Retroexcavadora 450 e
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Transcript of Retroexcavadora 450 e
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Click here to view the Schematic Symbols and Definitions page
INTERACTIVE SCHEMATIC
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Cover PageTables
SchematicMachine Views
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Cab View
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Features
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Bookmarks X
EC-C3EC-C2 E-C60
EC-C1
E-C61
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FUNCTION Zoom In
HOTKEYS (Keyboard Shortcuts)
Zoom OutFit to PageHand Tool
CTRL / +
KEYS
CTRL / -CTRL / 0 (zero)SPACEBAR (hold down)
Find CTRL / F
PressureSwitch
TemperatureSwitch
LevelSwitch
FlowSwitch Circuit Breaker
T
ELECTRICAL SYMBOLS
Spring(Adjustable)
Variability
FluidConditioner
Pumpor Motor
BASIC HYDRAULICCOMPONENT SYMBOLS
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SCHEMATIC SYMBOLS AND DEFINITIONS
HYDRAULIC SYMBOLS - ELECTRICAL
Transducer(Fluid)
Transducer(Gas / Air)
G
Generator ElectricalWire
Pressure Switch
MElectricMotor
Pressure Switch (Adjustable)
TemperatureSwitch
PressureSwitch
TemperatureSwitch
LevelSwitch
FlowSwitch Circuit Breaker
T
ELECTRICAL SYMBOLS
Spring
ControlValves
Restriction Line Restriction(Fixed)
2-SectionPump
MAIN AUX.
Spring(Adjustable)
Variability
Line Restriction(Variable)
PressureCompensation
Pump: Variable andPressure Compensated
Hydraulic PneumaticEnergy Triangles
FluidConditioner
Attachment
Pumpor Motor
BASIC HYDRAULICCOMPONENT SYMBOLS
Line RestrictionVariable and Pressure
Compensated
Vented Pressurized Return Above Fluid Level Return Below Fluid Level
FLUID STORAGE RESERVOIRS
Pressure Temperature Flow
MEASUREMENT
Unidirectional Bidirectional
ROTATING SHAFTS
One Position Two Position Three Position
Two-way Three-Way Four-Way
ENVELOPES
PORTS
CONTROL
BasicSymbol
SpringLoaded
Normal Position
A B
P T
A B
P TShifted Position Infinite Position
Shuttle PilotControlled
VALVES
CHECK
Solenoidor Manual
Solenoidand Pilot
Solenoid and Pilot or Manual
Solenoid Servo Thermal Detent
COMBINATION CONTROLS
T
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicatesthat the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire.The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts ofa normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender:
A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure.Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.It has a coil that makes an electromagnet when current flows through it.The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it.The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
BASIC ELECTRICAL COMPONENT SYMBOLS
Push-pull Lever PedalGeneral Manual Push Button SpringManual Shutoff
MANUAL CONTROL
External Return Internal Return
Simplified CompleteInternal
Supply Pressure
RELEASED PRESSURE
REMOTE SUPPLY PRESSURE
PILOT CONTROL
Spring Loaded Gas Charged
ACCUMULATORS
Crossing Joining
LINES
Double ActingSingle Acting
CYLINDERSUnidirectional
Bidirectional
FIXED DISPLACEMENT
VARIABLE DISPLACEMENTNON- COMPENSATED
PUMPS
Unidirectional
Bidirectional
Unidirectional
Bidirectional
FIXED DISPLACEMENT
VARIABLE DISPLACEMENTNON- COMPENSATED
MOTORS
Unidirectional
Bidirectional
TwoPosition
InfinitePositioning
FLOW IN ONEDIRECTION
FLOW ALLOWED INEITHER DIRECTION
ThreePosition
CROSSFLOW
PARALLELFLOW
INTERNAL PASSAGEWAYS
1
2
AG-C4111-7898
L-C123E-5179
9X-1123 ComponentPart Number
Pin or Socket Number
Part Number: forConnector Plug
Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Plug
325-AG135 PK-14
Wire ColorWire Gauge
Receptacle
1
12
2Sure-Seal connector: Typical representationof a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Deutsch connector: Typical representationof a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
Fuse (5 Amps)
5A
Harness identification code:This example indicates wire group 325,
wire 135 in harness "AG".
L-C123E-5179
Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...)
