-0541

    (29C) AUX Section:271-0547

    (29D) Boom Section:271-0542 (30) Valve Gp -

    Relief: 260-3022

    (29K) Boom Section:299-9072

    (29F) Swing Section:271-0544

    (29G) Bucket Section:271-0545

    (29H) E-Stick Section:271-0546

    (29B) Stabilizer Section:271-0541 (29J) Outlet Manifold:

    271-0539

    (29E) Stick Section:341-8185

    (29) Loader Vlave (7 Bank): 271-0527(29) Loader Vlave (8 Bank): 271-0528

    (22) Accumulator:226-0420

    (31) Press ReducingValve: 300-0430

    (13) Boom Cylinder: 270-7285(12B) RH Stabilizer Cylinder: 270-7291 (14) Stick Cylinder: 270-7286

    (15) Swing Cylinders: 297-4896

    (17) E-Stick Cylinder: 270-7288

    (16) Bucket Cylinder: 270-7287

    (21) Valve Gp - Cushion Relief: 283-6331

    (12A) LH Stabilizer Cylinder: 270-7290

    (18) Pilot - Lever w/DTNT and Switch: 223-4715

    (20) Pilot - Manifold: 297-1590

  • 12345678

    A

    B

    C

    D

    E

    F

    12345678

    A

    B

    C

    D

    E

    F

    450E BACKHOE LOADERS (SCHEMATIC)MEDIA NUMBER: UENR0270-01 PART NUMBER: 254-0098, CHANGE: 05, VOLUME 2 OF 2 (MECHANICAL)Components are shown installed on a fully operable machine with the key and engine off.

    Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

    LINE PATTERNS

    Drain / Return Lines

    Component Group

    Pilot / Load Sensing Pressure

    Pressure Line

    Attachment

    Air Line

    CALLOUTS

    Taps (Pressure, Sampling,Sensor) by letter

    Components by number

    YY

    52

    DRAIN / RETURN LINE

    HYDRAULIC CIRCUIT COLOR DESCRIPTIONSIMPLEMENT and STEERING PUMP CIRCUIT

    SWING CYLINDER CIRCUIT

    STEERING CYLINDER CIRCUIT

    PILOT OIL CIRCUIT

    BUCKET CYLINDER CIRCUIT

    STICK CYLINDER CIRCUIT

    LOAD SENSE CIRCUIT

    SUPPLY LINE

    AUXILIARY CIRCUIT (BACKHOE VALVE)

    E-STICK CYLINDER CIRCUIT

    BOOM CYLINDER CIRCUITSTABILIZER CYLINDER CIRCUIT

    BOOSTED BRAKE OIL CIRCUIT

    LIFT CYLINDER CIRCUITTILT CYLINDER CIRCUITAUXILIARY CIRCUIT (LOADER VALVE)

    HMU

    PUMP

    STABILIZER JOYSTICK

    BOOSTED BRAKES (REF)

    BS BT

    LEFT BRAKE PEDAL

    RIGHT BRAKE PEDAL

    TO REAR AXLE LEFT WHEEL BRAKE

    TO REAR AXLE RIGHT WHEEL BRAKE

    T3T2

    T1 SOS

    P17

    P18

    P16

    P3

    P19

    AUX.

    TILT

    LIFT

    LOADER VALVE

    *Aux Section not avalible on the 7 Bank Valve configuration.

    STAB RH BOOM STICKAUX. SWING BUCKET E-STICK STAB LH

    (29E) Stick Section: 348-4582

    (29) Loader Vlave (7 Bank): 342-6667(29) Loader Vlave (8 Bank): 342-6668

    (22) Accumulator: 226-0420 (31) Press Reducing Valve: 300-0430

    (13) Boom Cylinder: 270-7285(12B) RH Stabilizer Cylinder: 270-7291 (14) Stick Cylinder: 270-7286

    (15) Swing Cylinders: 297-4896

    (17) E-Stick Cylinder (OPT): 270-7288

    (16) Bucket Cylinder: 270-7287

    (21) Valve Gp - Cushion Relief: 283-6331

    (12A) LH Stabilizer Cylinder: 270-7290

    (28) Loader Vlave (2 Bank): 342-6662(28) Loader Vlave (3 Bank): 342-6663

    (11) MP Bucket Cylinders(OPT): 226-5540

    (10) Tilt Cylinder:100-7844

    (9) Lift Cylinders:125-7895

    (25) Ride Cntrl.Pres. Switch (Opt.): 304-5696

    (24) Ride Cntrl. Accmltr(Opt): 169-3960

    (23) Ride Cntrl. Valve(Opt): 245-8780

    (28D) AUX Section:348-4577

    (28C) Tilt Section:348-4575 (2 Bank)348-4576 (3 Bank)

