REPORT DOCUMENTATION PAGE R R Approved I · 2011. 5. 14. · Propulsion Directorate OL-AC Phillips...

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R R D-orm Approved I REPORT DOCUMENTATION PAGE OMB No. 0704-0188 Public reporting burden for this collection of information is estimated to average I hour per response, Including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing this collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with a collection of information if it does not display a currentiy valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THE ABOVE ADDRESS. 1. REPORT DATE (DD-MM-YYYY) 2. REPORT TYPE 3. DATES COVERED (From - To) I Technical Paper I 4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62500F 6. AUTHOR(S) 5d. PROJECT NUMBER 2308 5e. TASK NUMBER M4S7 5f. WORK UNIT NUMBER 345382 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION REPORT 9. SPONSORING I MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR'S ACRONYM(S) Air Force Research Laboratory (AFMC) AFP-,L/P- 11. SPONSOR/MONITOR'S 5 Pollux Drive. NUMBER(S) Edwards AFB CA 93524-7048 12. DISTRIBUTION I AVAILABILITY STATEMENT Approved for public release; distribution unlimited. 13. SUPPLEMENTARY NOTES See attached 13 papers, all with the information on this page. 14. ABSTRACT 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION 18. NUMBER 19a. NAME OF RESPONSIBLE OF ABSTRACT OF PAGES PERSON Kenette Gfeller a. REPORT b. ABSTRACT c. THIS PAGE 19b. TELEPHONE NUMBER A (include area code) Unclassified Unclassified Unclassified I 1 (661) 275-5016 Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std. 239.18

Transcript of REPORT DOCUMENTATION PAGE R R Approved I · 2011. 5. 14. · Propulsion Directorate OL-AC Phillips...

  • R R D-orm ApprovedI REPORT DOCUMENTATION PAGE OMB No. 0704-0188Public reporting burden for this collection of information is estimated to average I hour per response, Including the time for reviewing instructions, searching existing data sources, gathering andmaintaining the data needed, and completing and reviewing this collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information,including suggestions for reducing this burden to Department of Defense, Washington Headquarters Services, Directorate for Information Operations and Reports (0704-0188), 1215 Jefferson DavisHighway, Suite 1204, Arlington, VA 22202-4302. Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to any penalty for failing to comply with acollection of information if it does not display a currentiy valid OMB control number. PLEASE DO NOT RETURN YOUR FORM TO THE ABOVE ADDRESS.1. REPORT DATE (DD-MM-YYYY) 2. REPORT TYPE 3. DATES COVERED (From - To)

    I Technical Paper I4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER

    5b. GRANT NUMBER

    5c. PROGRAM ELEMENT NUMBER62500F

    6. AUTHOR(S) 5d. PROJECT NUMBER23085e. TASK NUMBERM4S75f. WORK UNIT NUMBER345382

    7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATIONREPORT

    9. SPONSORING I MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR'SACRONYM(S)

    Air Force Research Laboratory (AFMC)AFP-,L/P- 11. SPONSOR/MONITOR'S

    5 Pollux Drive. NUMBER(S)Edwards AFB CA 93524-7048

    12. DISTRIBUTION I AVAILABILITY STATEMENT

    Approved for public release; distribution unlimited.

    13. SUPPLEMENTARY NOTESSee attached 13 papers, all with the information on this page.

    14. ABSTRACT

    15. SUBJECT TERMS

    16. SECURITY CLASSIFICATION OF: 17. LIMITATION 18. NUMBER 19a. NAME OF RESPONSIBLEOF ABSTRACT OF PAGES PERSON

    Kenette Gfellera. REPORT b. ABSTRACT c. THIS PAGE 19b. TELEPHONE NUMBER

    A (include area code)

    Unclassified Unclassified Unclassified I 1 (661) 275-5016

    Standard Form 298 (Rev. 8-98)Prescribed by ANSI Std. 239.18

  • *AIAA

    AIAA 96-2703

    Plasma and Cathode Emission from aHigh Power Hydrogen Arcjet Thruster

    Darren H. Berns, P. Victor Storm, WilliamA. Hargus, Jr., and Mark A. Cappelli

    High Temperature Gasdynamics LaboratoryDepartment of Mechanical EngineeringStanford UniversityStanford, California

    K.A. McFall and R.A. Spores

    Propulsion DirectorateOL-AC Phillips LaboratoryEdwards Air Force Base, California

    32nd AIAA/ASME/SAE/ASEEJoint Propulsion Conference

    July 1-3, 1996/ Lake Buena Vista, FL)r permission to copy or republish, contact the'American Institute of Aeronautics and AstronauticsP01 Alexander Bell Drive, Suite 500, Reston, VA 22091

  • Plasma and Cathode Emission from a High Power Hydrogen Arcjet

    D.H. Berns t , P.V. Stormt, W.A. Hargus, Jr.t, M.A. Cappelli-Department of Mechanical Engineering

    Stanford UniversityStanford, California

    K.A.McFall** , R.A.Spores*Propulsion Directorate

    OL-AC Phillips LaboratoryEdwards Air Force Base, California

    Abstract

    An experimental study of the measurement of cathode temperature, current distribution, and near-cathode electron number density in a high power hydrogen arcjet is presented. This study is motivated by.the desire to better understand arc-electrode interactions in arcjet thrusters, which in many cases, is themain determinate of arcjet lifetime. Measurements such as these may also provide the needed boundaryconditions for numerical arcjet simulations, presently under development. We describe in this paper theapplication of a non-intrusive in-situ measurement technique for on-axis, spectral imaging of the electroderegion of arcjets, and the application of this technique to the measurement of the cathode and anodetemperatures, cathode spot size, and current distribution in a 30kW hydrogen arcJet thruster. A relativelylarge field of view (twice the throat diameter) and high spatial resolution (9 tim) are achieved. We findthat the maximum cathode temperatures are at or near the melting point of tungsten. We also find thatfield-enhancement of the thermionic emission process is necessary in order to account for the overall currentbalance at the cathode. The electric fields extracted are reasonable, given the relatively low plasmaconductivity that is estimated on the basis of an LTE and space-charge limited current flow. The currentdensity profiles are sensitive to mass flow rate and arcjet power. In addition to the cathode imagingstudies, we have employed axial plasma emission spectroscopy to measure the near-cathode electronnumber density. The properties estimated from these measurements are used as limits in a model for thecathode current contraction zone.

    I. Introduction Previous. studies of arc attachment in

    The performance of arc discharges as arcjet prototype arcjets designed for space propulsionthrusters for satellite propulsion depends on have focused primarily on the anode region [1-4].several key factors, of which electrode erosion and In these studies, it was learned that the arc anode-arc-electrode interaction are important. The attachment can either be diffuse (when thepresent Use of arcjets for satellite propulsion has attachment is downstream of the nozzle throat in aexpanded the operating realm of these devices and low pressure region), or constricted (when thehas increased the desire for further understanding attachment is upstream of the nozzle throat in theof the electrode erosion processes and plasma- high pressure region). Imaging of an exposedelectrode interaction. In arcjet thrusters, the cathode in a flowing low pressure plasma has been

    measurement of electrode temperatures and the reported [5]. Although these measurements werestudy of arc attachment is often difficult due to the not performed on an arcjet, they provided valuablefact that these electrode surfaces are seemingly information on arcjet erosion mechanisms, wheninaccessible, and that the plasma arc itself is a combined with a model of the near-cathodelikely source of optical interference. plasma and conduction within the electrode.

    Recently Hoskins et al. applied an opticalimaging strategy to measure the anode temperature

    t Research Assistant, Member AIAA distribution in regeneratively-cooled arcjets [6].

    Associate Professor, Member AiAA Although quantitative temperature data is

    AssMember Professor, Mdifficult to extract because of the re-radiation ofAIAA cathode and plasma emission from the observed

    Copyright © 1996 by Stanford University. Published by the AmericanInstitute of Aeronautics and Astronautics, Inc. with permission. sti20050815t026

    Approved for public release; distribution unlimited.

  • anode surfaces, the results were qualitatively schematic of the high power arcjet thrusteruseful in understanding the performance investigated is shown in Fig. 2. The arcjet wasimprovements that can be gained by regenerative- operated in a 2.5 m diameter steel vacuum chambercooling. We have previously reported maintained at a typical background pressure of 80measurements of cathode temperature and current mtorr during thruster operation by mechanicaldensity distribution in low power hydrogen arcJet roughing pumps backing 11,000 1/s blowers. Thethrusters [7]. We showed that field-enhanced arcjet was designed and built at Phillips lab andthermionic emission was necessary to account for was previously tested using ammonia as athe discharge currents used. Field strengths in propellant [13]. The arcjet nozzle had a designedexcess of 108 V/m were inferred from these past throat diameter of 2.54 mm with an 19 degree halfmeasurements. Cathode properties have been angle divergence section leading to an exitmeasured in high current discharges [8], however, diameter of 25.4 mm (100 area ratio). The arcjetas far as we know, no previous direct measurements cathode was machined from a 3/8" diameterof cathode properties in high power arcjets have thoriated tungsten rod with a conical tip at a 30been reported. degree half angle. The cathode was set back

    Axial and radial spectroscopic plasma approximately 4.5 mm from contact with the

    emission measurements have been presented anode/nozzle constrictor.

    previously for both low and medium power arcjets[9-12]. It was shown that the Stark broadened Cathode and Anode Imagingemission in the distant spectral linewings of theHa transition originates from the hottest, near- Inoderot re ctly su the cathodetancathode regions of these arcjets. From these anode throat region of the arcjet, a high-resolutionmeasurements various parameters were calculated (12. pm per pixel - 384 x 578 pixel area) CCD cameraS including cathode •mperature and electron number coupled to a long distance microscope was used to

    densities within the arcjet. view the internal surfaces of the arcjet duringoperation (see Fig. la). Optical access to the arcjet

    In this paper, we present the results of was acquired through a 1.5" diameter windowspectroscopic emission studies implemented to downstream of the exit plane in the vacuumimage cathode temperatures and to measure the facility side flange. The end-on view of the arcjetnear-cathode plasma densities. The purpose of the provided optical access to the cathode tip and awork presented herein was to better understand the portion of the diverging side of the anode/nozzle.near-electrode regions of arcjets, and the The CCD camera and the long distance microscopedifferences that may exist between the arc-physics were the major components of this cathode/anodein low and high power arcjets. In addition, these imaging system. The long distance microscope is ameasurements can provide the cathode current Questar Corporation, Model DR1 magnifyingdensity and cathode temperature boundary device. The device has a focal range of 36" to 96"conditions often imposed in detailed arcJet models. with magnification of 17x (at 36") and 7x (at 96").The imaging strategy described here is flexible and The advantage of this device for this applicationcan be used with any size of arcjet or arcjet-type of was its large field width, 10mm (at 36") and 23mmdevice. This method allows the measurement ofdevicode. Th throdaalt o t hr e whichhasuenot been (at 96"). With other lenses and attachments thethe anode throat temperature which has not been magnification could be increased. The CCDdone with axial emission measurements. The camera used is a Model # TE/CCD-576/UV,anode throat size can also be inferred from the temperature controlled device manufactured byimages. This allows a monitoring technique for Princeton Instruments Inc. The camera has 14 bitthroat closure, which can be an operating A/D conversion, exposure times of 5ms-23 hours, alimitation in the smaller geometry, higher specific readout rate with 100kHz capability, and apower arcjets of the present. shutter time of 5-6ms. Based on our previous

    studies of cathode emission in low power arcjets [7],I. EaSetup we found that for wavelengths greater than 700

    nm, the intensity of axial emission is dominated byArdet and Vacuum Facility thermal emission from the cathode, and there is

    little or no interference from the luminous plasma.An overview of the experimental setups for Therefore, a 700nm, 10 nm bandwidth, and an

    the axial cathode imaging and the axial plasma 810nm, 10 nm bandwidth interference filter wereemission studies are shown in Fig. 1 and a chosen such that the cathode emission could be

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  • isolated from the hydrogen lines and the continuum spectral resolution of 0.004 nim. A Hamamatsu R928emission due to free electrons in the plasma. photomultiplier tube was 'used as the

    Light emitted from the arcjet was collected by photodetector. Phase-sensitive detection was

    the long distance microscope through a series of performed for background noise rejection using a

    redirecting mirrors. The long distance microscope Stanford Research Systems SR850 digital lock-in

    was adjusted such that the focal plane was at the amplifier. The reference signal was provided by a

    cathode surface of the arcjet. The light exiting the mechanical beam chopper placed near the

    long distance microscope was then focused onto the intermediate focus at the spatial filter and set at a

    photo-sensitive array in the CCD camera. For a chopping rate of 1 kHz. The digitized output ofgiven arcjet operating level, the appropriate the lock-in amplifier was transferred to a personal

    exposure time (controlled by the camera shutter computer for spectral analysis. To minimize thespeed) was chosen such that the array was not light collection volume from the arcjet plume and

    saturated but a significant signal was obtained. hence reduce the possibility of collecting molecular

    The image was converted to a set of digital signals hydrogen emission, an aperture stop of 11 mm

    (one value for each pixel of the array) within the diameter was placed in front of the collection lens,

    detector/controller and the signals were then providing a collection optics f/# of approximately

    stored on a P.C. for post-processing. Images were 150. The image magnification at the spatial filter

    acquired for several specific power levels (input was approximately 0.3 which provided a resulting

    power/propellant flow rate). Intensity calibration spatial resolution at the arcjet constrictor of

    was performed with a tungsten filament lamp, apprdximately 160 jm. As with the cathodeplaced at the position of the arcjet,' the imaging experiments, intensity calibration was

    temperature of which was determined by a single performed using an 18 A tungsten filament lampcolor Minolta Cyclops 152 optical pyrometer, placed at the location of the arcjet, and the

    accounting for the temperature-dependent spectral temperature of the lamp was determined by

    emissivity [141. optical pyrometry.

    Separate images were taken of the cathode Axial emission scans of the hydrogen Balmer-

    region with both filters for several different arcJet alpha (Ho) line were taken at four differentoperating". conditions. This data was used to operating conditions and several radial positions"0 1 across the. constrictor -diameter. Three of thecalculate all of the cathode properties presented in ossrthe. consito r at Thre e ofthis paper.. At each operating level, the cathode operating conditions were at a mass flow rate of

    shutter speed was adjusted so that the radiation 123.5 mg/s, the same flow rate used in part of thef t c d p lcathode imaging study, while the fourth condition'emitting fromwas at a lower flow rate (82.0 mg/s). The scans

    without saturating the CCD array. The images wer fo ow rate (82 mg/s an scapture the cathode tip, the anode throat, and were performed in a period of 2 minutes and databetween radii of 0.3 mm to 2.3 mm of the diverging was sampled at 8 Hz, resulting in 960 data pointssection of the anode, depending on the orientation per scan. The recorded lineshapes were analyzed

    of the camera. . to determine electron number density in the arcregion near the cathode as explained in the resultssection below. In addition to the Ha scans, the

    oStudies axial emission over the complete visible spectrum(400-700 nrm) was collected, in 5 minute scans, on the

    The axial plasma emission was measured and arcjet centerline at three different operatinganalyzed in a manner similar to pievious studies' conditions in an attempt to determine the cathode

    performed on 1-kW and 5-kW arcjets [9,10]. The temperature from the spectral distribution of the

    _experimental setup is shown in Fig. lb. A 400 mm cathode emission.

    focal length achromat lens was used to collect lightaxially from the arcjet throat and bring it to a focuson a 50 Lim diameter spatial filter. The image at III. Resultsthe spatial filter was then focused, using an 100 Spectral axial plasma emission scans of themm focal length achromat lens, onto the entrance arcjet are shown in Fig. 3 for the wavelength rangeslit of an Acton Research Corp. (model SpectraPro between 400 nm and 700 rum. Previous axial plasma500) 0.5 m monochromator containing a 2400 gr/mm emission measurements performed on a medium-grating. The entrance and exit slits of the power hydrogen arcjet [10] revealed that themonochromator were each set to 5 gim, yielding a hydrogen Balmer-series line emission dominates

    3

  • most of the Visible spectrum. However, unlikeSFrom the calibration procedure, the CCDthese prior studies, we find here that the signal was converted to graybody intensitycontinuum emission between the Ha and Hp3 (W/m 3 /Sr):spectral lines was greater than that which can beaccounted for by cathode emission and free-free orfree-bound transitions alone, and speculate that I)'(XT)= exI'b(XT) ehc° ex (1)the source of this emission may be electronically )kT-excited molecular hydrogen. It is evident from Fig.3 that in the spectral region beyond the Ha line, Here, IZ,b is the Planck distribution, relatingthe continuum emission intensity falls the wavelength (2,) dependent intensity of an idealdramatically. Beyond approximately 700nm, the blackbody to the object temperature, T. Thecathode thermal emission is assumed to dominate constants h, k, and co refer to Planck's constant,in the emission. As a result, we selected 700 nm Boltzmann's constant, and the speed of light inand 810 nm as candidate wavelengths for electrode vacuum, respectively. We believe the largestimaging. Although longer wavelengths may source of error to be in the selection of the spectralfurther reduce the contributions from interfering emissivity, Sx, at the wavelength of interest. Theemission, wavelengths beyond 810 nm ,were not spectral emissivity of tungsten at or above theselected due to the loss of sensitivity in the CCD melting point has not been previously measured.camera. Also, at 3900 K-the peak of the back-body For the calculations described here, we have used aemission is located at 743 nm, therefore, going value of 0.4 [14].farther into the infrared would reduce the signal Fig. 4 is a typical intensity image acquired by

    from the cathode emission. viewing the arcjet electrode region during

    In addition to direct observation of the operation. The left and right figures are the samecathode, the field of view of the long distance image but with different intensity thresholdmicroscope also provided for imaging of a large settings to illustrate all of the features of thefraction of the anode in the region of the nozzle electrode region. The figures show the entirethroat. Thermal emissioni from the anode surface throat of the arcjet, the portion of the cathodevery near the throat is expected to be only weakly visible through the throat, and a portion of theaffected by re-radiation of plasma and cathode diverging section of the anode. The left figureemission from other regions of the anode. shows the varying levels of intensity across the

    The cathode images were obtained during arc cathode, with a label tagged to the center of the

    operation by acquiring the continuous radiation cathode. The right figure identifies the throatemitted from~ the high temperature cathode ti region. The two sides of the throat along the cross-and the throat region of the anode. From these section-are labeled "A and "B" for reference. It is

    clear from these images that the cathode wasimages, the cathode radial temperaturedistribution could be measured. The cathode misaligned in this arcjet. This misalignment causestemperature was calculated from comparison of the asymmetric temperature and current density

    cathode tip local radiation, again for various profiles. The bright spots on the diverging sectionarcjet operation levels, with calibrated data of the anode are believed to be previously melted

    obtained from a tungsten arc lamp.. Given the droplets of tungsten (the origin of which is unclear)temperature distribution, other properties were that have resolidified. The most remarkabledetermined such as the current density distribution finding from this study is that the identification of

    along the cathode, the, cathode spot size, and the the catode and throat are quite clear, along withelectric field in front of the cathode. The cathode features such as these droplets, despite the factspot diameters were inferred from the current that we are observing these internal surfacesdensity profiles. Due to the Gaussian sh•ape of the through an intense arc that is probably heated tocurrent density profile, measurement of the temperatures above 15,000K. The cathodehalfwidth of the profile (position of greatest temperature pr6file is taken along a vertical cross-

    slope) provides a good estimate for the cathode section through the image, denoted by the dashedS spot diameter. The spot diameters calculated with line. All of the profiles presented in this paper arethis method range from 0.5 to 0.75 r. taken from this same orientation. The top of the

    figure is referenced as the negative position side inthe temperature and current density profiles.

    4

  • Fig. 5 shows the measured temperature For nearly the same current, 146 A, inc'reasingprofiles obtained from images of the electrode the mass flow rate causes the temperature profileregion of the arcjet for three different operating to narrow and decreases the temperature valuesconditions. The profiles are cross-sections through along both, the cathode and the anode. Thethe nozzle. The centerline (r=0) is a local center, cathode peak temperature is again nearly thedetermined by choosing the location Of the peak same at 3954 K. As will be shown by the currenttemperature, and does not necessarily correspond to density profiles, increasing the flowrate for a fixedthe exact geometric center of the cathode tip or the current causes the cathode spot to narrow (from 0.64constrictor. This choice of r=0 is the method used mm to 0.58 mm) and thereby narrows thefor all figures. The uncertainties in temperature temperature profile. All of the temperature valueshave been estimated to be approximately ± 220 K decrease because the energy density in the flow, ornear the cathode (from centerline out to a radius of the specific power, decreases. An interesting butabout 0.3 mm) and ± 180 K in the anode regions perhaps not significant finding is that at nearly(beyond radius of 0.3 ram). These uncertainties are comparable currents (154A and 146A), increasingbased on an expected error in the calibration the mass flow rate from 123.5 mg/s to 179 mg/sconstant of 10%, an error in emissivity of +0.05, and increased the center cathode temperature slightlyan error in the signal due to dark noise in the (while -decreasing the spot size). Increasing thecamera. mass flow rate appears to constrict the arc,

    For operation on hydrogen at a current of 154 A requiring a higher centerline arc temperature to

    and a flow rate of 123.5 mg/s the cathode peak provide the higher electron emission necessary toeis 3911 K, the anode temperature conduct the same amount of total current throughtemperature less11Kofe and tarea.ur

    ranges from 2700 K on one side of the throat to 1ess of an area.

    about 2450 K 3.2 mm away from the throat (axial Fig. 6 shows the calculated current densitydistance). It can be seen that there is no discernible profiles for the temperature profiles shown in Fig.temperature step at the cathode throat. This 5. In Fig. 7, we display three current densityimplies that the cathode and anode temperatures profiles for the same arcjet operating conditions:at this .radial point are nearly the same. The (i) the current density for a purely thermionictemperature decreases as you go out from the throat emitting cathode and a work function equal to thatfor a short distance, then increases several hundred of pure tungsten; (ii) the current density for a field-degrees, and finally decreases again. The increase enhanced (Schottky-enhanced) thermioniccoincides with the hot spot on the images, which cathode using the work function of pure tungstenas previously discussed, appears to be a and a -finite (and relatively high value) for theresolidified droplet of tungsten. The temperature electric field at the surface, and (iii) a curveof this droplet appears to be higher than its illustrating that the profile generated in thesurroundings. These anode temperature values are field-enhanced case could also be obtained usingprobable upper limits to the temperatures since pure thermionic emission if the work function werereflections from the interior surface of the nozzle lowered.are not taken into' account in the calculation of The results of previous studies [15] haverelative intensity at a given radial location. This suggested that the cathodes in these types ofcorrection requires knowledge of the angular and devices emit electrons based on the principle oftemperature dependence of the spectral emissivity. field-enhanced thermionic 'emission, where the

    For the same flowrate, 123.5 mg/s, increasing electric field at the cathode surface acts to reducethe current to 210 A causes the temperature profile the potential barrier at the surface for electronto widen and increases the temperature values emission. The field-enhanced thermionic emissionalong both the cathode and the anode. The current density is derived from the equation [16,17]:cathode peak temperature is nearly the same at3965 K. As will be shown by the current density 2___profiles, increasing the current at the same Jth =ATexp ¢,- (2)flowrate causes the cathode spot to widen (from

    0.64 mm to 0.73 mm) and therefore broadens thetemperature profiles. All of the temperature where Tc is the local cathode temperature, r isvalues increase due to the increased energy density the work function of the cathode (4.5 V for pureat the cathode surface caused by the increased tungsten [18]), ES is the electric field strength atcurrent. the surface of the cathode, and A is a constant

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  • equal to 1.202 x 106 A/m 2 /K 2 . Purely thermionic (area under the profile). The narrower profile

    emission is governed by the same equation with corresponds to a smaller diameter cathode spot.

    Es=O. Previous experiments showed that the This is attributed to a narrower arc column. For thethorium in the cathode migrates out of the cathode same current, when the flowrate is increased theretip and after short operation times the cathode tip is an increase in the convective heat transfer fromis left with virtually no detectable thorium [15]. the arc causing the arc to constrict to smallerThis cathode had been run extensively, therefore, diameters and causing a corresponding increase init was expected that the cathode tip was pure the arc temperature, a necessary response so thattungsten. there is an increase in the electrical conductivity.

    Based on the measured temperature Previous studies of the axial emission from 1-

    distributions it is possible to calculate the current kW and 5-kW arcjets have demonstrated that thedensity at each radial location where there is a arc electron number densities in the near-cathode

    temperature value. The integral of current density region can be determined from an analysis of thetimes the differential area gives the total enclosed atomic hydrogen 'o• line [9,10]. This iscurrent. In this calculation, the electric field is accomplished by fitting a Lorentzian line to thechanged iteratively until the total enclosed current linewings only, since the line center is stronglymatches the measured current of the arcjet. affected by radiative transfer in the nozzle

    For the arcjet operating conditions of 123.5 expansion region and in the plasma plume [9]. Themg/s and 154 A, it was necessary to use an electric FWHM of the best fit Lorentzian is a directfield of 5.45x10 8 V/m in order to reproduce the measure of the electron number density in the arc bytotal enclosed current (see Fig. 7). In the absence of the Stark broadening mechanism. The conditionsfield-enhanced emission, a pure tungsten cathode within the arc, as determined by models of lowwith the measured temperature distribution would power arcjets [19], indicate that Stark broadeningemit a total current of 8.85 A, far below the actual is the only significant broadening mechanism inmeasured current. Note that the measured total the arc region.current density of 154 A could be obtained with purethermionic emission if the work function were Typical scans of the Ho line as a function oflowered to 3.61 V. radial position at one operating condition (123.5

    mg/s and 20 kW) are given in Fig. 8. The dip nearA comparison of the current density profiles in the linecenter is due to reabsorption by the cooler,

    Fig. 6 illustrates the dependence of cathode arc less dense plasma: in the nozzle expansion regionattachment on current and flowrate. For arcjet and in the plasma plume. This dip was predictedoperating conditions of 123.5 mg/s of hydrogen and by a radiation model for a 1-kW arcjet and was154 A, the peak current density is 4x10 8 A/m 2 . The previously seen in the axial emission of 1-kW andunc&rtainty in current density at the centerline is 5-kW arcjets [9,101. The far wings of the lineshapeestimated to be approximately lxl08 A/m2- This are determined by charged-particle collisionalutncertainty is based on an expected error in the broadening of the line emission in the hot arcwork function of ± 0.1 V and the expected error in region near the cathode. By fitting a Lorentziantemperature of ± 220 K. For the same flow rate, lineshape to the far wings of the line, the electronincreasing the current to 210 A, causes the current number density was determined from the

    density profile to widen and the values at all linewidth, using dynamic-ion Monte-Carloradial positions to increase, with a peak of 5.1x10 8 simulations of the Stark broadening of Hcx [20].A/m 2 . The calculated electric field of 5.77x10 8 The calculated electron number densities are shownV/m is nearly the same as for the 154 A case.. As as a function of arcjet power and radial position indiscussed within the context of the measured Figs. 9 and 10. These results indicate that the arc

    temperature, the cathode spot diameter increases. electron number density increases slightly withIt is expected that this coincides with a broadening arcjet power at a constant propellant flow rate.of the arc column diameter with increased current. This result was previously observed in a 5-kW

    For nearly the same current (146A), increasing arcjet [10] and is consistent with the increase in thethe mass flow rate causes the current density arc current with increasing arcjet power. Theprofile to become more narrow, while increasing higher current must be supported by greater currentthe peak value to 5x10 8 A/m 2 . This is consistent densities in the arc, which requires a greaterwith the interpretation of the temperature plasma conductivity, hence, a greater electronprofiles, i.e., for a narrower profile the peak must number density.increase in order to have the same total current

    6

  • that fields in excess of approximately 107 V/mThe large uncertainties displayed in Fig. 9 are start to distort the potential barrier for electron

    primarily a result of the sensitivity of the best fit emission at the electrode to the extent thatLorentzian linewidth to the amount of the electron tunneling through the. barrier becomeslinewings used in the fitting procedure. This significant [223. This tunneling phenomenon,uncertainty constitutes the limiting factor in commonly referred to as field emission, becomesaccurately determining the arc electron number important when the thickness of the barrier

    density from the linewings. On the one hand, to approaches the wavelength of the free electrons inensure that the fit is performed only to the part of the tungsten electrode. In essence, the mechanismthe line originating near the cathode, it would be for current transfer from cathodes in these arcjetsdesirable to fit only the very far wings. This will may be more complicated then previously thoughtreduce the systematic error associated with the [15,211, and a mechanism based simply on field-radiation transfer near line center. On the other enhanced thermionic emission may be ahand, since the noise is larger in the wings of the simplification of the actual case.line, performing a line fit to only the far wings In order to understand the physicalresults in a very large statistical error in the significance of such high field strengths inferreddetermination of the linewidth. As a consequence from the analysis, we have undertaken a simplethe measured near-cathode electron number density analysis based on the assumption of space-chargehas considerable uncertainty. The error bars were lisiaed on thea tiono f se-chargeintentionally omitted from Fig. 10 to avoid limited electron current flow. Very near thecluttering the figure; however, the uncertainties cathode, we would expect that the plasma conducts

    the thermionically emitted electron current.were similar to those given in Fig. 9. according to the space-charge limited value:

    The complete visible spectrum of the axialemission is shown in Fig. 3 for three operating Je = t~esEs (3)

    conditions. The region of the spectrum away fromthe Balmer series lines constitutes background where aes represents the electrical conductivity ofgthayboy seriessionfro thes cnstitutes sackgrnd the plasma adjacent to the cathode surface. If weplasma emission from sources other than atomic assume a value of ues = 0.01 mho/m, which is very

    hydrogen, which includes continLium radiation near that of an atmospheric pressure plasma infrom the electrons and molecular hydrogen local thermodYnamic equilibrium at a temperatureemission.. An attempt was made to determined the of 4000 K [23] (typical of the peak temperatures

    peak cathode temperature from the region of the measured), then the required field needed tospectrum between the Ha and Hp lines; however conduct an emitted electron current of 150 A near

    the measured intensities were much greater than the central cathode region is greater than 5x101 0

    that which would be produced by thermal emission V/m. The measured fields of 108 V/m suggest that

    from the cathode at a reasonable temperature. the plasma conductivity is approximately 100

    This indicates that the background emission in this times that of the equilibrium conductivity.

    regrion of the spectrum is dominated by either Therefore, the plasma in front of the cathode is'continuum electron emission (bremsstrahlung expected to be overdense with electrons and ions as

    radiation) or molecular hydrogen emission. compared to Saha equilibrium.

    The measured electron density distributions inFig. 10. indicate that the arc column in the vicinity

    IV. Discussion of the most luminous (highest temperature) regionThe measured peak cathode temperatures is nearly the diameter of the throat, i.e. 2.5 mm, as

    range from 3900-4000K (±220K). These inferred from the FWHM of the electronnumber

    temperatures are above the melting point of density profiles. This suggests that the arc

    tungsten, suggesting that there may be a highly contracts at the cathode surface since the diameter

    non-equilibrium process associated with of the arc root attachment at the cathode surface,evaporation of tungsten from the surface. The as previously discussed, is approximately 1 mm.

    electric fields calculated for the operating This contraction is necessary since the plasma

    conditions in the above cases are on the order of 'conductivity near the cathode is expected to drop

    5.0x10 8 V/m (± 1.0x10 8 V/m). These electric fields dramatically (the cathode is maintained at a

    are on the same order of magnitude as values temperature that is considerably lower than the

    previously reported [7,10,15,21]. It should be noted arc). The contraction of an arc at a cathode surfacehas been modeled previously by Felderman and

    7

  • McDermott [24] within the framework of a quasi-one-dimensional model for heat conduction from V. Summary

    the arc plasma to the cathode. In that study, they We have presented an experimental study ofintroduce the so-called condentration layer the measurement of cathode temperature, currentthickness, Lc, which defines the distance near the distribution, and near-cathode electron numbercathode over which the arc contracts. If we assume density in a high power hydrogen arcjet. Thethat the thermal conductivity of the plasma is cathode temperature and current distributionunchanging over this distance, then an expression measurements are based on a non-intrusive, in-situfor the concentration layer thickness is given in technique for on-axis spectral imaging of theRef. 24 as: electrode region. A relatively large field of view

    2/2 (twice the throat diameter) and high spatial

    C - Tresolution (9 pin) are achieved. We find that theJC= [ - In 14 maximum cathode temperatures are in the range of

    3800-4000K. We also find that field-enhancementwhere is the current contraction parameter-[24]: of the thermionic emission process is necessary in

    -• 1/2 order to account for the overall current balance atic Uarc (5) the cathode. The electric fields extracted are

    S- -cJ typically 5x108 V/m, a reasonable magnitude giventhe relatively low plasma conductivity that is

    Here, Jc and Jarc are the average current densities estimated on the basis of LTE and space-chargeat the cathode surface and in the distant arc limited current flow. The maximum currentrespectively; Iac and Garc are the plasma electrical densities are typically 4x10 8 A/m 2 to 5x10 8 A/m 2

    conductivities at the cathode surface and in the and the profiles are found to be sensitive to massdistant arc, karc is the thermal conductivity of the flow rate and arcjet power. As expected, thearc, and Tarc is the average arc temperature. Using current density profiles constrict in size when thea value of Tarc = 12,000K (which is consistent with mass flow rate is increased for a constant currentwhat is calculated using the measured electron and expand in size as the current is increased for anumber densities and a pressure which is close to constant mass flowrate. In addition to the cathodethe pressure upstream of the cathode, assuming full imaging studies we have employed axial plasmaS ionization), Jc= 3-0x10 8 A/mn2 (approxirately the emission spectroscopy to measure the near-cathodeaverage of the measured current density in Fig. 6), electron number density and its variation withJarc = 4.8x10 7 A/m 2 (calculated from the typical radial position. The properties estimated fromoperating current of 150 A and the arc diameter these measurements are used as limits in a quasi 1-estimated from Fig. 10 of 2 mm), aarc = 4 x 103 D model for the cathode current contraction zone. Itnmho/m at the arc temperature [23], ac = 2 rnho/m is deduced that the contraction of the arc at the(from the measured current density and electric cathode is a strongly two-dimensional phenomenonfield at the cathode), and an arc conductivity karc and models describing cathode attachment in=5.5 W/m/K [23], we arrive at: 4=280 and Lc=5.7 arcjets must account for two-dimensional effects.MM.

    It appears therefore that within' the Acknowledgmentsframework of the quasi-ID model, the arc in the This work was supported in part by theconstrictor contracts to the diameter of the cathode United States Air Force Office of Scientificspot over a distance greater than the sum of the Research. W. Hargus is sponsored by the USAFsetback distance of the cathode from the constrictor Palace Knight Program.and' the constrictor length. The result of this• Ref erencessimple analysis and the expectation of a strongradial conduction loss near or within the constrictor 1. Curran, F.M., et al., "Performance Characterization ofindicates that in an arcjet thruster the arc a Segmented Anode Arcjet Thruster," AIAA 90-2582, (alsoattachment and contraction at the cathode is a NASA TM 103227), July 1990.strongly two-dimensional phenomenon, and any 2. Curran, F.M. and Manzella, D.H., "The effect ofanalysis of the cathode region must be based on ail to-dmensona anlysi ofhea conucton.Electrode Configuration oft Arcjet Performance," NASAtwo-dimensional analysis of heat conduction. T 036 99

    TM 102346, 1989.

    8

  • 3. Sankovic, J.M. and Berns, D.H., "Performance of a 20. Kelleher, D.E., Wiese, W.L., Helbig, V., Greene, R.L,Low-Power Subsonic-Arc-Attachment Arcjet Thruster," and Oza, D.H., "Advances in Plasma Broadening of AtomicAIAA 93-1898, June 1993. Hydrogen," Phys. Scripta, T47, pp. 75-79, 1993.

    4. Berns, D.H. and Sankovic, J.M., "Investigation of a 21. Bade, W.L. and Yos, J.M., "Theoretical and

    Subsonic-Arc-Attachment Thruster Using Segmented Experimental Investigation of Arc Plasma GenerationAnodes," AIAA 93-1899, June 1993. Technology," AVCO Corp., 1962.

    5. Zhou, X., Berns, D.H., and Heberlein, J., "Investigation 22. Bardeen, J., "Flow of Electrons and Holes inof Arc-Cathode Interaction," AIAA 94-3129, June 1994. Semiconductors," Handbook of Physics sect. 8, ch.6, pg. 79,

    6. Hoskins, W:A., Butler, G.W., and Kull, A.E., "A McGraw Hill, 1967.

    Comparison of Regenerative and Conventional Arcjet 23. Boulos, M.I., Fauchais, P., and Pfender, E., ThermalPerformance," AIAA 94-3124, June 1994. Plasmas, Volume 1, Plenum Press, New York, 1994.

    7. Berns, D.H., Storm, P.V., and Cappelli, M.A., 24. Felderman, E.J. and MacDermott, W.N., "Near-electrode"Spectral Imaging of the Arcjet Electrode Region," AIAA Model with Nonequilibrium Ionization (at 100atm),"

    95-1957, June 1995. AIAA-95-1993, 1995.

    8. Goodfellow, K.D. and Polk, J.E., "ExperimentalVerfication of a High-Current Cathode Thermal Model,"AIAA 95-3062, July 1995.

    9. Storm, P.V. and Cappelli, M.A., "Axial Emission

    Diagnostics of a Low Power Hydrogen Arcjet Thruster,"IEPC-93-219, September 1993.

    10. Storm, P.V. and Cappelli, M.A., "Axial EmissionMeasurements on a Medium-Power Hydrogen ArcjetThruster," AIAA 94-2743, June 1994.

    11. Cappelli, M.A and Storm, P.V.., "Interior PlasmaDiagnostics of Arcjet Thrusters," AIAA-94-2654, June1994.

    12. Ishii,"M. and Kuriki, K., "Optical and AnalyticalStudies of Arc Column in DC Arcjet," AIAA-87-1086, May1987.

    13. Hargus, W.A., Micci, M., and Spores, R., "InteriorSpectroscopic Investigation of the Propellant EnergyModes in an Arcjet Nozzle," AIAA-94-3302, 30th JointPropulsion Conference, June, 1994.

    14. Larrabee, R.D., J. Optical Society of America, 49,619, 1959.

    15. Curran, F.M. and Haag, T.W., "Arcjet CathodePhenomena," JANNAF Propulsion Meeting, 1989, (alsoNASA TM 102009).

    16. Koester, J.K., "Analytical and Experimental Studiesof Thermionically Emitting Electrodes in Contact withDense Seeded Plasmas", Ph.D. Thesis, C.I.T., 1970.

    17. Cobine, J.D., Gaseous Conductors Dover

    Publications, New York, 1958.

    18. CRC Handbook of Chemistry and Physics, 73rd Ed.,

    CRC Press Inc., Boca Raton, FL, 1992.

    19. Butler, G.W., Kull, A.E., and King, D.Q., "NumericalSimulations of Hydrogen Arcjet Performance," IEPC-93-249, September 1993.

    9

  • VacuumChamberWall

    Long DistanceMicroscope

    Window -- \

    -30 kW Arcjet CCD Camera

    Arcjet Plume Interference Filter

    Figure la. Experimental setup for the cathode imaging sthidy.

    Vacuum

    Chamber

    11 mm Aperture Stop (50 pm Field Stop)

    Window f40mmf=1 00 mm

    Collection Lens Focusing LensS\\\ Colectai o

    30 kWArcjet MechanicalChopper

    Arqjet Plume

    Hamamatsu .R928Photomultiplier Tube

    0.5 m Monochromator

    Figure lb. Experimental setup for the axial emission study.

    10

  • .500

    2.000

    19•

    so*

    -- 1.307 .

    all dimensions in inches

    Figure 2. High Power Arcjet Electrode Region

    104 . . . . .. . . . . . . . , , , . . .

    ....... 19 kW, 82.0 mg/s (235.1 MJ/kg)

    20 kW, 123.5 mg/s (163.2 MJ/kg)

    --.-- 25 kW, 123.5 mgls (202.5 MJ/kg)

    E 103"

    101400 450 500 550 600 650 700

    Wavelength [nmj

    Figure 3. Calibrated axial emission intensity over the complete visible spectrum.

    11

  • Cathode Center

    Throat Edge "A"

    Throat Edge

    Throat Edge "B"

    i - -Cross Section for Properties

    Figure 4. Typical electrode image taken during arcjet operation. Left and

    right are the same image with different intensity threshold

    123. mg/s, 154 At '3 --- 179mg/s, 146 A Throat Edge '"B

    360 -*-r 123.8 mg/s, 210 A, "{3600-

    3400 Throat Edge "A"'

    3200

    o., 3000

    2800-

    2600

    2400

    -3.0 -2.5 -2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5position (mm)

    Figure 5. Arcjet electrode temperature as a function of radial location

    12

  • 500x10 6 -6-- 123.5 mg/s, 154 Amps, E=5.45E8 V/m"-A-- 123.5 mg/s, 210 Amps, E=5.774e8 V/rn-G- 179 mg/s, 146 Amps, E=5.85e8 V/m

    400 -

    300

    S200-

    Throat Edge "A"100 Throat Edge "B"

    0-

    -1.0 -0.5 0.0 0.5 1.0position (mm)

    Figure 6. Current density as a function of radial location

    , r , I , , , I , I , , , . , I , , ,

    400x106 123.5 mg/s, 154 Amps -A- Field Enhanced, E=5.45e8 V/rn123. mg/, 15 ým~js -9- Pure Thermionic, E=0

    -A-- Pure Thernionic, E=0, W.F.=3.61 V

    < 300.

    200

    00 Throat Edge "A"ThotEg"B

    -1.0 -0.5 0.0 0.5 1.0position (rnm)

    Figure 7. Pure thermionic emission verses field-enhanced thermionic emissionas a function of radial location

    13

  • 0.16 4 ' • , , • • , • '

    0.14 Radial Posibon-0.(00mm

    0.12 - ---. 0.25 mm

    ....... 0.51 mm

    0.10 - .---- 0.76 mm,•• 0.00 "=•.......- 1.02 rmm

    0.06

    0.04

    0.02

    645 000 655 660 665

    Wavelength [nm]

    Figure 8. Uncalibrated H. lineshapes at various radial positionsfor the operating condition: 20 kW, 123.5 mg/s (163.2 MJ/kg).

    IHydmogen flow, rats

    o 123.0 m~s

    N 82.0 m,/0

    10240" I

    18 20 22 24 26 28 30 32

    Arcmet Power OkWj

    Figure 9. Centerline arc electron number density as a function of arcjet power.

    iI 1.0

    x0.8 , *

    30- * o *60.7 - 0 o *

    0

    * o

    0 .4

    zS0.3

    N' lkW, 62.0.94s(23S.2 MJIKO)0 0.2 0 20 kW. 123.5 V,' (163.2 MJA•,)

    . 20 kW, 123.15 mg's (202.5 MJWkg)0.1 X 30 MW. 123.0 mO's (244.9 MJhg)

    0"0 1 6 • . , , , . . , . . i . . . .. . . . . .

    -1.6 -1.2 -0.8 .0.4 0.0 0.4 0.8 1.2 1.6

    Radial Position Imm]

    Figure 10. Arc electron number density as a function of radial position.

    14