HARNESS AND WIRE SYMBOLS
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Volume 1 of 2: Pilot (Center Pivot)
UENR0270-01November 2012
450E Backhoe LoaderHydraulic SystemRBA1-UPLYR1-UP
Volume 2 of 2: Mechanical (Center Pivot)
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COMPONENT TABLE (PILOT)
Left Hand
Right Hand
Left Hand
Right Hand
Description
1PUMP GP. (Primary) 269-9336
2PUMP GP. (Secondary) 280-7873
4TANK GROUP 245-0169
5COOLER N/A
6FILTER 359-7232
7HMU 270-1590
8STEER CYLNDER
9LIFT CYLNDER
10TILT CYLNDER 375-0716
11MP BUCKET CYLNDER (OPT)
12ASTABILIZER CYLINDERS
375-0721
12B375-0722
13BOOM CYLINDER 375-072314STICK CYLNDER 375-0718
15SWING CYLNDER 297-4896
16BUCKET CYLNDER 375-0719
17E-STICK CYLNDER (OPT). 375-0720
18PILOT - LEVER W/DTNT & SWTCH 359-7248
19PILOT 267-2758
22ACCUMULATOR 226-0420
23RIDE CNTRL VALVE (OPT) 245-8780
24RIDE CNTRL ACCMLTR (OPT) 345-3672
25RIDE CNTR PRES. SWTCH (OPT) 304-5696
26TEMP. SENSOR 246-4297
27DIFF. PRES. SWITCH 134-0404
2 BANK 271-0512
3 BANK 271-0513
28AINLET SECTION 343-7137
28BLIFT SECTION 271-0521
28CTILT SECTION271-0522
28DAUX SECTION 271-0523
28EOUTLET MANIFOLD 269-1079
7 BANK 271-0527
8 BANK 271-0528
29AINLET SECTION 341-4726
29BSTABILIZER SECTION
271-0541
29CAUX SECTION 271-0547
29DBOOM SECTION 271-0542
29ESTICK SECTION 341-8185
29FSWING SECTION 271-0544
29GBUCKET SECTION 271-0545
29HE-STICK SECTION 271-0546
29JOUTLET MANIFOLD
29KPATTERN SWITCHING VALVE 299-9072
21VALVE GP - CUSHION RELIEF 283-6331
30VALVE GP - RELIEF 260-3022
20MANIFOLD - PILOT 268-0094
226-5540
238-5285375-0717
COMPONENT LIST (PILOT)
3HYDRAULIC TANK 272-0008
2 BANK3 BANK 271-0522
271-0539
31PRESSURE REUDCING VALVE 300-0430
MachineLocation
PartNumber
SchematicLocation
B-4
B-3
A-3
A-3
B-2
A-5
A-6
C-8
B-8
B-8
F-3
F-7F-6F-5
F-5
F-4
F-4
C-5
C-4
E-7
D-8
D-8
D-8
B-3
B-3
C-7
C-7
B-7
B-728E
E-7
E-3
E-6
E-6
E-5
E-5
E-4
E-3
E-2
E-5
F-4
E-2
C-6
A-3
E-7
VALVE GROUP ( 2-BANK)
LOADER VALVE (ST)
BACKHOE VALVE
28
28
A-7, C-7
A-7, C-7
29
29
F-7, F-2
F-7, F-2
29B271-0541 E-7
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COMPONENT TABLE (MECHANICAL)
Left Hand
Right Hand
Left Hand
Right Hand
Description
1PUMP GP. (Primary) 269-9336
2PUMP GP. (Secondary) 280-7873
4TANK GROUP 245-0169
5COOLER N/A
6FILTER 307-9799
7HMU 297-1590
8STEER CYLINDER
9LIFT CYLINDER
10TILT CYLINDER 100-7844
11MP BUCKET CYLINDER (OPT)
12A270-7290
12BSTABILIZER CYLNDERS
270-7291
13BOOM CYLINDER 270-728514STICK CYLINDER 270-7286
15SWING CYLINDER 297-4896
16BUCKET CYLINDER 270-7287
17E-STICK CYLINDER (OPT). 270-7288
VALVE GROUP ( 2-BANK)18PILOT - LEVER W/DTNT & SWTCH 223-4715
22ACCUMULATOR 226-0420
23RIDE CNTRL VALVE (OPT) 245-8780
24RIDE CNTRL ACCMLTR (OPT) 162-3960
25RIDE CNTR PRES. SWTCH (OPT) 304-5696
26TEMP. SENSOR 246-4297
27DIFF. PRES. SWITCH 134-0404
LOADER VALVE (ST)
2 BANK
3 BANK
28AINLET SECTION
28BLIFT SECTION
28CTILT SECTION
28DAUX SECTION
BACKHOE VALVE
7 BANK
8 BANK
29AINLET SECTION
29BSTABILIZER SECTION
29CAUX SECTION
29DBOOM SECTION
29ESTICK SECTION
29FSWING SECTION
29GBUCKET SECTION
29HE-STICK SECTION
29JOUTLET MANIFOLD
21VALVE GP - CUSHION RELIEF 283-6331
30VALVE GP - RELIEF 345-7712
32VALVE - CHECK
20MANIFOLD - PILOT 268-0094
226-5540
238-5285125-7895
COMPONENT LIST (MECHANICAL)
3HYDRAULIC TANK 272-0008
2 BANK3 BANK
31PRESSURE REUDCING VALVE 300-0430
342-6667
342-6668
348-4584
348-9819
348-4579
348-4582
348-4580
348-4581
348-4583
348-4578
348-4585
MachineLocation
PartNumber
SchematicLocation
B-4
B-3
A-3
A-3
B-2
A-6
A-6
B-8
B-8
A-8
F-3
F-7F-6F-5
F-4
F-4
F-3
D-4
C-5
C-8
C-8
C-8
B-3
B-3
C-7
B-7
B-7
A-7
E-8
E-3
E-6
E-6
E-5
E-4
E-4
E-3
E-2
F-4
D-2
D-7
B-5
A-3
C-5
342-6662
342-6663
348-4573
348-4574
348-4575
348-4577
348-4576
123-4750
29B348-4584 E-7
28
28
A-8, C-8
A-8, C-8
29
29
E-8, E-2
E-8, E-2
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TAP TABLE (PILOT)
Tap DescriptionT1 Pump DischargeT2 Load Sense
SOS Oil Sampling
TAP LOCATIONS
T3 Pilot Pressure
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TAP TABLE (MECHANICAL)
Tap DescriptionT1 Pump DischargeT2 Load Sense
SOS Oil Sampling
TAP LOCATIONS
T3 Pilot Pressure
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12345678
A
B
C
D
E
F
12345678
A
B
C
D
E
F
LINE PATTERNS
Drain / Return Lines
Component Group
Pilot / Load Sensing Pressure
Pressure Line
Attachment
Air Line
CALLOUTS
Taps (Pressure, Sampling,Sensor) by letter
Components by number
YY
52
DRAIN / RETURN LINE
HYDRAULIC CIRCUIT COLOR DESCRIPTIONSIMPLEMENT and STEERING PUMP CIRCUIT
SWING CYLINDER CIRCUIT
STEERING CYLINDER CIRCUIT
PILOT OIL CIRCUIT
BUCKET CYLINDER CIRCUIT
STICK CYLINDER CIRCUIT
LOAD SENSE CIRCUITSUPPLY LINE
AUXILIARY CIRCUIT (BACKHOE VALVE)E-STICK CYLINDER CIRCUIT
BOOM CYLINDER CIRCUITSTABILIZER CYLINDER CIRCUIT
BOOSTED BRAKE OIL CIRCUIT
LIFT CYLINDER CIRCUITTILT CYLINDER CIRCUITAUXILIARY CIRCUIT (LOADER VALVE)
THIS SCHEMATIC IS FOR THE 450E BACKHOE LOADERSPART #: 254-0098 CHG02 VOLUME 1 OF 2 Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
NOTE: Aux Section not avalible on the 7 Bank Valve
STAB RH BOOM STICK SWING BUCKET E-STICK STAB LH
PUMP
BACKHOE VALVE
AUX.
TILT
LIFT
LOADER VALVE
LEFT JOYSTICK RIGHT JOYSTICKSTABILIZER JOYSTICK
BOOSTED BRAKES (REF)
BS BT
LEFT BRAKE PEDAL
RIGHT BRAKE PEDAL
TO REAR AXLE LEFT WHEEL BRAKE
TO REAR AXLE RIGHT WHEEL BRAKE
DEL
T3
T2
T1SOS
AUX.
P16
P17
P18
P2
P1
P20
P7
P14P8P13P11
P12
P10
P9
P15P7
PR1
P6
P5 P4
P1
HMU
P3
P19
(1) Pump Gp. (Primary): 269-9336
(2) Pump Gp. (Secondary): 280-7873
(3) Hydraulic Tank: 272-0008
(4) Tank Group: 245-0169
(5) Cooler: N/A
(6) Filter: 307-9799(26) Temp. Sensor: 246-4297
(27) Diff. Pres. Switch: 134-0404
(19) Pilot: 267-2758
(8) Steer Cylinder: 238-5285
(7) HMU: 297-1590
(28) Loader Vlave (2 Bank): 271-0512(28) Loader Vlave (3 Bank): 271-0513
(11) MP Bucket CylindersOPT: 134-0404
(10) Tilt Cylinder: 100-7844
(9) Lift CylinderS: 125-7895
(25) Ride Cntrl.Pres. Switch (Opt.): 304-5696
(24) Ride Cntrl. Accmltr(Opt): 169-3960
(23) Ride Cntrl. Valve(Opt): 245-8780
(28E) Outlet Manifold: 269-1079
(28D) AUX Section:271-0523
(28C) Tilt Section:271-0522
(28B) Lift Section:271-0521
(28A) Inlet Section:271-0520
(29A) Inlet Section:341-4726
(29B) Stabilizer Section:271-0541
(29C) AUX Section:271-0547
(29D) Boom Section:271-0542 (30) Valve Gp -
Relief: 260-3022
(29K) Boom Section:299-9072
(29F) Swing Section:271-0544
(29G) Bucket Section:271-0545
(29H) E-Stick Section:271-0546
(29B) Stabilizer Section:271-0541 (29J) Outlet Manifold:
271-0539
(29E) Stick Section:341-8185
(29) Loader Vlave (7 Bank): 271-0527(29) Loader Vlave (8 Bank): 271-0528
(22) Accumulator:226-0420
(31) Press ReducingValve: 300-0430
(13) Boom Cylinder: 270-7285(12B) RH Stabilizer Cylinder: 270-7291 (14) Stick Cylinder: 270-7286
(15) Swing Cylinders: 297-4896
(17) E-Stick Cylinder: 270-7288
(16) Bucket Cylinder: 270-7287
(21) Valve Gp - Cushion Relief: 283-6331
(12A) LH Stabilizer Cylinder: 270-7290
(18) Pilot - Lever w/DTNT and Switch: 223-4715
(20) Pilot - Manifold: 297-1590
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12345678
A
B
C
D
E
F
12345678
A
B
C
D
E
F
450E BACKHOE LOADERS (SCHEMATIC)MEDIA NUMBER: UENR0270-01 PART NUMBER: 254-0098, CHANGE: 05, VOLUME 2 OF 2 (MECHANICAL)Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
LINE PATTERNS
Drain / Return Lines
Component Group
Pilot / Load Sensing Pressure
Pressure Line
Attachment
Air Line
CALLOUTS
Taps (Pressure, Sampling,Sensor) by letter
Components by number
YY
52
DRAIN / RETURN LINE
HYDRAULIC CIRCUIT COLOR DESCRIPTIONSIMPLEMENT and STEERING PUMP CIRCUIT
SWING CYLINDER CIRCUIT
STEERING CYLINDER CIRCUIT
PILOT OIL CIRCUIT
BUCKET CYLINDER CIRCUIT
STICK CYLINDER CIRCUIT
LOAD SENSE CIRCUIT
SUPPLY LINE
AUXILIARY CIRCUIT (BACKHOE VALVE)
E-STICK CYLINDER CIRCUIT
BOOM CYLINDER CIRCUITSTABILIZER CYLINDER CIRCUIT
BOOSTED BRAKE OIL CIRCUIT
LIFT CYLINDER CIRCUITTILT CYLINDER CIRCUITAUXILIARY CIRCUIT (LOADER VALVE)
HMU
PUMP
STABILIZER JOYSTICK
BOOSTED BRAKES (REF)
BS BT
LEFT BRAKE PEDAL
RIGHT BRAKE PEDAL
TO REAR AXLE LEFT WHEEL BRAKE
TO REAR AXLE RIGHT WHEEL BRAKE
T3T2
T1 SOS
P17
P18
P16
P3
P19
AUX.
TILT
LIFT
LOADER VALVE
*Aux Section not avalible on the 7 Bank Valve configuration.
STAB RH BOOM STICKAUX. SWING BUCKET E-STICK STAB LH
(29E) Stick Section: 348-4582
(29) Loader Vlave (7 Bank): 342-6667(29) Loader Vlave (8 Bank): 342-6668
(22) Accumulator: 226-0420 (31) Press Reducing Valve: 300-0430
(13) Boom Cylinder: 270-7285(12B) RH Stabilizer Cylinder: 270-7291 (14) Stick Cylinder: 270-7286
(15) Swing Cylinders: 297-4896
(17) E-Stick Cylinder (OPT): 270-7288
(16) Bucket Cylinder: 270-7287
(21) Valve Gp - Cushion Relief: 283-6331
(12A) LH Stabilizer Cylinder: 270-7290
(28) Loader Vlave (2 Bank): 342-6662(28) Loader Vlave (3 Bank): 342-6663
(11) MP Bucket Cylinders(OPT): 226-5540
(10) Tilt Cylinder:100-7844
(9) Lift Cylinders:125-7895
(25) Ride Cntrl.Pres. Switch (Opt.): 304-5696
(24) Ride Cntrl. Accmltr(Opt): 169-3960
(23) Ride Cntrl. Valve(Opt): 245-8780
(28D) AUX Section:348-4577
(28C) Tilt Section:348-4575 (2 Bank)348-4576 (3 Bank)
(28B) Lift Section:348-4574
(28A) Inlet Section:348-4573
(3) Hydraulic Tank: 272-0008
(4) Tank Group: 245-0169
(8) Steer Cylinder: 238-5285
(7) HMU: 297-1590
(2) Pump Gp. (Secondary): 280-7873
(5) Cooler: N/A
(6) Filter: 307-9799
(26) Temp. Sensor:246-4297
(27) Diff. Pres. Switch:134-0404
(29A) Inlet Section:348-4578
(29B) Stabilizer Section:348-4584
(29C) AUX Section: 348-9819
(29D) Boom Section:348-4579
(30) Valve Gp -Relief: 345-7712
(29F) Swing Section: 348-4580
(29G) Bucket Section: 348-4581 (29H) E-Stick Section:348-4583
(29B) Stabilizer Section:348-4584
(29J) Outlet Manifold: 348-4585
(32) Valve - Check: 123-4750
(1) Pump Gp. (Primary): 269-9336
(18) Pilot - Lever w/DTNT and Switch: 223-4715
(20) Pilot - Manifold: 297-1590
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COMPONENT LOCATIONS VIEW (PILOT)
29
29
28
28
27
27
26
26
25
25
24
24
23
23
22
22
19
1918
1817
16
16
15
15
14
14
14
13
13
12
12
12
11
11
11
10
10
10
9
9
9
8
8
7
7
6
6
5
5
4
4
3
3
1
1
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IMPLEMENT / STEERING PUMP VIEW (PILOT)
The implement and steering pump on the 450E machines is similar to the "D" Series machines, but now includes a torque control solenoid (not visible). The torque control solenoid provides an additional pump setting.
The implement and steering pump is located below the floor plate in the cab. The pump control valve (H) contains a torque control spool adjustment screw (B) and a flow compensator adjust-ment screw (A). The adjustment screws and the load sensing pressure tap (T2) are accessible from the cab.
These illustrations show the implement and steering pump out of the machine. The following compo-nents are visible:
Torque control adjustment (A), Flow compensator adjustment (B), Load sensing pressure tap (T2), Inlet port (C), Case drain port (D), Torque control solenoid (E), Discharge pressure tap (T1), Torque limiter (F), Outlet port (G)
Implement and Steering Pump
Loader Valve
Drain
Drain
G
A
B
E
F
D
C
D
E
C
AB
C HT2
T2
T2
T1
T1
-
BOOSTED BRAKES VIEW (PILOT)
A BE D C
The 450E machines are equipped with hydraulically assisted master cylinders, which decreases the amount of pedal effort when braking. This illustration shows the boosted brakes valve group, which uses oil from the pilot accumulator to add boost to the master cylinder. The hydraulic force multiplies the pedal effort so the operator can get more braking force with less effort.
The brake boost valves are connected to the master cylinder (A) at each brake pedal (B). Oil enters the master cylinder through the supply hose (C) and exits the master cylinder through the return hose (D). The oil flows to the service brakes through the hoses (E) at the bottom of the master cylinder.
The master cylinders can be removed from the machine from inside the operator's compartment.
This illustration shows a sectional view of the boosted brake valve group. When the brake pedal is depressed, the boost brake valve moves to the left and inlet oil from the pilot manifold is directed to the master cylinder.
To Wheel Brake
Boost Brake Valve
From PilotAccumulatorTo Tank
Master Cylinder
SlaveCylinder
A BE D C
-
BACKHOE VALVE VIEW (PILOT)
(A) Outlet Manifold(B) Left Stabilizer Control Valve(C) Extendable Stick Control Valve(D) Bucket Control Valve(E) Swing Control Valve(F) Stick Control Valve(G) Boom Control Valve
A B C D E F G H I
The 450E machines are equipped with a pilot controlled backhoe valve that is visible with the floor plate at the rear of the cab removed.
This illustration shows a eight bank backhoe valve. The components in the backhoe valve are:
J
K
EIGHT BANK VALVE (PILOT OPERATED)
The pilot manifold can also be accessed with the floor plate removed. The pilot pressure tap (T3) is located on the pilot manifold. The pilot manifold routes pilot oil to and from the loader and backhoe pilot control valves.
Pilot Manifold
View of pilot controlled backhoe valve with floor plate removed.
(H) Auxiliary Control Valve(I) Right Stabilizer Control Valve(J) Pilot On/Off Solenoid Valve(K) Inlet Manifold(L) A Ports(M) B Ports(N) Load Signal Relief Valve
L
M
N
Note: The auxiliary Control Valve (H) is not avalible on the optional seven bank valve.
T3T3
-
LOADER VALVE VIEW (PILOT)
E
DCB
A
F
B C D
JK
M
P
R
N
E
Implement and Steering Pump
The 450E machines are equipped with a mechanically controlled loader valve as shown in this illustration.
The loader valve is accessed from below the floor plate. The loader control valve group contains:
E
DCB
A
F
View of mechanically controlled loader valve with floor plate removed.
Loader Valve
B C D
THREE BANK VALVE:
JK
M
P
R
N
E
(A) Outlet manifold.(B) Auxiliary control valve.
(J) Makeup and relief valve.
(C) Tilt control valve.(D) Lift control valve. (E) Inlet manifold.
(M) Priority Valve.
(F) Load signal relief valve.
(N) Mechanical detent for the float. (P) A ports. (R) B ports.
Hydraulic Oil Filter
(K) Magnetic detent for returnto dig function.
SOS
-
HYDRAULIC OIL FILTER VIEW
Filter Bypass Switch Temp Sensor
The hydraulic oil filter is located below the machine at the left frame rail. The hydraulic oil filter bypass switch is mounted to the oil filter base.
Filter BypassSwitch
Temp Sensor
SOS
SOSSOS
-
RIDE CONTROL VIEW (PILOT)
B
A
C
D
Travel at high speeds over rough terrain causes bucket movement. The optional Ride Control System acts as a shock absorber by absorbing bucket forces, which stabilize the machine.
The Ride Control System components include; ride control relay (A), ride control solenoids (B), ride control accumulator (C), and ride control pressure switch (D).
Two solenoids are now used on the "E" Series machines Ride Control System.
The Ride Control System, on machines with the optional autoshift trans-mission, is controlled by the Machine ECM. The Machine ECM monitors the position of the ride control switch and determines when to operate the ride control system.
B
A
C
D
ECM
-
COMPONENT LOCATIONS VIEW (MECHANICAL)
29
29
28
28
27
27
26
26
25
25
24
24
23
23
22
22
18
1817
16
16
15
15
14
14
14
13
13
12
12
12
11
11
11
10
10
10
9
9
9
8
8
7
7
6
6
5
5
4
4
3
3
1
1
-
IMPLEMENT / STEERING PUMP VIEW (MECHANICAL)
The implement and steering pump on the 450E machines is similar to the "D" Series machines, but now includes a torque control solenoid (not visible). The torque control solenoid provides an additional pump setting.
The implement and steering pump is located below the floor plate in the cab. The pump control valve (H) contains a torque control spool adjustment screw (B) and a flow compensator adjust-ment screw (A). The adjustment screws and the load sensing pressure tap (T2) are accessible from the cab.
These illustrations show the implement and steering pump out of the machine. The following compo-nents are visible:
Torque control adjustment (A), Flow compensator adjustment (B), Load sensing pressure tap (T2), Inlet port (C), Case drain port (D), Torque control solenoid (E), Discharge pressure tap (T1), Torque limiter (F), Outlet port (G)
Implement and Steering Pump
Loader Valve
Drain
Drain
G
A
B
E
F
D
C
D
E
C
AB
C HT2
T2
T2
T1
T1
-
BOOSTED BRAKES VIEW (MECHANICAL)
A BE D C
The 450E machines are equipped with hydraulically assisted master cylinders, which decreases the amount of pedal effort when braking. This illustration shows the boosted brakes valve group, which uses oil from the pilot accumulator to add boost to the master cylinder. The hydraulic force multiplies the pedal effort so the operator can get more braking force with less effort.
The brake boost valves are connected to the master cylinder (A) at each brake pedal (B). Oil enters the master cylinder through the supply hose (C) and exits the master cylinder through the return hose (D). The oil flows to the service brakes through the hoses (E) at the bottom of the master cylinder.
The master cylinders can be removed from the machine from inside the operator's compartment.
This illustration shows a sectional view of the boosted brake valve group. When the brake pedal is depressed, the boost brake valve moves to the left and inlet oil from the pilot manifold is directed to the master cylinder.
To Wheel Brake
Boost Brake Valve
From PilotAccumulatorTo Tank
Master Cylinder
SlaveCylinder
A BE D C
-
BACKHOE VALVE VIEW (MECHANICAL)
(A) Outlet Manifold(B) Left Stabilizer Control Valve(C) Extendable Stick Control Valve(D) Bucket Control Valve(E) Swing Control Valve(F) Stick Control Valve(G) Boom Control Valve
A B C D E F G H I
The 450E machines are equipped with a pilot controlled backhoe valve that is visible with the floor plate at the rear of the cab removed.
This illustration shows a eight bank backhoe valve. The components in the backhoe valve are:
J
K
EIGHT BANK VALVE (PILOT OPERATED)
The pilot manifold can also be accessed with the floor plate removed. The pilot pressure tap (T3) is located on the pilot manifold. The pilot manifold routes pilot oil to and from the loader and backhoe pilot control valves.
Pilot Manifold
View of pilot controlled backhoe valve with floor plate removed.
(H) Auxiliary Control Valve(I) Right Stabilizer Control Valve(J) Pilot On/Off Solenoid Valve(K) Inlet Manifold(L) A Ports(M) B Ports(N) Load Signal Relief Valve
L
M
N
Note: The auxiliary Control Valve (H) is not avalible on the optional seven bank valve.
T3T3
-
LOADER VALVE VIEW (MECHANICAL)
E
DCB
A
F
B C D
JK
M
P
R
N
E
Implement and Steering Pump
The 450E machines are equipped with a mechanically controlled loader valve as shown in this illustration.
The loader valve is accessed from below the floor plate. The loader control valve group contains:
E
DCB
A
F
View of mechanically controlled loader valve with floor plate removed.
Loader Valve
B C D
THREE BANK VALVE:
JK
M
P
R
N
E
(A) Outlet manifold.(B) Auxiliary control valve.
(J) Makeup and relief valve.
(C) Tilt control valve.(D) Lift control valve. (E) Inlet manifold.
(M) Priority Valve.
(F) Load signal relief valve.
(N) Mechanical detent for the float. (P) A ports. (R) B ports.
Hydraulic Oil Filter
(K) Magnetic detent for returnto dig function.
SOS
-
HYDRAULIC OIL FILTER VIEW
Filter Bypass Switch Temp Sensor
The hydraulic oil filter is located below the machine at the left frame rail. The hydraulic oil filter bypass switch is mounted to the oil filter base.
Filter BypassSwitch
Temp Sensor
SOS
SOSSOS
-
RIDE CONTROL VIEW (MECHANICAL)
B
A
C
D
Travel at high speeds over rough terrain causes bucket movement. The optional Ride Control System acts as a shock absorber by absorbing bucket forces, which stabilize the machine.
The Ride Control System components include; ride control relay (A), ride control solenoids (B), ride control accumulator (C), and ride control pressure switch (D).
Two solenoids are now used on the "E" Series machines Ride Control System.
The Ride Control System, on machines with the optional autoshift trans-mission, is controlled by the Machine ECM. The Machine ECM monitors the position of the ride control switch and determines when to operate the ride control system.
B
A
C
D
ECM
FeaturesCover pageTablesComponentsPilotMechanical
TapsPilotMechanical
SchematicPilotMechanical
Machine ViewsPilot ViewsComponent Locations ViewImplement / Steering Pump ViewBoosted Brakes ViewBackhoe Valve ViewLoader Valve ViewHydraulic Oil Filter ViewRide Control View
Mechanical ViewsComponent Locations ViewImplement / Steering Pump ViewBoosted Brakes ViewBackhoe Valve ViewLoader Valve ViewHydraulic Oil Filter viewRide Control View
Button4: saveButton: b4 v1: a3 v1:
b2 v1: a5 v1: a6 v1: c8 v1: b8 v1:
f3 v1: f6 v1: f5 v1:
f4 v1:
c5 v1: c4 v1: c6 v1: d8 v1:
b3 v1:
a7 v1:
c7 v1:
b7 v1:
a8 v1: f7 v1:
e7 v1:
e6 v1:
e5 v1:
e4 v1: e3 v1:
e2 v1:
b4 v2: a3 v2:
b2 v2: a6 v2:
b8 v2:
f7 v2: f6 v2: f5 v2: f4 v2:
f3 v2:
d4 v2: b5 v2: c8 v2:
b3 v2:
a8 v2:
c7 v2: b7 v2:
a7 v2: e8 v2:
e7 v2: e6 v2:
e5 v2: e4 v2:
e3 v2:
e2 v2: d2 v2: c5 v2:
d7 v2: 031_callout:
001_callout:
003_callout:
004_callout:
005_callout:
006_callout:
007_callout:
008_callout:
009_callout:
010_callout:
011_callout:
013_callout:
014_callout:
015_callout:
016_callout:
017_callout:
018_callout:
019_callout:
020_callout:
021_callout:
029_callout:
030_callout:
022_callout:
027_callout:
023_callout:
024_callout:
025_callout:
026_callout:
028_callout:
101_callout:
104_callout:
102_callout:
103_callout:
12B_callout:
12A_callout:
0001 mv fake: 22B_callout:
213_callout:
214_callout:
215_callout:
221_callout:
216_callout:
217_callout:
22A_callout:
229_callout:
230_callout:
218_callout:
232_callout:
225_callout:
223_callout:
224_callout:
228_callout:
303_callout:
222_callout:
220_callout:
231_callout:
302_callout:
201_callout:
226_callout:
304_callout:
227_callout:
205_callout:
206_callout:
204_callout:
203_callout:
207_callout:
208_callout:
211_callout:
210_callout:
209_callout:
301_callout:
011 mv01:
008 mv01:
010 mv01:
009 mv01:
007 mv01:
001 mv01:
003 mv01:
004 mv01:
023 mv01:
025 mv01:
024 mv01:
018 mv01:
019 mv01:
014 mv01:
016 mv01:
013 mv01:
015 mv01:
12B mv01:
022 mv01:
029 mv01:
006 mv01:
028 mv01:
026 mv01:
027 mv01:
005 mv01:
102 mv02:
101 mv02:
restore_callouts:
104 mv06:
12A mv01: 017 mv01: 22A mv08: 214 mv08:
209 mv08:
210 mv08:
211 mv08:
205 mv08:
203 mv08:
204 mv08:
201 mv08:
218 mv08:
219 mv08: 216 mv08:
217 mv08: 213 mv08:
215 mv08:
22B mv08: 222 mv08:
206 mv08:
226 mv08:
227 mv08:
228 mv08:
223 mv08:
224 mv08:
225 mv08:
207 mv08:
208 mv08:
302 mv09:
301 mv09:
103 mv04: 303 mv11: 104 mv05: 304 mv12: 304 mv13:
229 mv08: