Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The...
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The SlurryCarb™ ProcessRenewable energy from biosolids
EnerTech Environmental, Inc. 2008. All rights reserved
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Reviews of the SlurryCarb™ Process
The SlurryCarb™ process is the next generation of waste-to-energy
Mitsubishi Corporation
Slurry Carbonization is the key to turning [waste] into a high-energy fuel gy
Chemical Engineering Magazine
Both a product [clean fuel] and a service [waste disposal] ... that could provide a cost effective solution to a key environmentally-related problem
National Institute of Standards and Technology
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Wh t i th Sl C b™ P ?What is the SlurryCarb™ Process?
The SlurryCarb™ process is a patented technology that converts y p p gybiosolids (sewage sludge) and other high moisture organic feedstocks into a renewable fuel called E-Fuel
The process provides a new option for biosolids management inThe process provides a new option for biosolids management in three ways:
1. recycling the energy content inherent in biosolids
2. producing renewable energy
3. Making possible 100% beneficial reuse of biosolids
SlurryCarb™ is an efficient and environmentally sound alternative to current biosolids management options
EnerTech Environmental, Inc. 2008. All rights reserved3
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R bl E F Bi lidRenewable Energy From BiosolidsHow does the SlurryCarb™ process work?
Biosolids are subjected to pressure and heat
Upon reaching the desired reaction temperature, the biosolids break down into carbon and light gasesdown into carbon and light gases
The result is a slurry with molecules that are much smaller than the original biosolids and very high in energy
Excess moisture is then extracted from the slurry
The end product, a renewable fuel called E-Fuel, is an alternative to fossil fuelsfossil fuels
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The SlurryCarb™ ProcessThe SlurryCarb Process
biosolids are beneficially re-used as renewable energy
Pre-treated water to WWTP
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Sl C b™ P P fSlurryCarb™ Process Performance
A SlurryCarb™ facility can receive biosolids at 15 to 30 percentA SlurryCarb™ facility can receive biosolids at 15 to 30 percent solids
Process reaction time is approximately 10 minutespp y
Reacted product is mechanically dewatered to greater than 50% solids
Using biosolids, the process produces a 6,500-8,000 Btu/lb E-Fuel
E-Fuel has combustion characteristics similar to coal
Process produces more energy than it consumes
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Sl C b™ Ad tSlurryCarb™ Advantages
Long-term, predictable cost
Reclaim land utilized for biosolids disposal
Reduced chemical costs
Reduced operating costs
Reduced energy costs
Regional facilities reduce trucking costs
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Si l M B l f Sl C b™Simple Mass Balance for SlurryCarb™
SlurryCarb™ consumes approximately two thirds less energy than drying
100 t t
2 tons CO2
98 t100 wet tons80 H2O20 Solids
98 tons80 tons H2O18 tons solids
62 tons H2O18 tons E-Fuel 36 tons18 tons H 0 (never evaporated)18 tons H2018 tons solids
18 tons H2O (evaporated)
DryerCentrifuge
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Hedge Against Fuel Cost RiskHedge Against Fuel Cost Risk
30
35
n ($
) H2O Evaporated Total Energy
Energy Consumption: SlurryCarb™ vs. DryingSlurryCarb™ Fuel Cost Savings
20
25
Cos
t Per
Ton Dryer Drying 80 tons 160,000,000 Btu
SlurryCarb 18 tons 64,000,000 BtuAssumes 100 tons of biosolids at 80% H20
10
15
Tota
l Fue
l C
SlurryCarb™
0
5
6 9 12 15 18
T
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Fuel Cost per mmBtu ($)Assumes 80% H20 biosolids
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SlurryCarb™ Facilitiesy
EnerTech PDUMitsubishi Plant
Future Rialto FacilityMitsubishi PDU
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SSummary:Why the SlurryCarb™ Process?
Process is a net energy producer (Environmentally friendly)
Provides a sustainable biosolids management solution (Cost-effective)
Converts organic material into carbon by accelerating Mother Nature’sConverts organic material into carbon by accelerating Mother Nature s method (Proven)
Produces renewable energy from biosolids (A green technology)
Most major equipment is off-the-shelf (Simple)
Design complete (Ready to go)
Extensively patented (Innovative technology)Extensively patented (Innovative technology)
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Di i i hi C itDiminishing CapacityCalifornia Land Application: county bans are spreading
20041999
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Source: OCSD
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E F l th d tE-Fuel: the product
E-Fuel has 6,500-8,000 Btu/lb in dry form, , y
Suitable for gasification, co-firing, use in cement kilns or utilization in industrial and tilit b ilutility boilers
Produces approximately 1 MWH per ton
Minimizes fossil fuel consumption
Produces essentially zero net greenhouse gas emissions E Fuelgas emissions E-Fuel
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E Fuel vs Fossil FuelsE-Fuel vs. Fossil Fuels
Fossil Fuels E-Fuel
Burning fossil fuels releases ancient carbon that has been sequestered in the earth for millions
E-Fuel utilizes carbon that is sequestered by living plants and human generated waste and issequestered in the earth for millions
of yearshuman-generated waste, and is part of the recent Carbon Cycle
Use of fossil fuels depletes natural resources that take thousands of
Waste is a readily renewable resource resulting in an endlessresources that take thousands of
years to replenishresource, resulting in an endless supply of E-Fuel
Fossil fuel use causes a rise in greenhouse gas emissions and
E-Fuel recycles CO2 and produces essentially zero net greenhousegreenhouse gas emissions and
contributes to global warmingessentially zero net greenhouse gas emissions
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R bl St d dRenewable Standard
E-Fuel is certified as a renewable fuel in the State of California.
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EnerTech Environmental, Inc.675 Seminole Ave, Suite 207
Atlanta GA 30307Atlanta, GA 30307
Phone: (404) 355-3390Fax: (404) 355 3292Fax: (404) 355-3292
Email: [email protected]: www.enertech.com
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