    (28B) Lift Section:348-4574

    (28A) Inlet Section:348-4573

    (3) Hydraulic Tank: 272-0008

    (4) Tank Group: 245-0169

    (8) Steer Cylinder: 238-5285

    (7) HMU: 297-1590

    (2) Pump Gp. (Secondary): 280-7873

    (5) Cooler: N/A

    (6) Filter: 307-9799

    (26) Temp. Sensor:246-4297

    (27) Diff. Pres. Switch:134-0404

    (29A) Inlet Section:348-4578

    (29B) Stabilizer Section:348-4584

    (29C) AUX Section: 348-9819

    (29D) Boom Section:348-4579

    (30) Valve Gp -Relief: 345-7712

    (29F) Swing Section: 348-4580

    (29G) Bucket Section: 348-4581 (29H) E-Stick Section:348-4583

    (29B) Stabilizer Section:348-4584

    (29J) Outlet Manifold: 348-4585

    (32) Valve - Check: 123-4750

    (1) Pump Gp. (Primary): 269-9336

    (18) Pilot - Lever w/DTNT and Switch: 223-4715

    (20) Pilot - Manifold: 297-1590

  • COMPONENT LOCATIONS VIEW (PILOT)

    29

    29

    28

    28

    27

    27

    26

    26

    25

    25

    24

    24

    23

    23

    22

    22

    19

    1918

    1817

    16

    16

    15

    15

    14

    14

    14

    13

    13

    12

    12

    12

    11

    11

    11

    10

    10

    10

    9

    9

    9

    8

    8

    7

    7

    6

    6

    5

    5

    4

    4

    3

    3

    1

    1

  • IMPLEMENT / STEERING PUMP VIEW (PILOT)

    The implement and steering pump on the 450E machines is similar to the "D" Series machines, but now includes a torque control solenoid (not visible). The torque control solenoid provides an additional pump setting.

    The implement and steering pump is located below the floor plate in the cab. The pump control valve (H) contains a torque control spool adjustment screw (B) and a flow compensator adjust-ment screw (A). The adjustment screws and the load sensing pressure tap (T2) are accessible from the cab.

    These illustrations show the implement and steering pump out of the machine. The following compo-nents are visible:

    Torque control adjustment (A), Flow compensator adjustment (B), Load sensing pressure tap (T2), Inlet port (C), Case drain port (D), Torque control solenoid (E), Discharge pressure tap (T1), Torque limiter (F), Outlet port (G)

    Implement and Steering Pump

    Loader Valve

    Drain

    Drain

    G

    A

    B

    E

    F

    D

    C

    D

    E

    C

    AB

    C HT2

    T2

    T2

    T1

    T1

  • BOOSTED BRAKES VIEW (PILOT)

    A BE D C

    The 450E machines are equipped with hydraulically assisted master cylinders, which decreases the amount of pedal effort when braking. This illustration shows the boosted brakes valve group, which uses oil from the pilot accumulator to add boost to the master cylinder. The hydraulic force multiplies the pedal effort so the operator can get more braking force with less effort.

    The brake boost valves are connected to the master cylinder (A) at each brake pedal (B). Oil enters the master cylinder through the supply hose (C) and exits the master cylinder through the return hose (D). The oil flows to the service brakes through the hoses (E) at the bottom of the master cylinder.

    The master cylinders can be removed from the machine from inside the operator's compartment.

    This illustration shows a sectional view of the boosted brake valve group. When the brake pedal is depressed, the boost brake valve moves to the left and inlet oil from the pilot manifold is directed to the master cylinder.

    To Wheel Brake

    Boost Brake Valve

    From PilotAccumulatorTo Tank

    Master Cylinder

    SlaveCylinder

    A BE D C

  • BACKHOE VALVE VIEW (PILOT)

    (A) Outlet Manifold(B) Left Stabilizer Control Valve(C) Extendable Stick Control Valve(D) Bucket Control Valve(E) Swing Control Valve(F) Stick Control Valve(G) Boom Control Valve

    A B C D E F G H I

    The 450E machines are equipped with a pilot controlled backhoe valve that is visible with the floor plate at the rear of the cab removed.

    This illustration shows a eight bank backhoe valve. The components in the backhoe valve are:

    J

    K

    EIGHT BANK VALVE (PILOT OPERATED)

    The pilot manifold can also be accessed with the floor plate removed. The pilot pressure tap (T3) is located on the pilot manifold. The pilot manifold routes pilot oil to and from the loader and backhoe pilot control valves.

    Pilot Manifold

    View of pilot controlled backhoe valve with floor plate removed.

    (H) Auxiliary Control Valve(I) Right Stabilizer Control Valve(J) Pilot On/Off Solenoid Valve(K) Inlet Manifold(L) A Ports(M) B Ports(N) Load Signal Relief Valve

    L

    M

    N

    Note: The auxiliary Control Valve (H) is not avalible on the optional seven bank valve.

