REQUEST FOR PROPOSAL (RFP) ON NEW TEST FACILITY … · 2018-10-11 · materials supply,...

REQUEST FOR PROPOSAL (RFP) ON NEW TEST FACILITY

INSTRUMENTATION SYSTEM

ISRO PROPULSION COMPLEX

Indian Space Research Organization

Department of Space, Government of India

Mahendragiri-627 133

REQUEST FOR PROPOSAL (RFP) ON NEW TEST FACILITY INSTRUMENTATION SYSTEM

TABLE OF CONTENTS

SL.NO CHAPTER PAGE NO

ANNEXURE-A Scope of work & services

1 Introduction 01

2 Instrumentation system requirements 01

2.1 Definition of field, Cable Termination

Room (CTR) & control room

instrumentation

01

2.2 Instrumentation system – channel wise

requirements 02

2.3 Instrumentation system wise

requirements 03

2.3.1 Measurement system 03

2.3.2 Safety Instrumentation system 07

2.3.3 Command system 08

2.3.4 Auxiliary Instrumentation 09

2.3.5 Powering of Equipment's 12

2.3.6 Grounding of Equipment's 12

2.3.7 Console & Control Room Table -

Equipment mounting and wiring 13

3 Scope of contract 13

3.1 Detailed engineering 14

3.2 Equipment and material supply 15

3.3 Erection and Commissioning 18

3.3.1 General instructions 18

3.3.2 Erection and commissioning

works 21

3.3.3 Testing and evaluation 43


3.4 Documentation 45

ANNEXURE -B Control room layout 47

ANNEXURE -C Instrumentation System Configuration and

schematic diagram

50

ANNEXURE -D Instrumentation Rack General Assembly

Drawing 74

ANNEXURE -E Specification & Sub-vendor directory 84

ANNEXURE -F T & E Sheet format 192

ANNEXURE-G Process & Instrumentation Diagrams and

Layout 196

ANNEXURE -H Price Format 198

ANNEXURE-I Terms and Conditions 204


Annexure A (Scope of work & services)


Page 1

1. INTRODUCTION

The scope of this work package includes detailed engineering, equipments &

materials supply, installation & wiring of field elements, canalization of field

instruments such as pressure sensors, E/P valves, etc., wiring of instrumentation

racks, erection of cable trays, laying of cables on cable trays, testing & evaluation of

instrumentation system and preparation of documentation for this instrumentation

system.

2. INSTRUMENTATION SYSTEM REQUIREMENT

2.1. DEFINITION OF FIELD, CABLE TERMINATION ROOM (CTR) & CONTROL

ROOM INSTRUMENTATION

The Field, CTR & Control room Instrumentation system includes four

sub systems namely Command System, Measurement System, Safety System

and Auxiliary System. Field refers to the location where the test facility and

its associated fluid systems are located. Field elements refer to pressure

transmitter, level sensors, temperature probes, temperature transmitters,

turbine flow meters, mass flow meters, magnetic flow meters, junction boxes

and Solenoid Valves (SOV) etc. located in field. In cable termination room,

the valve driver rack, barrier, totalizer, Remote control system, integrated

Data Acquisition System, power supplies, instrumentation racks, etc. will be

located.

Test operator console, control system local node, auxiliary system

controls, etc. will be located in the control room.


Page 2

2.2. INSTRUMENTATION SYSTEM – CHANNEL WISE REQUIREMENTS

Sl. No System Facility

Requirement Spare

Total

channels

A Facility Measurement System

01 Absolute Pressure 35 18 53

02 Vacuum Pressure 08 05 13

03 Differential Pressure for Level 02 01 03

04 Temperature-RTD 13 02 15

05 Temperature-TC 15 02 17

06 Flow – Turbine flow meter 04 01 05

07 Flow – Mass flow meter 04 01 05

08 Flow – Magnetic flow meter 08 02 10

09 Differential Pressure for flow 08 03 11

Sub Total-A 97 35 132

B Test Article Measurement System

01 Pressure 08 08 16

02 Temperature – TC 42 06 48

03 Temperature – RTD 12 04 16

04 Temperature – Pyrometer 02 01 03

05 Temperature – Imaging camera 01 01 02

06 Thrust 04 02 06

07 Valve current monitoring 08 02 10

08 Voltage monitoring 08 02 10

Sub Total-B 85 26 111

C Command System

01 E/P valve 128 32 160

02 Manual hardwired command 12 04 16

03 Engine valve 08 04 12

04 Control valve 04 02 06

Sub Total-C 152 42 194

D Auxiliary & Safety System

01 CCTV 08 00 08

02 Walky Talky 08 00 08

03 Inter Communication Units 06 00 06

04 Time code generator 01 - 01


Page 3

05 Slave display 02 - 02

Sub Total-D 25 00 25

E Safety

01 MMH & N2O4 monitoring system 04 00 04

02 Fire Detection system 10 00 10

Sub Total-E 14 00 14

Total(A+B+C+D+E) 373 103 476

The instrumentation system configuration diagram for each of the above

new facility is given in Fig. No 1 to 17 of Annexure C.

2.3. INSTRUMENTATION SYSTEM WISE REQUIREMENTS

The scope involves procurement (except flow meters, Transducers & safety

sensors), installation & wiring of field elements, impulse tubing and erection

of cable trays, signal cable laying on cable trays, wiring of instrumentation

rack, junction box and interfacing between racks.

2.3.1. Measurement system

Test Article Pressure Measurement

Test article chamber pressure shall be measured through transducer. The

chain diagram is given in Annexure C-Fig.1 & 1a.

The transducer is of piezo-resistive type with diaphragm as primary sensing

element.

Current excited sensors are 4 wire configurations and voltage excited sensors

are 6 wire Wheatstone bridge configuration. Two wires are for exciting the

transducer, two wires for sense and two wires for sensor electrical output.

Sensor output is given to the Integrated Data Acquisition System (IDAS).

The required channel analog output of IDAS is given to Control system for

decision making if required.

The sensors are mounted on engine hardware and located in test bed and

this area fall under Class IIB of intrinsic safe classification.


Page 4

To ensure the intrinsic safety, intrinsic safe barriers are used. The barriers are

used for excitation, sense and signal line respectively.

Test Article Temperature (TC based) measurement system

This measurement chain is used to measure the test article temperature.

K-type thermocouples are used as sensors. The sensors are interfaced to

IDAS.



Schematic is shown in Annexure C- Fig.No:2.

Test Article Temperature (RTD based) measurement system

This measurement chain is used to measure the test article temperature.

PT100 or PT500 are used as sensors. The sensors are interfaced to IDAS

through barrier.

The barriers are excited through 24V DC linear power supply. IDAS and 24V

DC linear power supply are housed inside instrumentation rack at CTR.




Facility Pressure (AP & VP) and DP Based Level measurement system

This measurement is used for the monitoring fluid line pressure, tank

pressure, vacuum pressure and tank level etc.

The SMART pressure transmitters (Absolute, Vacuum & Differential) with

built in electronics senses the pressure and converts the sensed pressure to a

corresponding 4 to 20mA electrical signal.

The SMART pressure transmitters (Absolute & Differential) are excited

through intrinsic safe Transformer Isolated Barrier (TIB). TIBs are powered

from 24V DC linear power supply. The TIBs and 24V DC linear power supply

are housed inside instrumentation rack at CTR.


Page 5

The output of TIB is given to Control system for acquisition, monitoring and


Schematic is shown in Annexure C- Fig.No:4

Facility Temperature (RTD based) measurement system

This measurement chain is used for the monitoring facility fluid line

temperatures.

4 wire RTDs are used as sensors. The sensors are interfaced to temperature

transmitters.

The SMART temperature transmitters are exited through intrinsic safe TIB.

TIBs are powered from 24V DC linear power supply. The TIBs and 24V DC

linear power supply are housed inside instrumentation rack at CTR.




Facility Temperature (TC based) measurement system

This measurement chain is used for the monitoring facility fluid line

temperatures.

K-type thermocouples or thermocouple probes are used as sensors. The

sensors are interfaced to temperature transmitters.

The SMART temperature transmitters are exited through intrinsic safe TIB.

TIBs are powered from 24V DC linear power supply. The TIBs and 24V DC

linear power supply are housed inside instrumentation rack at CTR.




Facility flow measurement system (Turbine)

This measurement is used to measuring the flow rate of fluid filling in the

tank.


Page 6

Pre-amplifier will be mounted near to the turbine flow meter in field.

The pulse output of turbine flow meter is wired to preamplifier.

The preamplifier converts the pulse input to slew rate controlled pulses. This

output is wired to flow totalizer which is located in the CTR.

24V DC linear power supply powers pre amplifier and flow totalizer.

The flow totalizer and 24V DC linear power supply are housed inside

instrumentation rack.

The output of totalizer through voltage isolator is given to Control system for

acquisition, monitoring and decision making if required.


Facility flow measurement system (Mass Flow Meter)

This measurement is used for the measuring the Mass flow rate of fuel &

Oxidiser fluid feed lines.

Coriolis type mass flow meter shall be used to measure the mass flow rate of

propellants.

Mass flow sensor and Remote Flow Transmitter (RFT) will be interfaced and

located in field.

Two wires are for exciting the RFT, two wires for analog output and two

wires for pulse output.

Remote Flow Transmitter (RFT) will be powered through the 24V linear

power supply.

Power supply will be mounted an instrumentation rack at CTR.

The output of Remote Flow Transmitter (RFT) is taken through the isolation

barrier and its output given to the Control system for acquisition, monitoring

and decision making if required.



Page 7

Facility flow measurement system (Magnetic Flow Meter)

This measurement is used to measure the flow rate of water in cooling water

feed lines.

Magnetic flow meters are used for measuring the cooling water flow rate.

Flow meter will be powered through the 24V linear power supply.

The 24V DC linear power supply is housed inside instrumentation rack in CTR.

The output of flow meter is taken through the isolation barrier and its output

given to the Control system for acquisition, monitoring and decision making

if required.


2.3.2. Safety Instrumentation system

N2O4 detector system

The N2O4 presence is continuously monitored by using N2O4 detectors.

Totally two numbers of N2O4 detectors are planned.

The sensors are mounted in field and the 4-20mA output is interfaced to

TIBs.

TIBs and the detectors are powered from 24V DC linear power supply. The

TIBs and 24V DC linear power supply are housed inside instrumentation rack.

The output of TIB is wired to the Control system for acquisition and

monitoring.

Additional configuration of wiring to be made for extending 24/7 monitoring

data at central safety unit.


MMH detector system

The MMH presence is continuously monitored by using hydrocarbon

detectors.

Totally two numbers of hydrocarbon detectors are planned.


Page 8


TIBs.

TIBs and the detectors are powered from 24V DC linear power supply. The

TIBs and 24V DC linear power supply are housed inside instrumentation rack.

The output of TIB is given to control system for acquisition and monitoring.




UV/IR Flame detecting system

The flame presence is continuously monitored by using flame detectors.

Totally ten numbers of flame detectors are planned.


TIBs.

TIBs and the detectors are powered by 24V DC linear power supply. The TIBs

and 24V DC linear power supply are housed inside instrumentation rack at

CTR.

The output of TIB is given to control system for acquisition and monitoring.




2.3.3. Command system

E/P valve Command

The command signals (Digital Output) from control system actuates relays

housed inside instrumentation rack.

The acknowledgement of this command signal from auxiliary contact of relay

is patched to control system as Digital input.

The other set of contact of relay drives the Solenoid Valve (SOV) which is

mounted on SOV cubicle.


Page 9

The status signal from proximity sensors of Electro Pneumatic (E/P) valve

located in field run to Transformer Isolated Barrier (TIB).

Transformer Isolated Barrier for the Electro Pneumatic (E/P) valve status

shall be mounted and wired in the E/P valve status rack.

The outgoing signals (ON/OFF status) from TIB are terminated in Control

system Rack as Digital input signal.

Schematic diagram & wiring diagram of EP valve command system are shown

in Annexure C-Fig.No:13&13a respectively.

Control Valve command

The analog command (4 to 20mA) for operating the control valve is issued

from control system.

The analog command output will be wired to control valve through TIBs.

The position feedback of control valve from positioner is terminated in

control system through TIBs.

TIBs are powered through 24VDC linear power supply.

The TIBs and 24VDC linear power supplies are housed inside instrumentation

rack.

Schematic diagram is shown in Annexure C-Fig.No:14.

2.3.4. Auxiliary Instrumentation

Auxiliary system includes closed circuit television (CCTV) system,

Communication equipments and Timing system.

CCTV System

CCTV is designed for remotely monitoring and recording the videos of the

test facility for safety and surveillance monitoring of the process during

engine hot test and propellant filling, transfer from mobile tank to facility

tanks.

CCTV includes


Page 10

1 Explosion proof PAN /tilt unit

2 Cameras with motorised zoom/focus lens

3 Switcher and Controller unit with joystick control or keyboard

4 Network Attached Storage with DVD writer

5 System Rack/Server Cabinets

6 Communication system & Signal cables (FOC/Ethernet/Others)

7 Large LED Display monitors of 55 & 86 Inches

8 IP video streaming equipment

9 Power supply units & surge protectors

10 Fibre optic transmission system for video & audio and data

11 Application Software


Inter communication system

Communication equipments are required for interpersonal communication

between the personnel working at test facility, cable termination room and

control room and to make any announcements during hot test or cold flow

trials or transfer of propellant etc.

Inter communication system includes

1 Explosion proof Intercom station

2 Non explosion proof Intercom stations

3 Centralized Server and Controller unit

4 Network Audio recorder

5 Loudspeakers

6 Headset /microphones

7 Audio distribution unit

8 Audio mixers


Page 11

9 Ethernet cables

10 Power supply units

11 Wireless units

12 POE power injector

13 System Software along with Drivers

14 Application Software with License

The intercom base stations are mounted in consoles/racks. Schematic

diagram is shown in Annexure C-Fig.No:16.

Timing System

Timing system are designed to Generate GPS/IRNSS based universal time

code signals with an accuracy of 1ms or better with output in analog IRIG-B

/ IRNSS format and TCP/IP packets. UTC generator time code is connected to

a timing server, which will be the timing master for synchronizing all the

servers, operator stations and PLC control system for time tagged logging of

data.

Timing system includes

1 GPS/IRNSS based Universal Time Code Generator

2 Centralized Time Server and Controller unit

3 Network Ethernet switches

4 Network Time display units

5 Time distribution unit

6 Ethernet cables

7 Power supply units


Page 12

8 System Software along with Drivers

9 Application Software with License


The scope involves procurement, wiring and mounting of all auxiliary

equipments, interface cable laying and its wiring.

2.3.5. Powering of Equipments

For equipment powering 230V, 50Hz power outlet is available in CTR and

control room at MCB panel.

This power inlet and outlet needs to be planned at the bottom of the rack

with proper protection scheme. Subsequently, it will be distributed to

equipment, racks and consoles.

The power cable shall be laid in conduits and terminated in different

coloured Terminal blocks/ sockets on one side.

The other end termination shall be made in MCBs.

Power earth strip provided at the bottom of floor / cable trench needs to be

used for proper power grounding.

The scope of work involves conduit laying and laying of cable through

conduits with one end termination in MCB and the other end termination

in instrumentation rack, console or other equipments.

2.3.6. Grounding of Equipments

Separate instrumentation and power earth grounding strips are available in

the cable termination room and control room.

The instrumentation earth and power earth are separately maintained.

In each instrumentation rack, isolated instrumentation earth strip shall be

planned.

The instrumentation cable shields shall be connected to earthing strip in

each rack and in turn to instrumentation earth strip running through the

building.

All the equipment body are to be connected to power earth.


Page 13

The work involves laying of cable with one end termination in racks / rack

equipments and the other end termination in grounding strip.

2.3.7. Console & Control Room Table - Equipment mounting and wiring

One number of 5 segment and two numbers of 2 segment are planned for

New Test Facility.

Test operator console shall be used to position the Personal Computers (PC)

for real time parameter display, real time plotting the graph and data

processing.

The Personal Computers (PC), key switches, indicators, power supply and

intercommunication equipments, etc will be mounted in consoles.

Wiring of Key switches & ON / OFF switches, etc. are needs to be connected

to the remote I/O nodes available in the CTR.

The scope involves, equipment mounting and its wiring. Also powering of

all equipments is to be carried out.

3. SCOPE OF CONTRACT

The scope of contractor includes

Detailed engineering

Equipments and Material supply as per list attached in

Annexure -E.

Erection and commissioning which includes

Installation and Mounting of equipments & field

elements.

Wiring of field elements & instrumentation rack.

Erection of cable trays, laying of signal cables, impulse

tubes, pneumatic tubes on cable trays.

Powering and grounding of equipments.

Testing & evaluation of instrumentation system.

Documentation

Detailed scope of above activities is given below.


Page 14

3.1. DETAILED ENGINEERING

The following input documents shall be referred during detailed engineering

Annexure-A: Scope of work and services.

Annexure-B: Control room layout

Annexure-C: Instrumentation system Configuration &schematic

diagram.

Annexure-D: Instrumentation rack General Assembly layout

Annexure-E: Specification and sub vendor directory.

Annexure-F: Sample Testing and Evaluation sheets.

Annexure-G: P&I diagram

The following documents will be provided by Department during Detailed

Engineering

The sensor mounting procedure recommended by manufacturer for

Pressure transducer, flow, Temperature and safety sensors.

Detailed Measurement /Command Plan

The points explained in chapter 3.3 shall also be considered during detailed

engineering phase. The following documents shall be prepared and

submitted by the contractor for the approval from the Department during

detailed engineering.

Specification document which includes the detailed specification of all

items & accessories supplied by contractor, its part number and test

plans.

Quantity Estimation of items including the accessories under supply of

contractor’s scope and its specifications.

Selection of all major equipments including Model matrix and sizing

sheets with supporting documents like latest catalogues.

Instrument /equipment erection diagram

Instrument/equipment mounting procedure

Cable &Cable tray routing layout diagram


Page 15

Pneumatic/Impulse tubes routing diagram

Instrument rack General Assembly diagrams

Instrumentation rack signal flow and ferruling details

Equipment powering layout diagram

Conduit routing layout inside control room & CTR for power

distribution.

Equipment earthing scheme / layout inside control room & CTR

Field Instrument, Junction Box and control room cable Termination

and ferruling details

Testing and evaluation plan.

Quality assurance plan

3.2. EQUIPMENTS AND MATERIAL SUPPLY

a. The list of field instruments & materials which are freely issued by

Department for the execution of this work package are given below:

Control System

Absolute pressure Transducers

Temperature Probes, RTD and thermocouples

Safety sensors

Command Systems

PLC System

File Servers (Qty: 02 nos.)

Operator stations (Qty: 03 nos.)

Programming node (Qty: 01 no.)

Processing node (Qty: 01 no.)

Measurement Systems

Mass Flow meters

Turbine Flow meters with Pre-Amplifiers

Magnetic flow meter

Pressure Transducer

Temperature Sensor (RTD & T/C)

load cell


Page 16

Test Operator Console

Integrated Data Acquisition System (IDAS)

File Servers

Computers with monitors

Network switches

List of items to be supplied by Contractor

Pressure Transmitters with manifolds

Temperature transmitters

Solenoid dual coil including plunger unit

Isolation barrier

Zener Barrier for RTD

High Frequency TIB for Transducer output

Voltage isolator

Pulse isolator

Hall effect sensor

Relays

Flow Totalizer for turbine FM

Proximity sensor

SMPS & Linear Power supplies

PVC armoured and un-armoured cables

PTFE cables

Single core tefflon cables

Power cables

Indicators, Authorization keys, Switches with indicators,

Industrial standard connectors (108 pin), 7 pin circular connectors & 32

pin circular connectors

Miniature K-Type TC connector

Terminal Blocks

Junction box

Compression fittings & SS tubes

Cable trays

Structural materials supply & fabrication

Canopy

Instrumentation Racks with accessories

Cable glands

Cable entry Plate , Connector Mounting Plate, Metal conduits, Metal

flexible hoses suitable for conduit, 4/3/2 way metal junction box

suitable for conduit bends, elbows, Tees and couplers of required

quantities

Operator chair

CCTV system, Inter communication system & Timing system

Harnessing materials


Page 17

b. The list of items to be supplied by the contractor and its specification

along with recommended brands is given in Annexure-E.

c. The contractor shall source the list of items only from the

recommended brands indicated here in Annexure-E.

d. In case the contractor proposes to source the items from any other

brands, necessary prior approval from the department need to be

obtained.

e. The required accessories and its quantity shall be worked out by the

contractor. The quantity of accessories shall include 20% spare or 1

number whichever is higher.

f. The exact quantity and the list of items required for commissioning

the facility will be finalized during detailed engineering and 10%

quantity variation is permitted for supply and erection as per contract.

g. For few items, part number/model matrix are given as guidelines for

the contractor to select the product. However it is the responsibility of

the contractor to decide up on the finalized model matrix complying

to the specifications given with the latest available catalogues.

h. Wherever mentioned, the material despatch shall be carried out only

after the test certificate/calibration certificate/ inspection report

approvals.

i. The vendor shall submit finalized Specification document which

includes the detailed specification of all items & accessories supplied

by contractor, its part number, test certificates, approvals and

calibration and guarantee certificates.


Page 18

3.3. ERECTION AND COMMISSIONING

3.3.1. General Instructions

Tools for Erection & Commissioning

1. The contractor shall bring necessary tools required for erection &

commissioning of the instruments & components and an instrument

work shop shall be made ready at the erection site.

2. Erection & commissioning works shall be carried out strictly according

to the specifications stipulated in the contract, documents/drawings

approved by department during detailed engineering. Also it shall be

carried out as per the supervision of the department’s representative.

3. The Contractor shall provide and maintain a formal system for

documenting technical clarification from the Department.

4. Only correctly signed documents which are marked Approved for

Construction” (AFC) shall be used for installation work.

5. Only the best trade practices and correct tools shall be used and all

works are expected to be completed in a neat and safe manner.

6. Welding shall be done only by qualified personnel.

7. Electrical installation shall only be performed by appropriate qualified

trade persons.

8. Holes shall be drilled or punched and not burnt out by gas torches or

electric arcs.

9. Piping and tubing shall be formed with the appropriate pipe or tube

bending equipment by qualified personnel.

10. Instrument/equipment shall be mounted using suitable stands/

brackets/clamps. As far as possible all field instruments shall be

mounted on instrument support stands. These shall be installed on

floors, RCC columns and walls using approved make anchor fasteners /

Hilti bolts and on steel structure by drilling suitable holes and using

chromium plated/galvanized bolts and nuts or in exceptional cases by

welding. After welding, the slag on weld surface shall be removed and


Page 19

one coat each of Red-oxide primer and paint shall be applied over the

surface.

11. Equipment shall be installed in a neat, workman like manner so that it

is level, plumb, square and properly aligned and oriented.

12. Field Instruments should not be supported from impulse lines, hand

rails and vibrating structures.

13. Instruments shall be located such that it is easy to approach for

operation and maintenance. Cover can be removed without

obstruction and there should not be any problem in re-glanding the

cable later on.

14. All indicating instruments shall be located such that its scale is

conveniently visible to plant operator.

15. Canopy shall be provided for all the instruments, JBs and SOV located

outdoor.

16. All threaded opening of the instruments shall be protected by suitable

Aluminum /Chromium plated plugs.

17. During installation of the signal and control cables and prior to

connection up to the instruments, the cables shall be checked for the

insulation resistance, continuity and tagging.

18. If the insulation resistance is not found within the limits, these cables

shall not be used. The contractor should lay new cables, meeting the

continuity and insulation resistance requirements, without any cost

implication.

19. The signal and control cable wires shall be connected to respective

terminals, as per the wiring drawings.

20. Field equipment shall be properly grouped at a convenient location

based on the equipment layout diagrams.

21. Allocation of grouping of channels based on signal levels in junction

boxes and racks shall be finalized during detailed engineering.


Page 20

22. Separate trays shall be used for routing pneumatic tubes and cables.

23. Field transmitters (pressure, temperature, flow, etc.) shall be mounted

on 2” pipe stands. The instrument stands shall have a suitable height

so that instrument shall be mounted at 1.4m from ground or platform

/ catwalk. If the instrument to be mounted on a catwalk / platform the

preferred location shall be on the outside of the hand railing.

24. Field instruments, which are exposed to open terrain, shall be

provided with weather canopy.

Handling & storage of Instruments

25. The Contractor shall be responsible for the collection of “free-issue”

instrument items, transportation, storage and safe custody of the

equipment's until completion of its installation and acceptance by

Department’s representative. This excludes the control system.

Contractor shall maintain a stock system to enable material tracking

throughout the installation & commissioning of the facility.

26. All instruments shall be visually examined by the Contractor on receipt

to ensure that they have not been damaged in transit. Instruments

shall then be replaced in their original packing and housed in a

separate secure, dry, cool storage area provided by the department.

27. If any item is damaged by the contractor, new item may be procured

and replaced by the contractor with their own cost or the cost of the

item will be deducted from the contractor’s bill.

28. When unpacking is necessary, care shall be taken to ensure that

accessories are not mislaid or mixed.

29. Instruments shall not be left lying around the construction area.

30. All covers and plugs on the instrument connections shall be left in

place until connections are used.

Installation Preparation

31. Verify that instrument process connections ports before tapping.


Page 21

32. Sensitive electronic instruments/components shall be protected

during welding, drilling & filing activities.

33. Metal filing and metal or wood shaving shall be prevented from falling

on the components/ports/connectors.

34. Instrument stands and mounting brackets shall be fabricated

according to design drawings approved by the department.

35. Identification tags shall be attached to each field component bearing

its instrument number in accordance with P&I drawings/ Instrument

schedules.

36. Nameplate shall be attached to all junction boxes and racks. Name

plates shall be of stainless steel with black lettering shall be provided

for field instruments and junction box.

37. Nameplates shall be of plastic type for racks.

3.3.2. Erection and Commissioning Works

3.3.2.1. Measurement and safety system

Test Article pressure measurement system

1. Transducers are planned to measure the test article chamber

pressure.

2. The transducers shall installed by Department.

3. Six core armoured PVC cable shall be used between vacuum

chamber connector plate to junction box.

4. Multi core individual shielded un-armoured PVC cable shall be

used between junction box to instrumentation rack.

5. All the cables shall be tagged as per the P&I diagram.

6. Outside of the junction box all the cables shall be tagged by

suitable SS plate.

Test Article Temperature measurement system

1. RTD and Thermocouple temperature sensors shall be planned for

test article temperature measurements.

2. RTD and Thermocouple temperature probes shall be installed by


Page 22

Department.

3. Four core armoured PVC cable shall be used between RTD sensors

to junction box.

4. Two core thermocouple extension cables shall be used between

thermocouple (TC) sensors to junction box.

5. Multi core individual shielded un-armoured PVC cable shall be

used between junction box for RTD to instrumentation rack.

6. Multi core thermocouple extension cables shall be used between

junction box for TC to instrumentation rack.



suitable SS plate.

Facility pressure measurement system

1. HART protocol based SMART Pressure Transmitters shall be

planned for facility absolute pressure measurements. HART

management system (HMS) is planned for re-ranging and

calibrating the sensor.

2. The transmitters for Absolute pressure shall be installed in the

transmitter mounting post (2” pipe) as per drawing approved by

Department. Mounting shall be done as per 3.3.2.14.

3. A three way two valve manifold for absolute pressure

measurement shall be installed with the transmitter.

4. Impulse lines for pressure transmitters shall be of 12.7 mm (1/2”)

OD SS tube and 1.6mm wall thickness suitable for the process

pressure.

5. Suitable double compression SS tube fittings shall be used to

connect process line, impulse tubes and instruments.

6. The length of impulse lines shall not exceed 5 meters.

7. Impulse tubing shall be hydro tested for 1.5 times of the rated


Page 23

pressure.

8. Impulse tubing shall be carried out as per procedure explained in

3.3.2.7.

9. Two core armoured PVC cable shall be used between facility

transmitters (Pressure) to junction box.

10. Multi-core un-armoured PVC cable shall be used between junction

box to instrumentation rack.



suitable SS plate.

DP based level measurement system

13. HART protocol based SMART Differential Pressure Transmitters

shall be planned for facility tank level measurements. HART

management system (HMS) is planned for re-ranging and

calibrating the sensor.

14. The transmitters for tank level shall be installed in the transmitter

mounting post (2” pipe) as per drawing approved by Department.

Mounting shall be done as per 3.3.2.14.

15. Five way valve manifold with block equalizing and drain valves for

differential pressure (level) measurement shall be installed with

the transmitter.

16. Impulse lines for pressure transmitters shall be of 12.7 mm OD SS

tube and thickness (1.6mm) suitable for the process pressure.

17. Suitable double compression SS tube fittings shall be used to

connect process line, impulse tubes and instruments.

18. The length of impulse lines shall not exceed 5 meters and shall be

without any joint.

19. Impulse tubing shall be hydro tested for 1.5 times of the rated

pressure.


Page 24

20. Impulse tubing shall be carried out as per procedure explained in

3.3.2.7.

21. Two core armoured PVC cable shall be used between facility

transmitters (Pressure) and junction box.

22. Multi-core un-armoured PVC cable shall be used between junction




suitable SS plate.

Facility Temperature measurement system

25. RTD and Thermocouple temperature sensors with HART protocol

based Temperature Transmitters shall be planned for facility

temperature measurements.

26. RTD and Thermocouple temperature probes shall be installed as

per recommendations of manufacturer and drawing approved by

Department.

27. The temperature transmitters shall be installed in the transmitter

mounting post (2” pipe) as per drawing approved by Department.

Mounting shall be done as per 3.3.2.14.

28. Four core shielded armoured PVC cable shall be used between

temperature transmitter and RTD sensor.

29. Two core thermocouple extension cables shall be used between

temperature transmitter to thermocouple (TC) sensor.

30. Two core armoured PVC cable shall be used between

Temperature transmitters and junction box and multi core un-

armoured PVC cable shall be used between junction box to

instrumentation rack.




Page 25

suitable SS plate.

Flow measurement system

33. Turbine flow meters, Mass flow meters and Magnetic flow meters

shall be planned for facility flow measurements.

34. Flow meter shall be installed as per recommendations of

manufacturer and drawing approved by Department.

35. The flow preamplifier shall be mounted as per drawing approved

by Department. Mounting shall be done as per 3.3.2.14.

36. Two core armoured PVC cable to be laid from preamplifier to

pickup coil.

37. Four core armoured PVC cable shall be used between flow

transmitter and junction box for magnetic and preamplifier for

turbine flow meter channels.

38. 4 core armoured PVC cable to be laid between mass flow sensor to

mass flow transmitter.

39. Six core armoured PVC cable shall be used between flow

transmitter and junction box for mass flow meter channels.

40. Multi core un-armoured PVC cable shall be used between junction




suitable SS plate.

Safety measurement system

43. N2O4, MMH sensor and UV/IR flame detectors shall be used as

safety detectors.

44. Safety detectors shall be installed as per recommendations of

manufacturer and drawing approved by Department.

45. Two core armoured PVC cable shall be used between safety


Page 26

sensors and junction box.

46. Multi core un-armoured PVC cable shall be used between field

junction box to CTR.

General instruction for Measurement and safety system

47. All multi-core PVC cables shall be laid on cable trays.

48. All Cable laying & cable tray laying shall be done as per 3.3.2.9 &

3.3.2.13 respectively. Junction box mounting and wiring shall be

done as per 3.3.2.10 & 3.3.2.14.

49. The multi-core un-armoured PVC cables from the field entering in

to CTR shall pass through a transit plate. Refer to chapter 3.3.2.12.

50. In CTR multi core un-armoured PVC cables from field junction

boxes shall be terminated in industrial standard connectors

mounted inside facility instrumentation rack.

51. Different instrumentation racks are identified for different

measurement like pressure, temperature, flow and safety

measurements, etc.

52. This rack houses all TIBs and 24V DC linear power supply required

for realizing individual measurements. The TIBs are of 24V DC

powered and shall be powered from power supply. These TIBs

provide dual 2 to 10V output.

53. The flow totalizers are panel mountable and shall be mounted in

flow rack.

54. Output of the TIB shall be connected to control system rack

through industrial standard connectors.

55. Termination at control system rack shall also need to be done.

56. The rack wiring details are explained in 3.3.2.16.

57. Un-armoured PTFE cables shall be used for inter rack

communication and these cables shall be laid in trays inside CTR.

Cable laying and cable tray laying procedures are explained in


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chapter 3.3.2.9 &3.3.2.13 respectively.

3.3.2.2. Command system

EP Valve Command system

58. The EP valve command chain is planned with dual coil solenoid

valve.

59. Solenoid valves shall be mounted on the SOV cubicles.

60. The location of SOV cubicles shall be finalized during detailed

engineering.

61. The SOV cubicles shall be mounted as per mounting procedure

explained in chapter 3.3.2.10.

62. 8 Nos. of solenoid valves shall be mounted in one SOV cubicle.

63. The length of command tubing from SOV cubicle to the

EP valve actuator shall be less than 10 meter, so that nearby

commands are grouped together.

64. Command tubing shall be carried out between EP valve actuator

and SOV cubicles using 8mm OD SS tube. Pneumatic tubing shall

be carried out as per procedure explained in 3.3.2.8.

65. Bulk head union type compression tube fitting shall be used at SOV

cubicle side to terminate solenoid outlet and E/P valve actuator

tube.

66. Pneumatic tubing shall be pneumatic tested for 1.1 times of the

rated pressure.

67. 2 core 18AWG shielded PTFE cable shall be used inside the cubicle

Junction box to SOV coil for command.

68. Diode terminal blocks needs to be used in all the SOV cubicle

junction boxes.

69. SMPS based redundant power supplies are to be used for the

command operation.

70. Multi-core armoured PVC cables to be used between SOV cubicles

to valve driver rack.


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71. Two proximity switches are to be provided to indicate open &

close status for each E/P valve. An interface required for

positioning the proximity switch needs to be fabricated / carried

out by the contractor.

72. Four core shielded armoured PVC cable shall be used between EP

valve proximity switch junction box and field junction box. The

proximity switch junction box to be mounted in the E/P valve by

using suitable IIB certified box with terminal blocks.

73. Multi core un-armoured PVC cables shall be used between field

junction boxes and valve status rack.

General instruction for command system

74. All multi core PVC cables shall be laid on cable trays.



done as per 3.3.2.10 & 3.3.2.14.

76. The multi core un-armoured PVC cables from the field entering in

to CTR shall pass through a transit plate. Refer to chapter 3.3.2.12.

77. In CTR multi core PVC cables from field junction boxes shall be

terminated in industrial standard connectors mounted inside

command racks.

78. The EP valve command inputs from the control system shall be

terminated in EP valve command rack. The relays, contactor and

power supplies shall be accommodated in these racks. Separate

power supply shall be planned for Command Acknowledgement

and field actuation. The command acknowledgement shall be

connected to control system through industrial standard

connector. The field command shall be wired to field junction box

through industrial standard connector. These industrial standard

connectors shall be housed inside same rack.


Page 29

79. The E/P valve status from the field (digital input), shall be

terminated in status rack. This rack houses status TIBs powered

from SMPS based power supply. The status output of rack shall be

connected to control system through industrial standard

connector.

80. The rack wiring details are explained in 3.3.2.16.




chapter 3.3.2.9 &3.3.2.13 respectively.

82. Termination of valve driver input and valve status output at

control system rack shall also need to be done.

Control Valve Command system

83. Control valve shall have smart valve positioner with integrated

position transmitter.

84. Four core armoured PVC cable shall be used between JB and

control valve smart valve positioner for command and position

feedback.

85. Multi core un-armoured PVC cables shall be used between field

junction boxes to CTR.

86. Command tubing shall be carried out between control valve smart

valve positioner and SOV cubicles using 8mm OD SS tube.

Pneumatic tubing shall be carried out as per procedure explained

in 3.3.2.8.

87. Pneumatic tubing shall be pneumatic tested for 1.1 times of the

rated pressure.

88. All multi core PVC cables shall be laid on cable trays.




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done as per 3.3.2.10 & 3.3.2.14.

90. The multi core PVC cables from the field entering in to CTR shall

pass through a transit plate. Refer to chapter 3.3.2.12.

91. In CTR multi core PVC cables from field junction boxes shall be

terminated in industrial standard connectors mounted inside

command system racks. The rack wiring details are explained in

3.3.2.16.




chapter 3.3.2.9 & 3.3.2.13 respectively.

93. Termination at control system rack shall also need to be done.

3.3.2.3. Auxiliary System

CCTV system

94. The CCTV camera structures are to be fabricated and erected in

the field at location identified by the department suitable enough

to withstand the adverse wind condition at IPRC site. The

fabrication drawing to be prepared by Contractor and approved by

Department. Mounting shall be done as per 3.3.2.14.

95. The cameras are to be mounted on top of the erected camera

structure using appropriate fasteners.

96. Power cable has to be laid and terminated to the camera from

CTR.

97. Armoured PVC cables / Coaxial / ethernet cables are to be laid

from CCTV unit to Auxiliary rack at CTR and CTR to control room

Armoured PVC cables and fibre optic cables to be laid for pan/tilt

and lens control and for transmission of video to control room.

98. The cables have to be routed from the cameras in the field using

flexible metal hoses or Pipes. Suitable cable glands are to be used


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for all the cables entering and exiting from the CCTV cameras.

99. The video management software has to be installed in the

Network access storage (NAS)n servers and configured for

operation and recording the videos and checked for its functioning

in controlling up to 16 cameras.

100. The video data shall be interfaced to video monitor controller

for display of the CCTV video on to large led display monitors and

in console for operators to monitor from centrally located NAS

Video storage system.

101. The video recording must be programmable for selectable

video resolution, frame rate, encoding bit rate, bandwidth, audio

encoding, recording schedule, continuous, event based or motion

detection.

102. The software should have multiple streaming capabilities for

simultaneous recording, archiving and live viewing.

103. Grounding earth pit has to be made near the camera structure

as per the IS standards wherever required.

104. Cable has to be laid using suitable cable trays for routing the

cables to the CCTV cameras.

105. All Cable laying and cable tray laying procedures are explained

in chapter 3.3.2.9 &3.3.2.13 respectively.

Intercommunication system

106. Suitable structures are to be fabricated for mounting wired

intercom units and erected in the field at location identified by the

department, suitable enough to withstand the adverse wind

condition at IPRC site. The fabrication drawing to be prepared by

Contractor and approved by Department. Mounting shall be done

as per 3.3.2.14.

107. In control room intercommunication equipments shall be


Page 32

located at racks/consoles.

108. Power cable has to be laid and terminated to the Intercom

from UPS positioned inside the cable terminal.

109. Multi core PVC cables are to be laid from intercom unit to

Control room via CTR for communication purpose.

110. Align the Microphone output card, line cards and power

amplifier for optimum sound reception at field and at control

room.

111. Mount the speakers at suitable height in the field using

fabricated structure and on the ceiling at control room.

112. Terminate the speakers to the individual intercom units using

two core twisted pair cable.

113. Interface the audio signal from the intercom to the video

streaming unit using buffer amplifier.

114. Interface the intercom units in the field to the control room

intercom using fiber optic transmitter and receivers and

appropriate interface units so that the audio is clearly heard both

at control room intercom and field intercom units.



Wireless System

116. Wireless units are to be programmed for the approved

frequencies after obtaining licensee from WPC.

Timing System

117. The network display has to be mounted on the wall or on

structures at command room or CTR.

118. POE has to connect to the display unit and powered.

119. Necessary software modules has to provided for interfacing the


Page 33

Time server with Command control PLC and other system



3.3.2.4. Console and Control room table wiring

121. There shall be one number of 5 segment and two numbers of 2

segment consoles in new Control Centre.

122. The equipments like intercom units, switches, keys and indicators

shall be mounted in console segments and this output shall be

connected to the corresponding cable which will come from the

CTR or control room.

123. The required 24V DC power supply for the switches shall be

mounted in console cabinets.

124. The 24” LED monitors and PCs shall be mounted in each segment.

The powering of all console equipments shall be done.

3.3.2.5. Powering of equipment's

125. For equipment powering, power distribution boards with MCBs is

available in the control room and CTR.

126. The 230V, 50Hz powering layout shall be made for all equipments

housed in instrumentation racks & consoles in the control room

and CTR.

127. The power cable shall be routed through conduits and near

console/rack flexible hoses shall be used.

128. The terminations on the equipment side shall be in different

coloured terminal blocks or in distribution board or in plugs based

on the equipment. The other end termination shall be made in

MCBs.

129. Standard wiring procedure shall be followed with termination

using suitable lugs, ferrules, cable and cable conduit identification

tags.


Page 34

3.3.2.6. Grounding of equipment's

130. The cable shield shall be terminated in copper strips provided in

the instrumentation rack and isolated from power earth and finally

connected to instrumentation earth strips in the control room and

CTR.

131. The chassis of equipments shall be connected to power earth. The

cable laying shall be done neatly and the cables shall be harnessed

properly.

132. Termination ends shall be with suitable lugs and shall be ferruled.

3.3.2.7. Impulse Tubing

133. 12.7 mm OD S.S. tubes shall be used as impulse tubes. Instrument

tubing shall be laid as per standard on cable trays. The width of

cable trays shall be selected as per number of instrument tubing

laid.

134. The tube routing shall be carried out as per approved drawing.

135. Transmitters shall be mounted above the process pipe line and

continuous slope shall be provided in the impulse line between

transmitter and process line.

136. S.S. Tubes shall be cleaned with lint free cloth dipped in acetone

and pulled through the tube using nylon wire until all dirt/dust is

removed. As a check for thorough cleaning of tubes, last lint free

cloth shall be as clean as new. This is to be done in presence of the

department’s representative. Outside surface of tube shall also be

cleaned by rubbing manually with lint free cloth soaked in acetone.

Tubes shall be cleaned by blowing dust free GN2 before laying.

137. Tube bends shall be made with approved and appropriate sizes of

tube benders. Bends shall be of uniform curvature and smooth and

shall be free from wrinkles, flattening and kinks. Use of filler

material during bending is prohibited. Hot bending is also not


Page 35

permitted.

138. Tubes shall be clamped at intervals not exceeding 1 meter with the

help of special spacer and clamps.

139. Impulse lines and their supports should be kept away and free

from vibrating structures or equipment. Minimum bending radius

should be taken as 2.5 times the tube OD.

140. To avoid corrosion of SS Tubes, contacts of SS Tubes with CS/MS

surfaces should be avoided by installing brass shims / foil in

between SS Tubes and CS / MS Surface.

141. Wherever impulse lines run side by side, they should be neatly

bunched together with bolted straps and screwed clamps. Tubing

should be ganged vertically rather than horizontally to avoid

collection of dust, dirt and other corrosive conditions.

142. S.S. Tubes are terminated by using approved make of double

ferrule type fittings.

143. Fittings shall be installed by qualified fitters who have to undergo

qualification test to be conducted by the Quality Surveillance

Engineer of the department.

144. Tubes shall be identified at both ends by line number/ instrument

number/equipment number to which it is terminated by Anodized

Aluminium tags of rectangular shape and shall be tied to the tube

securely by 16 gauge S. S. wire.

3.3.2.8. Pneumatic Tubing

145. The scope of work covers installation, routing as per approved

drawing, clamping, supporting and connection of 8mm OD SS tube

with fittings.

146. S.S. Tubes shall be cleaned with lint free cloth dipped in acetone

and pulled through the tube using nylon wire until all dirt/dust is

removed. As a check for thorough cleaning of tubes, last lint free


Page 36

cloth shall be as clean as new. This is to be done in presence of the

department’s representative. Outside surface of tube shall also be

cleaned by rubbing manually with lint free cloth soaked in acetone.

Tubes shall also be cleaned by blowing dust free GN2 before

laying.

147. Tube bends shall be made with approved and appropriate sizes of

tube benders. Bends shall be of uniform curvature and smooth and

shall be free from wrinkles, flattening and kinks. Use of filler

material during bending is prohibited. Hot bending is also not

permitted.

148. S.S. Tubes are terminated by using approved make of double

compression type ferrule fittings. At the place of termination/joint,

tubes shall be cut square and burrs if any shall be removed by fine

emery paper without reducing wall thickness of the tube. Tube

shall be cut with approved brand of tube cutter only.

149. Fittings shall be installed by qualified fitters who have to undergo

qualification test to be conducted by the Quality Surveillance

Engineer of the department.

150. Tubing shall be routed on the cable trays and shall be clamped at

the intervals not exceeding 1 m. The tubing shall be run in such a

manner to provide maximum protection against physical damage.

Tubing runs shall be neatly dressed and grouped together

wherever possible. Tubes shall be ganged vertically rather than

horizontally to avoid collection of dirt, dust and other corrosive

material.

151. Tubes which are to be terminated on the instruments, may be

subjected to vibrations during operation, a semi-circular loop shall

be formed on the tube near the termination point to avoid

damage to the tubes during operation. All such instruments shall


Page 37

be identified in consultation with the department Engineer, before

termination of the tubes.

152. Tubes shall be identified at both ends by line number/instrument

number/equipment number to which it is terminated by Anodized

Aluminium tags of rectangular shape and shall be tied to the tube

securely by 16 gauge S. S. wire.

153. Compression unions shall be used for joining the tubes. At the joint

an offset of around six inches (3 inches on each side of the joint)

shall be given on the tube run from the tray, so that the fitting will

be away from the surface of the tube support and have free access

for tightening and checking of leaks during test. Joints on adjacent

tubes in a bundle shall be staggered suitably to avoid interference.

154. All the air supply lines shall be pneumatically tested by the

contractor, using dry air at 8 bar. The joint should be bubble tight.

3.3.2.9. Laying of Cables

155. All cable routes shall be carefully measured and cut to the required

length, leaving sufficient amount for the final connections of the

cable to the terminals on either end.

156. The scope of work consists of laying and termination of multi core

cables at various Junction Boxes / Terminal blocks. Supply of cable,

cable harnessing materials, end Terminals & Identification ferrules

is in the scope of contractor.

157. Cable shall be of single piece and joint is not allowed from one

termination to the other termination.

158. Cables shall be rigidly supported on cable trays, individually or in

groups as required using individually cast or malleable iron

galvanized clips. Distance between the two cable supports shall

not be more than 1 m.

159. Physical protection shall be provided wherever required.


Page 38

160. Cables are to be terminated on the junction box/instruments using

appropriate size of cable glands/lock nuts and rubber washer with

gland hoods. Suitable seal cone grip compression gland shall be

used for armoured and un-armoured cable. All glands should be of

NPT at junction box and Instrument side.

161. Each of the cables shall be tagged with cable number punched

clearly in SS tags and tied to the cable at both the ends and at 15m

intervals.

162. Cables, wires shall be connected on the field instruments/terminal

blocks using lugs. Wire identification shall be provided by inserting

printed PVC sleeves with ferrule number.

163. Cable shall be laid and terminated as per approved cable

scheduling.

164. All wires shall be checked for proper identification, continuity and

insulation before taking up wiring connections.

165. Power Cables and control cables shall be laid in separate Cable

Trays as per IEEE 518-1982.

166. All cable screens/shields shall be earthed.

167. Care should be taken to avoid sharp bending and kinking of

conductor, damaging of insulation and stressing the cable beyond

the pulling force recommended by the manufacturer. Minimum

radius of bend of an insulated cable shall be 12 D for un-armoured

cable and 15 D for armoured cable.

168. While terminating the cable at the devices, a loop involving around

0.5 m extra cable shall be provided.

3.3.2.10. Junction Boxes and SOV cubicles

169. Junction boxes shall be supplied and mounted in suitable support

structure. The fabrication of support structure shall be done by the

party with approved drawing.


Page 39

170. The cable entry to Junction boxes shall be through cable glands

with PVC hoods.

171. Every cable should enter to junction box through suitable cable

glands.

172. Cable Glands shall be of Single & double (whichever suitable for

the cable type) Compression NPT type made from nickel coated

brass with PVC Hoods.

173. Cables, wires shall be connected to the junction box terminal

blocks using lugs. Wire identification shall be provided by inserting

printed PVC sleeves with ferrule number.

174. All unused holes shall be plugged with SS plug.

175. In general, all cable entries from field elements shall be through

sideways and all cables to CTR shall be from bottom.

176. The JBs shall be tagged according to tagging philosophy followed in

respective units.

177. Cables entering and exiting from the JBs are needs to be identified

with suitable SS tags.

SOV cubicles

178. SOV cubicles shall be supplied and mounted in suitable support

structure. The fabrication of support structure shall be done by the

party with approved drawing.

179. Every cable should entering to cubicle junction box through

suitable cable glands.

180. Cable Glands shall be of double (whichever suitable for the cable

type) Compression NPT type made from nickel coated brass with

PVC Hoods.

181. Cables, wires shall be connected to the cubicle junction box

terminal blocks using lugs. Wire identification shall be provided by

inserting printed PVC sleeves with ferrule number.


Page 40

182. All unused holes shall be plugged with SS plug.

183. In general, all cable entries from CTR shall be from bottom.

184. Suitable adaptor to be provided for output of the pneumatic signal

from the SOV.

185. Cables entering and exiting from the cubicle JBs are needs to be

identified with suitable SS tags.

3.3.2.11. Canopy Requirement

186. All junction box and field instruments which are kept outside shall

be provided with pre-fabricated canopy for Rain and Sunlight

protection.

187. The canopy shall be fabricated by powder coated MS plates of 2

mm thickness.

188. Group instruments such as pressure transmitters or flow

transmitters or junction boxes, etc. shall be covered by single type

of suitable canopy after discussing with facility team. Accordingly

the work needs to be executed.

189. The fabrication drawings shall be prepared and shall be approved

by Department.

3.3.2.12. Multi Cable Transit Plate

190. Multi Cable Transit Plate shall be planned for control room and

CTR.

191. The transit plate shall be mounted in control room / CTR entry

hole which is already available in the room.

192. The plate shall be drilled with suitable holes matching to cable

diameter.

193. The multi-core PVC cables shall pass through the holes and shall be

provided with cable glands at the holes.

194. Additional holes may be provided for future augmentation. Such

holes may be properly sealed with dummy glands to avoid the


Page 41

entry of dust and insects inside the CTR or control room.

3.3.2.13. Cable Trays

195. Instrument cabling shall be through trench/overhead.

Main Cable Way /Trench : Ladder Tray (size based on requirement)

Local Branch Cable Way : Perforated Tray (size based on

Requirement)

196. Ladder trays shall be used from control room to CTR. These ladder

trays run inside cable trench/ structural supports.

197. Ladder trays shall be used from CTR to JBs. These ladder trays run

inside cable trench & structural supports.

198. Perforated G.I. trays shall be used from junction boxes to

individual instruments.

199. Ladder trays shall be used inside CTR & control room.

200. Suitable cable clamps shall be supplied for binding the cables /

tubes at every 2 m for horizontal and 0.5 m for vertical.

201. Structural supports for the cable/tubing trays shall be fabricated as

per approved drawings and shall be inspected before erection.

3.3.2.14. Structural support

202. Structural support for the Instrument mounting post, camera post,

Junction box, pressure transmitters, temperature transmitters and

flow transmitter, etc. shall be fabricated using MS structural

materials and sharp corners shall be smoothened by grinding.

203. The fabrication shall be carried out with drawing approved by

Department.

204. Structural materials shall be painted with one coat of Red-oxide

Primer and two coats of Grey enamel Paint.

3.3.2.15. Cable Trays – Structural support fabrication

205. Perforated G.I. trays shall be used for cable and SS tube laying.


Page 42

206. The structural supports for this shall be fabricated as per approved

drawings and shall be inspected before erection.

207. All the welding points shall be painted with one coat of red-oxide

primer and two coats of Grey enamel Paint shall be applied.

208. The cable trays shall be welded to the support structures. The

burrs at welding points shall be removed and painted with silver

colour paint

3.3.2.16. Instrumentation Rack-Equipment Assembly & Wiring

209. The instrumentation racks shall be installed and commissioned at

control room and CTR located at different locations.

210. The instrumentation racks are wired for full capacity.

211. All the required material for rack wiring like cable manager, filler

plates, L-angles, din-rails, terminal blocks (different colors), lugs,

ferrules, tefflon cables, etc. needs to be provided by the contractor

in toto.

212. The instrumentation rack shall be double and single racks 42U

height effective spacing.

213. Design of rack shall be in such a way, to provide proper

operational and maintenance access and conceal interconnecting

wires and cables.

214. Wires shall be housed in PVC cable ducts of suitable dimensions to

accommodate system cables, signal cables and power cables.

215. PVC cable ducts shall be organized to run electric wires according

to their voltage level and function. Power supply wires and low

voltage signal wires shall not be grouped together in the same

cable duct.

216. Wiring for different voltage signals shall be terminated separately

on dedicated terminal strips.

217. All the terminal blocks shall be DIN rail mountable.


Page 43

218. Power supply shall be provided with fan tray for cooling.

219. The incoming cables from the field shall be terminated in 108 pin

industrial standard connector and the connectors needs to be

supplied by the contractor.

220. Multi-core un-armoured PTFE cable shall be used for

interconnection between instrumentation racks.

221. These cables shall be terminated in 108 pin industrial standard

connectors at the rack output and also at control system or

Integrated Data acquisition rack.

222. The cable trays and its structural support required for cable laying

shall be provided.

223. Cable entry in all instrumentation rack shall be from bottom

3.3.3. TESTING AND EVALUATION

3.3.3.1. Test Equipments

224. The contractor shall bring all the required test and measure

instruments required for testing and evaluation. The standard

Source / Measure equipments with calibration validity traceable to

national standards shall be used by the contractor. The

equipments of ±0.02% accuracy class of shall be used for sourcing

and measuring.

3.3.3.2. Testing and Evaluation

225. Only preliminary details regarding testing and evaluations are

given below. However the contractor shall prepare detailed

Testing and evaluation procedure and formats during detailed

engineering phase. As per the approved procedures, the

contractor shall carry out the testing and evaluation. The final

results shall be entered in relevant formats and finally to be

approved by Department.

226. Check all the instruments for proper mounting and sealing. Check


Page 44

for proper routing & dressing of wiring. Ensure the availability of

terminal strip nos., Wire nos., tags and ferrules. Ensure proper

grounding of racks/equipments.

227. Check and log insulation resistance of all cables, continuity of

wiring of all instrument loops as per the relevant drawings.

228. Integrity test up to sensor shall be done.

229. Power supply load test: All the power supplies shall be load tested

up to 80% of rated load. The stability and ripple test shall also be

carried out.

Measurement & safety system

230. A known input signal shall be fed from calibrated

source/communicator and the output shall be recorded in the

control system/Data logger. The results are to be entered in a

format. The sample format is given in Annexure-F. The format will

be finalised at the time of detailed engineering.

Command System

231. Manual command shall be issued from control system and the

voltage at the SOV coil end in the case of E/P valve shall be

measured.

232. Also coil resistance shall be measured.

233. Polarity and health of the diode also to be checked and to be

logged in the T&E sheet for the E/P valve chain.

234. For control valve the percentage of control valve opening shall be

checked. For switches functioning shall be checked.

235. Also in simulation mode, command acknowledgements shall be

checked in control system.

236. The results are to be entered in a format. The sample format is

given in Annexure-F.


Page 45

237. The format will be finalised at the time of detailed engineering.

Auxiliary system

238. Each camera has to be checked for its operation like pant/tilt,

zoom /focus, recording & configuration from the control room.

239. Functional verification of all auxiliary system equipment.

3.3.3.3. Inspection & Quality Surveillance

240. The contractor shall prepare detailed inspection & quality

surveillance plan for all the items and services provided by the

contractor.

241. All Instrumentation items supplied by the contractor (Annexure E)

and services covered by this contract shall be subjected to

inspection and testing by department’s representatives.

242. The inspection by the department’s representative and issue of

inspection certificate thereon shall in no way limit the liabilities

and responsibilities of the contractor in meeting the specification

and quality requirements specified.

243. The contractor shall supply the material test certificates/

calibration certificates (wherever mentioned) for the items under

the supply of contractor’s scope.

244. The contractor shall supply and maintain an independent

comprehensive database system containing inspection & testing

and performance records for each instrument.

3.4. DOCUMENTATION

245. The contractor shall provide with 3 sets of hard copy and a soft

copy for the purpose of documentation. Each instrumentation rack

will be provided with the corresponding approved drawing for

ready reference. The lists of documents are to be provided by the

contractor at the different phases specified thereupon are as


Page 46

follows:

246. The contractor shall submit the documents specified under

detailed engineering in chapter 3.1–1 set of hard copy& Soft copy.

247. Catalogues, Test certificate, warrantee/guarantee certificates and

inspection report for the materials /items which are under the

contractor scope of supply

248. The following documents shall be submitted by the contractor

during erection& commissioning phase

Operation & Maintenance manual including Technical &

installation details.

Approved fabrication, mounting and layout drawings.

249. Test and evaluation reports.

250. Up on completion of commissioning activities, as-built version of

all documents approved during detailed engineering.


Page 47

ANNEXURE –B

(CONTROL ROOM LAYOUTS)


Page 48


Page 49


Page 50

ANNEXURE -C

(INSTRUMENTATION SYSTEM CONFIGURATION &

SCHEMATIC DIAGRAM)


Page 51

Measurement System Configuration


Page 52


Page 53


Page 54


Page 55


Page 56


Page 57


Page 58


Page 59


Page 60


Page 61


Page 62


Page 63


Page 64


Page 65

Command System Configuration




Page 66


Page 67


Page 68

Fig no.:13


Page 69

Fig no.:13a


Page 70


Page 71

FIG NO: 15. SCHEMATIC DIAGRAM OF CCTV SYSTEM


Page 72

Command . Instrumentation Rack

Control Room

SPK-N

SPK-1

19” Rack mount

Intercom

station-1

19” Rack

mount

19” Rack

mount

19” Rack

mount

Power Supply

Explosion proofintercomsta

tion

SPK-1

SPK-N

Auxiliary RackSwitch

Explosion proof intercom station

Power Supply

230V in

SPD

230V in SPD

SPD SPD

FIG NO: 16. SCHEMATIC DIAGRAM OF INTERCOMMUNICATION SYSTEM


FIG NO: 1


FIG NO: 17. SCHEMATIC DIAGRAM OF TIMING SYSTEM


Page 73


Page 74

ANNEXURE -D

(INSTRUMENTATION RACK GENERAL ASSEMBLY LAYOUT)


Page 75

Table-A INSTRUMENTATION RACKS AT CTR

Instrumentation Rack Wiring Requirements

System Rack No

Test Article Pressure Rack MR1

Test Article Temperature (TC & RTD) Rack MR2

Facility Pressure Rack MR3

Facility Temperature Rack MR4

Facility Flow Rack MR5

PLC Remote Node Rack CR1

E/P Valve Driver Rack CR2

E/P Valve Status Rack CR3

Power supply Rack CR4

PID Rack CR5

Auxiliary Rack AUX1

Network Rack NW1

Integrated Data Acquisition System IDAS

Table-B INSTRUMENTATION RACKS AT CONTROL CENTRE

Instrumentation Rack Wiring Requirements

PLC - Local node Rack CR1-1

Auxiliary system Rack AUX2

Network Rack NW2


Page 76

General Arrangement for Test Article Pressure Rack


Page 77

General Arrangement for Test Article Temperature Rack

General Arrangement for Facility Pressure Rack


Page 78

General Arrangement for Facility Temperature Rack


Page 79

General Arrangement for Facility Flow Rack


Page 80

General Arrangement for Valve Driver Rack


Page 81

General Arrangement for Valve Status Rack


Page 82

General Arrangement for PID Rack


Page 83


Page 84

ANNEXURE -E

(SPECIFICATIONS &SUB-VENDOR DIRECTORY)


Page 85

Table-B (Following items to be supplied by the Contractor for the New Test

Facility)

Sl.No Items Unit Qty. Recommended Brands

1

Pressure Transmitters

with manifolds

Nos.

50

Absolute Pressure:

Rosemount : 3051TA ; SMAR :

LD400; YOKOGAWA : EJX610A;

HONEYWELL: STA 800

Differential Pressure:

Rosemount : 3051CD ; SMAR :


HONEYWELL: STD 800

Vacuum Pressure :

Rosemount : 3051TA ; SMAR :


HONEYWELL: STA 800

Manifold:

2 Temperature transmitter Nos. 28

SMAR: TT301

Rosemount :3144P

Honeywell: STT 850

3 Solenoid dual coil

including plunger unit Nos. 100

1. M/s. Asco

2. M/s. Herion

3. M/s. Parker

4

Isolation Barrier (IB)

TIB for transmitters Nos.

150

Pepperl + Fuchs,

MTL & Stahl

TIB for status

Nos.

120

TIB for Control valve

command

Nos.

10

TIB for Control valve feed

back

Nos. 10

ZB for Transducer

Excitation

Nos. 20

ZB for Transducer Sense

Nos. 20

ZB for Transducer output

Nos. 20

TIB for Transducer

current Excitation

Nos. 10


Nos. 20

High Freq. TIB for

Transducer output

Nos. 12

5 Voltage isolator Nos. 90 Pepperl + Fuchs ,

MTL & Stahl


Page 86

6 Pulse isolator Nos. 10 Pepperl + Fuchs ,

MTL, Stahl & masibus

7 Hall effect sensor

Nos. 32

NANA, SOYNIA

8 Relays

Nos. 200

Phoneix, OMRON

9 Flow Totalizer for turbine

FM

Nos. 07

Pepperl + Fuchs ,

MTL & Masibus

10 Proximity sensor Nos. 190

Pepperl + Fuchs, OMRON, Rockwell

Automation, Long Vale Ltd,

Euroswitch, CaroGavazzi, IFM

electronic

11

Power supply

24V±20%,20A (SMPS R)

Nos. 10

TDK lambda,

ApLab, MASIBUS, Imec

Vinit Electronics,

Elixer electronics,

Ajana electronics

24V±10%, 10A(SMPS R)

Nos. 10

0-72V, 10A(SMPS R)

Nos. 02

0-100 V, 10A(SMPS R)

Nos. 02

±15V, 5A(Linear)

Nos. 02

24V±10%, 10A(linear)

Nos. 08

24V±10%, 20A(linear)

Nos. 04

12 PTFE cables

6 core shielded cable

(22AWG) m

500

1. M/s. Meerut PTFE Products

Pvt Ltd., Meerut

2. T&F Insulation Pvt Ltd.,

Bulandshahr

3. Delton Cables Ltd., New Delhi

4. FLU-TEF Industries.,

Ahmedabad

5. Satellite Cables., Ahmedabad

6. Techno Cables Pvt Ltd.,

Secundrabad

7. TCL Special cables., New Delhi

8. Advance Cables, Bangalore

9. Tempsens Instruments Pvt

Ltd, Udaipur.


(22AWG) m 100


(22AWG) m 200


(22AWG) m 1000

13

PVC armoured cables

2 core armoured PVC

cable

m 3000


Pvt Ltd., Meerut


Bulandshahr 4 core armoured PVC

cable

m 3500


Page 87

6 core armoured PVC

cable m 1000



Ahmedabad



Secundrabad




Ltd, Udaipur.

10 Core armoured PVC

Cable m 11000

PVC un-armoured cables

32 Core un-armoured

PVC Cable m 1000

64 Core un-armoured

PVC Cable m 1500

96 Core un-armoured

PVC Cable m 1500

14

PTFE cables

18AWG Single core wire

(Red & black) m 2000


Pvt Ltd., Meerut


Bulandshahr



Ahmedabad



Secundrabad




Ltd, Udaipur.


(red, black, Green,

orange, blue & white)

m 10000


(red, black, Green,

orange, blue & white)

m 750

15

T/C Extension Cable

Single pair T/C extension

cable

m 2000 1. Thermocab

2. Fabrica

3. Tempsons 32 core T/C extension

cable m 800

16

Power cable

1.5 sq.mm m 1000 Finolex, Poly Cab, V Guard, RR Kabel,

Havells, Lapp, Kundan 2.5 sq.mm m 650

17

Earth cable

2.5 sq.mm m 1000 Finolex, Poly Cab, V Guard, RR Kabel,

Havells, Lapp 4 sq.mm m 300

18 Indicators , Switches &Keys


Page 88

Indicators Nos. 50 1.Tyco

2.Amphenol

3.Honeywell

4.Entrelac

5. Technique

6.Warner

Authorization keys Nos. 20

Switches with Indicators Nos. 50

19 Industrial standard

Connectors (108 pin) Set 100

1. Wago

2. Phoenix

3. Weidmuller

20 7 pin Circular Connectors

Set 50

1. Wago

2. Phoenix

3. Weidmuller

4. Amphenol

21 32 pin Circular

Connectors Set 10

1. Wago

2. Phoenix

3. Weidmuller

4. Amphenol

22 Miniature K-Type TC

connector Set 150

1. Thermocab

2. Fabrica

3. Tempsons

23

Terminal block(2.5 sq.mm)

Terminal Blocks- No. of

levels:1 ; No of

terminals:2

Nos. 18000

1. Phoenix

2. Wego

3. Weidmullar


levels:2 ; No of

terminals:4 with short

link

Nos. 200


levels:2 ; No of

terminals:4 with cross

link

Nos. 100


levels:1 ; No of

terminals:2 with diode in

series

Nos. 200


levels:1 ; No of

terminals:2 with diode in

parallel

Nos. 200


Page 89

Terminal block –

Powering (Red, Yellow

and Blue)

Nos. 500

24

Junction boxes

Type I : 600x400x225 Nos. 10

1. M/s Baliga Lighting Equipments

Ltd

2. M/s Flame Proof Equipments Pvt.

Ltd

3. M/s. Stahl, Chennai

4. M/s CEAG Flame Proof Control

Gears (P) Ltd

5. M/s FCG Power Industries Pvt.Ltd

6. M/s. EX Protecta

7. M/s. Pepperl +Fuchs Pvt. Ltd.

8. M/s. Charmin Type II : 300x300x165 Nos. 02

25


12.7 mm SS tube; Wall

thickness: 1.6mm Mtrs. 200

SS Tubes

1. M/s. Swagelok

2. M/s. Sandvik

3. M/s. Ratnamani

4. M/s. Remi

Compression Ferrule Fittings

1. M/s. Swagelok

2. M/s. Parker

3. M/s. DK LOK

8 mm SS tube

Mtrs. 800

12.7mm SS tube union Nos. 100

12.7mm SS tube Tee Nos. 25

8 mm SS tube union Nos. 150

8 mm SS tube Tee Nos. 50

Bulk head union for 8mm

tube Nos. 150

½” NPT SS Plug Nos. 100

¼” NPT SS Plug Nos. 100

26

Cable trays

Perforated MS Cable

Trays- width: 50mm;

Height: 12mm; Thickness:

1.6mm

m 2500

1. M/s.Patny systems, Secundrabad

2. M/s.Elcon Instruments, Pune

3. M/s.Shruti Industries, Pune Perforated MS Cable

Trays- width: 100mm;


2.0 mm

m 1500


Page 90

Perforated MS Cable



2.0 mm

m 1500

Perforated MS Cable



2.0 mm

m 1000

Ladder MS Cable Trays-

width: 300mm; Height:

75mm; Thickness: 2.0

mm

m 600

Ladder MS Cable Trays-

width: 600mm; Height:

75mm; Thickness: 2.0

mm

m 1500

27

Structural materials

supply & fabrication

(various sizes of L-

angle& channel and 2“

MS pipe etc.)

kg 10000 -NA-

28 Canopy Sq.m 15 -NA-

29

Instrumentation (600mm

W) Racks with

accessories

Nos. 12

1. Rittal

2. Schnider Instrumentation

(1200mm W) Racks with

accessories

Nos. 02

30

Cable glands Suitable for the cable given

below (Nickel coated Brass Type)

2 core armoured PVC Nos. 250

1. Trinity

2. Hummel

3. Weidmuller

4. Lapp




32 core un-armoured PVC Nos. 5



32 core PTFE Nos. 05


Page 91



2 core TC cable Nos. 100

32 core TC cable Nos. 10

31 Cable entry Plate Nos. 20 -NA-

32 Connector Mounting

Plate Nos. 25 -NA-

33

Metal conduits, Metal

flexible hoses suitable

for conduit, 4/3/2 way

metal junction box

suitable for conduit

bends, elbows, Tees and

couplers of required

quantities.

lot 1 -NA-

34 Operator chair Nos. 30 Godrej, Featherlite, Merryfair

35 CCTV system Details as per

table 1 Aux @

page 191

Brands mentioned in specification 36 Inter communication

system

37 Timing system

38

Harnessing Materials

Lasing tie

Mtrs. 5000

1. Phoenix

2. Wego

50mm cable tie (Pack of

1000 nos.)

Pack 100


1000 nos.) Pack 100


1000 nos.)

Pack 100


1000 nos.) packs 100


1000 nos.) packs 100


1000 nos.)

packs 100


1000 nos.) packs 25


1000 nos.) packs 25


Page 92

1. PRESSURE TRANSMITTERS & MANIFOLDS

SPECIFICATION FOR SMART ABSOLUTE PRESSURE TRANSMITTER

Sl.No Parameters Specification

1 Type SMART Absolute Pressure Transmitter

2 Measurement Range As per Table 1

3 Service Medium As per Table 1

4 Maximum Turndown Ratio (TD) 100:1

5 Output Two wire 4–20 mA with superimposed Digital

communication HART protocol.

6 Power Supply 12 to 30 V DC.

7 Local Indication 4½ digits LCD – Local Alpha Numeric Digital

display in Engineering units.

8 Hazardous Area Certification Both Intrinsically safe and Explosion proof

suitable for use in Hydrogen atmosphere.

(CENLEC / CSA / FM / ATEX or any equivalent

approval).

9 Safety Integrity Level Standard

(SIL)

Safety Instrumented System Certification as per

IEC 61508 standard, SIL 2 or above.

10 Zero & Span Adjustments Zero and Span are to be adjusted from the

Handheld HART Communicator and provision

for local adjustment to be set anywhere within

the range limits.

11 Failure mode alarms High alarm ≥ 21.0 mA

Low Alarm ≤ 3.6 mA

12 Accuracy

@ TD 8:1 for URL<200 Bar and

@ TD 2.5:1 for URL>200 Bar

≤± 0.09 % of Calibrated span (including the

effect of Terminal - Based linearity, hysteresis &

repeatability)

13 Ambient Temperature Effect for

28°C variation

@ TD 8:1 for URL<200 Bar and

@ TD 2.5:1 for URL>200 Bar

≤ ± 0.4 % span

14 Stability ≤± 0.12 % of URL for 10yrs.

15 Power Supply Effect ≤± 0.005 % of Calibrated Span per Volt.


Page 93

16 Over Pressure limit Over pressure limit of selected transmitters

shall be 1.5 times of URL

17 Nominal Operating

Temperature

-40 to 80oC

18 Response time ≤ 150 millisecond

19 Wetted Material As per Table 1

20 Fill Fluid As per Table 1

21 Transient / Lightning Protection 3KA crest (8/20 microSec) as per IEEE C62,41.2,

IEC61000-4-4 and IEC61000-4-5

22 Drain vent port Not required.

23 Electrical Connection ½ " – 14 NPT (F) with SS plug for dust proof.

24 Transmitter Process connection ½ " – 14 NPT (F) or suitable for the quoted

manifold

25 Housing Material Polyurethene covered aluminium with ½”-14

NPT conduit entry.

26 External Grounding screw

assembly on transmitter body

Required

27 Mounting Bracket Stainless Steel Bracket with SS fasteners, bolts,

nuts, washers and U-clamps suitable for 2 inch

pipe mounting.

28 Calibration Calibration shall be carried out at room

temperature in 5 steps ascending and 5 steps

descending. Calibration certificate is to be

provided. Calibration shall be traceable to

National Standards.

29 Ingress Protection IP66/67

30 Manifold 2 way Valve manifold. The valve manifold shall

be manufacture by transmitter manufacturer

with catalogue part no and datasheets or from

one of the approved make: Parker / Swagelok /

Anderson. (Specifications as per enclosure)


Page 94

SPECIFICATION FOR SMART DIFFERENTIAL PRESSURE TRANSMITTER


1 Type SMART Differential Pressure Transmitter


3 Service medium As per Table 1

4 Turndown Ratio 100:1




7 Local Indication Min 4 1/2 digit LCD - Local Alpha Numeric Digital display

in Engineering unit.

8 Hazardous Area

Certification for all

Transmitters

Both Intrinsically safe and Explosion proof suitable for

use in Hydrogen atmosphere.

(CENELEC / CSA / FM / ATEX or any equivalent approval).

9 Safety Integrity Level

Standard (SIL)

Safety Instrumented System Certification as per IEC

61508 standard, SIL 2 or above.

10 Zero & Span

Adjustments

Zero and Span are to be adjusted from the Handheld

HART Communicator (HHC) and provision for local

adjustment to be set anywhere within the range limits.



12 Reference Accuracy

@ TD 5:1

≤ ±0.075%Span for URL above 100 mbar

≤ ± 0.1% span for URL below100 mbar

(including the effect of Terminal - based linearity,

hysteresis & repeatability).

13 Ambient Temperature

effect for 280 C

variation

@ TD 5:1

≤±0.4%Span for URL above 100 mbar

≤± 0.75% for URL below 100 mbar

14 Stability ≤±0.2%URL for 5 years , for URL above 100 mBar

≤±0.2% URL for 1 year, for URL below 100 mbar

15 Power Supply Effect ≤± 0.005 % of Calibrated Span per volt.

16 Mounting Position

Effect

Zero shifts can be calibrated out.


Page 95

17 Static Pressure effect Span error: ≤ ± 0.2 % of span / 70 bar for URL above 100

mbar.

Span error: ≤0.45 %span / 70 bar for URL below 100

mbar

18 Maximum Static

pressure

As per Table 1

19 Over pressure limit Over pressure limit of selected transmitters should be

1.25 times of URL (Upper range Limit) .


Temperature

-40 to 80oC

21 Response time ≤ 300 msec



24 Transient / Lightning

Protection 3KV crest ( 8 / 20 microSec) as per IEEE

C62.41.2,IEC61000-4-4 and IEC61000-4-5



27 Transmitter Process

Connection

1/2” – 14 NPT (F) or suitable for the quoted manifold

Conduit entry.

28 Housing Material Polyurethane covered aluminium with ½ - 14 NPT

Conduit entry.

29 External Grounding

screw assembly on

transmitter body

Required.

30 Mounting Bracket Stainless Steel Bracket with SS fasteners, bolts, nuts,

washers and U-clamps suitable for 2 inch pipe mounting.

31 Calibration Calibration shall be carried out at room temperature in 5

steps ascending and 5 steps descending. Calibration

certificate is to be provided. Calibration shall be

traceable to National Standards.



Page 96

33 Manifold

5 Valve manifold. The manifold shall be manufactured

by transmitter manufacturer with catalogue part no and

datasheets or from one of the approved make: Parker /

Swagelok / Anderson. (Specifications as per enclosure)

SPECIFICATION FOR SMART VACUUM PRESSURE TRANSMITTER


1 Type SMART Vacuum Pressure Transmitter


3 Service Medium As per Table 1

4 Maximum Turndown Ratio (TD) 15:1




7 Local Indication Min 4 1/2 digits LCD – Local Alpha Numeric

Digital display in Engineering units.

8 Hazardous Area Certification Both Intrinsically safe and Explosion proof

suitable for use in Hydrogen atmosphere.

(CENLEC / CSA / FM / ATEX or any equivalent

approval).

9 Safety Integrity Level Standard

(SIL)

Safety Instrumented System Certification as per

IEC 61508 standard, SIL 2 or above.

10 Zero & Span Adjustments Zero and Span are to be adjusted from the

Handheld HART Communicator and provision

for local adjustment to be set anywhere within

the range limits.



12 Accuracy

@ TD 3:1

≤± 0.08 % of span (including the effect of

Terminal – based linearity, hysteresis &

repeatability).

13 Ambient Temperature effect for

28°C variation @ TD 3:1 ≤ ± 0.4 % span

14 Stability ≤ +/- 0.2 % of URL for 10 yrs.

15 Power Supply Effect ≤± 0.005 % of Calibrated Span per Volt.


Page 97

16 Over Pressure limit Over pressure limit of selected transmitters

shall be 1.25 times of URL


Temperature

-40 to 80oC

18 Response time ≤ 300 millisecond



21 Transient / Lightning

Protection:

3KV creat (8/20 microSec) as per IEEE

C62.41.2,IEC61000-4-4 and IEC61000-4-5



24 Transmitter Process connection ½ " – 14 NPT (F) or suitable for the quoted

manifold

25 Housing Material Polyurethane covered aluminium with ½”-14

NPT conduit entry.

26 External Grounding screw

assembly on transmitter body

Required

27 Mounting Bracket Stainless Steel Bracket with SS fasteners, bolts,

nuts, washers and U-clamps suitable for 2 inch

pipe mounting.

28 Calibration Calibration shall be carried out at room

temperature in 5 steps ascending and 5 steps

descending. Calibration certificate is to be

provided. Calibration shall be traceable to

National Standards.


30 Manifold 2 way Valve manifold. The valve manifold shall

be manufactured by transmitter manufacturer

with catalogue part no and datasheets or from

one of the approved make: Parker / Swagelok /

Anderson. (Specifications as per enclosure)


Page 98

5 Valve Manifold Specifications

Sl.No. Parameters Specification

1 Type 5 Valve manifold

2 Material MMH : Hastelloy C ;

UH 25, UDMH, N2O4, LH2, LOX, GH2,

GO2 GN2, GHe, Water, Kerosene : 316SS

3 Packing material PTFE

4 Seat type Integral

5 Instrument Connection Suitable for quoted transmitter interface

6 Process connection ½ inch – 14 NPTF

7 Maximum Operating pressure 400 bar manifold for transmitter static

pressure range upto 250 bar

680 bar manifold for transmitter static

pressure range 250 to 500 bar

8 Operating Temperature 0 to 100 deg C

9 Hydro Testing To be carried out at 1.5 times the

maximum operating pressure for all the

manifolds and certificate to be provided

10 Material Test certificate To be provided

11 Mounting Bolts To be supplied with SS material

12 Catalogue Detailed technical datasheet and

dimensional drawing to be provided

along with offer

2 Valve Manifold Specifications

Sl.No. Parameters Specification

1 Type 2 Valve manifold

2 Material MMH : Hastelloy C ;

UH 25, UDMH, N2O4, LH2, LOX, GH2,

GO2 GN2, GHe, Water, Kerosene : 316SS

3 Packing material PTFE

4 Seat type Integral

5 Instrument Connection Suitable for quoted transmitter interface

6 Process connection ½ inch – 14 NPTF

7 Maximum Operating pressure 400 bar manifold for transmitter static

pressure range upto 250 bar

680 bar manifold for transmitter static

pressure range 250 to 500 bar

8 Operating Temperature 0 to 100 deg C

9 Hydro Testing To be carried out at 1.5 times the

maximum operating pressure for all the

manifolds and certificate to be provided


Page 99

10 Material Test certificate To be provided

11 Mounting Bolts To be supplied with SS material

12 Catalogue Detailed technical datasheet and

dimensional drawing to be provided

along with offer

IMPORTANR NOTE

1. Party shall quote with detailed technical specification and printed

product catalogue, manufacture datasheet containing product matrix

and part No de-codification details.

2. Party shall quote the models such that the max URL poof the particular

model meets the following requirement:

a. Absolute Transmitter for URL < 200bar, max URL should be < 8

times the measurement range.

b. Gauge Transmitter for URL > 200bar, max URL should be < 2.5

times the measurement range.

c. For Vacuum Transmitter max URL should be < 3 times the

measurement range.

d. For Differential Transmitter max URL should be < 5 times the

measurement range.

3. Technical compliance statement to our indented specification shall be

provided.

4. Operation Manual in English to be supplied.

5. The cost of the valve manifold need to be quoted along with pressure

transmitter.


Page 100

TABLE 1

LIST OF ABSOLUTE PRESSURE TRANSMITTERS

Sl.No Tag No. Range Medium

Wetted

Part

material

Fill Fluid Qty(Nos.)

1 LAPOT 0-30 Bar N2O4 SS304L Silicone oil 01

2 LAPFT 0-30 Bar MMH SS304L Silicone oil 01

3 LAPOTR 0-30 Bar N2O4 SS304L Silicone oil 01

4 LAPFTR 0-30 Bar MMH SS304L Silicone oil 01

5 LAPOT-S1 0-30 Bar N2O4 SS304L Silicone oil 01

6 LAPFT-S1 0-30 Bar MMH SS304L Silicone oil 01

7 LAPOX 0-25 Bar N2O4 SS304L Silicone oil 01

8 LAPFU 0-25 Bar MMH SS304L Silicone oil 01

9 LAPOXR 0-25 Bar N2O4 SS304L Silicone oil 01

10 LAPFUR 0-25 Bar MMH SS304L Silicone oil 01

11 LAPORU 0-250 Bar Air SS316 Silicone oil 01

12 LAPFRU 0-250 Bar Air SS316 Silicone oil 01

13 LAPORD 0-100 Bar Air SS316 Silicone oil 01

14 LAPFRD 0-100 Bar Air SS316 Silicone oil 01

15 LASRDO 0-100 Bar Air SS316 Silicone oil 01

16 LASRDF 0-100 Bar Air SS316 Silicone oil 01

17 LAPTO 0-10 Bar Air SS316 Silicone oil 01


Page 101

18 LAPTF 0-10 Bar Air SS316 Silicone oil 01

19 LAPORU 0-25 Bar Air SS316 Silicone oil 01

20 LAPFRU 0-25 Bar Air SS316 Silicone oil 01

21 LAPPM 0-25 Bar Air SS316 Silicone oil 01

22 LAPPR 0-25 Bar Air SS316 Silicone oil 01

23 LAPORU-S1 0-250 Bar Air SS316 Silicone oil 01

24 LAPORD-S1 0-100 Bar Air SS316 Silicone oil 01

25 LAPORU-S1 0-25 Bar Air SS316 Silicone oil 01

26 LAPP804 0-300 Bar Air SS316 Silicone oil 01


28 LAPP804-S1 0-300 Bar Air SS316 Silicone oil 01



31 LADP900 0-20 Bar water SS316 Silicone oil 01

32 LADP900R 0-20 Bar water SS316 Silicone oil 01

33 LAPP909 0-20 Bar water SS316 Silicone oil 01

34 LAPP909R 0-20 Bar water SS316 Silicone oil 01

35 LADP900-S1 0-20 Bar water SS316 Silicone oil 01

36 LAPFT-S1 0-30 Bar MMH SS304L Silicone oil 01


Page 102

LIST OF VACUUM PRESSURE TRANSMITTERS


Wetted

Part

material

Fill Fluid Qty(Nos.)

1 LAPV805 0-1000mBar Mixed Gas SS316 Silicone oil 01

2 VAPV806 0-1000mBar Mixed Gas SS316 Silicone oil 01

3 VAPV807 0-1000mBar Mixed Gas SS316 Silicone oil 01





8 LAPV805-S1 0-1000mBar Mixed Gas SS316 Silicone oil 01

9 LAPV804-S1 0-10mBar Mixed Gas SS316 Silicone oil 01

LIST OF DIFFERENTIAL PRESSURE TRANSMITTERS


Wetted

Part

material

Fill Fluid Qty (Nos.)

1 LADP100 0-500mBar N2O4 SS304L Silicone oil 01

2 LADP200 0-500mBar MMH SS304L Silicone oil 01

3 LADP801 0-1000mBar Mixed Gas SS316 Silicone oil 01

4 LADP802 0-1000mBar Mixed Gas SS316 Silicone oil 01

5 LADP200-S1 0-500mBar MMH SS304L Silicone oil 01


Page 103

2. TEMPERATURE TRANSMITTER

Inputs

: a. 2/3/4 wire Pt 100 IEC

: b. 2/3/4 wire Pt 500 IEC

: c. Thermocouples: B,E,J,K,N,R,S,T types, etc.

: d. Ohms: 0-2000Ω

: e. millivolt : -10 to 100 mV

Output Signal : Two-wire, 4-20mA with superimposed digital

communication (HART protocol)

Power Supply : 12 to 42 VDC

Digital Accuracy (Excluding

sensor)

: As per table 2

Minimum span : As per table 2

4-20 mA D/A accuracy : ≤ ± 0.03% of span

CJC accuracy for T/C : ±0.25 degC

Ambient Temp effect for 10 °C

variation in temperature

: • RTD (IEC: Pt50, Pt100): 0.04ohm

• Ohm (0...2000ohm) & RTD (IEC: Pt500):

0.3ohm

• mV (-10...100 mV) & TC (NBS: E, J, K, N): 15µV

Stability 0.05 %URL for 5 years

Indication : 4½ or 5 digit LCD indicator

Zero and Span Adjustment : By Hand-Held Terminal or Local adjustment.

Temperature Limits

: Operation: 15 to 500C

: Storage : 15 to 600C

Sensor Failure : In case of sensor or circuit failure, the self

diagnostics to drive the output to 3.9 or to 21.0mA,

user selectable.

Humidity Limits : 10 to 100% RH (non condensing)

Turn-on Time : ≤ 10 seconds

Update Time : ≤ 0.5 seconds

Damping : 0 to 30 sec (adjustable)

Power Supply Effect : ≤ ± 0.005% of calibrated span per volt.

EMI Effect : To be designed to comply with IEC standards

Alarm : As per NAMUR standards.

Configuration : To be done by a Hand- Held terminal (HART

protocol) or locally using switches.

Hazardous Location : Intrinsically safe certified ATEX II 2G Ex ia IIC T6.

Electrical connection : ½-14 NPT


Page 104

Material of Construction : Painted copper aluminium housing, with Buna N 0-

rings on cover

Ingress Protection : IP66/67

Accessories : Mounting bracket to be supplied to mount on 2”

pipe

: HART compatible hand held communicator for

programming the transmitters.

Transmitter Requirement : As per table 2.1

Table 2

Range & Input

Accuracy

Type Range(°C) Min. Span (°C) Digital

Accuracy 0C

RTD Pt 100 -200 to 850 10 ± 0.2

Pt 500 -200 to 450 10 ± 0.2

T/C B 100 to 1800 50 ± 0.8

E -50 to 1000 25 ± 0.2

J -150 to 1200 30 ± 0.3

K -180 to 1350 60 ± 0.6

N -100 to 1300 50 ± 0.5

R 0 to 1750 40 ± 0.6

S 0 to 1750 40 ± 0.5

T -200 to 400 25 ± 0.3

OHM Ohm 0 to 2000Ω 20 Ω ±0.35 ohm

mV mV -10 to 100mV 3mV ± 0.02%


Page 105

List of Temperature Transmitters Requirement for New Test Facility

Table 2.1

Sl.No. Legend Medium Operating range Sensor

1 LATO100 N204 -20 to 100 Deg C PT100

2 LATF200 MMH -20 to 100 Deg C PT100

3 LATP805 Mixed Gas 0 to 2000 Deg C T/C

4 LATP806 Mixed Gas 0 to 600 Deg C T/C probe

5 LATP807 Mixed Gas 0 to 127 Deg C T/C probe

6 LATP801 Air -25 to 60 Deg C PT100

7 LATP802 Air -25 to 60 Deg C PT100

8 LATP900 water 0 to 100 Deg C PT100









17 LATL1 Body of LC 0 to 200 Deg C K type T/C

18 LATL1R Body of LC 0 to 200 Deg C K type T/C




22 LATLB Body of LC 0 to 200 Deg C K type T/C

23 Spare-1

Spare Transmitters

24 Spare-2

25 Spare-3

26 Spare-4

27 Spare-5

28 Spare-6

Note: Transmitters alone to be supplied


Page 106

3. SOLENOID VALVE (Dual Coil)

1. Valve Body

Type: Three way, Normally closed

Body material : SS 316

Housing : Die cast Aluminium epoxy painted

Stem: SS 316/ SS304

Seat: Viton

End connection: Threaded female NPT conforming to ANSI-B1.20.1. 1/4"

NPT (F)

Mounting altitude: Any altitude without affecting their operation.

Orifice Size: <3 mm

2. Solenoid

Power supply : 24 VDC / 300 mA (max)

Solenoid coil: Suitable for continuous energization.

Enclosure: IP 65 & Protection IIB certified

Coil insulation: Class F as defined in IS: 1271

Coil pick up voltage: Between 50 to 70% of normal supply voltage.

Coil drop up voltage: Between 30% to 50% of nominal supply voltage.

Coil temperature rise: Not to exceed 70°C

Dual coil

Response Time : Less than 100 ms

Conduit connection: Enclosure shall have 1/2” NPT (F) connection for

power Supply cable

Mode of operation: Direct operated

Manual operation : Provision to open the valve using Lever

Freewheeling Diode : Two diode in series to be provided

3. Process condition

Fluid: GN2

Operating Pressure: Min. 2 bar, Max. 10 bar, Nominal: 7 bar

Service Life : 50,000 cycles


Page 107

Operating Temperature: 30°C to 40°C

Relative humidity: up to 95%

4. JUNCTION BOX

1. Enclosure

• All Junction Box shall be explosion proof (IIB).

• The degree of ingress protection shall be IP66.

• The equipment shall be suitable for operating in humid & corrosive

atmosphere

• Junction box shall have housing of cast aluminium LM6 alloy

• All Junction Box shall be provided with neoprene gaskets.

• All accessories like nut, bolts, washers etc. shall be made of stainless steel

SS- 304.

• Conduit and cable entry- Side & Bottom Entry

• Door of JB- Hinged with proper locking arrangement to avoid entry of

dust and moisture

• Ambient temperature-50 deg C

• Ambient humidity-0-100 % RH

• Earthing : Two numbers of Earthing bolts for JB Earthing.

• Junction box size shall be as per the following dimensions:

600 x 400 x 225 mm

300 x 300 x 165mm

2. Terminal blocks

• Terminals shall be shrouded and shall be numbered as per the wiring

diagram. Minimum rating of the terminal block shall be 5 Amps.

• For Individual shielded multi-pair cables a separate terminal shall be

provided for each shield drain wire.

• Terminal Strip- screw cage clamp type capable of terminating 1 sq.mm

and 1.5 sq mm cables


Page 108

3. Name plate

• Aluminium anodized nameplate indicating the equipment to be

controlled shall be provided on each local Junction Box. The particulars of

the plate will be supplied to the vendor. Nameplate shall be fixed by

screws and not pasted.

• The letter shall be engraved in black on white background.

• Certificate numbering date and gas group classification must be indicated

on the manufacturer’s nameplate on each junction box.

4. Mounting

Junction Box shall have 4 lugs for fixing on wall or fabricated steel support.

The lugs shall be offset so that the rear of the unit stays away from the

surface by at least 5mm. Two of the holes shall be round and the other two

oblong to facilitate correct positioning. All screws, nuts and studs etc. shall

be of electro galvanized or zinc passivated type.

5. Painting

The enclosure shall be treated & prepared for painting with two coats of

Dark admiralty grey shade 632 of IS-5 epoxy paint (Both inside and outside)

5. SS TUBES & COMPRESSION FERRULE FITTINGS

SS Tube:

1. Type : Seamless SS tubes

2. Outside Diameter : As given in Table 3

3. Wall Thickness : As given in Table 3

4. Material grade : As Given in Table3

5. Ends : Both the ends shall be plain with square cuts .All

the burrs at the ends of tubes shall be removed.

6. The tubes shall be supplied in lengths of 6 meters.

7. Test and Inspection : The tubes shall be tested and inspected as per the

quality assurance plan given in Table 4


Page 109

8. Cleanliness : All the tubes shall be suitably cleaned/ pickled and

dried.

9. Documentation : Along with dispatch documents, the certificates of

test specified in the QAP (Table 4), Pre-delivery

Inspection certificate by the supplier’s quality

control (QC) inspector and guarantee certificate

shall be provided.

10. Marking and packing : The tubes shall be marked, packed and loaded for

transportation as per ASTM A 700. Identification

marks such as specification, material grade, heat

and batch number, size, wall thickness and year of

manufacturing shall be stencilled on each tube.

11. Quantity variation : The variation in the quantity of tubes supplied shall

be permissible to the extent of ± 10 % of the

quantity ordered.

Table 3:

Sl.

No

Outside

Diameter

Wall

Thickness Material Grade

1. 12.7mm 1.6 mm ASTM A 269 TP 304L/TP316 L

2. 8.0 mm 1.0 mm ASTM A 269 TP 304L/TP316 L


Page 110

Table 4: QUALITY PLAN

Sl.

N

o

Test Compone

nt tested

Characteristics

sought for

Extend

of test

Test

Procedure

Acceptance

criterion

Form of

record

Pre Delivery inspection

Test

Performed

by

Test

witnessed

by

Records

reviewed

by

1 Visual

Inspection

All tubes Surface Finish 100% Visual

Examinatio

n

Workmen like

finish

Inspecti

on

Certifica

te

Supplier’s

quality

control

Inspector

- Purchaser

2 Chemical

Analysis

Specimen

from

tubes

Chemical

Composition

1 per

heat

ASTM A751 ASTM A269 Materia

l Test

Certifica

te

Supplier’s or

Govt

approved

Laboratory

- Supplier’s

QC

Inspector

&

Purchaser

3 Mechanical

test (Tensile

& hardness

Test)

Specimen

from

Tubes

Mechanical

Properties

1 per lot ASTM A370 ASTM A269 Materia

l Test

Certifica

te

Supplier’s or

Govt

approved

Laboratory

- Supplier’s

QC

Inspector

&

Purchaser


Page 111

Sl.

N

o

Test Compone

nt tested

Characteristics

sought for

Extend

of test

Test

Procedure

Acceptance

criterion

Form of

record


Test

Performed

by

Test

witnessed

by

Records

reviewed

by

4 Hydro-static

Pressure

test

Tubes Structural

Integrity under

pressure

100% ASTM A530 ASTM A530 Test

certifica

te

Supplier Supplier’s

QC

Inspector

Purchaser

5 Flattening Specimen

of 65mm

length cut

from the

ends of

the tubes

Ductility and

soundness

5% ASTM A530 ASTM A530 Test

certifica

te


QC

Inspector

Purchaser

6 Inter

granular

corrosion

(IGC) test

Specimen

From

tubes

Grain Structure 1 per lot ASTM A262

practice

A/E

ASTM A262

practice A/E

Test

certifica

te


QC

Inspector

Purchaser

7 Eddy

current Test

Tubes Internal Flaw

Detection

100% ASTM E426 ASTM E426 Test

certifica


QC

Purchaser


Page 112

Sl.

N

o

Test Compone

nt tested

Characteristics

sought for

Extend

of test

Test

Procedure

Acceptance

criterion

Form of

record


Test

Performed

by

Test

witnessed

by

Records

reviewed

by

te Inspector

8 Cleaning Cleaning 100% CGAG-4.1

(or) ASTM

G-93

CGAG-4.1 (or)

ASTM G-93

certifica

te


QC

Inspector

Purchaser

9 Dimension

checking

All tubes 100% Metrology Manufacture

drawing

Report Supplier Supplier’s

QC

Inspector

Purchaser


Page 113

SPECIFICATIONS OF SS TUBE FITTINGS

1. Description of the item : SS Double compression Ferrule Fittings

2. Applicable standard : ASTM F 1387-99

3. Outer diameter of the

tube

: As per requirement

4. Type of fittings : Double compression Ferrule with Nut and body

(Type : IV as per ASTM F 1387)

5. Material of the fittings : Grade B, SS 304 L/SS 316L

6. Class : Class 10 ( 413.7 Bar)

7. Shape of the Fitting : As per Table 5

8. SS tube fittings to supplied as per requirement table-B

9. Tests & Inspection :

Certification of Testing: The vendor shall provide a certificate that samples of

fittings of the same design, material and manufacturing process as that of the

fitting supplied have been subject to standard performance tests (such as

examination of specimen, pneumatic proof test, hydrostatic proof test, impulse

test, flexure fatigue test, tensile test, burst test, repeat-assembly test and rotary

flexure test) as per Table 3 of ASTM F 1387.

Certification of raw material: The vendor shall provide a certificate of compliance

stating that all applicable requirements of raw material are met. Besides, copies

of the MIL certificates for the physical and chemical properties of the raw

materials shall be supplied.

Leakage test: One sample from each type of fitting shall be subjected to leakage

test with Helium Mass Spectrometer Leak Detector (MSLD) by tracer probe

technique. The acceptance criterion shall have leakage finer than 1 x 10-6

Std.cm3/sec.


Page 114

10. Marking : All fittings must be marked with following details

a) Pressure rating

b) Raw Material and Size of the

end connection

Conditions:

All the fittings shall be neatly packed before delivery.

The test and inspection certificates as mentioned in Para (9) shall be supplied before

delivery of the items to the Department. After approval of the certificates by

Department, the party has to dispatch the items.

6. PVC CABLE (Armoured and Un-armoured)

CONSTRUCTION:

96 Core (16x6core) PVC Data Cable (Un-Armoured)- FRLS Type

20AWG (7/0.31) Annealed tinned high conductivity copper conductor, insulated

with polyethylene, first pair coloured red and black, second pair coloured green and

orange and the third pair coloured blue and white, three pairs laid up to form a group,

aluminiummylar tape shielded with 7/0.31mm Annealed tinned copper drain wire run

continuously in contact with aluminium side of the tape, melinex tapped, PVC sheathed,

such 16 such groups laid up, melinex tapped, overall sheathed with FRLS PVC and Blue in

colour.

64 Core (16x 4 core) PVC Data Cable (Un-Armoured)- FRLS Type

Pair of 7/0.31mm (20AWG) Annealed tinned copper conductor, insulated with

polyethylene, first pair coloured brown and grey, second pair coloured yellow and violet,

the two pairs laid up to form a group, melinex taped, mylar backed aluminium taped with

a drain wire of size 7/0.31mm Annealed tinned copper, melinex tapped, PVC sheathed,

such 16 groups laid up, melinex tapped, overall sheathed with FRLS PVC and Blue in

colour.

32Core (16x 2 core) PVC Data Cable (Un-Armoured)- FRLS Type

Pair of 7/0.31mm (20AWG) Annealed tinned copper conductor, insulated with

polyethylene, two colour to form a pair and different colour to be selected to

differentiate the pairs of the cable, melinex taped, mylar backed aluminium taped with a

drain wire of size 7/0.31mm Annealed tinned copper, melinex tapped, PVC sheathed,


Page 115


colour.

32Core (16x 2 core) PVC Data Cable (Armoured)- FRLS Type

Pair of 18AWG (19/0.25mm) Annealed tinned copper conductor, insulated with

polyethylene, two colour to form a pair and different colour to be selected to




colour.

06Core (03x 2 core) PVC Data Cable (Armoured)- FRLS Type

pairs of 7/0.31mm (20AWG) Annealed tinned copper conductor, insulated with

polyethylene, First Pair : Red and black (Twisted), Second pair : Green and orange

(Twisted) and Third pair : Blue and White (Twisted), melinex taped, mylar backed

aluminium taped with a drain wire of size 7/0.31mm Annealed tinned copper, melinex

tapped, PVC sheathed, such 3 groups laid up, melinex tapped, overall sheathed with FRLS

PVC and Blue in colour.

04 Core (02x 2 core) PVC Data Cable (Armoured)- FRLS Type

Two pairs of 7/0.31mm (20AWG) Annealed tinned copper conductor, insulated

with polyethylene, two colour to form a pair and different colour to be selected to



such 2 groups laid up, melinex tapped, overall sheathed with FRLS PVC and Blue in colour.

02 Core (01x 2 core) PVC Data Cable (Armoured)- FRLS Type

Two pairs of 7/0.31mm (20AWG) Annealed tinned copper conductor, insulated

with polyethylene, First Pair : Red and black (Twisted), Second pair : Green and

orange (Twisted), melinex taped, mylar backed aluminium taped with a drain wire of size

7/0.31mm Annealed tinned copper, melinex tapped, PVC sheathed, such a pair laid up,

melinex tapped, overall sheathed with FRLS PVC and Blue in colour.


Page 116

DETAILED SPECIFICATIONS:

1. Voltage grade : 300 V

2. Operating temperature : 0 Deg.C to 60 Deg.C

3. Conductor :

a) Material : Annealed Tinned copper as per IS:8130

b) Size of the conductor : 20AWG (7/0.31mm)

18AWG (19/0.25mm)

4. Insulation :

a) Material : solid polyethylene type-03of BS6234

b) Thickness (Nom.) : 0.40 mm

c) Pair colors :

96 Core (16x6core):

First Pair : Red and black (Twisted)

Second pair : Green and orange (Twisted)

Third pair : Blue and White (Twisted)

64 Core (16x4 core):

First pair : Brown and Grey (Twisted)

Second pair : Yellow and Violet (Twisted)

32 Core (16x2 core):

Different colour to form a different pairs

6 Core (3x2 core):



Third pair : Blue and White (Twisted)

4Core (2x2 core):



2Core (1x2 core):


d) No. of twists/mtr : 30 (Min)

e) Dia. over insulation (Nom.) : 1.75 mm

5. Screening over group :

a) Tapping before and after :

Thickness of melinex tape to be 0.025mm

(100% screening Coverage, min-20%

overlap)

b) Screening :

i) Material : Aluminiummylar tape

ii) Thickness : 0.044mm


Page 117

iii) Coverage and overlap : 100% Coverage and 35% overlap

iv) Drain wire : 7/0.31mm Annealed tinned copper

6. Inner sheath :

a) Material : PVC type ST2 of IS:5831with FRLS

properties

b) Thickness (Nom.) : 0.65 mm

c) Color : Black

7. Outer sheath :

a) Material : PVC type ST2 of IS:5831with FRLS

properties

b) Thickness (Nom.) : 2.2 mm (96 & 64 Core)

2.0 mm (32,6,4 & 2 Core)

c) Color : Blue

8. a) Insulation elongation : 300%

b) Sheath elongation : 150%

c) Insulation T.S : 100 Kg/cm2

d) Sheath T.S : 125 Kg/cm2

9. a) Approx. overall diameter :

96 Core : 46.0 mm

64 Core : 38.0 mm

32 Core : 19.0 mm

06 Core : 10 mm

4 Core : 8 mm

2 Core : 5 mm

b) Tolerance : ± 2mm

10. Electrical parameters :

a) Conductor resistance at 20

deg.C :

20 AWG: ≤ 40.0 Ohms/Km

18 AWG: ≤ 21.5 Ohms/Km

b) Min. Insulation resistance of

finished cable at Room

Temperature

: 5000 Mohms-Km

c) Max. Mutual capacitance : 75.00 pF/m at 0.8/1.0KHz

d) Max. capacitance core to

screen at 0.8/1.0KHz : 400 pF/m

e) Max. drain wire resistance

(with screen contact) : 37 ohms/Km

f) Inductance : < 650 µH/Km

g) L/R Ratio : 20 AWG: < 25 H/ohm


Page 118

18 AWG: < 40 H/ohm

h) Static noise : better than 60dB

i) Characteristic impedance

(typical) :

20 AWG: 450 ohm ± 15%

18 AWG: 350 ohms ± 15%

HV test :

i) Conductor to conductor : 1 KV for 1 minute

ii) Conductor to screen :

11. FRLS Tests :

1. Min Oxygen Index when

tested as per ASTM

D2863

: 29%

2. Min Temperature Index

when tested as per ASTM

D2863

: 250 Deg. C

3. Max Smoke Density rating

when tested as per ASTM

D2843

: 60%

4. Max Acid gas generation

when tested as per IEC

754 (I)

: 20%

5. Flammability test as per

IEEE 383,IEC 332-III

category-C and SS424

1475 CLF3

: Shall meet the requirement

12. General : Cable should be Anti-Rodent and Anti-

termite type

13. Cable mark :

a. The cable group number (1-16) shall

be printed on the cable at 0.5m

interval.

b. The cable type shall be embossed /

printed on the outer sheath at 1.0m

interval.

14. Length marking : At every meter on outer sheath.

15. Drum lengths :

i) Standard Continuous length : 96 & 64 & 32 Core: 500 meters

6, 4 & 2 Core: 1000 meters

ii) Tolerance : ±5%


Page 119

Applicable only for Armoured Cables

16. Armouring

a) Material : Galvanized Steel round wire

b) Size : 1.4 mm dia

General Specifications:

1. Wherever PVC is specified virgin PVC should be used.

2. All cables should have ‘anti-rodant’ type outer sheath and should be

immune to termite attack. It is required to have these protections by

addition of chemicals to outer sheath.

3. Cable testing as stipulated in section 1 shall be conducted and necessary

conformity certificate should be supplied by the manufacturer.

4. Thermal aging test certificate to be provided by manufacturer for each type

of cable.

5. Cable should be manufactured relevant to the following standards.

a. Copper conductor : IS 8130 – 1984

b. Poly Ethylene (PE) insulation : BS 6234

c. PVC insulation : IS 5831.

d. FRLS properties : ASTM D2863, IEC 754(I),

IEC 332-III category-C and SS424 1475 CLF3

6. Proper packing material to be used during laying (manufacturing) in order

that the finished sheathed cable cross section is circular with a tolerance of

±5% of dia.

7. Cable should have proper laying to maintain circularity and tight packing

with outer sheath shall be ensured.

8. Cable drum should withstand transportation and handling.

9. The drums shall be proofed against attack by white ant or termite,

conforming to IS:10418:1982

Cable Testing

The following tests as per applicable IS/BS standard shall be conducted in the

presence of Department engineer and test certificate to be provided.


Page 120

a) Conductor resistance test

b) Cold bend test

c) Insulation resistance test

d) High voltage test

e) Mutual capacitance test

f) FRLS tests:

i. Min Oxygen Index test as per ASTM D2863

ii. Min Temperature Index test as per ASTM D2863

iii. Max Smoke Density rating test as per ASTM D2843

iv. Max Acid gas generation test as per IEC 754 (I)

v. Flammability test as per IEEE 383,IEC 332-III and SS424 1475 CLF3

The vendor shall provide test certificates for the above mentioned tests before dispatch.

The vendor shall dispatch the items only after the approval of test certificates by

Department.

7. CABLE TRAYS

Perforated Cable Tray:

Type : Perforated type cable tray

Material : Mild Steel As per IS: 2062 / 1079

Finish : Hot dip galvanized, Self-color.

Galvanizing : As per IS: 2629 / 4759

Length : Standard length of tray is 2500 / 3000mm

Loading : As per NEMA standard

Size : As per table 6


Page 121

Table 6

WIDTH (mm) HEIGHT (mm) THICK (mm)

50 12 1.6

100 25 2.0

150 25 2.0

300 50 2.0

Note: Accessories like cross, Vertical bend, Reducer, Horizontal Tee, Coupler plates, necessary

Bolts & Nuts to be quoted as 1 lot.

Ladder type Cable Tray:

Type : Ladder

Material : Mild Steel As per IS: 2062 / 1079

Finish : Hot dip galvanized, Self-color.

Galvanizing : As per IS: 2629 / 4759

Length : Standard length of tray is 2500 / 3000mm

Rung Spacing : 250 mm

Loading : As per NEMA standard

WIDTH (mm) HEIGHT (mm) THICK (mm)

300 75 2

600 75 2

Operating temperature : 60 °C maximum

Humidity : Up to 95% RH

Note: Accessories like cross, Vertical bend, Reducer, Horizontal Tee, Coupler plates, necessary

Bolts & Nuts to be quoted as 1 lot.


Page 122

8. STRUCTURAL STEEL MATERIALS

1. Material : Structural steel includes steel sections, L

angles, Plates, steel pipes chequered & Plain

plates

2. Material Governing

standard

: IS 2062 (GRADE-A)

3. Dimensions governing

standard

: IS 808 & IS 1161

4. Certificates : Test certificates showing heat number, physical

and chemical properties of the items in

conformance to relevant standard shall be

sent along with dispatch documents.

9. CANOPY

1. Material : CRCA steel with RAL7035 light grey colour

powder coating

2. Thickness : 2mm

10. INSTRUMENTATION RACK

1. Size : Height - 42U

Width - 600 mm & 1200mm (requ. as per table-B)

Length- 800 mm

Standard : Conforms to DIN 41494 & EIA 310

2. Frame : Steel profiles

Vertical : 4 Nos -45 W x 70Lx 2000 H (mm)

Horizontal : Top 4 Nos & Bottom 4 Nos.

Front & Rear : 510W x 45H x 25L (mm)

Side : 25 W x 45H x 60L(mm)


Page 123

conforms to the specification of 7604 & 7588 IS -1285-1975

3. Steel frame along with side, top and bottom panels in steel.

4. Lockable front door made of toughened tinted glass of 5 mm Thick. Steel frame of

18 Gauge CRCA sheet.

5. Rear steel door to be provided with a lock facility made of 18 Gauge CRCA sheet

and to comply the specifications of IS-513-CRCA.

6. Side panels with slam latches vented top cover made of 18 Gauge CRCA sheet.

7. Cross support to be made up of 14 Gauge CRCA sheet comply the specifications in

IS-513- CRCA.

8. 100 mm Height Base Frame 600*800 mm for additional clearance for cable entry.

9. Base frame to be made up of 13 Gauge CRCA sheet and to comply the

specifications in IS-513-CRCA.

10. Equipment mounting channels made of 14 Gauge CRCA sheet and to comply the

specifications in IS 513 – CRCA.

11. Each rack should have 05 set of Equipment support angles to be made of 14

Gauge CRCA sheet as specified in IS-513-CRCA.

12. Bottom panel with cable gland plate for cable entry.

13. Maximum Load rating of 500 kg.

14. Cross ventilation to be done with 4 fan tray made of 14 Gauge CRCA sheet at

bottom with 10 micron filters.

15. Two sets of fan trays (in a group of 4 fans per set) to be provided for each rack.

16. Cooling fans to be provided at rear door top with ventilation holes.

17. Earthing continuity kit to be provided.

18. Two No of AC mains distribution board with 5 Nos of 5A socket (Horizontal

mounting to be provided).

19. Front and rear holed profiles (inter hole distance of 1U) for mounting equipment

supports to be provided. 2 Nos on the front side and 2Nos on the rear side.

20. Vertical cable tray to be made up of polymide with black colour cover to be

provided.


Page 124

21. Internal lighting to be provided with On/Off switch.

22. Side panels, Top & Bottom panels and doors to be powder coated with Light grey

EPOXY/Anti flame property specified in RAL 7035.

23. Frame to be made of Aluminium extrusions powder coated specified in RAL 7037

Dark Grey.

2. Accessories

1. Powder coated Support angles (14 Gauge CRCA

sheet)

Required qty. to be

supplied

2. Powder coated filler plates

3. - 1U Required qty. to be

supplied


supplied


supplied


supplied


supplied


supplied

9. Keyboard tray 10

10. 19” rack mountable polyamide cable manager with

cover(black colour)

Required qty. to be

supplied

11. Fasteners (Captive mounting hardware) 1500 (As 100No per

pack/rack)

Tests to be done

Powder coating As per Standard OS -02

Phosphate conversion coating As per IS 3618

Chromate conversion coating As per IS 11232

Salt spray test ASTM B 117 creepage should be less than

1/16th

after 100 hrs.

For corrosion protection Electroplating of zinc over steel plates to


Page 125

be done as per IS 1573-1970

Corrosion Resistant Humidity test as per IS 101 R/T of 100%

and temperature cycle of 42-48 °C.

Non-yellowing properties No yellowing to occur after 200 hrs of

exposure to ammonium carbonate

Adhesion As per ASTM D3359

No blistering after 1. 2% H2 SO4 for 8 hrs.

2. 2% NaOH for 8 hrs.

3. 5% detergent solutions for 8 hrs.

4. In boiling water for 24 hrs.

Scratch test on rack To be done

Note:

The vendor has to provide the test certificates for the above tests before dispatch. The

items shall be delivered to Department only after the acceptance of test certificates.

11. SPECIFICATIONS OF TRANSFORMER ISOLATED BARRIERS

TIB FOR PRESSURE AND TEMPERATURE TRANSMITTER BASED MEASUREMENTS

Type : Transformer Isolated Barrier (Dual output)

HART communication interface possible

through both 4-20 mA outputs.

1. Input (Intrinsically Safe)

Input signal : 4 - 20 mA

Voltage at 20 mA : 16V min

2. Outputs (Not Intrinsically Safe)

Output voltage : 2-10V

Number of outputs : 2

Output resistance : 500 ohms

Ripple : <25mV

3. Power Supply:

Supply voltage : 20V- 35V DC

Power consumption : < 2.5 W

Connection type : Power rail and terminal

4. Details of certificate of conformity Group, Category, ignition protection Method:

: ATEX II 2 G EExia IIC T6

Voltage (Uo) : 25.4 VDC

Current (Io) : 86.8 mA

5. Transfer Characteristics


Page 126

Transfer error : <10mV including calibration, linearity

hysteresis, supply and load variations

Temperature drift : 20 ppm/K

Frequency range (-3dB) : 0Hz-7.5 KHz

6. Galvanic Isolation Between

: Input & Output.

: Input & Power supply

: Output & Power supply.

7. General

Operating temperature : 15°C to 60°C

Power supply feed provision : Through power rails/Back plane

Mounting : DIN rail (35 mm)

II. TIB FOR CONTROL VALVE

1.Input (not intrinsically safe)

Connection type : Terminals

Current range : 4 - 20 mA

Max. Current input : 40 mA

2.Output (intrinsically safe)


Current output : 4…20 mA

Output load : <850 ohm

3.Power supply

Connection type : Power rail and terminal

Rated operational voltage : 20…35 VDC

4. Details of certificate of conformity Group, Category, ignition protection Method


Voltage (Uo) : 25.2 VDC

Current (Io) : 93 mA

5. Transfer characteristics

Error : <0.1 % incl. non-linearity and hysteresis

Temperature : <0.01%/K

Rise time : < 10second


: Input & Output.



7. General



Mounting : DIN rail (35mm)


Page 127

III. TIB FOR E/P VALVE STATUS

1. Input

Type : Proximity/Relay.

No. of channel : 2

Reverse mode : To be provided

LED indication : Relay output & power supply

Connections Type : Terminals

Lead monitoring input current : <0.1 mA

2. Output (not intrinsically safe)


Output : signal; relay (4 ch. isolated o/p)

Minimum switching current : 2 mA/24V DC

Energized/De-energized delay : approx. 20 ms / approx. 20 ms

Mechanical Life : 10^7 switching cycles

3. Power supply

Connection type : Power rail and terminals

Rated operational voltage : 20…30 VDC

4. Details of certificate of conformity Group, Category, ignition protection Method


Voltage (Uo) : 10.5 V

Current (Io) : 13 mA

5. Transfer characteristics

Switching frequency : 10 Hz


: Input & Output.



7. General



Mounting : DIN rail (35mm)

ZENER BARRIER FOR TRANSDUCER EXCITATION

Parameter Specification

Working voltage at 10 µA (V) <14V

Max.series resistance <29Ω

Fuse rating <160mA

Max. Supply Voltage <15 V

Leakage current <10µA

Ambient temperature 15° C to 60°C


Page 128

Connection Self –opening connection terminals max

core cross- section 2x2.5 sq.mm

Mounting Mounting on 35mm DIN rail acc. To DIN

EN 60715

Hazardous Area certificate ATEX II 2 G EEx ia IIC T6

ZENER BARRIER FOR TRANSDUCER SENSE


Working voltage at 10 µA (V) 13V

Max.series resistance <380 Ω

Fuse rating <100 mA

Max. Supply Voltage <13.6 V



Connection Self –opening connection

terminals max core cross-

section 2x2.5 sq.mm

Mounting Mounting on 35mm DIN rail acc. To

DIN EN 60715

Hazardous Area certificate ATEX II 2 G EEx ia IIC T6

ZENER BARRIER FOR TRANSDUCER OUTPUT


Working voltage at 10 µA (V) 6.8V


Fuse rating <100 mA

Max. Supply Voltage <8.1 V


Ambient temperature -20° C to 60°C

Connection Self –opening connection terminals max

core cross section 2x2.5 sq.mm

Mounting Mounting on 35mm DIN rail Required

Quantity of DIN Rail is to be provided.

Hazardous Area Certification ATEX II 2 G EEx ia IIC T6


Page 129

ACCESSORIES

The party shall quote for all required accessories such as power rails, power feed

modules, Din rail, mounting kit, Backplane etc. as a single lot.

12. ZENER BARRIER FOR RTD (EXCITATION & SENSE)


Working voltage at 10 µA (V) <7V


Fuse rating 100 mA

Max. Supply Voltage 11 V


Connection Self –opening connection

terminals max core cross-

section 2x2.5 sq.mm

Mounting Mounting on 35mm DIN rail. Necessary qty

of rails are to be supplied.

Hazardous Area Certification ATEX II 2 G EEx ia IIC

13. PULSE ISOLATOR

Function

(1) It should isolate pulses from a switch, proximity

detector, current pulse transmitter located in a hazardous

area.

(2) To power Pre Amplifier

Number of channels One.

Safe area output

Maximum Off- state values V=35V, I=10µA

Maximum On- state current 50mA

Hazardous-area input

Switch Output- on (off) if switch closed (open)

Proximity detector Meets NAMUR and DIN 19234 standards


Page 130

Pulse (I) Supply 16.5v dc at 20 mA, shortcut current 24mA Out on

(off) >8.9mA (6.8mA)

Pulse (V) Input impedance >10kΩ

Switching point

voltage(Vsp)

3,6 or 12V (selectable) Output

on (off) if input >1.2* Vsp (<0.8* Vsp)

Switching hysteresis 0.11* Vsp typical

Pulse width

High 10µs minimum

Low 10µs minimum

Frequency range 0-50 KHz

LED indicators To be provided

Supply voltage 20-35V dc

Maximum current

consumption 65mA at 24V dc

Maximum power

dissipation within unit 1.35W at 24V

14. Specification of flow Signal Conditioner

Measuring method : Flow/ Speed measurement by period mode.

I. Input

a. Type : TTL pulses

b. Frequency range : 10Hz - 3000 Hz (Configurable through Front

panel keys).

II. Pre amplifier powering

:

Flow signal conditioner unit to provide a

24VDC, 50 m A, short circuit protected output

to power the flow preamplifier.

III. Output :

a. Analog output : 0 – 5V/ 0 – 10V (Selectable through front


Page 131

b. Averaging

:

Analog output posted by the algorithm

should be an average of number of samples

as defined below:

10 Hz to120 Hz - 1 sample (minimum)

120 Hz to 600 Hz - 2 samples (minimum)

600 Hz to 3000 Hz – 5 samples (minimum)

c. Pulse output :

TTL, Output frequency equal to input

frequency.

d. Accuracy (Analog O/P) : ±0.05 % of FS

e. O/P impedance : ≤ 10 ohms

f. Response time

:

≤ 20 m sec for frequency range 120 Hz- 3000

Hz.

≤ 20 m sec + one period of the input for

frequency range 10 Hz- 120 Hz. IV. Display :

Separate display for Rate & Total to be

provided.

1. Totaliser

a. Display type : 8 digits

b. Resolution Configurable up to 3 decimal places

2. Rate display

a. Display type : 5 digits

b. Resolution : Configurable up to four decimal places.

c. Display Accuracy : ±0.1 % of FS

3. Display update rate Configurable from 0 .2 sec

V. Programming features

a. K factor (Configurable through

front panel keys). :

b. Analog Output. (Voltage

selectable through front panel

keys).

:

VI. Power supply :

230 V AC , 50 Hz

Mounting : Panel mounting with accessories

VII. Environment Specification

Operating temperature :

0-50 deg. C.


Page 132

Humidity :

95 % RH

15. SPECIFICATION FOR ELECTROMECHANICAL RELAY

Technical data:

Coil side:

Nominal i/p voltage : 24 VDC

Nominal i/p current : 18 mA

Typical response time : 8 ms

Typical release time : 10 ms

Protective circuit : Reverse polarity diode and freewheeling

Diode provision.

Contact side:

Contact type : 2-PDT

Contact material : AgNi

Maximum switching voltage : 250VAC/DC

Minimum switching voltage : 5VAC/DC (at 10 mA)

Minimum switching current : 10 mA

Limiting continuous current : 6 A

Interrupting rating max : 140 W (at 24 VDC)

General data:

Test voltage relay winding/relay contact : 4 KVAC (50 Hz, 1min)

Test voltage PDT/PDT : 2.5 KVAC(50 Hz, 1min)

Operating temperature : -400C to 60

0C

Mechanical life service : 3*107

cycles

Standards/Regulations : IEC 60664, EN 50178, IEC 62103

Connection data:

Connection method : Screw connection

Conductor cross section solid max : 2.5 mm2


Page 133

Part No: PLC-RSC- 24 VDC/ 21-21-2967060

16. Hall Effect Sensor for Current Measurement with Mounting PCB

CURRENT TRANSDUCER

Measuring Range : I : 0 to 10A

II : 0 to 20A

Output voltage : 0 to 4V

Output impedance : < 50 Ω

Load resistance : ≥10 kΩ

Supply voltage : ± 15 V

Accuracy : ≤1 %

Response time : 3 μs

Ambient operating temperature : 0 to + 85 °C ・

Make : LEM

Current Sensor cards

35 mm din rail mountable current sensor cards.

Separate set of Input / Output & Power TBs of phoenix make are to be provided.

Fabricated on the PCB along with Identification Tags.

Din rail mount card holder to be provided.

LEDs should be provided for supply indication.

8/16 Nos of Hall sensors shall be mounted in PCB and shall have input, Output and

power supply connectors.

17. Signal Isolator

Sl. No. Technical specification

1 Type of input : Voltage input (±10V)

2 No. of input : One

3 Input Impedance : >100K・

4 Type of Output : Voltage output (±10V)

5 Output Resistance : <100・

6 No of outputs : 2 (with short circuit protection)

7 Isolation : 300V continuous

Between input and outputs

Between outputs

Between power supply and outputs

8 Power supply : 24V DC


Page 134

9 Transfer Accuracy : ±0.1% FSO

10 Temperature Drift : ±0.005 % FSO per °C

11 Stability : ±0.1% FSO for 8hrs.

12 Ripple : ≤ 2mVpp

13 Response time : 1ms

14 Housing : ABS

15 Operating temperature : 20°C to 55°C

16 Humidity : 0 to 95% non condensing

17 Electromagnetic

Compatibility

: EN 61000-6-4:2007

18 Protection Class According

to IEC 529/EN 60 529

Housing IP40

Terminals IP20

19 Mounting : DIN rail ; 35mm

18. Technical Specifications for Redundant SMPS Power Supply

Dual Regulated SMPS DC Power Supplies. One unit should have two isolated

independent power supplies assembled in a Rack mount chassis. Output of the two

power supplies to be Diode ‘OR’ed to provide redundancy. The output terminals of both

power supplies shall be provided on the front panel and redundant mode is enabled by

connecting external links. The high current ‘OR’ing diode and heat sink shall be fitted in

the power supply chassis.

SPECIFICATION OF SMPS POWER SUPPLIES (24V±20%, 20A)

Input

Input voltage range 85V - 264V AC Single Phase

Frequency range , AC 47...63 Hz

Input fuse (internal) Yes

Conductor connection system Screw connection

Output

Rated output voltage 24 V DC ± 20 %

Output voltage range 18.24 V - 29.76 V (adjustable via a

potentiometer on front)

Rated (nominal) output current @ V rated 20 A @ 60 °C

Output current 20 A


Indications Mains by neon lamp.


Page 135

CV mode and CC / CL mode by LEDs

on front panel.

Metering 3 ½ digit panel meters for output

voltage and current measurements.

Controls

Input ON / OFF Switch.

Voltage and current controls (coarse

& fine for voltage and current limit)

Terminations

Input by 3 core 1.5 mtr. Long mains

cord of appropriate rating.

Output by binding post terminals.

General data

Residual ripple, switching peaks ≤100 mV

Efficiency >85%

Overload protection Yes

Load Regulation 200mV

Line Regulation 150mV

Indication LED

Mounting position Horizontal DIN Rail Mountable in

19” Instrumentation Rack

Protection against reverse voltages from the

load

To be provided

Current limiting > 120 % IN

Approvals CE, UL or CSA

Operating temperature -25 °C...+70 °C

Warranty 1 year

SPECIFICATION OF SMPS POWER SUPPLIES (24V±10%, 10A)

Input





Output

Rated output voltage 24 V DC ± 10 %

Output voltage range 21.60 V - 26.40 V (adjustable via a



Output current 10 A


Indications Mains by neon lamp.


Page 136

CV mode and CC / CL mode by LEDs

on front panel.

Metering 3 ½ digit panel meters for output

voltage and current measurements.

Controls


Voltage and current controls (coarse

& fine for voltage and current limit)

Terminations

Input by 3 core 1.5 mtr. Long mains

cord of appropriate rating.


General data


Efficiency >85%




Indication LED

Mounting position Horizontal DIN Rail Mountable in 19”

Instrumentation Rack

Protection against reverse voltages from the

load

To be provided




Warranty 1 year

SPECIFICATION OF SMPS POWER SUPPLIES (0-72 V, 10A)

Input





Output

Rated output voltage 0-72 V DC

Output voltage range 0 V - 72 V (adjustable via a



Output current 10 A



Page 137

General data


Efficiency >85%




Indication LED



Protection against reverse voltages from

the load

To be provided




Warranty 1 year

SPECIFICATION OF SMPS POWER SUPPLIES (0-100 V, 10A)

Input





Output

Rated output voltage 0-100 V DC

Output voltage range 0 V - 100 V (adjustable via



Output current 10 A


General data


Efficiency >85%




Indication LED



Protection against reverse voltages from

the load

To be provided


Page 138




Warranty 1 year

SPECIFICATION OF REGULATED LINEAR POWER SUPPLIES (24V±10%,10A)

Sl.No Description

1 Item

Single regulated linear DC power supply. One unit

should have one independent power supply

assembled in a 19 inch rack mount chassis. Output

of the power supply shall be taken out through 25A

metal diode. The voltage output terminals of

power supply shall be provided on the front panel.

The heat sink shall be fitted in the power supply

chassis at rear.

2 Input supply 230V AC, ±10%, 1φ, 50 Hz

3 Output Voltage 24V±10%

4 Output Current 0-10A DC

5 Line Regulation ±0.05% (for 10% change in supply voltage OR

better)

6 Load Regulation ±0.05% from no load to full load

7 Ripple & Noise <5mV RMS

8 Output impedance ≤0.05Ω

9 Output polarity Floating with respect to ground

10 Over voltage protection Crow-bar protection acting at approximately 36V

11 Current limit (overload)

Constant current fold back type protection having

automatic crossover characteristics settable from

10% to 110% max rated current by front panel

controls.

12 Display Independent digital panel meters for voltage and

current monitoring

13 Meter accuracy ±3 counts

14 stability ≤0.2% for eight hour after warming up

15 Remote sensing

provision Required

16 Safety isolation 1500V AC RMS for 1 minute


Page 139

17 Transient recovery time ≤100µsec

18 Indications

1. Mains by neon lamp.

2. CV mode and CC / CL mode by LEDs on front

panel.

19 Metering 3 ½ digit panel meters for output voltage and

current measurements.

20 Controls

1. Input ON / OFF Switch.

2. Voltage and current controls (coarse & fine for

voltage and current limit)

21 Terminations

1. Input by 3 core 1.5 mtr. Long mains cord of

appropriate rating.

2. Output by binding post terminals.

22 Mounting provision 19” rack mountable

SPECIFICATION OF REGULATED LINEAR POWER SUPPLIES (±15V)

Sl.No Description

1 Item

Single regulated linear DC power supply. One unit

should have one independent power supply

assembled in a 19 inch rack mount chassis. Output

of the power supply shall be taken out through 25A

metal diode. The voltage output terminals of

power supply shall be provided on the front panel.

The heat sink shall be fitted in the power supply

chassis at rear.

2 Input supply 230V AC, ±10%, 1φ, 50 Hz

3 Output Voltage ±15V DC

4 Output Current 0-5A DC

5 Line Regulation ±0.05% (for 10% change in supply voltage OR

better)

6 Load Regulation ±0.05% from no load to full load

7 Ripple & Noise <5mV RMS

8 Output impedance ≤0.05Ω

9 Output polarity Floating with respect to ground

10 Over voltage protection Crow-bar protection acting at approximately 36V

11 Current limit (overload)

Constant current fold back type protection having

automatic crossover characteristics settable from

10% to 110% max rated current by front panel

controls.


Page 140

12 Display Independent digital panel meters for voltage and

current monitoring

13 Meter accuracy ±3 counts

14 stability ≤0.2% for eight hour after warming up

15 Remote sensing

provision Required

16 Safety isolation 1500V AC RMS for 1 minute

17 Transient recovery time ≤100µsec

18 Indications Mains by neon lamp.

CV mode and CC / CL mode by LEDs on front panel.

19 Metering 3 ½ digit panel meters for output voltage and

current measurements.

20 Controls


Voltage and current controls (coarse & fine for

voltage and current limit)

21 Terminations

Input by 3 core 1.5 mtr. Long mains cord of

appropriate rating.


22 Mounting provision 19” rack mountable

19. SPECIFICATION OF TEFFLON CABLES

1. 18 AWG SINGLE CORE WIRES

Inner conductor : Multi Stranded silver plated copper wire of

size AWG 18

Standard : MIL-W-16878 (or) JSS 51034

Core insulation : PTFE tape wrapped and fused

Insulation thickness : 0.25± 0.05 mm

Conductor dia (Nominal) : 1.27± 0.03 mm

Diameter of core including

insulation

: 1.87 ± 0.1 mm

Color : Red, Black, Green, White

Max. Resistance of the conductor

at 20 O

C

: 18.99Ω/Km

Roll : 100m ± 10%continuous per drum


Page 141


Inner conductor : Multi Stranded silver plated copper wire of size

AWG 22





Diameter of core

including insulation

: 1.30± 0.1 mm

Color : Red, Black, Green, White, Violet, Yellow

Max. Resistance of the

conductor at 20 O C

: 40Ω/Km

Packing length : 100m ± 10%continuous per drum


Inner conductor : Multi Stranded silver plated copper wire of size

AWG 24





Diameter of core

including insulation

: 1.1± 0.1 mm

Color : Red, Black, Green, White, Violet, Yellow

Max. Resistance of the

conductor at 20 O C

: 48Ω/Km

Packing length : 100m ± 10%continuous per drum


Page 142

20. SPECIFICATION OF PTFE CABLES

20AWG 6 CORE PTFE CABLE

Description

: PTFE insulated silver plated copper wire Size:

AWG 20/19/0.2mm, each core insulated and Pair

twisted, each pair laid in circular construction,

PTFE sheathed and 03 such pairs laid in circular

construction and overall shielded and PTFE

jacketed.

1. Inner conductor

:

Stranded silver plated copper wire of size AWG

20/19/0.2mm

2. Core Insulation : PTFE tape wrapped and fused

a) Insulation thickness : 0.25 ± 0.05 mm

b) Core diameter : 1.57 ± 0.1 mm

3. No. of cores : Two cores twisted into pair with a twisted lay

of 25 mm.

4. No of twists per meter : 40

5. Colour coding : Pair 1 : Red – Black.

Pair 2 : Green – Orange.

Pair 3 : Blue – White.

6. Max resistance of the

conductor at 20O

C

: 32.8 Ω/Km

7. Max capacitance : ≤75 pF/m

8. Shield : Silver copper braid.

a) Shield Gauge dia : 0.12 mm

b) Coverage : > 90%

9. Overall & individual Sheath : PTFE tape wrapped and fused

a) Sheath thickness : 0.35 ± 0.05 mm

b) Colour : Grey

10. Overall dia. of the cable : 19± 5 mm

11.Packing Length : 250mts ± 10% continuous


Page 143


Description






jacketed.

1. Inner conductor

:


20/19/0.2mm





of 25 mm.


5. Colour coding : Different colours to form a pairs


conductor at 20O

C

: 32.8 Ω/Km




b) Coverage : > 90%



b) Colour : Grey




Description






jacketed.

1. Inner conductor

:


20/19/0.2mm





of 25 mm.




conductor at 20O

C

: 32.8 Ω/Km




b) Coverage : > 90%



b) Colour : Grey




Page 144


Description






jacketed.

1. Inner conductor

:


20/19/0.2mm





of 25 mm.




conductor at 20O

C

: 32.8 Ω/Km




b) Coverage : > 90%



b) Colour : Grey




Page 145

TEST DETAILS ON EACH OF THE ABOVE MENTIONED CABLES AS PER JSS: 51034

STANDARDS

The following tests are required to be carried out at manufacturer’s site.

NAME OF THE TEST EXPECTED REQUIREMENT

1. Dimensional check : As per standard

2. Concentricity of Insulation : Greater than 70%

3. Spark test : 3.4 kV for 1 sec

4. Conductor Resistance : As per standard

5. Dielectric withstanding voltage : 2.0kV for 1 minute

6. Insulation Resistance : 1500MΩ/km.Min

7. Silver coating thickness

over conductor : 1 micron Min

8. Conductor Elongation : 10% Min

9. Insulation tensile strength : 21× 106 N/m

2 Min

10. Insulation Elongation : Greater than150% Min

11. Cold Bend : -65° C for 4 Hours

12. Heat resistance : 290°C for 96 Hours

13. Wrap Back (307°C for 2 Hours) : No cracks. No dielectric

breakdown.

14. Flammability : i) Wire shall cease to burn less than 10 sec.

ii) Total length burnt or Charred not exceed 75 mm

ON FINISHED CABLE

1. Shielded coverage : 90%

2. Dielectric withstanding voltage between core and shield: 2 kV for 1 minute

Note:

1. The vendor shall provide sample piece during detailed engineering from the

manufacturer.

2. The tests shall be carried out in the presence of Department Engineer.


Page 146

3. The vendor shall provide test certificate before dispatch of items. The vendor shall

dispatch the item only after clearance of test certificates by Department.

21. SPECIFICATION OF POWER CABLE (2.5 mm2)

Type : PVC Insulated and PVC sheathed, flexible three core multi

stranded copper cable

Voltage grade : 1.1kV

Size of conductor : 2.5 mm2

Current rating : 16A

No of cores : Three (Red, Black and Green)

Conforming standard : IS/IEC standards

SPECIFICATION OF POWER CABLE (1.5mm2)

Type : PVC Insulated and PVC sheathed, flexible three core multi

stranded copper cable

Voltage grade : 1.1kV

Size of conductor : 1.5 mm2


No of cores : Three (Red, Black and Green)

Conforming standard : IS/IEC standards

22. SPECIFICATION OF EARTHING CABLES

Inner conductor : Multi Stranded copper wire size of 2.5mm2 &

4 mm2

Insulation : PVC

Colour : Green


Page 147

23. Industrial Standard Multi pin connector Specification

Male and Female Contacts

Type : Crimp

Contact Material : Copper alloy-hard gold plated Au

over NiGold plating thickness: 0.8 μm (Min) Ni

thickness: 2 μm (Min)

Contact size : 18 AWG and 20 AWG

Working Current : 10 A

Working voltage : 600 V

Insulation resistance : ≥ 100 M ohm

Contact resistance : ≤ 4 milli Ohm

Crimp connection

- Stripping length : 8.0 mm

Inserts:

No. of Poles : 108

Rated Voltage to UL/CSA : 600 V

Rated current : 10 A

Rated impulse withstand voltage : 4 kV

Pollution severity : 3 (Conductive pollution, or dry, non-

conductive pollution that is liable to be

rendered conductive thru condensation)

Insulation resistance : ≥ 1010

ohm

Material : Glass fiber reinforced Poly

Carbonate

Temperature Range : -40 oC …. +125

oC

Flammability to UL 94 : V 0

Mechanical service life : ≥ 500 mating cycles


Page 148

Hoods

Materials : Die-Cast Aluminium

Surface : Powder coated RAL 7037(Grey)


Cable entry : Bottom/Top

Cable entry dia. : M32

Protection : IP65

Base Housing (bulk head)

Material : Die-Cast Aluminium

Surface : Powder coated RAL 7037(Grey)


Locking Mechanism : Double latch

Locking material : Stainless Steel

Cable entry dia : M32

Protection : IP65

Standards & Certifications

1. Certification : UL, CSA or equivlent

2. Standard : DIN EN 60 664.1

DIN EN 61 984

Cable Entry Gland

1. With suitable cable gland/clamp with strain relief features

2. Material/Colour : Polyamide 6/RAL 7035

3. Temperature range : -20°C….80°C

4. Class of protection : IP 65

5. The thread shall suit to the cable entry points at the Hood and Housing.

Sealing Plug

1. Material/Colour : Polyamide 6/RAL 7035

2. Temperature range : -20°C….80°C


Page 149

3. Size : M32

4. The thread shall suit to the cable entry points at the Hood and Housing

24. SPECIFICATION FOR MINIATURE K- TYPE THERMOCOUPLE CONNECTOR

S.NO DESCRIPTION

1 Type

1. K –Type ( Chromel – Alumel)

2. Plug and Socket

2 Temperature Rating 2000C

3 Size

Plug: 16 X 20 X 8 mm

Socket:16 X 27 X 8 mm

4 Body Colour Yellow

5 Body Material Thermoplastic compound

6 Construction

Heavy duty with wire locking

provision

7 Polarity of Pins

To be marked and reverse polarity

protection to be provided

25. Specification of single pair Thermocouple Extension cable- Type “K”

This is standard conductor, twisted pair thermocouple extension cable with outer

PTFE jacket for Chromel / Alumel thermocouple having EMF / Temperature characteristics

as per ANSI MC 96.1 – Type”K”


Page 150

Sl.No Description

1 Conductor material

1. Positive Element : Chromel (Size : 7/36

SWG)

2. Negative Element : Alumel (Size : 7/36 SWG)

2 EMF characteristics As per ANSI MC 96.1-Type”K”

3 Gauge of conductor

Stranded conductors of 7 strands each of 36

SWG

4 Conductor insulation

Teflon (PTFE) tape wrapped on individual

conductor and sintered of 10mils nominal wall

thickness

5 Number of pair Single pair

6 Outer jacket sintered

2 wraps of Teflon tape wrapped overall and

forming twin pair cable. a braid of fiberglass

yarn is applied under the outer PTFE jacket to

make the cable cross section round

7 Cable OD 3mm approx.

8 Temperature Rating Up to 2600C max.

9 Color coding

1. Positive Element : Chromel (Yellow)

2. Negative Element : Alumel (Red)

3. Outer jacket : Yellow


Page 151

26. Specification of 32 Core (16 pair) Thermocouple Extension cable- Type “K”

This is standard conductor, twisted pair thermocouple extension cable with outer

PTFE jacket for Chromel / Alumel thermocouple having EMF / Temperature characteristics

as per ANSI MC 96.1 – Type”K”

Sl.No Description

1 Conductor material

1. Positive Element : Chromel (Size : 7/36

SWG)

2. Negative Element : Alumel (Size : 7/36

SWG)

2 EMF characteristics As per ANSI MC 96.1-Type”K”

3 Gauge of conductor

Stranded conductors of 7 strands each of 36

SWG

4 Conductor insulation

Teflon (PTFE) tape wrapped on individual

conductor and sintered of 10mils nominal wall

thickness

5 Number of pair 16 pair

6 Outer jacket sintered

2 wraps of Teflon tape wrapped overall and

forming twin pair cable. a braid of fiberglass

yarn is applied under the outer PTFE jacket to


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make the cable cross section round

7 Cable OD 12mm approx.

8 Temperature Rating Up to 2600C max.

9 Color coding

1. Positive Element : Chromel (Yellow)

2. Negative Element : Alumel (Red)

3. Outer jacket : Yellow


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27. SPECIFICATION OF PROXIMITY SENSORS

28. SPECIFICATION OF TERMINAL BLOCKS

Type : Cage Clamp

Insulating material : Polyamide 6.6

Contact material : Tinned Copper

Size of the wire : 12-22 AWG

Colour : Grey

Cable entry : Front,Top


Nominal Voltage : 600V

Rated Surge voltage : 8kV

1. Application To sense the status of an E/P valve.

2. Type Inductive Type

3. Rated Operating Distance 4 mm

4. Output Polarity NAMUR

5. Assured Operating Distance 0-3.24 mm

6. Nominal Voltage ~ 8 VDC

7. LED Indication To be provided

8. Switching Frequency > 500 Hz

9. Hysteresis 1….15%

10. Reverse Polarity Protection Required

11. Short-Circuit Protection Required

12. Ambient Temperature 0-50 0C

13. Connection 2- wire

14. Housing Material Stainless Steel

15. Protection Degree IP67 certified, Temp Class T6

16. Electromagnetic

Compatibility

EN 60947-5-6 or Equivalent

17. Explosion Proof Ex II 1G Ex ia IIC

18. Dimensions M12

19. Cable Length Approx. 2.0 meters


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Pollution Degree : 3

Voltage category :III

Flammability : UL94 V0

Compliance standard : IEC 60947-7-1

Mounting : Din rail: 35mm width

Accessories : End plate, Mounting rail, Marking

ferrule.

Types I

No: of terminals : 2

No of levels : 1

Types II :


No of levels :2 with internal short link.

Types III


No of levels :2 with cross link 3 pole.

Types IV


No of levels : 2 with Diode in series

Diode :1N 4007

Types V


No of levels : 2 with Diode in parallel.

Diode :1N 4007


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Types VI


No of levels : 1

Colour : Separate for Phase, neutral and earth.

: Phase: Red ; Neutral : Black; Earth : Green

Size of the wire : 2.5 sqmm

Cross link : 3 pole and 5 pole

All Accessories like Separators, marking labels and end stoppers shall be included as one

lot

29. SPECIFICATION OF CABLE GLANDS

Metal cable Gland:

Type : Metric Threaded cable gland

Material : Nickel coated Brass

Cable Type : Un-armoured / armoured

Standard : European EN 50262

Operating Temperature : -30 °C to + 100 °C

Max. Continuous temperature : +70 °C

Protection : IP 67

Accessories : Lock nut, Washer

30. CABLE ENTRY PLATE

1. Material : CRCA steel with RAL7035 light grey colour

powder coating

2. Dimensions (mm) : 500H x 500W x 4mm thickness

31. MOUNTING PLATE

1. Material : CRCA steel with RAL7035 light gey colour

powder coating

2. Dimensions (mm) : 1600H x 480W x 2mm thickness


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32. MS CONDUITS (FOR POWER CABLE LAYING)

1. Material : MS conduits

2. Dimensions as per

governing standard

: 20mm and 32mm

3. Colour : Painted black (Anti corrosive)

4. Thickness : 16 SWG

5. Joint by : Thread

6. Governing standard : IS 9537 Part-I 1980

33. INDICATORS, SWITCHES AND KEYS

INDICATORS

1. Connection Method : Plugin

2. Type of Head : Square

3. Illumination colors : Red, Green, Yellow

4. Illumination type : LED

5. Contact type : Silver

6. Service category : 24VDC ; 1A

7. Approximate dimension : 24mmx18mm

8. Mounting depth : 45mm


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SWITCHES WITH INDICATORS

1. Contacts : NO-3; NC-3

2. Switching Action : Maintained Action at two positions

3. Ingress Protection(IP) : IP40

4. Connection Method : Plug in


6. Illumination colors : Red, Green, Yellow

7. Illumination type : LED


9. Service Life : >2x106 cycles


12. Approximate dimension : 24mmx18mm

13. Approximate Mounting

depth

: 45mm

MUSHROOM HEAD EMERGENCY STOP SWITCHES


2. Switching Action : Maintained Action



5. Type of Head : Mushroom head cap of polyimide




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depth

: 55mm

KEYS SWITCH


2. Switching Action : Maintained Action at two positions




6. Key removable position : Position1 alone





depth

: 50mm

General:

Ambient temperature : -25 deg C to +55 deg C

Rated Insulation Voltage : 300V AC

Over voltage category : III

Degree of Pollution :3

Electrical specification compliance : IEC 512-2-11

Shock Resistance : IEC 512-4

Accessories:

Protective covers, Blind plugs, labels, spare keys


Page 159

34. OPERATOR CHAIRS

1. Overall Dimension : Total Height : 800 to 1200 mm

Overall Width : 700 to 750 mm

2. Backrest Height / width : Height ≥ 440 mm

3. Seat width/depth : Width ≥ 440 mm

4. Seat height adjustment : Pneumatic seat height adjustment shall be

provided for minimum of 90 mm. Seat height

shall be adjusted by lever for the required 5. Swivel Mechanism : Allows 360 degree lateral movement

6. Seat : Cushion seat

7. Backrest : Breathable polyester mesh

8. Base : 350 stiletto base stand for stability and

balance

9. Armrest : Fixed Loop armrest

10. Backbone : Die cast aluminium backbone in silver epoxy

powder coating.

11. Castors : Not required.

12. Lumbar support : Integral lumber support 28-48 mm placed in

the lumber region of the back, which

13. Fabric colour : Shall be selectable by Department. Party

shall provide different color sample fabrics

CCTV System

1. Specification for Explosion proof PTZ IP camera

Sl.no Details Description

Lens

1 Optic Zoom 30X

2 Aperture/Focal Length F1.4~F4.6, f=4.4~132mm

3 Angle of View 63.4° (Wide) ~ 2.3° (Tele)

4 Min. Work Distance 0.01m (Wide) ~ 1.5m (Tele)

Camera

5 Image Sensor ‘1/2.7 to 1/3" CMOS

6 Scanning System Progressive Scanning


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7 Effective Pixels 2.0MP

8 S/N Ratio >50dB

9 Sensitivity

Color mode:

0.4 lux @ F1.4

(1/30s, 350mV equiv., AGC-Gain:

48dB)

0.1 lux @ F1.4

(1/8s, 350mV equiv., AGC-Gain: 48dB)

B/W mode:

0.01 lux @ F1.4

(1/8s, 350mV equiv., AGC-Gain: 48dB)

10 Sync System Internal

11 Iris Auto / Manual

12 Focus Auto / Manual

13 Shutter Speed Auto, 1/2 ~ 1/30000s selectable

Image

14 Max. Resolution 1920×1080

15 Image Mirror OFF/H-mirror/V-mirror/HV-mirror

16

17 DNR OFF/Manual/Auto

18 White Balance AUTO/MANUAL/SODIUM/MERCURY

19 AGC Built in

20 WDR OFF/WDR/AD WDR

21 BLC ON/OFF

22 Defog Required.

23 Other features

Sharpness adjustable, slow AE,

brightness mode, brightness

enhancing, HLC

level

Operational

24 No. of Presets 255

25 Auto pans Optional

26 Normal Tours 6 (each tour can be associated with 14


Page 161

acts,

including Preset 1~32, Pattern 1~4,

AutoPan

1~4)

27 Home Return Required.

28 Timed Tours Required.

29 Auto Scan Required.

30 Motion Detection 4 areas or better

31 Alarm 2 alarm inputs, 1 relay output

32 Area Zoom Required.

33 Web Server Required.

34 Upgrade Online Required.

Network

35 Data Rate

Variable bit rate (vbr);

Constant bit rate (cbr):

256Kbps~10Mbps

36 Network Delay <300ms

37 Network Protocol

IPv6, IPv4, TCP, UDP, IGMP, DHCP,

FTP,

SNMP(V3), SMTP, NTP, RTP, RTSP,

RTCP, HTTP,

HTTPS, TSL, SSL, 802.1X, QoS, PPPoE,

DNS, ARP,

ICMP

Compression

38 Audio Compression G.711/G729

39 Video Compression H.264 high profile/M-JPEG

Interface

40

Audio Port 1 input (linear level, resistance: 1k_)

1 output (linear level, resistance:

600k_)

41

Network Port 1 * 10M/100M self-adaptive Ethernet

port,

RJ-45

Mechanical

42 Pan Rotation Angle 360° continous


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43 Tilt Rotation Angle 180°

44 Pan Rotation Speed 0.1°/s to 30°/s

45 Tilt Rotation Speed 0.1°/s to 30°/s

Electrical

46 Input Voltage 100~240VAC

47 Frequency 50 Hz ±10%

48

49 Voltage Range ±10%

Environmental

50 Atmospheric Pressure 86kpa~110kpa

51 Storage Temp 40°F~158°F (-40°C~+70°C)

52 Relative Humidity 95%RH (+25°C)

53 Relative Humidity 95%RH (+25°C)

54 Application Field

For Division 1 and 2 hazardous

locations where

fire or explosion hazards may exist due

to the

presence of flammable gases or vapors

(Gas

Groups: II A, II B, II C; Temperature

Classes:

T1-T6);

For zone 21 and 22 hazardous

locations where

combustible dust clouds may occur

Physical

55 Material 316 stainless steel

56 Environmental Rating IP67 or better

57 Mounting

Surface, Wall, Corner, Pole Side, Pole

Pendant,

Pole Stand, Pole Top

Certifications and Approval

58 Product Certifications

ATEX , CNEx, ExdIICT6 Gb, DIP A21 TA,

T6 1,

IECEx, ExdIICT6 Gb, ExtIIICT80°C Db 2,

CE/EMC: EN 55022, EN 55024,

EN61000-3-2,61000-3-3 3,


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FCC 4, CCOE 5, ISO 9001:2008

Preferred Make: Axis/Sony/Videotec/ Dvtel/ Bosch/ Pelco/Panasonic/ SIQURA

Control keyboard for Video Management System

General feature:

Joystick for Pan/tilt /Zoom control

LED display with adjustable contrast

Ergonomic keys

Macro function keys 10 Max

Mechanical:

ABS material

Rubber keys

3 axis proportional joystick with calibration and test

DB9 connector for firmware update

Electrical:

Power: 12 V DC, power adapter to be provided

Communications:

No. of ports : 3 x RS 485 serial line

No of ports for telemetry : 2 no’s.

No of ports for Matrix & multiplexer: 1 no.

No of RS232 ports : 1 no.

Compliance:

CE : EN50081-1, EN50130-4, EN60950, EN55022 Class B

FCC : part 15 class B

RS 485 DATA Multiplexer unit

General features :

No of input line : 1

No of output lines : 16

Electrical:

Power supply : 230, 50 Hz

Power consumption : 10 W (max)

Protection : built in fuse

Communications:

Telemetry transmission : RS 485 serial output

Transmission distance : 1200 meters

Control : Telemetry receivers


Page 164

Environment:

Operating temperature : 0- 45 deg C

Humidity : 10-90 % non condensing

Mechanical:

Mounting : Rack mountable

Compliance:

CE : EN50081-1, EN50130-4, EN60065

Preferred Make: Extron/ Kramer/Pelco

Network switch Layer 2 with 1 G fiber SFP uplink ports

Interface Port speed:

Number of SFP ports : 16

Number of Copper ports : 4

10/100TX : RJ-45

100FX : SFP support

10/100/1000T : RJ-45

1000SX, 1000LX : SFP slot

Console RS232 : RJ-45 connector

Performance

System System capacity : 128MB RAM, 16MB flash memory, Up to 4,096 VLAN

ID, 8000 MAC address, Packet buffer memory 3Mbit

Throughput : up to50.6Mpps

Switching Capacity : 68 Gbps or higher

Switch fabric speed : 88Gbps or higher

Auto-negotiation, duplex, MDI/MDI-X

Physical & Environmental

Power input: 100 to 240 VAC, 50 to 60 Hz Internal Universal Power Supply

Dimensions: 19” Rack Mount (Mount Hardware included), Width: 1U Height

EMI/EMC: FCC Class A, CE, C-Tick, VCCI Class A


Page 165

Safety: UL, CE

Software Functions

Interface Standards

IEEE 802.3 10T and 10FL

IEEE 802.3u 100TX

IEEE 802.3z 1000SX

IEEE 802.3ab 1000T

General Standards

IEEE 802.1D Bridging

IEEE 802.3x Backpressure/flow control

Multicast Standards

RFC 1112 IGMP snooping (ver. 1)



RFC 3376 IGMP querier

Support for 256 multicasts

Unregistered multicasts are dropped by default

VLAN

IEEE 802.1Q VLAN tagging

Up to 256 active VLANs

Port-based VLANs

MAC-based VLANs

Private VLANs

GARP VLAN Registration Protocol (GVRP)

QoS (Quality of Service)

IEEE 802.1p compliant Class of Service

Traffic prioritization using IEEE 802.1p, ToS, DSCP fields

Map IEEE 802.1p priorities to CoS queues to prioritize traffic at egress

Strict scheduling and weighted round robin

Security

Management security: username and

Password protection

SSHv2 for Telnet management

SSLv3 for Web management

RFC 1492 TACACS+

RFC 2618 RADIUS authentication

IEEE 802.1x Dynamic VLAN

IEEE 802.1x RADIUS accounting

IEEE 802.1x Multi-session mode

IEEE 802.1x Action on violation

IEEE 802.1x Single-host violation

IEEE 802.1x Guest VLAN timeout


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IEEE 802.1x Authentication not-required

Security login banner

RFC 2865 IEEE 802.1x port-based

Network access control

MAC-based network access control

Guest VLANs

ACL – Access Control Lists

Management and Monitoring

WEB, CLI, Telnet, SSH, serial console port

RFC 1157 SNMPv1/v2c

RFC 2570 SNMPv3

RFC 1213 MIB-II

RFC 1573 Evolution of MIB-II

RFC 1215 TRAP MIB

RFC 1493 Bridge MIB

RFC 2863 Interfaces group MIB

RFC 1643 Ethernet like MIB

RFC 1757 RMON 4 groups:

Stats, History, Alarms, Events

RFC 2674 IEEE 802.1Q MIB

RFC 1866 HTML

RFC 2068 HTTP

RFC 854 Telnet

Preferred Make: D-link/allied Telesis/Cisco/HP/3M

Network Access storage (NAS)

Item Description

CPU Dual core processor 1.8 GHz or above

RAM 2 GB DDR III RAM or higher

Total Capacity 18 TB

6 x 3.5” or 2.5“ Hot swap SATA 6Gb/s Server class HDD

Raid Support RAID 0, 1, 10, 5, 5+1(HS), 10 and 6. JBOD, single disk

Online RAID capacity expansion

Online RAID-level migration

RAID recovery

Networking features TCP/IP (IPv4/IPV6)

VLAN 802.1Q

Port trunking

DHCP Client

CIFS/SMB, AFP/Netatalk3.2, NFS, Bonjour


Page 167

HTTP, HTTPS, FTP, SFTP(admin), DDNS, NTP, Telnet, SSH,iSCSI,

SNMP, WebDAV

Support for VMware VSphere 4 and 5 via NRF and iSCSI

Windows Server 2008 support (Hyper-V & failover clustering)

Interface

requirement

2 x RJ45 10/100/1000Mbps (GbE) Ethernet ports

1x USB 3.0

2x USB 2.0

1x SATA

Backup management

features

Facility to backup and restore system configuration

Instant, scheduled backup management

Real time backup of server & clients

Support to third party backup software.

Support to data backup using USB/eSATA storage devices

LUN backup and restore

Disk management

features

Disk usage status management

Continuous monitoring and reporting of health of all HDD

User management

features

User quota management, user account management, user

group management

Windows Active directory support

Microsoft Networking (Samba) Host Access Control

LDAP directory services support

Shared folder

Concurrent connection

Sub folder permission

Expandability Support to connect external USB hard disk drives. Read / write

on FAT 32, NTFS, ext2/ext3/ext4 or HFS + formatted drives

Operation system

support

Linux, UNIX, Windows OS (Server 2008 R2/ Server 2003/7/XP)

32 bit and 64 bit

System tools Disk usage alert

E-mail alert

Backup, restore, reset system settings

System firmware upgrade

Configurable management port

Remote login by Telnet connection

Scheduled power on/off

Automatic power on after power loss

Smart fan setting

Wake-on-LAN

SNMP support

UPS support

Centralized monitoring of system logs using user friendly

management tool (System events logs, connection logs,

current connection of on-line users)


Page 168

Manual and advanced log filtering wizard support

Power supply Input 100-240v AC, 50-60 Hz with redundancy

FAN 1xquiet cooling fan

Form Factor Tower

Accessories Indian power card

CD / Manuals

LAN Cable and all other items required as part of installation

Operating

Temperature

0 – 40 C

Warranty 3 Years comprehensive warranty on hardware and technical

support

Preferred Make: Lenovo/EMC2 /Fujitsu/ Qnap

File Server

Supply & Installation of Server with 2 X Intel 8 core or more Xeon processor E5-

2690v2 series @ 3.0 GHz or more with 25 MB cache.

Processor 2 x Intel 8 core or more Xeon processor E5-2690v2 series @

3.0 GHz or more with 25 MB cache.

Memory 32 GB (2x16 GB or better) ECC DDR3 memory @ 1600 MHz

Drive Bays 8 or more x 2.5” / 3.5” for SAS hot plug drives.

Drive Controller Integrated or add-on SAS controller.

Hard Disk drives 6 x 600 GB SAS HDD 6G (10 K RPM)

RAID Controller Onboard or add-on RAID controller to configure RAID 6 with

512 MB Cache.

Removable media DVD-RW supermulti, slimline SATA.

Expansion slots 4 slots or more after configuring the requirements.

Bus slots Four PCI-Express slots or more.

Graphics Integrated Graphics controller.

Network on board - 2 x 1G Ethernet ports and additional 2x 1G Ethernet

port (External).

I/O ports & Connectors 4 USB.

Power supply 2x hot plug power supply (230V @ 50 Hz) Unit.


Page 169

Power 230V @ 50 Hz, Indian power cords to be supplied.

Form factor Rack – Server depth should not exceed 780 mm.

Fan Five or more hot-plug fans.

Software System management software

Rack Mountable 2U size

Warranty 3 Years

Make IBM / DELL/ HP/Fujitsu.

Optional:

Memory 16 GB (1x16 GB) ECC DDR3 memory @ 1600 MHz

HBA Support 2-port 4 Gbps PCIe FC HBA Adapter Card

19” Rack Mountable Kit should be supplied along with servers.

1. 1U Size 19” Rack Mountable Foldable LCD Monitor

Computer Connections 1

Console Selection Hotkey

Connectors External Console Ports: Keyboard (1 x 6 –pin Mini-Din Female,

1

x USB Type A Female), Video (1 x HDB-15 Female), Mouse (1 x

6 –pin Mini-Din Female, 1 x USB Type A Female)

KVM Ports: 1 x SPHD-15 Female

Power: 1 x 3-prong AC Socket

F/W Upgrade: 1 x RJ-11

External Mouse: 1 x USB Type A Female

Switches Reset: 1 x semi-recessed Pushbutton

Power: 1 x Rocker

F/W Upgrade: 1 x slide

LCD power: 1 x Pushbutton

LCD Adjustment: 4 x Pushbutton

LEDs Power: 1


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Lock: 1 x Num Lock, 1 x Caps Lock, 1 x Scroll Lock

Emulation Keyboard/Mouse: PS/2, USB

Video 19” LCD: 1280 x 1024, DDC2B

Power Rating 100-240AC, 50-60 Hz, 1A

Environment Operating Temperature: 0-40oC

Storage Temperature: -20-60oC

Humidity: 0-80% RH, Non-condensing

Physical Housing: Metal

19” Rack Mountable Kit should be supplied along with Monitors.

Preferred Make: IBM/Fujitsu/HP/DELL

36 core Fiber Optic Armored cable

Fiber optic design : Glass fiber in multi tube loose

fibers with jelly fill

Fiber type & size : Single mode, 9/125 microns

Attenuation @1310 nm : 0.4 dB/Km Max.

Number of tubes : 6

Number of fibers per tube : 6

Loose tube material: PBTB

Loose tube inner diameter : 2.0 mm

Loose tube outer diameter : 3.0 mm

Armoring : Corrugated steel tape

Strength member material : Steel wire

Number of strength material : 1

Diameter of strength member : 2 mm

Minimum bending radius : 220 mm

Number of outer jackets : 2

Outer jacket material : HDPE

Outer jacket diameter/thickness : 12 mm/2 mm

Tensile strength : 4000 Newton’s

Crush resistance : 4000 N/mm

Preferred Make: HFCL/Birla Ericsson/Krone

HD VIDEO RECORDER

Electrical Power input 100 to 240 VAC; 50/60 Hz

Power consumption Max. 2.5 to 1.0 A (250 Watt)


Page 171

Video

Video standard PAL or NTSC auto-detection

Resolution 1920 x1080 PAL

Compression H.264,MPEG 4

Inputs 16 composite video 0.5 to 2 Vpp, 75 ohm

automatic termination

Outputs 16 composite video 1 Vpp, 75 ohm, sync

0.3 V ± 10%

Audio

Inputs 8 or 16 line in , mono RCA,

1 Vpp, 10 kohm

Output 2 line out, dual mono RCA, 1 Vpp, 10 kohm

Compression MPEG-1 layer II

Sampling rate 16,24 ,48 kHz per channel

Monitors

MON-A Live, playback, menus

VGA: analog RGB 1280x1024, 60/75 Hz

(NTSC/PAL)

CVBS: 1 Vpp, 75 ohm, BNC

Y/C

MON-B (Hybrid models only) Live

VGA: analog RGB 1024x768, 60/75 Hz

(NTSC/PAL)

CVBS: 1 Vpp, 75 ohm, BNC

Y/C

Display Modes

Monitor A Full, full sequence, quad, multi-screen (live

and playback), event call-up (live)

Monitor B(Hybrid models only) Full, full sequence, quad, multi-screen, event

call-up (live)

Frame rate PAL 25 IPS per channel (real time)

Multi-screen mode

16 channels

1, 2x2, 3x3, 4x4

Zoom 1.5x, 2x, 3x, 5x

Alarm Handling

Inputs Screw terminal, 8 or 16 inputs, configurable

NO/NC,

Max. input 40 VDC

Outputs Screw terminal 4 relay outputs, configurable

NO/NC, max. rated 30 VAC, 40 VDC, 0.5 A,

continuous -10 VA

Remote notification Via Control Center software


Page 172

Malfunction relay Temperature related failures,

Voltage ratings, Disk failures

Connections

Ethernet 1 or 2 RJ45 modular jack, 8 pins shielded:

10/100/1000 Base-T

Biphase Screw terminal connector (5 outputs)

Maximum 5 controllable cameras per Biphase

output

Impedance 128 ohm, max. overvoltage

protection ±40 V, max. cable length 1.5 km

(0.9 miles)

PTZ control interface RS485

Serial interface RS232 output signals according to EIA/

TIA-232 F, max. input voltage ±25 V

2xDB-9 male connector

Intuikey keyboard

(KBD Digital or

KBD Universal)

Conforms to RS485, max. signal voltage

±12 V, power supply to keyboard 11 to

12.6 VDC at max. 400 mA

RJ11 modular jack 6 pins

USB Five USB 2.0 ports

10/100/1000 Base-

T network interfaces (max 2)

Connect with Bosch iSCSI Video Storage

Arrays

Network

Bandwidth control 0.1-100 Mbps limiter

Remote users Maximum 7 simultaneously connected

Control Center users

Protocol support TCP/IP, DHCP, DNS, and SNTP

IP cameras Up to 16 IP H.264 for DHR models

Storage

Internal HDD 2 TB per disk

Up to 4 hard disks

Redundancy RAID-4 (4 hard disks plus optional license

required)

Exporting

DVD Built-in DVD+R/RW recorder (optional)

USB Flash memory or external HDD (FAT32)

Network Bosch Video Client or Control Center Software

Security

Password protection Multi-level

Image authentication All recordings and archives in native file

format


Page 173

Record Frame Rate

PAL Up to 25 IPS per channel at 4CIF

IP Channels Up to 25/30 IPS per channel at 4CIF, 720p60

and 1080p30

Recording

Overwrite modes Continuous, overwrite after 1 to 99 days

Pre-alarm recording Up to 120 s

Playback

Playback function Fast forward/reverse, frame forward/reverse,

freeze

Zoom 1.5x, 2x, 3x, 5x

Search mode Date/time, Event (motion, input), Text, Smart

Search

Preferred Make: Axis/Sony/Videotec/ Dvtel/ Bosch/ Pelco/Panasonic/ SIQURA

Preferred Make: Extron/ Kramer

Digital Video Management Software - Enterprise Level

Main Features:

Scalability

Independent of any camera or hardware manufacturer

Support for multiple servers, sites and clients

Support for H.264, MPEG-4 ASP,MJPEG

MPEG video compression technologies

Bandwidth optimized & multistreaming

Configuring video and recording

Export to various formats, including video from multiple cameras and with

viewer included

No software boundaries - hardware capability determines the no. of

devices and recordings per recording server

Open architecture

Virtual matrix


Page 174

Image Enhancement Feature

Motion Detection and Alerts

Flexibility

Simultaneous Recording and Playback

Web integration

Automatic Archiving

Facility to schedule activities base on time or event

Ability to display information on multiple monitors

Automatic Zoom and Tracking

Perimeter Intrusion Detection

Object Speed Calculation

Load balancing

Image Integrity Checking Feature

Smart search

Security

Logging

Compatibility : Compatible with All brands of Network Video Products running

Firmware,

Software Support : Up to 64 Cameras, compatible for future expansion of minimum

Video compression: H.264 (MPEG-4 Part 10/AVC), MJPEG.

Resolutions : Up to 1920 x1080

Camera live view : Live view up to 16/25 cameras simultaneously in 4, 6, 9,

16/25-split Views, full screen 4, 9, 16-split view single camera

pop- up User defined split views

Live sequence mode: Multiple camera sequence (Patrolling)

Audio : Full duplex real time audio support

PTZ support : Control of PTZ cameras and preset positions using mouse or

joystick


Page 175

Alarm recording : Events triggering by motion detection, external input

Alarm recording : From 1 image per minute up to 25fps per camera

Frame rate : Configurable pre-and post alarm buffering

Alarm notification: Visual indication, pop-up live image, e-mail and event log

Motion detection : Advanced motion detection with exclude filter for image areas of

no Interest. Different day and night settings Camera-based motion detection, option to

save on bandwidth “No motion” detection

Scheduled recording : Recording can be scheduled per camera, be set for

continuous ,motion detection, scheduled upload, per

weekday or Specific dates

Recording : Warning on deleted or altered images in recorded events

Tampering

Archiving : Recordings can be moved daily to remote storage

Playback : Controllable speed or frame by frame

Synchronized : Playback of video synchronized in time from up to 4 video

sources

Playback : Simultaneously

Search for recording : Search for recording based on date, time, or Motion

Search for motion in continuous recordings

Video clip export : Exports signal MPEG images to file, Printer or e-Mail

Exports video sequences in AVI or ASF format

System alarm : Notification in event log and via e-mail for alarm, no signal

from Camera, full hard disk and archiving failure

Input/output control : Advanced control panel for cameras digital input/outputs

Remote access : Web client for remote viewing and playback

Security : Multiple user access levels with password protection local or

Windows Domain users (Active directory)

Logs : All events, filter by day/night camera. Audit log-filter by ay,ca

mera Event and user

Installation : Auto search and detection of cameras


Page 176

Minimum system : Windows server, Internet requirements Explorer 6.0 or

later, DirectX 9.0c or later (for MPEG-4) TCP/IP support

Internet information Services (IIS)- for Web client

Microsoft, NET Runtime environment

Support protocols : IPv4/v6, HTTP, HTTPS, SSL/TLS, QoS Layer 3 DiffServ, FTP,

SMTP, Bonjour, UPnP, SNMPv1/v2c/v3 (MIB-II), DNS, DynDNS, NTP, RTSP, RTP, TCP,

UDP, IGMP, RTCP, ICMP, DHCP, ARP, SOCKS

Preferred Make: Axis/Mindtree/Milestone/Videotec/ Dvtel/Bosch/ Pelco/Panasonic/

SIQURA/VIVOTEK

Specification of LED TV display

Features

Smart energy saving

Motion eco sensor

2D to 3D source convert

3D to 2 D source convert

3D Depth & Image control

Dual core CPU

DLNA built in

Network file browser

Internal memory recording

External HDD recording

Full Web browser

Display

1. Display screen size : 86 Inches

2. Display type : Full HD 3D Smart LED LCD

3. Display design : Cinema screen design.

4. Display resolution : 3840 x 2160 UHD

5. Back light module : Ultra slim LED

6. Pixel control : Micro lens array

7. Motion control index (Hz) : 800 (120 Hz)

Video

8. Video system : PAL


Page 177

9. Video processing : Triple Engine

10. Resolution upscale : Basic

11. Color enhancer : Dynamic

12. Aspect ratio : 16:9,just scan,original,4:3

13. Noise reduction : 3 D MPEG

Audio

14. DTS decoder : Built In

15. Dolby Digital decoder : Built in

16. Speaker system : 2 way 3 speaker (2.1)

17. Audio output : > 20 watts

18. Sound optimization : Normal, Wall mount, Stand mount

19. Surround sound : Built in virtual surround plus

20. Sound sync : Optical

Connectivity

21. Wi-FI : Built in

22. Wi-Fi : Direct

23. Full Web Browser : Built in

24. DNLA : Built in

25. NFC tagging : Built in

26. USB : 3 no’s of USB 3.0/2.0

27. HDMI 1.4 : 4

28. RF In : 1

29. Video RCA composite : 1x RCA (F)

30. Component video : 3 x RCA(F)

31. Digital audio out : Optical

32. LAN connectivity : 1 RJ45

33. Head phone out : 3.5 mm stereo socket

Power

34. Power supply : 100-240 V ac ,50-60 Hz


Page 178

Accessories

35. Mounting Kit : Wall mounting

Preferred Make: Sony/LG/Panasonic/ Samsung

48 core Fiber Optic Splicing Patch panel

Features:

Wall mounting

Compact and adequate space for fiber organizing

Provision for cable clamping and strain relief

Management for excess length of pigtail

Loaded with duplex couplers

Removable hinged door with lock & key arrangement

Powder coated

IP 65 category

Specifications

Material : Mild steel

Thickness : 1.6mm

Finish : 50 Micron powder coating

Slack Management up to 5 meters

No. of trays : 4

No. of fibers : 12 per tray × 4 No’s

Cable glands : 4 nos.

Preferred Make: 3M/R&M/MOLEX/ FDI

Surge Protectors Device (SPD) for CCTV system

Surge Protector Device (SPD) for power line for 230 V AC line

Working voltage : 230 Volts AC, 50 Hz

Maximum continuous

Operating voltage : 25 % above nominal voltage

Limiting voltage : < 800 Volts

Maximum continuous

Operating current : 15 Amp


Page 179

Nominal discharge current : 18 kA peak current (8/20 µsec wave form)

Maximum attenuation : 55 dB

Maximum leakage current : < 0.3 mA at working voltage

Lines protected : L,N,E

Mounting type : Din rail mountable

Terminal : 2.5 Sqmm

Compliance : IEC 61000-4-5, level 4.

Surge Protector Device (SPD) for Ethernet twisted pair lines

Input connector : RJ45

Output connector : RJ45

Input signal type : Ethernet twisted pair 100 Base T

No. of Input wires : 8 wire

Maximum bandwidth : >155 MHz

Insertion loss : 0.1 dB @144 Khz

Limiting voltage : 12 Volts (10/350 kA)

Working voltage : 6 Volts DC

Maximum discharge current : 5 kA peak current (8/20 µsec wave form)

Mounting : Plug in type

EMC compliance : BS EN 61000-6-2:1999, BS EN 60950:1992

Surge Protectors Device (SPD) for power line to video cameras

Working voltage : 24 Volts AC, 50 Hz

Maximum continuous

Operating voltage : 34 Volts AC, 50 Hz

Limiting voltage : < 800 Volts

Maximum continuous

Operating current : 20 Amp

Nominal discharge current : 0.7 kA peak current (8/20 µsec wave form)

Maximum attenuation : 70 dB

Impulse energy absorption : 420 Joules

Fuse rating : 10 Amp

Maximum leakage current : < 0.3 mA at working voltage

Mounting type : Din rail mountable

Terminal : 2.5 Sqmm

Compliance : IEC 61000-4-5, level 4.

Surge Protector Device (SPD) for RS485 line

Input connector : Terminal screw

Output connector : Terminal screw

Input signal type : RS 485

Input wires : 2 wire

Maximum bandwidth : 50 MHz

Limiting voltage : 10 Volts (6kV/ 3kA)

Working voltage : 5 Volts DC

Maximum discharge current : 10 kA peak current (8/20 µsec wave form)


Page 180

Mounting : DIN rail

EMC compliance : BS EN 61000-6-2:1999, BS EN

Preferred Make: OBO/MTL/Emerson/Schneider

Intercommunication System

Matrix intercom System

Matrix Capabilities

Maximum Expansion Cards : 4

Maximum CPU Cards : 2 (included)

Maximum Power Supply Units : 2 (included)

Maximum Fiber Expansion Cards : 2

Maximum RJ-45 Ports per Matrix : 64

Maximum Timeslots : 512

Matrix Performance

Sample Rate : 48 kHz

Resolution : 24 bit

Frequency Response

at 48 kHz sampling : 30 Hz - 22 kHz ± 3 dBu

Crosstalk

(Adjacent channel) : <-70 dBu

Nominal Level : 0 dBu

Matrix headroom : +18 dBu

Distortion : <0.05 %, @ 0 dBu, 300 Hz to 10 kHz;

<0.1 %, @ 0 dBu,100 Hz to 20 kHz

Off Noise : <-70 dBu (20 Hz - 22 kHz)

On Noise : <-65 dBu (20 Hz - 22 kHz)

Key Response, Intra-System : <40 ms for audio route

Linked Systems : <60 ms for audio Between matrices

Environmental

Operating Temperature : 0°C - 40°C

Humidity: : 90% non-condensing

Interface frame card for Matrix (wireless controller)

Maximum cards per frame : 4

Wireless device per card : 50 at 1.9GHz, 40 at 2.4GHz,

Audio Pass band : 100Hz – 7 kHz


Page 181

G.722 Codec : 16 kHz sample rate (@64kb/s)

Connectivity : CAT5

Maximum Active Antenna Support: 10 per card

Power (combined cards) : +3.3V, 3.5A; +5V, 0.7A; +12V, 0.05A

Environmental

Operating Temperature : 0°C - +40°C

Operating Humidity : 40 – 90%, non-condensing

Dimensions

Front Card : 6RU H x 11.8in D (6RU H x 300mm D)

Rear Card : 6RU H x 2.3in D (6RU H x 58mm D)

Specification for Control panel

Front panel controls & Connectors

Talk / Listen buttons : 35

Function buttons : 4

Answerback buttons : 1

Clear buttons : 1

Volume controls : 2

Headset connector : 1

Panel mike connector : 1 locking ¼” phone jack

Rear panel Connectors

To Matrix : RJ-45

DB-15F

Expansion : RJ-45

Power : 3 pin EIA connector

Headset Audio:

Earphone Impedance : from 50Ω

Output Power : 0.5W into 50 Ω for <1% distortion

Loudspeaker Audio:

Frequency response : 40Hz – 20 kHz +/- 3 dB

Panel Microphone Input

Type : Electret

Level : -40 dBu

Impedance : 200Ω +/- 10%

Headset Microphone Input:


Page 182

Type : Dynamic

Level : - 55 to 0 dBu

Power supply:

Voltage : 90/240 VAC +/- 10%

Frequency : 50 – 60 Hz

Specification for wireless receiver (walky- talky)

Audio Bandwidth: 100Hz-7.1KHz (G.722)

No. of Full-Duplex Audio Paths:

Up to 5 with individual level control (2 pairs)

2 controls and a main volume

Mode of Operation: Full-duplex on all routes

Level/Talk Controls: 4 pushbuttons, a reply button and 2 rotary controls

Enter/Answer-Back Button : 1

Radio Frequency Spectrum : 2.4 GHZ

Auto-roaming technology

RF Output:

200mW Burst, 17mW average**

Range:

Up to 1475ft (450m) to Wireless system in good

Conditions, 800 feet typical

Battery:

Li-Ion Battery (BAT60) or 3 AA cells

Battery Charging:

Drop-in charger (AC60) or local USB

Battery Life:

18+ hours with Li-Ion – also accepts

3 x Alkaline AA cells

Headset Connector:

4-pin male, Clear-Com standard

Microphone Type:


Page 183

Electret and Dynamic, selectable

Microphone Level and Headset Limiter:

Selectable from menu

Headset Limiter:

Selectable from menu

Environmental:

IP-65 water and dust resistance -67°F

to +158°F (-55°C to +70°C)

Base Station Specification

Base-to-handset Frequency Response : 100 Hz-7.1 kHz.

No. of handset per Base Station : 20

No. of Transceiver/ Antennas Supported by Base, Basic Base: 10

No. of Active Antenna Ports : 2

PC Programming Port : LAN and DB9 (Serial)

Relay Port : DB9

Party line : Intercom A and Intercom B (each):

Four-Wire/Matrix Connection : 4 RJ-45

Program Input : XLR-3F, transformer isolated, line-level input

Stage Announce Output : XLR-3M, transformer isolated, line-level output

Front-Panel Headset : 4-pin male connector

Antenna Splitter Technical Specifications

No. of Antennas : 5

No. of Splitters per Base : 2

Connection between Base and Splitter : CAT5 or better cable with RJ-45

Connection between Splitter and Antennas: CAT5 or better cable with RJ-45

Powering of Splitter : Locally powered via supplied

External power supply

Active Antenna Technical Specification

Wireless device Supported per Active Antenna : 5

Active Antenna Transmission Range : Up to 1475ft (450m) to device in good

conditions, 800 feet typical

Active Antenna Output : 200mW burst, 80mW average*


Page 184

Maximum Distance, Base to Antenna ViaTransceiver Port : 3,200ft (1,000m) on 4-pair

CAT5 or better cable

Maximum Distance, Antenna Powered by Base: 975ft (300m) on CAT5 or better cable

Local Powering : 24VDC power supply

Connection to Base : RJ-45

Mounting Integral screw mounts or Standard microphone mounting

Specification for Interface frames

Plug in Module capacity : 10

Rear panel connectors : (2) 10 pin

To Matrix frame : RJ-45

Interface I/O : DB9-M

Specification for Interface Modules to Matrix:

Frequency response : 100 Hz – 15 KHz + 0/-3 dB

Impedance :> 10 KΩ

Audio Level : -10 to -15 dBv nominal

Call Signal level : 4 – 11 VDC

Nulling Capability :

Line length : 0 – 4000 feet

Line Impedance : 120 – 350 Ω

Depth of Null : >30 dB 200Hz – 8 kHz

Nulling tone : Via 1/8” phone jack

Preferred Make: Clearcomm/Bosch/Phi Audiocomm/

TIMING SYSTEM

GPS /IRNSS based network time server

GPS receiver:

Band : L1 1575.42 MHz

Code : C/A

No of channels : 8 channel

Time base : TCXO

Time to lock : < 5 minutes

Stratum level : level 1


Page 185

Antenna:

Impedance : 50 OHM

Connector : TNC jack on rear panel

LNA & filter : Integrated +35 dB LNA and band pass filter for out of

bound Interface rejection

ENVIRONMENT : Rugged all weather housing capable of operation over -40

to +85 C

Cable length : 100 feet

Accuracy:

GPS/IRNSS receiver : < 30 nanoseconds to GPS (< 100 ns to UTC) when locked

Hold over accuracy : 10 millisecond /day

NTP time stamping : < 10 microseconds while supporting 2,00,000 clients (typical)

NTP client LAN Sync : 2 millisecond (typical)

Supported protocols: -SNTP, NTP v2, v3, v4, MD5 authentication and

Broadcast/multicast mode and auto key.

- SSH server with secure copy utility, SCP.

- SNMP v1, V2c, V3 with enterprise MIB.

- HTTPS (web interface)

- Time & Daytime server

- TELNET client/server

- FTP & DHCP clients

- IPv4 & IPv4/IPv6 hybrid

- SYSLOG

- PTP/IEEE-1588 (optional)

Software : Free NTP Client software

Network I/O:

Rear panel : RJ-45 jack

Speed : 10/100 Base-T Ethernet

Serial port I/O : RS -232 on 9 pin jack on rear panel

System status : Sync LED; Network LED; Alarm LED

Alphanumeric Display /keypads:

Display : 16 x 280 dot matrix

Keypad : Enter, Back, Edit, Left, Up, Down, Help

Outputs

NTP time : 10/100 Base-T Ethernet


Page 186

Time code output : 1 Vrms into 50 Ohms, 1 KHZ carrier

Format : User selectable format: IRIG-B120, IRIG-B12 and IRIG- B123

1PPS output : TTL pulse

Pulse width : Selectable 20 microseconds, 1 milisec, 100 milisec, 500

milisec

Accuracy : < 30 nanoseconds to GPS (< 100 ns to UTC) when locked

Stability : TDEV < 20 nanosecond,

Firmware Upgrades : Field upgradable at free of charge

Power : 90-264 VAC, 47-63 Hz

Mechanical : 19 “rack mountable

Environmental:

Temperature operating : 0 to 50 Deg C,

Humidity : 0-95 %, non-condensing

Compliance : CE, FCC

Network Time Display units

Display size : 4 inches

Number of Display digits : 6

NETWORK PROTOCOLS : NTP, SNTP, DHCP, TCP/IP, UDP

MODULE CONNECTION : 10/100 Base-T Ethernet

Network connector : RJ-45

Synchronization input : NTP

Control : Telnet for IP configuration, 12/24

Hour format, status Reporting, SNTP server address,

Daylight savings time

Mount : Wall mountable

Power : 90-264 VAC, 47-63 Hz

Environmental:

Temperature operating : 0 to 50 Deg C,

Humidity : 0-95 %, non-condensing

Compliance : CE, FCC

Time Distribution Amplifier

Input Specifications

Connection : 50Ω BNC Socket.

Frequency Range : 2Hz to 15MHz Sine Wave, Square Wave, Time code or Fibre

Optic


Page 187

Input Coupling : AC/DC selectable

Input Amplitude : 1Vrms nominal or 0.5Vpp to 5Vpp

Input Impedance : 50Ω, 75Ω or 10k Ω selectable

Output Specifications

Connection : 10 Independent buffered outputs from an input channel.

Dual Input option with automatic selection of a second input

The output connections are available via 75Ω BNC Sockets.

Frequency Range : 2Hz to 15MHz (AC coupled) or place internal jumper to select

DC Coupling throughout

Output Amplitude : 1 Vrms into 75Ω load standard (+13dBm)

2 Vrms into 75Ω maximum (+19dBm)

Output impedance : 75Ω

Isolation : >70dB

Delay : <30ns

Harmonic Distortion : < –30 dBc.

Non Harmonic Distortion : < –60 dB.

Output Protection : Open/short circuit, over current an over temperature

Internal 10MHz Band-pass filter.

Phase Noise at 1Hz : -120 dBc

(Single-Sideband) 10Hz : -140 dBc

100Hz : -150 dBc

1kHz : -150 dBc

10kHz : -150 dBc

100kHz: -150 dBc

General

Status Indicators: Primary Power On.

LED indicator for each of 10 outputs present

Individual input present indicators for dual input options

Status relay contact c/o for any failure

Power: 110V or 220 VAC 45-65Hz at 10VA

EMC: CE Compliant

Physical: 19 inch 1U/2U high rack-mount

Environment

Operating Temperature : 0°C to +45°C.

Storage Temperature: -20°C to +60°C.

Humidity: Up to 95% RH (Non condensing)


Page 188

Video Time Inserter

Description Specified

1. Time data input : Modified IRIG-B count down time

2. Time input level : 1 – 6 V p-p

3. Video input : PAL composite video of 1 v p-p into 75 ohms

4. Number of video Channel : 4 nos.

5. Video output : PAL composite video of 1 v p-p into 75 ohms

per channel.

6. Time display on video : Hours, minutes, seconds, milliseconds

(mmm), countdown sign and Hold

(HH:MM:SS: mmm)

7. Display control : Individual potentiometer controls for

a. Height

b. Width

c. Horizontal position

d. Vertical position

8. Display indication : UTC/CDT, Hold, UP/Down

9. Video Display selection : Selectable black on white background or white

10. Front panel display : Time code in (HH:MM:SS), sign, CDT/UTC

11. Front panel control : Power on, CDT/UTC,Normal video/inverted video

12. Mechanical : 19 “rack mountable

13. Power : 230 V AC, 50 Hz

Count Down Time Code Generator

Time Base : Oven Controlled Crystal Oscillator

Time Base Stability : 1 PPM or better

Time Output : 1.Standard IRIG-B modified to provide sign (Count up/down);

Hold/Run function and BCD Seconds; Minutes and Hours

HH:MM:SS: mmm

2.Parallel BCD outputs for HH:MM:SS: mmm for driving

Up to 2 meters length

3. RS 422/RS 485

4. RS 232 output


Page 189

5. TCP/IP Interface (RJ 45)

Time set ability : from - 99:59:000

Time resolution

RS232 output : 10 mili second

RS 485/ 422 output: 10 mili second

TCP/IP output : 10 mili second

UDP packet format

1 2 3 4 5 6 7 8 9 10 11 12 13

$ H H M M S S m m m U/D R/H CS

TCP/IP Protocol : Unicast & Multicast address

TCP/IP port speed : 100/10 base T

RS232 speed : 115200 baud /s

Carrier Frequency : 1 KHz sine wave

Amplitude : 0-10 VP-P into 600 ohms

No. of modulated O/P:6 nos. of isolated outputs

Modulation ratio : Adjustable 2:1 to 4:1

Front Panel Display : Six Decimal Digits: 7 segments LED (1” size)

Display indicating HH:MM:SS, Sign and Hold

Controls

Front panel : Power ON/OFF, Time Preset through Thumb Wheel

Switch (from - 99:59:00), Start/Stop, Count up/down, Hold/Run,

Enter Push Button, Enter Lock with Key.

Rear Panel : Parallel BCD time output in format

(HH:MM:SS: mmm)

IRIGB-Modulated time code output,

RS-485/RS-232 output

Hold/Run : Internal (Front panel control) and external Remote control for

Individually HOLD and RUN

IP address : User Selectable

Power supply : 230V AC ±10%, 50Hz

Mounting : 19” rack Mountable, 2 U heights

Preferred Make: EndRun /Time Freq Solutions/Spectracom/Meinberg/

Symmetricom


Page 190

ARMOURED UTP Ethernet cable

CAT6 CLASS-E UTP cable

Frequency Range : 250 MHz

Attenuation : 36 dB at 250 MHz

NEXT : 33.1 dB

Power sum NEXT : 30.2 dB

ACR : 2.9 dB

Power sum ACR : 5.8 dB

ELFEXT : 15.3 dB

Power Sum ELFEXT : 12.3 dB

Return Loss : 8 dB

Propagation delay : 546 n Sec

Delay Slow : 50 n Sec

Standards : EIA/TIA 568 A

ARMOURING : Corrugated Steel

Preferred Make: Molex/D-Link/3M/R&M


Page 191

Table 1 Aux

Auxiliary System Requirements S.No Item Description Qty(nos.) Remarks

1 IP CCTV system (Ex proof) PTZ 02 2 IP CCTV system (Ex proof ) Fixed 02 3 IP CCTV system (Non Ex proof ) PTZ 04 4 Network video recorder with 12 TB HDD

and display, DVD writer, keyboard and mouse

1 each

5 LED Display : 86 inch 01 6 LED Display : 55inch 02 7 Non Explosion proof Intercom System &

Speakers (wired) 05

8 Wireless transreceiver 10 9 Explosion proof Intercom System &

Explosion proof Speaker (wired) 02

10 Countdown time code generator 01 11 Video time inserter 01 12 Time display unit 02 13 Control keyboard for Video Management

System 01

14 File Server 01 15 36 core Fiber Optic Armored cable 800m 16 48 core Fiber Optic Splicing Patch panel

(LIU) 1

17 Armoured CAT6 cable 1500m 18 Surge Protector Device (SPD) for power

line for 230 V AC line 01

19 Surge Protector Device (SPD) for Ethernet twisted pair lines

01

20 H264 Decoder 04 21 Layer 2 network switch with combo SFP

port / RJ45 02


Page 192

ANNEXURE –F

(T & E Sheet format)


Page 193

SECTION/DIVISION NAME

MEASUREMENT CHAIN TEST REPORT Type Parameter

Location Legend

TRANSMITTER DETAILS

Transmitter Make Constants

Transmitter Model No A0

Serial No A1

Measurement Range Calibration Range

Calibration Date

CALIBRATION EQUIPMENT

Calibration Equipment

FIELD WIRING DETAILS

JB No JB incoming cable tag

JB outgoing cable tag

JB incoming ferrule tag JB outgoing ferrule tag

INSTRUMENTATION RACK WIRING DETAILS

Rack tag

Field connector tag CS connector

TIB make TIB model no

TIB ch.no TIB serial no

TIB input pin details TIB output pin details

CONTROL SYSTEM WIRING DETAILS

CS type Gain

Offset

Incoming connector no Connector pin no

CS card/Slot no/Sl no

MEASUREMENT CHAIN CHECKING

Insulation resistance check

ELECTRICAL CHAIN CHECKING

Simulator Input Obtained Value Expected Value Error

mA (bar) (bar) % FSO

4

8

10

14

16

20

Theoretically Estimated measurement chain accuracy Electrical chain accuracy

Chain Calibration Date


Page 194

TESTED BY VERIFIED BY CLEARED BY


EP VALVE COMMAND CHAIN TEST REPORT

TAG

LOCATION

DESCRIPTION

VALVE DETAILS SOLENOID VALVE DETAILS

MAKE SOV MAKE

MODEL NO. MODEL NO.

VALVE SIZE SL.NO.

SUPPLY PRESSURE (bar)

JB & CUBICLE DETAILS JB & CUBICLE DETAILS

SOV CUBICLE&JB NO. SOV JB END FERRULE

MARSHALLING JB NO. MARSHALLING JB FERRULE

STATUS JB NO. STATUS JB FERRULE

RELAY DETAILS RELAY WIRING DETAILS

MAKE RACK NO.

MODEL NO. RELAY NO.

SL.NO. FIELD END TB NO.

STATUS TIB DETAILS STATUS TIB WIRING DETAILS

MAKE& MODEL NO. RACK NO.

SL.NO. TIB NO.

PLC IO DETAILS PLC IO DETAILS

IO CARD NO. SLOT

STATION CHANNEL

TEST DETAILS

COMMAND ISSUE OFF STATUS

CMD ACK COIL RESISTANCE ()

ON STATUS COIL VOLTAGE (DC VOLT)

INSULATION RESISTANCE INSULATION RESISTANCE

SOV COIL RACK - STATUS JB CABLE

RACK - MJB CABLE STATUS JB - PROXIMITY SWITCH CABLE

MJB - SOV CABLE

MIMIC DISPLAY VERIFICATION RESPONSE TIME (sec)

COMMAND ISSUE ON TIME

CMD ACK&STATUS OFF TIME

SEALING & EARTHING CHECK OF FIELD OBSERVATIONS

SOV CUBICLE SOV BACK EMF DIODE CHECK

MARSHALLING& STATUS JB

CHAIN CALIBRATED ON:



Page 195


CONTROL VAVE COMMAND CHAIN TEST REPORT

TAG NO.

PROCESS PARAMETER

DESCRIPTION

VALVE DETAILS

MAKE MODEL NO. SERIAL NO.

FIELD JB NO.: CMD PIN NO. FB PIN NO.

POSITIONER DETAILS

MAKE MODEL NO. SERIAL NO.

POSITIONER SETTINGS

GAIN CL INT TIME CL SET TIME CL

GAIN OP IN TIME OP SET TIME OP

CONTROL GAP

TIB DETAILS MAKE MODEL NO. FIELD TB NO. SL.NO.

COMMAND

FEEDBACK

PLC IO CARD DETAILS SLOT CHANNEL

COMMAND

POSITION FEEDBACK (M)

TEST DETAILS

CONTROLLER CONSTANTS KP KI KD

INSULATION RESISTANCE(G) COMMAND LOOP FEEDBACK

LOOP

RACK - FJB CABLE

FJB - CONTROL VALVE CABLE

OPENING COMMAND (%)

CURRENT TO

POSITIONER

(mA)

PHYSICAL OPENING (%) CURRENT FROM

POSITIONER (mA)

POSITION

FEEDBAC

K (%)

MIMIC DISPLAY

RESPONSE TIME (sec)

ON TIME (0-100%)

OFF TIME (100-0%)

FIELD OBSERVATIONS

SEALING CHECK OF FIELD JB

EARTHING CHECK OF FIELD JB

T& E DATE



Page 196

ANNEXURE-G

(Process & Instrumentation Diagrams and Layout)


Page 197


Page 198

ANNEXURE H

(Price Format)


Page 199

Price Format

Sl.No Items Unit Qty. Unit Rate Total cost

1 Pressure Transmitters with

manifolds

Nos

50

2 Temperature transmitter

Nos 28

3 Solenoid dual coil including

plunger unit

Nos

100

4

Isolation Barrier (IB)

TIB for transmitters.

Nos

150

TIB for status

Nos

120

TIB for Control valve command Nos

10

TIB for Control valve feed back

Nos 10

ZB for Transducer Excitation

Nos 20

ZB for Transducer Sense

Nos 20

ZB for Transducer output

Nos 20

TIB for Transducer current

Excitation

Nos 10


Nos 20

High Freq. TIB for Transducer

output

Nos 12

5 Voltage isolator

Nos 90

6 Pulse isolator

Nos 10

7 Hall effect sensor

Nos 32

8 Relays

Nos 200

9 Flow Totalizer for turbine FM

Nos 07

10 Proximity sensor

Nos 190

11

Power supply

24V±20%,20A (SMPS R)

Nos 10

24V±10%, 10A(SMPS R)

Nos 10

0-72V, 10A(SMPS R)

Nos 02

0-100 V, 10A(SMPS R)

Nos 02

±15V, 5A(Linear S)

Nos 02

24V±10%, 10A(linear S)

Nos 08

24V±10%, 20A(linear S)

Nos 04

12 PTFE cables

6 core shielded cable (22AWG)

m 500


m 100


Page 200


m 200

96 core shielded cable (22AWG) m 1000

13

PVC armoured cables

2 core armoured PVC cable

m 3000


m 3500


m 1000

10 Core armoured PVC Cable

m 11000

PVC un-armoured cables

32 Core un-armoured PVC Cable

m 1000


m 1500


m 1500

14

PTFE cables

18AWG Single core wire (Red &

black)

m 2000

22AWG Single core wire (red,

black, Green, orange, blue &

white)

m 10000

24AWG Single core wire (red,

black, Green, orange, blue &

white)

m 750

15

T/C Extension Cable

Single pair T/C extension cable

m 2000

32 core T/C extension cable

m 800

16

Power cable

1.5 sq.mm m 1000

2.5 sq.mm m 650

17

Earth cable

2.5 sq.mm

m 1000

4 sq.mm m 300

18

Indicators , Switches &Keys

Indicators Nos 50

Authorization keys Nos 20

Switches with Indicators Nos 50

19 Industrial standard Connectors

(108 pin) Set 100

20 7 pin Circular Connectors Set 50


Page 201

21 32 pin Circular Connectors Set 10

22 Miniature K-Type TC connector Set 150

23

Terminal block (2.5 sq.mm)

Terminal Blocks- No. of levels:1 ;

No of terminals:2 Nos 18000


No of terminals:4 with short link Nos 200


No of terminals:4 with cross link

Nos 100


No of terminals:2 with diode in

series

Nos 200


No of terminals:2 with diode in

parallel

Nos

200

Terminal block – Powering (Red,

Yellow and Blue)

Nos

500

24

Junction boxes

Type I : 600x400x225 Nos 10

Type II : 300x300x165 Nos 02

25


12.7mm SS tube; Wall thickness:

1.6mm Mtrs. 200

8 mm SS tube Mtrs. 800

12.7mm SS tube union Nos. 100

12.7mm SS tube Tee Nos. 25

8 mm SS tube union Nos. 150

8 mm SS tube Tee Nos. 50

Bulk head union for 8mm tube Nos. 150

½” NPT SS Plug Nos. 100

¼” NPT SS Plug Nos. 100

26

Cable trays

Perforated MS Cable Trays- width:

50mm; Height: 12mm; Thickness:

1.6mm

m 2500


Page 202



2.0 mm

m 1500



2.0 mm

m 1500



2.0 mm

m 1000

Ladder MS Cable Trays- width:


2.0 mm

m 600

Ladder MS Cable Trays- width:


2.0 mm

m 1500

27

Structural materials supply &

fabrication (various sizes of L-

angle& channel and 2“MS pipe

etc.)

kg 10000

28 Canopy Sq.m. 15

29


W)Racks with accessories

Nos. 12


W)Racks with accessories

Nos. 02

30

Cable glands Suitable for the cable given below

(Nickel coated Brass Type)

2 core armoured PVC Nos 250




32 core un-armoured PVC Nos 5



32 core PTFE Nos 05

64 core PTFE Nos 10

96 core PTFE Nos 50

2 core TC cable Nos 100


Page 203

32 core TC cable Nos 10

31 Cable entry Plate Nos 20

32 Connector Mounting Plate Nos 25

33

Metal conduits, Metal flexible

hoses suitable for conduit, 4/3/2

way metal junction box suitable

for conduit bends, elbows, Tees

and couplers of required

quantities.

lot 1

34 Operator chair Nos. 30

35 CCTV system Details as per

table 1 Aux @

page 191

36 Inter communication system

37 Timing system

38

Harnessing Materials

Lasing tie

Mtrs. 5000

50mm cable tie (Pack of 1000

nos.)

packs 100


nos.)

packs 100


nos.)

packs 100


nos.)

packs 100


nos.)

packs 100


nos.)

packs 100


nos.)

packs 25


nos.)

packs 25


Page 204

ANNEXURE-I

(Terms and Conditions)


Page 205

TERMS & CONDITIONS

1.1. ENTIRE AGREEMENT

1.1.1. The Contract to be entered into shall convey the final agreement

between the Department and the Vendor on the terms and

conditions.

1.1.2. In the event of conflicts between general conditions of Contract and

the specification furnished by the Department, the latter will take

precedence.

1.2. MODIFICATIONS TO THE CONTRACT

This Contract may be amended or modified only in writing signed by

both the parties or their duly authorized agents or representatives by

a change order issued by the Department and accepted by the

Vendor, pursuant to the terms stated therein.

1.3. CANCELLATION OF CONTRACT

1.3.1. The Department will have the right, at any time, to cancel the

Contract either wholly or in part by giving written notice. The Vendor

shall undertake to observe the instructions of the Department as to

the winding up of the Contract both on his own part and on the part

of his sub-vendors.

1.3.2. In the case of cancellation of the Contract by the Department without

any fault of the Vendor, the Vendor shall forthwith take the necessary

steps to implement the Department’s instructions. The period to be

allowed to implement shall be fixed by the Department after

consultation with Vendor and, in general, shall not exceed 2 months.

1.3.3. The ownership of all materials, part and unfinished work paid for by

the Department under the provisions of this Section shall be vested in

or transferred to the Department as soon as they have been paid for.

1.4. VENDOR’S DEFAULT LIABILITY

1.4.1. The Department shall reserve the right to terminate the work in the

circumstances detailed hereunder:


Page 206

a. If the Vendor fails to rectify or replace any defective system/ sub-

system/ equipment within a period of 60 days after the

Department having given a notice to the Vendor to rectify or

replace the said defective system/ subsystem/ equipment or the

Vendor delays, suspends or is unable to complete the system/

subsystem/ equipment by the date mutually agreed upon

b. If the vendor commits breach of any of the terms and conditions

of the Contract.

c. If the Government of India decides to terminate the Contract in

public interest.

1.4.2. When the Vendor makes themselves liable for action under the

circumstances mentioned above, the Department will have power to

forfeit the bank guarantee of Vendor and the Vendor shall have no

claim for damages whatsoever on such forfeiture.

1.4.3. The work remaining to be completed at the time of termination of the

Contract shall be got executed through any other Vendor, in which

case the expenses, which may be incurred in excess of sums, which

would have been paid to the original Vendor, had the whole work

been executed by them, shall be borne by the original Vendor and

shall be recovered from them.

1.5. CHANGES AND MODIFICATIONS TO SPECIFICATIONS AND

QUALITATIVE REQUIREMENTS

1.5.1. The Department shall reserve the right at any time to modify the

qualitative requirements, specifications, patents or drawings related

to the work covered by the Contract. The Vendor shall inform to the

Department within 30 days, of any objections they have to the

modifications required.

1.5.2. The Department may also accept the modification proposed by the

Vendor on his own initiative or on behalf of sub-vendors or as a result

of detailed engineering review.

1.5.3. When a modification or other change is so authorized, the Vendor

shall proceed with action in accordance with the Department’s

direction. They shall moreover, as soon as possible after the receipt of


Page 207

such directions, submit to the Department a firm and detailed

estimate showing any decrease or increase in the cost entailed by the

modifications and any effect its introduction will have on the delivery

schedule.

Any amendment to the Contract which may be necessary in this

respect will be established within a reasonable time in the form of

amendment to Contract, to be signed by both the parties. If the

parties do not agree on the amendments to the Contract, in particular

regarding prices, responsibility, delivery schedule etc, dispute shall be

submitted to arbitration.

1.6. SUB-CONTRACTING

The Vendor shall not assign or sub-contract the work or any part of

the work without the written approval of the Department. In the

event of approval of sub-vendors, the detailed specifications and

drawings of sub-contracted items shall be approved by the

Department. All the works carried-out by such sub-vendors shall also

be scrutinized, inspected and approved by the Department. However

the responsibility of such sub-contracted systems shall lie with the

Vendor. Any delay in carrying out the work by the sub-vendor which

affects the overall schedule of the work does not absolve the Vendor

from payment of compensation for the delays. All terms and

conditions applicable to the Vendor shall also be applicable to sub-

vendor.

1.7. COMPLIANCE WITH STANDARDS

All the materials supplied or used shall be of new and first quality and

manufactured and tested in accordance with the latest editions of the

relevant Indian/ International standards. Wherever imported

components are used, they shall be manufactured in accordance with

the relevant standards published in the country of manufacture after

allowing for specific aspects under Indian conditions such as tropical

climate, etc. Any material or work, where no specific standard is

applicable, shall be fabricated as per the instructions and directions of

the Department.


Page 208

All the electrical equipments used shall conform to the latest Indian

Electricity rules as regards safety, earthing and other essential

provisions specified therein for installation and operation of electrical

parts.

1.8. SECRECY

The technical information, drawings, specification and other related

documents forming part of enquiry or Contract are the property of

the Department and shall not be used for any other purpose, except

for execution of the Contract. All rights, including the rights in the

event of grant of a patent and registration of designs are reserved.

The technical information, drawings, specifications, records and other

documents shall not be copied, transcribed, traced or reproduced in

any other form or otherwise in whole and/ or duplicated, modified

and/or disclosed to a third party and/or not misused in any other

form whatsoever without the Department’s consent in writing except

to the extent required for the execution of the work. This technical

information, drawings, specifications, records and other documents

shall be returned to the Department with all approved copies and

duplicates, if any, immediately after they have been used for the

agreed purpose.

1.9. INSPECTION OF WORK

1.9.1. The Department or any person appointed by it shall have access and

right to inspect the work, or any part thereof, at all times and places

during the progress of the work. The inspection and supervision is for

the purposes of assuring the Department that the plans and

specifications are being properly executed and while the Department

and its representative(s) will extend to the Vendor all desired

assistance in interpreting the plans and specifications, such assistance

shall not relieve the Vendor of any responsibility for the work. Any

work which is proved faulty shall be corrected by the Vendor without

delay. The fact that faulty work or work which is not in accordance

with plan and specifications was not pointed out by the Department


Page 209

will not relieve the Vendor from correcting such work as directed by

the Department without additional compensation.

1.9.2. The Department’s representatives shall at all reasonable times have

free access to the works and/ or to the workshops, factories or other

places where materials are being prepared or fabricated for the work

and also to any place where the materials are lying or from where

they are being obtained, and the Vendor shall give every facility to

the Department’s representatives for inspection and test of the

materials and workmanship even to the extent of discontinuing

portions of the work temporarily or of uncovering or taking down

portions of finished work.

1.9.3. The Department has no obligations to discover defects patents or

otherwise and it shall be the sole responsibility of the Vendor. The

inspection and clearance for dispatch by Department’s

representatives shall not absolve the Vendor’s obligations and duties

under terms and conditions herein.

1.10. CO-ORDINATION WITH OTHER VENDORS AND INTERFACING OF THE

WORKS

The Vendor shall extend all co-operation to other Vendors of the

Department to perform their works at site simultaneously. The

Vendor shall so arrange their activities so as to ensure smooth and

timely execution of the project, minimize interference with the works

of the other Vendors and allow the other Vendors to use the facilities

engaged by them for erection activities. For this purpose, the Vendor

shall plan such works and indicate such interfaces in an interface

schedule. They shall not be entitled to any extra payment on this

account.

1.11. FORCE MAJEURE

If at any time during the execution of the Contract, the performance

in whole or in part by either party of any obligation under the work is

prevented or delayed by reasons of any war, hostility, acts of the

public enemy/terrorist, civil commotion, sabotage, fire, flood, earth


Page 210

quake, epidemics, quarantine restrictions, strikes, lock-outs, or acts of

God (hereinafter referred as Eventualities) and if notice is given by

either party to the other within 21 days from the date of occurrence

thereof, neither party shall for such eventuality be entitled to

terminate the work nor shall any party have any claim for damages

against the other in respect of such non-performance or delay in

performance. The performance under the work shall be resumed as

soon as practicable after such eventualities have come to an end and

the decision of the Department whether the performance has been

resumed or not shall be final and conclusive.

Provided further that if the performance in whole or in part of any

obligation under the work is prevented or delayed by such eventuality

for a period of exceeding 60 days, the Department may at their option

terminate the Contract provided also if the work is terminated under

this clause, the Department will be at liberty to take over from the

Vendor at a price fixed by the Department which shall be final. All

unused, un-damaged acceptable materials, bought-out components

lying in stores in course of erection and commissioning in the

possession of the Vendor at the time of such termination of such

portion thereof as the Department may deem fit excepting such

material, bought-out components lying in stores as the Vendor may

with the concurrence of the Department elect to retain.

1.12. INDEMNITY TO DEPARTMENT AGAINST INFRINGEMENT OF LABOUR

LAWS

The Vendor shall indemnify the Department against any action, claim

or proceedings relating to infringement of all or any of the prevailing

labour laws of India like Workmen’s Compensation Act 1923, Work

Labour (Regulation and Abolition), Central Rules 1971, Employees

Liability Act 1938, Industrial Disputes Act 1947, Employees Provident

Funds and Miscellaneous Act 1952 as amended from time to time

during erection and commissioning at Department’s site.


Page 211

1.13. PATENT RIGHTS

The Vendor shall fully indemnify the Department against any action,

claim or proceedings relating to infringements or use of any patent or

any design or any alleged patent or design rights and shall pay any

royalty which may be payable in respect of any claims made under or

any action brought against the Department. In respect of such

matters as aforesaid, the Vendor shall be set at liberty, at their own

expense, to settle any dispute or to conduct any litigation that may

arise there-from. The Vendor shall not be liable to indemnify the

Department on the infringement of the patent or design or any

alleged patent or design right which is the direct result of an order

passed by the Department.

1.14. ARBITRATION

Except matters in respect of which the decision of the Department is

final as specified in the Contract, any dispute, disagreement or

question arising out of or relating to or in consequence of the work or

fulfillment or the validity of the enforcement thereof which cannot be

settled mutually, shall within 30 days from the date that either party

informs the other in writing that such dispute or disagreement exists,

be referred to arbitration. The Arbitrator shall be a serving Law Officer

of the rank of Joint Secretary to the Government of India from a panel

of names as laid down in the Government of India, Bureau of Public

enterprises Circular and as modified from time to time. The

performance under this work shall continue during the arbitration

proceedings and no payment due or payable by the Department will

be withheld unless any such payment is or forms part of the subject

matter of the arbitration proceedings.

1.15. ASSIGNMENT

The work shall be binding upon the successors and the assignees of

the parties hereto. It shall not be assigned in whole or in part by

either party without prior written consent of the other. If the Vendor

becomes insolvent or being a firm or a company whether

incorporated or not is dissolved or goes into bankruptcy or is caused


Page 212

to be wound up except for re-construction purposes or carried on its

business under a receiver, the representatives in law of estate of the

Vendor or any such receiver, liquidator or any person in whom the

agreement may be vested shall forthwith give notice thereof in

writing to the Department and shall remain liable for the successful

performance of the Vendor or the successors of their obligations

under this Contract under any circumstances.

1.16. JURISDICTION AND APPLICABLE LAW

The work shall be governed by the laws of India for the time being in

the force. The courts of the Tirunelveli, Tamil Nadu state only shall

have jurisdiction to deal with and decide any legal matters or dispute

whatsoever arising out of the work.

1.17. EXECUTION OF WORK

The specifications of the work are intended to describe and provide

for a complete finished system. It is to be understood and agreed by

the Vendor that the work described shall be complete in every detail,

even though every item necessarily involved is not particularly

mentioned. The Vendor shall be required to provide all labour,

materials and equipments necessary for the completion of the work

described and shall not avail themselves of any manifesting

unintentional error, omission or inconsistency that may exist. The

Vendor shall carry out and complete the work in every respect in

accordance with the Contract and the directions and to the

satisfaction of the Department.

1.18. RIGHTS OF THE DEPARTMENT

1.18.1. RIGHT TO ILLUSTRATE AND EXPLAIN PLANS

a. The various parts of the Contract are intended to be

complementary to each other but if any discrepancies appear or

any misunderstanding arises, the explanation of the Department

will be final and binding.


Page 213

b. The corrections of any errors or omissions of specifications may

be made by the Department, when such correction is necessary

to bring out clearly the intention which is indicated by a

reasonable interpretation of the specifications as a whole.

c. Wherever in the specifications which are a part of the work or

which may be furnished to the Vendor for directing the work,

the terms and descriptions of various qualities of workmanship,

materials, structures, processes, plant or other features of the

work are described in general terms, the meaning of fulfillment

of which must depend upon individual judgments, then in all

such cases, the question shall be decided by the Department and

said material shall be furnished, said work shall be done and said

structure or feature shall be constructed, furnished or carried out

in full and in accordance with their interpretation of the same

and to their full satisfaction and approval, provided such

interpretation is not in direct conflict with the specifications or

generally accepted good practice.

1.18.2. RIGHT TO DIRECT WORK

a. The Department will have the right to direct the manner in which

all work under this Contract shall be done, in so far as it may be

necessary to secure the safe and proper progress and the

specified quality of the work and all work shall be done and all

material shall be furnished to the satisfaction and approval of the

Department.

b. Whenever, in the opinion of the Department, the Vendor has

made marked departure from the schedule of completion laid

down in the Contract or when untoward circumstances force

departure from the said schedule, the Department in order to

assure compliance with the schedule and the provisions of the

work, shall direct the order, pace and method of doing the work,

which shall be adhered to by the Vendor.

c. If, in the judgment of the Department, it becomes necessary at

any time to accelerate the overall execution of the work, the


Page 214

Vendor when ordered and directed by the Department will cease

the work at any particular point and transfer their men to such

other point or points and execute such portion of their works, as

may be required, to enable others to hasten and properly engage

and carry on their work, as directed by the Department.

d. The work by the Vendor at the site beyond normal working hours

(08:45 to 17:15 hr) on working days and any time on holidays

(including Saturdays and Sundays) shall be permitted only with

prior approval of the Department. The Department may also

direct the Vendor to operate extra shifts over and above normal

day shift to ensure completion of the work on schedule if, in the

opinion of the Department, such work is required.

1.19. VENDOR’S FUNCTIONS

1.19.1 The Vendor shall provide everything necessary for proper execution

of the work according to the intent and meaning of the

specifications whether the same may or may not be particularly

shown or described therein, provided that the same can reasonably

be inferred there-from and if the Vendor finds any discrepancy

there-in, they shall immediately and in writing refer the same to the

Department whose decision shall be final and binding on the

Vendor.

1.19.2 In the execution of the work, no person other than the Vendor, or

their duly appointed representatives, their sub-vendors, and their

workmen, shall be allowed to work at the site except by special

permission, in writing by the Department.

1.19.3 The Vendor shall proceed with the work to be performed under this

Contract and each and every part and detail thereof, in the best and

most workmen-like manner by engaging qualified, careful and

efficient workers and to the several parts thereof at such time and in

such order as the Department directs and finish such work in strict

conformance with the drawings and/or specifications and any

changes, modifications thereof made by the Department.


Page 215

1.19.4 The Vendor’s personnel shall not be permitted to reside inside the

Department’s premises after the work. The Vendor shall arrange for

transportation, accommodation, food, health care, communication,

etc. for their personnel.

1.19.5 In respect of observance of local rules, administrative orders, working

hours and the like, the Vendor and their personnel shall co-operate

with the Department.

1.20. SUPPLY OF TOOLS, AND OTHER MATERIALS

1.20.1. For full completion of the work, the party shall, at their own expense,

furnish all erection tools, power tools, cables, wiring tools, test

instruments, and all associated protective equipments, appliances,

materials required to accomplish the work under the contract unless

otherwise provided for. Adequacy of such tools shall be subject to

final determination of the Department.

1.20.2. The party shall not dispose, transport or withdraw any tools,

equipments and materials provided by them for the contract without

taking prior written approval from the Department and the

Department at all times shall have right to refuse permission for

disposal, transport or withdrawal of tools, equipment and material if

in their opinion, the same will adversely affect the efficient

completion of the work.

1.20.3. The Vendor shall also furnish all necessary expendable devices like

anchors, grinding and abrasive wheels, plugs, hacksaw blades, taps,

dies, drills, reamers, chisels, files, carborundum stones, wire brushes,

necessary scaffolding, ladders, wooden planks, timbers, sleepers, and

consumable materials like oxygen, acetylene, argon, lubricating oils,

greases, cleaning fluids, cylinder oil, graphite powder and flakes,

fasteners, gaskets, temporary supports, stainless steel shims or

various thicknesses as required, cotton waste, PTFE tapes and all

other miscellaneous supplies of every kind required for carrying out

the work under the contract.

1.21. PROTECTION OF WORK


Page 216

1.21.1. The Department will not be responsible or held liable for any damage

to person or property consequent upon the use, misuse or failure of

any fabrication tools and equipment used by the Contractor or any of

their sub-contractors.

1.21.2. The Contractor shall effectively protect all the works from action of

weather and from damages or defacement and shall cover finished

parts where required for their thorough protection.

1.21.3. The Contractor shall cover the work by a Contractor’s all-risk

policy during the currency of the contract.

1.22. SITE PERSONNEL

The party shall identify a Site Supervisor and he/ she shall be

personally present to supervise the work under the contract. The Site

Supervisor shall have full technical capability and complete

administrative and financial powers to expeditiously and efficiently

execute the work under the contract. Any written orders or

instructions which the Department may give to the party’s Site

Supervisor shall be deemed to have been given to the party.

1.23. FIRST AID

The Vendor may have access to the Departments’ qualified first aid

personnel and ambulance in case of accidents, subject to the

availability of the same. However, the Vendor shall make his own

medical and transport arrangements to take care of his employees in

case of accident. The Vendor shall provide a first aid kit at the work

site to meet the requirements of minor injuries.

1.24. REPORTING

The Vendor must report the following information to the

Department by the end of every week during the work at Department’s

site.

a) Progress achieved

b) Expected dates for completion of individual works

c) Any actual or likely delay in the execution of work


Page 217

1.25. WORKING AND SAFETY REGULATIONS

The Vendor shall observe all statutory and legal requirements

enforced by Central and State Government applicable to the work as

well as any local regulations applying to the site issued by Department

or any other authority. Particular attention is drawn to the following;

a) In case of accident, the Department shall be informed in writing

forthwith. The Vendor shall strictly follow the regulations laid

down by the Factory Inspector, Central and State Government

authorities in this regard.

b) Compliance with all electricity regulations.

1.26. ELECTRICAL SAFETY REGULATIONS

In no circumstances will the Vendor interfere with fuses and electrical

equipment belonging to the Department or other Vendors. Before

the Vendor connects any electrical appliance to any plug or socket

belonging to other Vendor or Department, he will

a) Satisfy Department that the appliances are in good working

condition

b) Inform the Department of the maximum current rating, voltage

and phase of the appliance

c) Obtain permission of the Department detailing the sockets, to

which the appliance may be connected

1.27. POWER

Electricity will be supplied at free of cost. Contractor must provide

power supply distributor with isolator for taking power for his

equipments. Contractor should obtain Electrical safety clearance from

CMG/IPRC and safety clearance from safety division before starting

the work.

1.28. WATER

Free supply of water will be made available by the Department.


Page 218

1.29. CLEAN-UP OF WORK SITE

The party shall not store or place the equipment, materials or

erection equipment on the drive ways and streets and shall take care

that their work in no way restricts or impedes traffic or passage of

men and material. All waste materials are to be disposed off safely to

the location specified by the department

1.30. SAFETY AND RELIABILITY

1.31. Since the systems are highly complex in nature, the philosophy and

criteria to be adopted shall be highly safety-and-reliability-oriented for

their systematic and proper functioning. The designs of the sub-

systems, components, equipments to be carried out by the Contractor

shall specifically address essential safety provisions both in-built and

external. Reliability is a prime factor, which has to be embedded in the

process of realization of the systems. To ensure that the sub-system

design, development, selection of equipment, components, material,

etc are in compliance with the standard engineering practices, it is

necessary to follow established design codes and standards.

1.32. QUALITY ASSURANCE

The reliability of Instrumentation is a combination of specification of

the equipments/ components, serviceability and maintenance of the

same, which are meant to serve and provide effective and timely

operation, which includes trouble-free performance of systems and

sub-systems to the intended specifications.

The Contractor must look for the quality factors individually attributed

to engineering developments, selection of equipments and

components, test and acceptance procedures followed, repetitive

performance achieved, risk analysis carried out, etc. each and every

module must be manufactured and tested to international Quality

Control standards. The test certificates shall be provided to

Department.

The quality assurance is an unified approach that attempts to control

the quality right from design stage to commissioning stage, which

includes the checking of the adequacy of the equipments/ components


Page 219

for materials, fabrication, installation, testing. It is the combined

responsibility of the Contractor and the Department to ensure that all

possible failure modes are exercised and validated during FAT.

1.33. PURCHASE OF MATERIALS

The selection of equipment's, components, materials, etc. with

appropriate and suitable specifications shall be the responsibility of the

Vendor, as overall performance of the system rests with the Vendor.

Accordingly, the selection and purchase tasks shall be handled by the

Vendor immediately after the approval of Detailed Engineering

documents by the Department.

The criteria for selection of particular product and the reasoning

involved therein shall be submitted to the Department for necessary

approval. However Department’s decision will be final.

The Department will provide necessary end-use certificate for obtaining

the required license for import of items if requested by the Contactor.

In keeping with the terms of the Contract, the Vendor shall undertake

the responsibility for handling, packaging and transportation involved

to the accepted level of any sub-systems/ equipment covered by the

work in the Contract.

1.34. GATEPASS

For Vendor’s equipment, tools, materials, etc. which are to be taken

out from IPRC, Mahendragiri campus after completion of work, proper

entry shall be made at the main gate duly endorsed by CISF. The

Department shall issue necessary gate passes for taking out the

Vendor’s materials, as and when required and after completion of

work.


Page 220

2 INSTRUCTIONS TO BIDDERS

The proposals are invited as sealed quotations on behalf of the

President of India by the Head, Purchase & Stores, IPRC, Mahendragiri,

from reputed Vendors of high competence for the following work for

IPRC, Mahendragiri, Tirunelveli District, Tamil Nadu State, India.

2.1 PRE BID MEETING

Within 2 weeks from date of floating of tender, it is proposed to brief all

interested bidders on the requirements of this RFP at IPRC,

Mahendragiri and the exact date will be intimated after tendering.

Bidders interested to participate in the pre-bid meeting shall

communicate their willingness in writing to Head, Purchase & Stores

immediately on receipt of this document. Tender of a firm which has

not attended the pre-bid meeting shall be considered for

disqualification.

2.2 SCOPE OF WORK

The scope of the work includes Detailed Engineering, Procurement,

erection & commissioning , test & Evaluation and documentation for

Bulk storage Facilities as per the specification given in this document.

The bidder is required to submit quotation for the entire works

mentioned herein. The incomplete quotations shall be summarily

rejected. The deviation, if any, in the bidder’s proposal with respect to

this document shall be explicitly mentioned in the schedule of

deviations to be provided in the quotation. If the bidder does not

mention any deviation, it shall be construed by the Department that

the bidder agrees to comply with each and every aspect of this

document.

2.3 EXECUTION PERIOD

The proposed work contract is to cater to the requirements of

procurement, installation and commissioning of instrumentation

system for New Test facility at IPRC, Mahendragiri. The contract shall be

valid for a period of 7 months from the date of award of contract. The

execution schedule shall be as given below.


Page 221

Sl. No Scope of work Period Responsibility

1 Detailed engineering and

acceptance by Department

after the P O

1.5 months Vendor

2 Equipment and material

supply after the sl no.1 1 month Vendor

3 Erection and commissioning

after the supply 3 months Vendor

4 Test and Evaluation &

documentation 1.5 month Vendor

2.4 COMPENSATION FOR DELAY

If the contractor fails to complete execution of the contract or fails to

meet delivery specified in the contract or any extension thereof, the

Department will recover from the Contractor as Liquidated Damages

(LD) a sum of 0.5% for the undelivered portion of the order value per

week subject to a maximum of 10%.

2.5 SECURITY DEPOSIT

The supplier / contractor shall provide bank guarantee for an amount

equivalent to 10% of the total order value towards security deposit for

the due performance of the contract (MSME firms are not exempted)

2.6 PERFORMANCE BANK GUARANTEE

If Performance Bank Guarantee for 10% of the order value shall be

submitted prior to final payment of the order and the same shall be

valid for 60 days beyond the warranty period.

2.7 DELIVERY TERM

All equipments/materials to be supplied by contractor shall be

delivered at IPRC, Mahendragiri. The party shall be responsible for

further transportation of items to erection site. Further responsibility

of handling and storage of all items lies with the vendor.


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2.8 LANGUAGES AND MEASURES

All documents pertaining to the Contract including specifications,

schedules, notices, correspondence, operating and maintenance

instructions, drawings or any other writings shall be written in

ENGLISH Language only.

2.9 DOCUMENTS

All operating, maintenance and technical manuals, drawings and

diagrams in English Language relevant to the systems/components

shall be supplied by the Contractor.

2.10 GUARANTEE

a) The “Defect Liability Period” shall be 12 months from the date of

successful completion of commissioning of instrumentation system.

The work shall not be considered as completed until the Department

has certified in writing that they have been actually accepted and

the Defect liability period shall commence from the date of such

certificate.

b) The equipments& material supplied by the vendor shall carry a

guarantee for a period of 12 months from the date of

commissioning, against any material defect, design defect,

manufacturing defect and/or failure of equipment to perform, as

stipulated.

c) In case any defect in the work due to bad materials, and/ or bad

workmanship develop in the work before the expiry of the period,

the Contractor, on notification by the Department, shall rectify or

remedy the defects at their own cost and shall make their own

arrangements to provide materials, labour, equipment and any

other appliances required in this regard.

d) The equipments, or components repaired or replaced by the

Contractor shall be guaranteed for a period of 12 months from the

date of repairs or replacement.

e) The Contractor shall furnish performance guarantee in the form of

bank guarantee at 10 % of the total contract value and shall be valid

for a period of sixty days, beyond the date of completion of all terms

and conditions/expire date of warranty period. If any defect is

noticed by the Department during the defect liability period and

Contractor fails to rectify or remedy the defects, the Department


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will have the right to get this done by other agencies and recover

the cost incurred, as determined by the Department, which shall be

final and binding, by recovery from the amounts due to the

Contractor and/ or by enforcing bank guarantee.

2.11 INSURANCE

The contractor should take all necessary steps including the necessary

insurance cover till the system are dispatched & delivered at

purchaser’s site.

2.12 PACKING

The contractor shall pack all the equipments, materials and its

accessories and make the identification names at the top of each

pack. Proper packing shall be done so as to ensure that the items are

not damaged during transportation.

2.13 FORM OF QUOTATION

The quotation shall be submitted in two part,

a. Part - I Technical and commercial

b. Part - II Price

If any Tenderer includes, price of any nature in Part-I (Techno-

commercial) of the tender such offer will be rejected without any

notice to the tenderer.

The first shall contain the technical and commercial aspects shall

be opened first. The price quotation and the revision in prices thereof

if any submitted subsequently based on authorization from the

Department, shall be opened only after the evaluation of the

technical and commercial quotation.

All documents (including the drawings) issued in this tender

enquiry shall be returned along with the quotation. The bidder not

quoting for this enquiry shall return the tender documents (including

the drawings) to the Head Purchase & Stores, IPRC, Mahendragiri

within 15 days from due date of opening.

All corrections shall be attested by initials of the bidder with date.


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The Department reserves the right to reject any or all quotations in

whole or part without assigning reasons thereof.

2.14 PRICES

The bidder shall quote firm and fixed prices valid during the

execution of the Contract till commissioning and final acceptance of

the systems to the satisfaction of the Department. The prices shall

include all taxes, levies like octroi, duties, taxes, royalties, permits

charges, etc. levied by any central, state, local or other Governmental

authority, which the Vendor is required to pay in any country as well

as in India with reference to fabrication, purchase, transportation up

to the delivery point stated in this document.

The bidder shall provide the individual item wise break-up prices

as given in Annexure-B price format.

2.15 PAYMENT

Milestone payments: Milestone payment will be considered as

follows:

1. 80% of supply price shall be released after receipt and

acceptance of all items at Department site.

2. 10% of supply price shall be released after satisfactory

completion of commissioning of entire system (including

Testing & Evaluation& documentation).

3. Final 10 % of supply price shall be released upon completion of

all activities and on submission of bank guarantee of 10% of

order value.

2.16 VALIDITY: The quoted price should be valid for a period of 6 months

from the date of opening of the technical and commercial quotation.

2.17 QUANTITY VARIATION OF ITEM

The exact quantity and the list of items required for commissioning

the facility will be finalized during detailed engineering and 10%


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quantity variation shall be permitted for supply and erection part of

contract.

2.18 BIDDER’S PROFILE

The bidder shall elaborately bring out in their quotation their company

profile, which shall be commensurate with the level demanded for the

execution of the work specified in this document. Vendors not meeting any of

the criteria will not be considered

1. Vendor should have similar experience and installations in major

industries/ISRO centres/ Defence/ Nuclear.

2. Financial soundness, specifying the annual turn-over, annual income tax

paid, name of the banker, etc.

3. Previous experience in the execution of projects of the nature and

quantum on par with those specified in this document.

4. Experience of having successfully completed similar works during last 5

years ending 31st

March 2018. Purchase order to be enclosed.

I. Three similar Supply and commissioning works costing not less

than each Rs. 1.0 Crore.

II. Two similar completed works costing not less than each

Rs. 2.0 Crore.

III. One similar completed works costing not less than

Rs. 3.0 Crore.

5. Adequate & suitably qualified and experienced in-house personnel at

all levels such as managerial, supervisory and tradesmen level and in

the area of design, development, fabrication, commissioning field

instrumentation, and procurement to execute the works given in this

RFP. The educational qualification, expertise and experience of the key

staff shall also be submitted.

6. Adequate facilities such as equipments, machineries, tools and other

infrastructures to carry out fabrication and field commissioning

7. Should be preferred to have ISO Certification.

8. Documentary evidence for successful completion of projects obtained

from the customer may be provided.


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9. Detailed design document, chain diagrams, component specs,

calibration details with manufacturer’s catalog, and technical

documents (operational manuals, detailed technical manuals, service

and maintenance manuals) of all sub-systems should be supplied to

IPRC by the Party along with equipment supply

10. The Detailed engineering document prepared by the vendor shall be as

per ISRO Standard. These copies should also be provided in softcopy

version.

REQUEST FOR PROPOSAL (RFP) ON NEW TEST FACILITY … · 2018-10-11 · materials supply,...

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