REPAIR MANUAL -...
Transcript of REPAIR MANUAL -...
![Page 1: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/1.jpg)
MULTITRUCK 400 – 500 WORKER 500
Repair Manual
![Page 2: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/2.jpg)
CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 2/40
CONTENTS
GROUP 1 ________________________________________________________________4
Engine__________________________________________________________________4
Radiator and cooling system _______________________________________________5
GROUP 3 ________________________________________________________________6
Transmission ____________________________________________________________6
CVT system______________________________________________________________7
GROUP 4 _______________________________________________________________11
Front axel geometry ____________________________________________________ 11
GROUP 5 _______________________________________________________________12
Rear axel geometry _____________________________________________________ 12
GROUP 6 _______________________________________________________________13
Tyres _________________________________________________________________ 13
Handbrake system______________________________________________________ 14
Brakes ________________________________________________________________ 15
GROUP 7 _______________________________________________________________17
Chassis _______________________________________________________________ 17
GROUP 8 _______________________________________________________________19
Electrical symbols ______________________________________________________ 19
Fuse layout ____________________________________________________________ 21
Starter and cold start system _____________________________________________ 24
Charging system _______________________________________________________ 25
Driving lamp circuits ____________________________________________________ 26
Stop lamp circuit _______________________________________________________ 27
Side/tail lamp circuit ____________________________________________________ 28
Lights on indicator circuit ________________________________________________ 29
Hazard warning light circuit______________________________________________ 30
Horn circuit____________________________________________________________ 31
Windscreen wiper circuit_________________________________________________ 32
Dashbaord circuits _____________________________________________________ 33
Radio_________________________________________________________________ 35
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 3/40
Heating and ventilation circuit____________________________________________ 36
Interior lamp circuit _____________________________________________________ 37
Group 9 ________________________________________________________________38
Paint _________________________________________________________________ 38
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 4/40
GROUP 1 Engine
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 5/40
Radiator and cooling system
![Page 6: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/6.jpg)
CDROM MEGA V1.2Repair Manual
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GROUP 3 Transmission
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CDROM MEGA V1.2Repair Manual
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CVT system
![Page 8: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/8.jpg)
CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 8/40
![Page 9: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/9.jpg)
CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 9/40
![Page 10: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/10.jpg)
CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 10/40
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 11/40
GROUP 4 Front axel geometry
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CDROM MEGA V1.2Repair Manual
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GROUP 5 Rear axel geometry
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 13/40
GROUP 6 Tyres
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CDROM MEGA V1.2Repair Manual
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Handbrake system
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CDROM MEGA V1.2Repair Manual
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Brakes
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CDROM MEGA V1.2Repair Manual
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CDROM MEGA V1.2Repair Manual
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GROUP 7 Chassis
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 18/40
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 19/40
GROUP 8 Electrical symbols
![Page 20: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/20.jpg)
CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 20/40
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CDROM MEGA V1.2Repair Manual
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Fuse layout
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 22/40
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 23/40
![Page 24: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/24.jpg)
CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 24/40
Starter and cold start system
![Page 25: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/25.jpg)
CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 25/40
Charging system
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 26/40
Driving lamp circuits
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 27/40
Stop lamp circuit
![Page 28: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/28.jpg)
CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 28/40
Side/tail lamp circuit
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 29/40
Lights on indicator circuit
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 30/40
Hazard warning light circuit
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 31/40
Horn circuit
![Page 32: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/32.jpg)
CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 32/40
Windscreen wiper circuit
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 33/40
Dashbaord circuits
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 34/40
Cigar lighter circuit
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 35/40
Radio
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 36/40
Heating and ventilation circuit
![Page 37: REPAIR MANUAL - uk.aixam-mega-sav.comuk.aixam-mega-sav.com/Data/Gamme/doc/Worker-Multitruck_EN.pdf · MULTITRUCK 400 – 500 WORKER 500 Repair Manual. CDROM MEGA V1.2 Repair Manual](https://reader030.fdocuments.us/reader030/viewer/2022040904/5e7854772022e240851c4d79/html5/thumbnails/37.jpg)
CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 37/40
Interior lamp circuit
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 38/40
Group 9 Paint
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 39/40
VLG, 2007177
AIX506 AUTOWAVE MM 342 – 449.3 357 – 454,5 534 – 516,1 666 – 620,7 101 – 999,0
888MS – 1005,3 888EC 1025,2
BLEU OCEAN A506
AIX506 AUTOBASE PLUS Q 811 U – 227,8 Q 964 R – 232,7 Q 811 B – 243,5
Q 231 – 258,1 Q 671 – 375,9 Q 673 – 532,5 Q 195 – 756,0 Q 065 - 981,8
VLG, 2007178
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CDROM MEGA V1.2Repair Manual
06-2005 AIXAM – MEGA Automobiles 40/40