Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The...

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The SlurryCarb™ Process Renewable energy from biosolids EnerTech Environmental, Inc. 2008. All rights reserved

Transcript of Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The...

Page 1: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

The SlurryCarb™ ProcessRenewable energy from biosolids

EnerTech Environmental, Inc. 2008. All rights reserved

Page 2: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

Reviews of the SlurryCarb™ Process

The SlurryCarb™ process is the next generation of waste-to-energy

Mitsubishi Corporation

Slurry Carbonization is the key to turning [waste] into a high-energy fuel gy

Chemical Engineering Magazine

Both a product [clean fuel] and a service [waste disposal] ... that could provide a cost effective solution to a key environmentally-related problem

National Institute of Standards and Technology

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Page 3: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

Wh t i th Sl C b™ P ?What is the SlurryCarb™ Process?

The SlurryCarb™ process is a patented technology that converts y p p gybiosolids (sewage sludge) and other high moisture organic feedstocks into a renewable fuel called E-Fuel

The process provides a new option for biosolids management inThe process provides a new option for biosolids management in three ways:

1. recycling the energy content inherent in biosolids

2. producing renewable energy

3. Making possible 100% beneficial reuse of biosolids

SlurryCarb™ is an efficient and environmentally sound alternative to current biosolids management options

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Page 4: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

R bl E F Bi lidRenewable Energy From BiosolidsHow does the SlurryCarb™ process work?

Biosolids are subjected to pressure and heat

Upon reaching the desired reaction temperature, the biosolids break down into carbon and light gasesdown into carbon and light gases

The result is a slurry with molecules that are much smaller than the original biosolids and very high in energy

Excess moisture is then extracted from the slurry

The end product, a renewable fuel called E-Fuel, is an alternative to fossil fuelsfossil fuels

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Page 5: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

The SlurryCarb™ ProcessThe SlurryCarb Process

biosolids are beneficially re-used as renewable energy

Pre-treated water to WWTP

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Page 6: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

Sl C b™ P P fSlurryCarb™ Process Performance

A SlurryCarb™ facility can receive biosolids at 15 to 30 percentA SlurryCarb™ facility can receive biosolids at 15 to 30 percent solids

Process reaction time is approximately 10 minutespp y

Reacted product is mechanically dewatered to greater than 50% solids

Using biosolids, the process produces a 6,500-8,000 Btu/lb E-Fuel

E-Fuel has combustion characteristics similar to coal

Process produces more energy than it consumes

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Page 7: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

Sl C b™ Ad tSlurryCarb™ Advantages

Long-term, predictable cost

Reclaim land utilized for biosolids disposal

Reduced chemical costs

Reduced operating costs

Reduced energy costs

Regional facilities reduce trucking costs

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Page 8: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

Si l M B l f Sl C b™Simple Mass Balance for SlurryCarb™

SlurryCarb™ consumes approximately two thirds less energy than drying

100 t t

2 tons CO2

98 t100 wet tons80 H2O20 Solids

98 tons80 tons H2O18 tons solids

62 tons H2O18 tons E-Fuel 36 tons18 tons H 0 (never evaporated)18 tons H2018 tons solids

18 tons H2O (evaporated)

DryerCentrifuge

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Page 9: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

Hedge Against Fuel Cost RiskHedge Against Fuel Cost Risk

30

35

n ($

) H2O Evaporated Total Energy

Energy Consumption: SlurryCarb™ vs. DryingSlurryCarb™ Fuel Cost Savings

20

25

Cos

t Per

Ton Dryer Drying 80 tons 160,000,000 Btu

SlurryCarb 18 tons 64,000,000 BtuAssumes 100 tons of biosolids at 80% H20

10

15

Tota

l Fue

l C

SlurryCarb™

0

5

6 9 12 15 18

T

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Fuel Cost per mmBtu ($)Assumes 80% H20 biosolids

Page 10: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

SlurryCarb™ Facilitiesy

EnerTech PDUMitsubishi Plant

Future Rialto FacilityMitsubishi PDU

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Page 11: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

SSummary:Why the SlurryCarb™ Process?

Process is a net energy producer (Environmentally friendly)

Provides a sustainable biosolids management solution (Cost-effective)

Converts organic material into carbon by accelerating Mother Nature’sConverts organic material into carbon by accelerating Mother Nature s method (Proven)

Produces renewable energy from biosolids (A green technology)

Most major equipment is off-the-shelf (Simple)

Design complete (Ready to go)

Extensively patented (Innovative technology)Extensively patented (Innovative technology)

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Page 12: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

Di i i hi C itDiminishing CapacityCalifornia Land Application: county bans are spreading

20041999

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Source: OCSD

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E F l th d tE-Fuel: the product

E-Fuel has 6,500-8,000 Btu/lb in dry form, , y

Suitable for gasification, co-firing, use in cement kilns or utilization in industrial and tilit b ilutility boilers

Produces approximately 1 MWH per ton

Minimizes fossil fuel consumption

Produces essentially zero net greenhouse gas emissions E Fuelgas emissions E-Fuel

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Page 14: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

E Fuel vs Fossil FuelsE-Fuel vs. Fossil Fuels

Fossil Fuels E-Fuel

Burning fossil fuels releases ancient carbon that has been sequestered in the earth for millions

E-Fuel utilizes carbon that is sequestered by living plants and human generated waste and issequestered in the earth for millions

of yearshuman-generated waste, and is part of the recent Carbon Cycle

Use of fossil fuels depletes natural resources that take thousands of

Waste is a readily renewable resource resulting in an endlessresources that take thousands of

years to replenishresource, resulting in an endless supply of E-Fuel

Fossil fuel use causes a rise in greenhouse gas emissions and

E-Fuel recycles CO2 and produces essentially zero net greenhousegreenhouse gas emissions and

contributes to global warmingessentially zero net greenhouse gas emissions

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R bl St d dRenewable Standard

E-Fuel is certified as a renewable fuel in the State of California.

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Page 16: Renewable energy from biosolids - California 04, 2010 · Renewable energy from biosolids ... The result is a slurry with molecules that are much smaller than the original biosolids

EnerTech Environmental, Inc.675 Seminole Ave, Suite 207

Atlanta GA 30307Atlanta, GA 30307

Phone: (404) 355-3390Fax: (404) 355 3292Fax: (404) 355-3292

Email: [email protected]: www.enertech.com

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