    T3T3

  • LOADER VALVE VIEW (PILOT)

    E

    DCB

    A

    F

    B C D

    JK

    M

    P

    R

    N

    E

    Implement and Steering Pump

    The 450E machines are equipped with a mechanically controlled loader valve as shown in this illustration.

    The loader valve is accessed from below the floor plate. The loader control valve group contains:

    E

    DCB

    A

    F

    View of mechanically controlled loader valve with floor plate removed.

    Loader Valve

    B C D

    THREE BANK VALVE:

    JK

    M

    P

    R

    N

    E

    (A) Outlet manifold.(B) Auxiliary control valve.

    (J) Makeup and relief valve.

    (C) Tilt control valve.(D) Lift control valve. (E) Inlet manifold.

    (M) Priority Valve.

    (F) Load signal relief valve.

    (N) Mechanical detent for the float. (P) A ports. (R) B ports.

    Hydraulic Oil Filter

    (K) Magnetic detent for returnto dig function.

    SOS

  • HYDRAULIC OIL FILTER VIEW

    Filter Bypass Switch Temp Sensor

    The hydraulic oil filter is located below the machine at the left frame rail. The hydraulic oil filter bypass switch is mounted to the oil filter base.

    Filter BypassSwitch

    Temp Sensor

    SOS

    SOSSOS

  • RIDE CONTROL VIEW (PILOT)

    B

    A

    C

    D

    Travel at high speeds over rough terrain causes bucket movement. The optional Ride Control System acts as a shock absorber by absorbing bucket forces, which stabilize the machine.

    The Ride Control System components include; ride control relay (A), ride control solenoids (B), ride control accumulator (C), and ride control pressure switch (D).

    Two solenoids are now used on the "E" Series machines Ride Control System.

    The Ride Control System, on machines with the optional autoshift trans-mission, is controlled by the Machine ECM. The Machine ECM monitors the position of the ride control switch and determines when to operate the ride control system.

    B

    A

    C

    D

    ECM

  • COMPONENT LOCATIONS VIEW (MECHANICAL)

    29

    29

    28

    28

    27

    27

    26

    26

    25

    25

    24

    24

    23

    23

    22

    22

    18

    1817

    16

    16

    15

    15

    14

    14

    14

    13

    13

    12

    12

    12

    11

    11

    11

    10

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    9

    9

    8

    8

    7

    7

    6

    6

    5

    5

    4

    4

    3

    3

    1

    1

  • IMPLEMENT / STEERING PUMP VIEW (MECHANICAL)

    The implement and steering pump on the 450E machines is similar to the "D" Series machines, but now includes a torque control solenoid (not visible). The torque control solenoid provides an additional pump setting.

    The implement and steering pump is located below the floor plate in the cab. The pump control valve (H) contains a torque control spool adjustment screw (B) and a flow compensator adjust-ment screw (A). The adjustment screws and the load sensing pressure tap (T2) are accessible from the cab.

    These illustrations show the implement and steering pump out of the machine. The following compo-nents are visible:

    Torque control adjustment (A), Flow compensator adjustment (B), Load sensing pressure tap (T2), Inlet port (C), Case drain port (D), Torque control solenoid (E), Discharge pressure tap (T1), Torque limiter (F), Outlet port (G)

    Implement and Steering Pump

    Loader Valve

    Drain

    Drain

    G

    A

    B

    E

    F

    D

    C

    D

    E

    C

    AB

    C HT2

    T2

    T2

    T1

    T1

  • BOOSTED BRAKES VIEW (MECHANICAL)

    A BE D C

    The 450E machines are equipped with hydraulically assisted master cylinders, which decreases the amount of pedal effort when braking. This illustration shows the boosted brakes valve group, which uses oil from the pilot accumulator to add boost to the master cylinder. The hydraulic force multiplies the pedal effort so the operator can get more braking force with less effort.

    The brake boost valves are connected to the master cylinder (A) at each brake pedal (B). Oil enters the master cylinder through the supply hose (C) and exits the master cylinder through the return hose (D). The oil flows to the service brakes through the hoses (E) at the bottom of the master cylinder.

    The master cylinders can be removed from the machine from inside the operator's compartment.

    This illustration shows a sectional view of the boosted brake valve group. When the brake pedal is depressed, the boost brake valve moves to the left and inlet oil from the pilot manifold is directed to the master cylinder.

    To Wheel Brake

    Boost Brake Valve

    From PilotAccumulatorTo Tank

    Master Cylinder

    SlaveCylinder

    A BE D C

  • BACKHOE VALVE VIEW (MECHANICAL)

    (A) Outlet Manifold(B) Left Stabilizer Control Valve(C) Extendable Stick Control Valve(D) Bucket Control Valve(E) Swing Control Valve(F) Stick Control Valve(G) Boom Control Valve

    A B C D E F G H I

    The 450E machines are equipped with a pilot controlled backhoe valve that is visible with the floor plate at the rear of the cab removed.

    This illustration shows a eight bank backhoe valve. The components in the backhoe valve are:

    J

    K

    EIGHT BANK VALVE (PILOT OPERATED)

    The pilot manifold can also be accessed with the floor plate removed. The pilot pressure tap (T3) is located on the pilot manifold. The pilot manifold routes pilot oil to and from the loader and backhoe pilot control valves.

    Pilot Manifold

    View of pilot controlled backhoe valve with floor plate removed.

    (H) Auxiliary Control Valve(I) Right Stabilizer Control Valve(J) Pilot On/Off Solenoid Valve(K) Inlet Manifold(L) A Ports(M) B Ports(N) Load Signal Relief Valve

    L

    M

    N

    Note: The auxiliary Control Valve (H) is not avalible on the optional seven bank valve.

    T3T3

  • LOADER VALVE VIEW (MECHANICAL)

    E

    DCB

    A

    F

    B C D

    JK

    M

    P

    R

    N

    E

    Implement and Steering Pump

    The 450E machines are equipped with a mechanically controlled loader valve as shown in this illustration.

    The loader valve is accessed from below the floor plate. The loader control valve group contains:

    E

    DCB

    A

    F

    View of mechanically controlled loader valve with floor plate removed.

    Loader Valve

    B C D

    THREE BANK VALVE:

    JK

    M

    P

    R

    N

    E

    (A) Outlet manifold.(B) Auxiliary control valve.

    (J) Makeup and relief valve.

    (C) Tilt control valve.(D) Lift control valve. (E) Inlet manifold.

    (M) Priority Valve.

    (F) Load signal relief valve.

    (N) Mechanical detent for the float. (P) A ports. (R) B ports.

    Hydraulic Oil Filter

    (K) Magnetic detent for returnto dig function.

    SOS

  • HYDRAULIC OIL FILTER VIEW

    Filter Bypass Switch Temp Sensor

    The hydraulic oil filter is located below the machine at the left frame rail. The hydraulic oil filter bypass switch is mounted to the oil filter base.

    Filter BypassSwitch

    Temp Sensor

    SOS

    SOSSOS

  • RIDE CONTROL VIEW (MECHANICAL)

    B

    A

    C

    D

    Travel at high speeds over rough terrain causes bucket movement. The optional Ride Control System acts as a shock absorber by absorbing bucket forces, which stabilize the machine.

    The Ride Control System components include; ride control relay (A), ride control solenoids (B), ride control accumulator (C), and ride control pressure switch (D).

    Two solenoids are now used on the "E" Series machines Ride Control System.

    The Ride Control System, on machines with the optional autoshift trans-mission, is controlled by the Machine ECM. The Machine ECM monitors the position of the ride control switch and determines when to operate the ride control system.

    B

    A

    C

    D

    ECM

    FeaturesCover pageTablesComponentsPilotMechanical

    TapsPilotMechanical

    SchematicPilotMechanical

    Machine ViewsPilot ViewsComponent Locations ViewImplement / Steering Pump ViewBoosted Brakes ViewBackhoe Valve ViewLoader Valve ViewHydraulic Oil Filter ViewRide Control View

    Mechanical ViewsComponent Locations ViewImplement / Steering Pump ViewBoosted Brakes ViewBackhoe Valve ViewLoader Valve ViewHydraulic Oil Filter viewRide Control View

    Button4: saveButton: b4 v1: a3 v1:

    b2 v1: a5 v1: a6 v1: c8 v1: b8 v1:

    f3 v1: f6 v1: f5 v1:

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    c5 v1: c4 v1: c6 v1: d8 v1:

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    b4 v2: a3 v2:

    b2 v2: a6 v2:

    b8 v2:

    f7 v2: f6 v2: f5 v2: f4 v2:

    f3 v2:

    d4 v2: b5 v2: c8 v2:

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    c7 v2: b7 v2:

    a7 v2: e8 v2:

    e7 v2: e6 v2:

    e5 v2: e4 v2:

    e3 v2:

    e2 v2: d2 v2: c5 v2:

    d7 v2: 031_callout:

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    011 mv01:

    008 mv01:

    010 mv01:

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    001 mv01:

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    006 mv01:

    028 mv01:

    026 mv01:

    027 mv01:

    005 mv01:

    102 mv02:

    101 mv02:

    restore_callouts:

    104 mv06:

    12A mv01: 017 mv01: 22A mv08: 214 mv08:

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    103 mv04: 303 mv11: 104 mv05: 304 mv12: 304 mv13:

    229 mv08: