DescriptionMikuni Manual

Part No.53-9999

SUPER BN MANUALFor the watercraft tunerworking with Super BN

series carburetors.

Sea Doo Water Vehicles1988-1996

Standard GT, GTS, GTX,SP, SPi, XP

Part No. W809-3

Yamaha Water Vehicles1987-1992

WJ500, WRA650, WR500,SJ650, WR650

Part No. W805

Yamaha Water Vehicles 1993-1996

WR500, SJ650, WR650,WRA650, WRA650A,

WRB650, WRB650A, FX700,SJ700, RA700, RA700A,

RA700B, WB700A, WRA700,WRB700, WVT700, RA760,WB760, RA1100, WVT100

Part No. W806

Kawasaki Jet Ski1976-1991

JS300, JS550, JS300SX,JS550SX, JS400, JF650X-2,JS440, JS650SX, JF650TS,

JL650SC, JB650TS Jet Mate

Part No. W801

Kawasaki Jet Ski1992-1994

JS440, JS550, JS550SX,JB650 Jet Mate, JF650X-2,

JF650TS, JL650SC,JS650SX, JH750SS,JS750SX, JH750Xi,JT750ST, JH750XIR

Part No. W802

Kawasaki Jet Ski Performance Manual,all models 1976-1994

Part No. W804

Polaris Water Vehicles 1993-1995

SL650, SL750, SLT750

Part No. W819

Polaris Water Vehicles 1996-1999

SL650, SL750, SLT750

Part No. W820

REPAIR MANUALS

KAWASAKISEA DOO

POLARIS

YAMAHA

Sea Doo Water Vehicles1997-2001

GS/GSI/GSX/GSX RFI/GSX Ltd./GTI/GTS/GTX

GTX DI/GTX RFI/GTX Ltd.HX/LRV/RX/RX DI

SP/SPX/XP Ltd.

Part No. W810

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SERVICE TOOLS/HARDWARE

CHEMICAL

FREESTYLE& 800SXR

FOURSTROKE

2006 WORLD FINALS • LAKE HAVASU, AZPHOTO COURTESY OF JIN OMURA

Plastic T Fitting3/8” x 3/8” x 3/8”1/2” x 1/2” x 1/2”

Part No.64-002564-0027

Plastic Y Fitting3/8” x 3/8” x 3/8” (white)1/4” x 1/4” x 1/4” (white)1/4” x 1/4” x 1/4” (black)

Part No.64-004564-004664-0047

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KEMETRIC STAINLESS STEEL HEX BOLT PACKS

10 Pcs Per Pack

Size/mm

6 x 106 x 126 x 146 x 166 x 186 x 206 x 256 x 306 x 35

Part No.

60-301060-301260-301460-301660-301860-302060-302560-303060-3035

Size/mm

6 x 406 x 456 x 506 x 606 x 706 x 808 x 188 x 20

Part No.

60-304060-304560-305060-306060-307060-308060-401860-4020

Size/mm

8 x 258 x 308 x 358 x 408 x 508 x 608 x 8010 x 25

Part No.

60-402560-403060-403560-404060-405060-406060-408060-5035

METRIC STAINLESS STEEL ALLEN HEAD BOLT PACKS10 Pcs Per Pack

Size/mm

4 x 304 x 165 x 105 x 256 x 106 x 126 x 14

Part No.

61-103061-101661-201061-202561-301061-301261-3014

Size/mm

6 x 166 x 206 x 256 x 306 x 356 x 406 x 50

Part No.

61-301661-302061-302561-303061-303561-304061-3050

Size/mm

6 x 608 x 208 x 258 x 308 x 508 x 6010 x 25

Part No.

61-306061-402061-402561-403061-405061-406061-5025

METRICSTAINLESSSTEEL NUTS

10 Pcs Per Pack

Size

6mm8mm

Part No.

63-000663-0008

METRICSTAINLESS

STUD PACKS10 Pcs Per Pack

Size/mm

8 X 30

Part No.

62-4030

METRICSTAINLESSSTEEL FLATWASHERS10 Pcs Per Pack

Size

6mm8mm10mm

Part No.

63-200663-200863-2010

METRICSTAINLESS

STEEL SPRINGWASHERS10 Pcs Per Pack

Size

6mm8mm10mm

Part No.

63-400663-400863-4010

ZIP TIES

Description Color

3 3/4” x .090 Black7 1/4” x 1.190 Black

(Sold in Packages of 100)

Part No.

64-005064-0051

PLASTIC FITTINGS

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FOURSTROKE

BRASS FITTINGS

Straight Hose Barbed1/8” Thread 1/4” Hose1/8” Thread 3/8” Hose1/4” Thread 1/2” Hose

Part No.64-000164-000364-0005

T-FittingPrimer Fitting 1/8” x 1/8” x 1/8”Primer 1/4” x 1/4” x 1/8”Fuel Line 1/4” x 1/4” x 1/4”

Part No.64-001564-001764-0019

90 Degree1/8” Pipe thread 3/8” Hose1/4” Pipe thread 1/2” Hose1/8” Pipe thread 1/4” Hose

Part No.64-000764-000964-0010

45 Degree1/8” Pipe thread 1/4” Hose1/8” Pipe thread 3/8” Hose1/4” Pipe thread 1/2” Hose

Part No.64-006564-006664-0067

Barb Connector1/4” I.D. Hose–1/4” I.D. Hose3/8” I.D. Hose–3/8” I.D. Hose1/2” I.D. Hose–1/2” I.D. Hose

Part No.64-005764-005864-0059

Garden Hose Adapter3/8”1/2”

Part No.64-001264-0014

Brass Fitting1/8” Pipe threaded junction1/8” to 1/4” Adapter9mm Yamaha Flush Adapter

Part No.64-001164-001364-0004

Brass Threaded Plug1/8” Threaded Plug1/4” Threaded Plug

Part No.64-001664-0018

Brass Push in Nipple1/8” Straight1/4” Straight

Press-in 90 Degree Fuel Inlet

1/4” 90 Degree

Part No.44

Part No.53-993653-9937

2006 WORLD FINALS • LAKE HAVASU, AZPHOTO COURTESY OF JIN OMURA

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STAINLESS STEEL HOSE CLAMPSClamps

#5#36#48#60#72#80

Part No.

64-003064-003264-003164-003364-003464-0035

Max. Size(for waterline)2 3/4” - 1 13/16

3 1/2” - 2 9/16

4 1/4” - 3 5/16

5 - 4 1/16

5 1/2” - 4 9/16

DescriptionPincer ToolClamp for 1/4” Hose (10 pcs/pk)Clamp for 3/8” Water Line (10 pcs/pk)Clamp for 1/2” Water Line (10 pcs/pk)

Part No.59-401559-401659-401759-4018

SQUEEZE ON STAINLESS STEEL CLAMPS

DescriptionHose Shears

Part No.59-4020

HOSE SHEARSScissor-action cutter for hose.

T-BOLT CLAMPS

Size3”3-1/4”4-1/2”5”5-1/4”5-1/2”

Width3/4”3/4”3/4”3/4”3/4”3/4”

Part No.64-008064-008164-008264-008464-008564-0086

WATER LINE HOSESold per foot.

Description3/8” Blue1/2” Black1/2” Blue3/8” Clear Vinyl3/8” Light Blue, Soft

Part No.56-800056-800356-800456-800756-8010

FUEL FEED AND VENT HOSEDesigned to meet fuel hose specification forSAE J1527 and ISO 7840. This hose meets allthe requirements of the USCG, NMMA, ABYC.25 feet/pk. Description

Blue (1/4”) per footBlue (1/4”) 25 feet/pkPrimer Line (1/8”) per footPrimer Line (1/8”) 25 feet/pk

Part No.53-9970

53-9970-2553-9980

53-9980-25

FUEL LINEFuel line is made from a thick walled polyurethanetubing. Sold per foot. or 25 feet/pk

Description1/4” Fuel Feed & Vent Hose

Part No.360-014

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FOURSTROKE

MIKUNI TOOL KITThis handy little kit contains all the tools neces-sary to make jetting change, perform normalmaintenance as well as disassemble and rebuildany Mikuni carburetor

DescriptionMikuni Tool Kit

Part No.53-9989

HAND REAMER JET SET

Description6pcs Reamer Jet Set

Part No.59-0603

Cleans jets the right way.

CARB SCREW ADJUSTING TOOLAngled head for the hard-to-reach carb adjustment screws 90 DEGREE 1/4” HEX DRIVER

Description90 Degree 1/4” Hex Driver

Part No.08-0229

Description Part No.Hose Removal Pliers LS47900

HOSE REMOVAL PLIERSFor easy removal of 5/32” to 1/2” (4mm to 14mm) hoses.Engage the tube (line) with the black jaw.This sharp-ened jaw actually “digs” into the tube to grip it! Squeeze,and the hose is easily pushed off by the silver jaw.

Description Part No.Hose Pinchers LS22850

HOSE PINCHERSQuick, easy way to pinch off fuel lines, etc. with-out damaging the line. Sold two per set.

Description Part No.Hose Pinchers LS23000

HOSE PINCHERClamps and holds hoses up to 3/4” inside diameter.Angled jaws close to create a complete seal everytime. Jaws are offset for hard-to-reach areas.Thehandles lock firmly to hold the jaws in closed position.

SILVER PUSHERJAW

BLACK GRIPPER JAW

TUBE

HOSE BEING REMOVEDONE-HANDEDOPERATION

FUEL SYSTEM SERVICE TOOLS

DescriptionCarb Screw Adjusting Tool

Part No.53-9994

Precision made of high-grade aluminum & stainless steel.Designed for hard-to-reach pilot screw.Gear driven 1/4” hex. Includes 1/4” hex bits, straight slot,Phillips, D-shaped pilot screw bit, 6mm hex jet bit and 1/4”-hex-to-1/4” drive bit.

POP-OFF GAUGEFor Accurate adjustment of pop off

pressure levels.

Description Part No.

A Mikuni Gauge30 Lbs.60 Lbs.100 Lbs.

B Aftermarket ThumbOperated Gauge

53-999653-9996-60

53-9996-100

53-9995

A

B

ROTARY VALVE TIMING WHEELDescriptionRotary Valve Timing Wheel

Part No.012-170

53-9996Pictured

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KE PISTON PIN PULLER

Description

Piston Pin Puller

Part No.

59-0252

Universal piston pin puller easily removes allsizes of piston pins without any damage to the piston.

Description Part No.Quick Release Ring Compressor LS19000

QUICK RELEASE RING COMPRESSOR

Ring Compressor makes it easy to remove ringfrom piston. Range is from 2-1/8” – 5”(54mm–127mm).

Description Part No.Head Puller for Kawasaki 59-0209

HEAD PULLER FOR KAWASAKI HEADS

Pull straight up from the spark plug hole whileusing the studs for leverage.

Description Part No.2-1/2” Wire Cup Brush LS14020

2-1/2” WIRE CUP BRUSHRemoves weld scale, rust, paint and corrosion frommetal surfaces. Made with .014 carbon steel wireand designed for light duty use with an electric drill.Maximum safe free speed is 4500rpm.

Description Part No.Wrinkle Band Ring Compressor LS21700

WRINKLE BAND RING COMPRESSOR

Wrinkle band cuts friction in half. Rings slide in easily 3” – 5” (76.2mm – 127mm).

Description Part No.Seal Puller LS56750

SEAL PULLERSimply insert the tip of the tool behind the oil orgrease seal, press and pull. Leverage works foryou. Two size tips reach in and fit nearly all sealapplications. Description Part No.

1” Knot Wire End Brush LS140401” Crimped Wire End Brush LS14060

Unit ConversionLinear Measurecentimeter (cm.) 0.3937 inchmeter (m.) 3.2808 feet / 1.0936 yardskilometer (km.) 0.6214 mile

inch (in.) 2.54 centimetersfoot (ft.) = 12 inches 30.48 centimetersyard (yd.) = 3 feet 0.914 centimetersrod (rd.) = 5.5. yards 5.0292 meterschain (ch.) = 4 rods 20.117 metersfurlong (fur.) = 10 chains 201.17 metersmile (m., mi.) = 8 furlongs 1.6093 kilometersleague (l.) = 3 miles 4.8279 kilometers

Aviordupois WeightGram (g.) 0.0353 oz. avdp.kilogram (kg.) = 1,00 grams 2.2046 lb. avdpmetric ton (M.T.) 1.1023 short tons

0.9842 long tongrain (gr.) 0.0648 gramdram (dr. avdp.) = 27.34 grains 1.7718 gramsounce (oz.avdp.) = 16 drams 28.3495 gramspound (lb. avpd) = 16 ounces 0.4536 kilogramhundredweight (cwt.)(US) = 100 pounds 45.3592 kilograms(UK) = 112 pounds 50.8024 kilogramston (t., tn.)

(US) = short ton=2,000 pounds 0.907 metric ton

(UK) = short ton=2,240 pounds 1.106 metric ton

1” WIRE END BRUSHESMade with .020” industrial heat-tempered wire.Use with portable electric and air tools.20,000rpm maximum safe speed.

Description Part No.Piston Ring Installer LS33500

PISTON RING INSTALLERDescription Part No.“O” Ring and Seal Pick LS31840

“O” RING AND SEAL PICKQuickly removes and installs “O” rings and seals.Tips are hardened to stay sharp.

Description Part No.Carbide Gasket Scraper LS51650Replacement Carbide Blade LS51660

CARBIDE GASKET SCRAPERSix-sided carbide blade cuts smoother and lasts longer.

ENGINE / EXHAUST SYSTEM SERVICE TOOLS

RINGS SLIDE IN EASILYRANGE 3” TO 5”(76.2 to 127mm)

14040 14060

KNOTSTYLE

CRIMPEDSTYLE

CONVERSION TABLE

Description Part No.2 per blister pack SPH-240 per countertop display SPH-40

SPARK PLUG HOLDERSSpark Plug Holder protects the electrode, maintaining the proper gap.

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CHEMICAL

FREESTYLE& 800SXR

FOURSTROKE

Description Part No.Low Circuit Tester LS26250Replacement Bulb LS26270

ENGINE / ELECTRICAL SYSTEM SERVICE TOOLS

Description Part No.Bearing Race and Seal Drive LS12980Handle Mini pouched LS12660

BEARING RACE AND SEAL DRIVER—MASTER SET

Make it easier to insert bearing race and sealswithout damage to race. This master set includesnine drivers to fit most standard bearings.

Description Part No.Ratchet Plug Wrench 59-0539

SPARK PLUG TOOLS

Description Part No.Spark Plug Hole Thread Chaser LS20200

SPARK PLUG HOLE THREAD CHASER

Cleans threads in spark plug hole. Use with13/16” spark plug socket. Double-ended for both14mm and 18mm threads.

Description Part No.Spark Plug Gauge and Gapper LS67870

STANDARD/HIGH ENERGY SPARKPLUG GAUGE AND GAPPER

Gauge and gap all types of spark plugs from .020”to .110 (.50mm to 2.53mm).

SSEETT IINNCCLLUUDDEESSOONNEE OOFF EEAACCHH OOFF TTHHEEFFOOLLLLOOWWIINNGG DDRRIIVVEERRSS::

DDRRIIVVEERRPPAARRTT NNOO.. SSIIZZEE1122661100 11..556655””1122662200 11..775500””1122663300 11..996655””1122664400 22..332255””1122771100 22..447700””1122665500 22..555555””1122669900 22..883300””1122770000 22..999955””1122997700 33..118800””

IGNITION SYSTEMSPARK TESTER

This ignition system tester checks the integrity and strength of your system by gauging your systems spark.

DescriptionIgnition System Spark Tester

Part No.59-0253

DescriptionCompression Tester

Part No.08-0188

COMPRESSION TESTERContains hoses for 10, 12 & 14mm spark plugapplications. Features a quick disconnect with apressure release valve and a 300lbs. Gauge.Packed in a convenient carry box. Made in USA.

GAPPING GAUGING

LOW CIRCUIT TESTERQuick check both AC and DC current up to 28volts with power on. Helps locate shorts or breaksin wiring. Complete with insulated grounding grip.

Description Part No.Spark Plug Wire Tester LS26900Replacement Bulb Assembly LS26970

SPARK PLUG WIRE TESTERNow you can check spark plug wires withoutpiercing the wires. Light flashes indicatingsound wire.

Description Part No.Telescoping Mirror LS32050

TELESCOPING MIRROREnables you to see around corner. 2-1/4”diameter mirror swivels to any position. Lengthextends from 10” to 14”.

JUMPER CABLES

DescriptionJumper Cables

Part No.59-0530

8 feet long heavy duty 8 gauge copper jumpercables are big on charging power, yet stow conveniently in the 9 x 9 inch nylon bag.

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Description Part No.Japanese OEM Type Connector Kit 59-0601

WATERPROOFTERMINAL REPAIR KIT

Description Part No.MSD Perma-Seal Connector Kit 4377

PERMA-SEALCONNECTOR KIT Description Part No.

Sea Doo 800/951 38mm x 1.5 MP#42Kawasaki 900/1100 35mm x 1.5 DS#29

FLYWHEEL PULLER

ELECTRIC SYSTEM SERVICE TOOLS

Description Part No.MSD Pro Crimp Tool 3505Spark Plug Dies 3508Amp Pins 3506Amp Lug Dies 3507Weathertight Dies 3509Deutsch Terminal Dies 3510

PRO-CRIMP TOOLTo do a job right, it is important to have theright tools. If you custom build a lot of plug wires,the Pro-Crimp is the right tool for you! ThePro-Crimp features a hardened steel frame,molded hand grips and built-in rachet action thatis also adjustable. The tool is supplied with jawsto fit MSD’s Super Conductor Spark Plug wiresand can be removed to use additional jaws (soldseparately) for crimping common wiring terminals.

Description Part No.Timing Light 8990

TIMIMG LIGHTSMSD offers a heavy duty top quality timinglight. This timing light is supplied in a heavyduty metal housing and features a high outputLinear Xenon strobe with a focused fresnel lensthat produces a light that’s bright enough touse outdoors. It is equipped with a 6 foot leadand uses a metal inductive pickup that clampsto the spark plug wire.

Sea Doo Part No.A. 580/650/720 DS#34

3 Hole Disc 8mm BoltsPolarisB. Polaris ALL & Universal DS#37

Universal 12 Hole Disc 8mm Bolts

MAGNETO FLYWHEEL PULLER

Description Part No.Terminal Detent Tool 59-0254

TERMINAL DETENT TOOLThe hollow barrel allows you to depress the tab onthe terminal end and to remove the wire from theconnector without damaging its ends.

Description Part No.TDC Indicator MT-DIAL

TDC DIAL INDICATOR KITPerfect for indicating TDC (Top Dead Center)when setting ignition and rotary valve timing.CNC-machined spark plug hole (14mm) adapter.1” travel dial indicator. Rotating Bezel. Measures in .001” increments.

YAMAHA Part No.C. 500/650/Pre 94 701 DS#26

3 Hole Disc 8mm BoltsD. 701/760/800/1100/1200 DS#37

3 Hole Disc 8mm Bolts

MAGNETO FLYWHEEL PULLER

A. B.

C. D.

Description Part No.Terminal Removal Tool LS14900

TERMINAL REMOVAL TOOLIncludes six different shaped blades.

Description Part No.Timing Degree Wheel 08-0092

TIMING DEGREE WHEELSet total loss timing with no guess work. Checkcrank shaft timing to exact degree. A must forporting and port timing.

KAWASAKI Part No.E. 300/440/550/650 DS#37

3 Hole Disc 8mm BoltsF. 750/800 MP#18

Special 18mm x 1.5 Right Hand Bolt

MAGNETO FLYWHEEL PULLER

E. F.

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FOURSTROKE

Kawasaki Part No.F. 440/550-89 DS#24

16mm splineG. 650/750/900/1100 DS#23

18mm spline

Sea Doo Part No.A. 580/650/720/800/951 All DS#23

18mm splinePOLARIS Part No.B. Polaris ALL & long reach univ. DS#38

IMPELLER HOLDER TOOLSea Doo Part No.K. GTX 4Tec Super Charged DS#70L. RXP DS#71

IMPELLER HOLDER TOOL

Description Part No.KPTW, Yamaha, Sea Doo A3240KPTW, Yamaha, Sea Doo DESS A3250

SHOP LANYARDNot legal for riding. For shop testing only.

Yamaha Part No.C. WR500, WJ650LX DS#27

16mm splineD. 650/701/760/1100/1200 DS#32

18mm splineE. GP1200R DS#56

20mm spline

IMPELLER SHAFT HOLDER TOOLFOR YAMAHA Description Part No.

Cable Lubber 59-0250

CABLE LUBBERInstalls quickly and helps free up corroded or tightcables. Note; Damaged cable should be replaced.

Description Part No.Ratio Cup 59-0548Lid 59-0582

RATIO CUP & LID

PUMP SYSTEM SERVICE TOOLS AND SHOP TOOLS

A.

B.

K.

L.

C. D. E.

IMPELLER HOLDER TOOL

Description Part No.Fold-up Scraper LS52400

FOLD-UP SCRAPERThe fold-up scraper features three arm positions anda slanted blade for proper scraping. Great forremoving decals, etc.

Description Part No.Hydro-Turf Oil Extractor OIL01

HYDRO-TURF OIL EXTRACTORThe unit uses a small vacuum system, which pumpsfluid through a hose to the 6-liter reservoir. It alsoincludes a pour spout to aid in emptying thereservoir. Pump is removable for easy storage.

F.

G.Locks in 3

Different Positions.

Description Part No.I. Shoe Handle Scratch Brush LS14180J. Scratch Brush LS14160

SCRATCH BRUSHRemoves rust, scale, paint, and solder from

metal surfaces.

I.

Description Part No.Parts Cleaning Brush LS14000

PARTS CLEANING BRUSH

J.

Description Part No.650/701 DS#60-3760/800/110/1200 DS#61-5

DRIVE COUPLER TOOLSUse to remove drive coupler from crankshaft

and sub-shaft.

61-5 60-3

A3250A3240

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Description Part No.1/4” T-Handle Ratchet 08-0231

3/8” T-Handle Ratchet 08-0226

T-HANDLE RATCHETFeatures a compact design that allows it to beused even in tight spaces.

Description Part No.Super Out Extractor Set 62900

SUPER OUT SETA super strong extractor set made of a specialhardened, shock-resistant tool steel. Works onboth left and right hand threads. Super Outs cuttheir way straight into bolts, eliminating wedging orfurther tightening of frozen bolts and screws. Fiveextractor sizes extract 1/4” to 1/2” and larger boltsand screws.

Description Part No.1/4” Holder with 26 compartments LS401203/8” Holder with 28 compartments LS40200

MAGNETIC SOCKET HOLDERSStandard and deep sockets fit on one convenientholder with powerful magnets, securely holdingon to any steel surface. Red color only.

SHOP TOOLS

Description Part No.Ball End Allen Set 08-0185

BALL END ALLEN SETMade of chrome-vanadium tool steel. Size available1.5, 2, 2.5, 3, 4, 5, 6, 8, & 10mm. Ball end allows forbetter access to allen-head bolts (up to 25 degreeworking angle.)

Description Part No.13” long Magnetic Tool Holder LS2130024” long Magnetic Tool Holder LS21400

MAGNETIC TOOL HOLDERSPowerful magnet holds even heavy hand tools.Ideal for both home and shop.

Description Part No.6mm x 1.00 Stud Tool 59-02128mm x 1.25 Stud Tool 59-021310mm x 1.25 Stud Tool 59-0214

STUD INSTALLATION TOOLSWill Install cylinder and intake manifold studs.Hex head is 3/4” or 19mm.

Description Part No.5mm – 6” long T-Handle 59-03075mm – 9” long T-Handle 59-03098mm – 9” long T-Handle 59-0311

T-HANDLE ALLEN WRENCH

Description Part No.Impact Driver Set 59-0605

IMPACT DRIVER SETFor easy removal of Mikuni Valve body screwswithout damage.

Description Part No.Torx Socket Set LS26750

TORX®SOCKET SET FOR SEA DOOSpecial Star Sockets for Sea Doo 4-Tec& DIengine bolts are mode from heat-treated vanadiumsteel and black oxide coated for durability. Socketsare kept in a convenient vinyl holder.

• Four 3/8” Drive Sockets (T10, T12, T14, T16)• Three 1/4” Drive Sockets (T6, T7, T8)

LS21300

LS21400

Description Part No.A. Rubber-faced Vise Jaw Pads LS48100B. Aluminum Vise Jaw Pads LS48000

RUBBER-FACED & ALUMINUMVISE JAW PADS

These vise jaw pads are designed to protect delicateparts from damage. Sold in pairs.

DOC ALLEN’S VERSATOOL• Lightweight• Compact• Multi-Function• Stainless Steel• Use in Tight Places

Description Part No.Compact Tool Set VERSATOOL