Result Test Report

12
DESTRUCTIVE TEST REPORT PART NAME : BRACE ASSY FR PLR UPR HINGE RH PART NO : 76260-2TPOB MODEL : X11J CUSTOMER : NMI TEST METHOD : NES-D-0107 DRAWING : CONDITION OF SPOT WELD MACHINE POINT : 1 POINT : 2 POINT : 3 POINT : 4 POINT : 5 POINT : 6 POINT : 7 POINT : 8 THICKNESS 1.2 mm THICKNESS 1.2 mm THICKNESS 1.2 mm THICKNESS 1.2 mm THICKNESS 1.2 mm THICKNESS 1.2 mm THICKNESS 1.2 mm THICKNESS 1.2 mm CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa STD ≥ 5.3 mm STD ≥ 5.3 mm STD ≥ 5.3 mm STD ≥ 5.3 mm STD ≥ 5.3 mm STD ≥ 5.3 mm STD ≥ 5.3 mm STD ≥ 5.3 mm RESULT 6.65 mm RESULT 6.70 mm RESULT 6.42 mm RESULT 6.50 mm RESULT 6.47 mm RESULT 6.53 mm RESULT 6.48 mm RESULT 6.14 mm : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG POINT : 9 POINT : 10 POINT : 11 POINT : 12 POINT : 13 POINT : 14 POINT : 15 POINT : 16 THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm RESULT 5.92 mm RESULT 6.01 mm RESULT 5.86 mm RESULT 6.12 mm RESULT 6.18 mm RESULT 6.34 mm RESULT 5.58 mm RESULT 5.56 mm : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG CONDITION OF SPOT WELD MACHINE POINT : 17 POINT : 18 POINT : 19 POINT : 20 POINT : 21 POINT : 22 POINT : 23 THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm THICKNESS 0.8 mm CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp CURRENT 9 Amp WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle WELD TIME 15 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle HOLD TIME 6 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle SQUEEZE TIME 29 Cycle AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa AIR PRESSURE 5-7 Mpa STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm STD ≥ 4.5 mm RESULT 5.60 mm RESULT 6.24 mm RESULT 6.54 mm RESULT 6.07 mm RESULT 6.28 mm RESULT 5.92 mm RESULT 5.79 mm : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG : OK : NG REMARK : SAMPLE DESTRUCTIVE SPOT 23 PCS TOTAL JUMLAH SPOT : 46 PCS NCR NO. RESULT DATE REPORTED CHECKED APPROVED : ACCEPTED 10-Nov-2011 RISWANTO Mr.DICKY Mr.PAIBOON : REJECTED COPY : EN : ______________________ PD : ______________________ CUSTOMER : ______________________ OTHER : ______________________ QUALITY ASSURANCE DEPARTMENT F-QAD-017-01 - - - (Cross section) b a Welding diameter C = a + b 2 SAFETY PART 6 4 5 1 2 3 18 19 17 14 15 16 13 12 11 10 7 9 24 23 22 21 2 0

Transcript of Result Test Report

SAFETYPART NAME : BRACE ASSY FR PLR UPR HINGE RH DRAWING :

DESTRUCTIVE TEST REPORTPART NO : 76260-2TPOB MODEL : X11J CUSTOMER : NMI TEST METHOD : NES-D-0107

32 1 5

4 191 15 18 20 21

6 14

16

2223

b a Welding diameter C = (Cross section) a+b 2POINT : 2 POINT : 3

13

12 11

24 10

9

8

7

CONDITION OF SPOT WELD MACHINE POINT : 1 POINT : 4 POINT : 5 POINT : 6 POINT : 7 POINT : 8

THICKNESS CURRENT WELD TIME HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME29 AIR PRESSURE5-7 STD RESULT : OK 5.3 6.65

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 6.70

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 6.42

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 6.50

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 6.47

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 6.53

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 6.48

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 6.14

POINT : 9

POINT : 10

POINT : 11

POINT : 12

POINT : 13

POINT : 14

POINT : 15

POINT : 16

THICKNESS CURRENT WELD TIME HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME29 AIR PRESSURE5-7 STD RESULT : OK 4.5 5.92

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.01

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.86

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.12

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.18

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.34

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.58

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.56

CONDITION OF SPOT WELD MACHINE POINT : 17 POINT : 18 POINT : 19 POINT : 20 POINT : 21 POINT : 22 POINT : 23

THICKNESS CURRENT WELD TIME HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME29 AIR PRESSURE5-7 STD RESULT : OK 4.5 5.60

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.24

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.54

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.07

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.28

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.92

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.79

REMARK : SAMPLE DESTRUCTIVE SPOT 23 PCSTOTAL JUMLAH SPOT : 46 PCS

NCR NO.

RESULT

DATE 10-Nov-2011

REPORTED RISWANTO

CHECKED Mr.DICKY

APPROVED Mr.PAIBOON

-

-

-

: ACCEPTED : REJECTED PD : ______________________

COPY : EN : ______________________

CUSTOMER : ______________________

OTHER : ______________________ F-QAD-017-01

QUALITY ASSURANCE DEPARTMENT

SAFETYPART NAME : BRACE ASSY FR PLR HINGE. LH DRAWING :

DESTRUCTIVE TEST REPORTPART NO : 76261-2TPOB MODEL : X11J CUSTOMER : NMI TEST METHOD : NES-D-0107

3 2

4

1

5

6

7

89

b a (Cross section) a+b 2

10

1

Welding diameter C =

11

13

14

CONDITION OF SPOT WELD MACHINE POINT : 1 POINT : 2 POINT : 3 POINT : 4 POINT : 5 POINT : 6 POINT : 7 POINT : 8

THICKNESS CURRENT WELD TIME HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME29 AIR PRESSURE5-7 STD RESULT : OK 5.3 5.89

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 5.92

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 5.78

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 5.89

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 5.3 5.91

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.14

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.04

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.26

CONDITION OF SPOT WELD MACHINE POINT : 9 POINT : 10 POINT : 11 POINT : 12 POINT : 13 POINT : 14

THICKNESS CURRENT WELD TIME HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME29 AIR PRESSURE5-7 STD RESULT : OK 4.5 6.22

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.85

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.81

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.02

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.60

Cycle SQUEEZE TIME29 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.55

REMARK :

NCR NO.

RESULT

DATE 10-Nov-2011

REPORTED RISWANTO

CHECKED Mr.DICKY

APPROVED Mr.PAIBOON

-

-

-

: ACCEPTED : REJECTED PD : ______________________

COPY : EN : ______________________

CUSTOMER : ______________________

OTHER : ______________________ F-QAD-017-01

QUALITY ASSURANCE DEPARTMENT

SAFETYPART NAME : REINF ASSY HOODLEDGE RH / CJ4R DRAWING :

DESTRUCTIVE TEST REPORTPART NO : 64180-2TPOA MODEL : X11J CUSTOMER : NMI TEST METHOD : NES-D-0107

2 1

3

4

b a (Cross section) a+b 2

5 6 7 8

9

10

11

Welding diameter C =

CONDITION OF SPOT WELD MACHINE POINT :1 POINT : 2 POINT : 3 POINT : 4 POINT : 5 POINT : 6 POINT : 7 POINT : 8

THICKNESS CURRENT WELD TIME HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME26 AIR PRESSURE5-7 STD RESULT : OK 4.5 5.66

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.81

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.07

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.58

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.92

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.16

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.20

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 5.96

CONDITION OF SPOT WELD MACHINE POINT : 9 POINT : 10 POINT : 11

THICKNESS CURRENT WELD TIME HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME26 AIR PRESSURE5-7 STD RESULT : OK 4.5 6.86

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.77

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.74

REMARK :

NCR NO.

RESULT

DATE 10-Nov-2011

REPORTED RISWANTO

CHECKED Mr.DICKY

APPROVED Mr.PAIBOON

-

-

-

: ACCEPTED : REJECTED PD : ______________________

COPY : EN : ______________________

CUSTOMER : ______________________

OTHER : ______________________ F-QAD-017-01

QUALITY ASSURANCE DEPARTMENT

SAFETYPART NAME : REINF ASSY HOODLEDGE LH / CJ4L DRAWING :

DESTRUCTIVE TEST REPORTPART NO : 64181-2TPOA MODEL : X11J CUSTOMER : NMI TEST METHOD : NES-D-0107

4

3

2 1

b a Welding diameter C = (Cross section) a+b 2

11

10

9

8 7

6

5

CONDITION OF SPOT WELD MACHINE POINT : 1 POINT : 2 POINT : 3 POINT : 4 POINT : 5 POINT : 6 POINT : 7 POINT : 8

THICKNESS CURRENT WELD TIME HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME26 AIR PRESSURE5-7 STD RESULT : OK 4.5 6.24

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.46

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.26

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.39

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.48

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.33

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.37

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.49

CONDITION OF SPOT WELD MACHINE POINT : 9 POINT : 10 POINT : 11

THICKNESS CURRENT WELD TIME HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9.5 25 20

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME26 AIR PRESSURE5-7 STD RESULT : OK 4.5 6.57

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.47

Cycle SQUEEZE TIME26 Mpa AIR PRESSURE5-7 mm mm : NG STD RESULT : OK 4.5 6.04

NCR NO.

RESULT

DATE 10-Nov-2011

REPORTED RISWANTO

CHECKED Mr.DICKY

APPROVED Mr.PAIBOON

-

-

-

: ACCEPTED : REJECTED PD : ______________________

COPY : EN : ______________________

CUSTOMER : ______________________

OTHER : ______________________ F-QAD-017-01

QUALITY ASSURANCE DEPARTMENT

SAFETYPART NAME : RAIL COMP ROOF SIDE INR RH DRAWING :

DESTRUCTIVE TEST REPORTPART NO : 76304-2TPOB MODEL : X11J CUSTOMER : NMI TEST METHOD : NES-D-0107

B11 8 91

12

13

14

1

b a (Cross section)

1

23

4 5

6

7

Welding diameter C = a + b 2CONDITION OF SPOT WELD MACHINE POINT : 1 POINT : 2 POINT : 3 POINT : 4 POINT : 5 POINT : 6 POINT : 7 POINT : 8

THICKNESS CURRENT WELD TIME HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME 29 AIR PRESSURE 5-7 STD RESULT : OK 5.3 5.40

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 5.3 6.17

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 5.3 6.38

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 5.3 5.53

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 5.3 6.22

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 6.11

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 5.65

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 5.96

CONDITION OF SPOT WELD MACHINE POINT : 9 POINT : 10 POINT : 11 POINT : 12 POINT : 13 POINT : 14 POINT : 15

THICKNESS CURRENT WELD TIME HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.65 9 15 6

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME 29 AIR PRESSURE 5-7 STD RESULT : OK 4.5 5.75

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 6.01

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 5.93

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 5.82

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 6.11

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 5.81

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.3 4.97

REMARK :

NCR NO.

RESULT

DATE 10-Nov-2011

REPORTED RISWANTO

CHECKED Mr.DICKY

APPROVED Mr.PAIBOON

-

-

-

: ACCEPTED : REJECTED PD : ______________________

COPY : EN : ______________________

CUSTOMER : ______________________

OTHER : ______________________ F-QAD-017-01

QUALITY ASSURANCE DEPARTMENT

SAFETYPART NAME : RAIL COMP ROOF SIDE INR LH DRAWING :

DESTRUCTIVE TEST REPORTPART NO : 76305-2TPOB MODEL : X11J CUSTOMER : NMI TEST METHOD : NES-D-0107

B14

11 13 12 1 9 8

1

2 3

b

4 5 6 7

a

(Cross section)

Welding diameter C = a + b 2

CONDITION OF SPOT WELD MACHINE POINT : 1 POINT : 2 POINT : 3 POINT : 4 POINT : 5 POINT : 6 POINT : 7 POINT : 8

THICKNESS CURRENT WELD TIME HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

1.2 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME 29 AIR PRESSURE 5-7 STD RESULT : OK 5.3 6.15

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 5.3 6.30

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 5.3 6.21

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 5.3 6.03

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 5.3 6.16

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 5.95

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 5.40

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 5.88

CONDITION OF SPOT WELD MACHINE POINT : 9 POINT : 10 POINT : 11 POINT : 12 POINT : 13 POINT : 14

THICKNESS CURRENT WELD TIME HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm THICKNESS Amp CURRENT Cycle WELD TIME Cycle HOLD TIME

0.8 9 15 6

mm Amp Cycle Cycle Cycle Mpa mm mm : NG

SQUEEZE TIME 29 AIR PRESSURE 5-7 STD RESULT : OK 4.5 6.02

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 6.24

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 6.18

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 5.92

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 6.40

Cycle SQUEEZE TIME 29 Mpa AIR PRESSURE 5-7 mm mm : NG STD RESULT : OK 4.5 6.38

REMARK :

NCR NO.

RESULT

DATE 10-Nov-2011

REPORTED RISWANTO

CHECKED Mr.DICKY

APPROVED Mr.PAIBOON

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-

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: ACCEPTED : REJECTED PD : ______________________

COPY : EN : ______________________

CUSTOMER : ______________________

OTHER : ______________________ F-QAD-017-01

QUALITY ASSURANCE DEPARTMENT