Reliance Bio-Fuels Strategy -...
Transcript of Reliance Bio-Fuels Strategy -...
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Biofuel drivers for RIL
Energy security (India imports 75% crude oil)
Reduce forex outgo
Rural upliftment
Maximum value generation from Indian land mass
No food versus fuel competition
Climate change mitigation
Bio-fuels key to sustainably meet hydrocarbon demand & improve farmers’ livelihood
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Sustainable development challenge
3,000 10,000 15,000 25,000
En
erg
y d
em
an
d
Industrialization
and personal
mobility take off
Services dominate
growth and basic
households energy
needs are met
Urbanization
Economic growth
requires little
additional energy
GDP/Capita in constant PPP terms
Demand for materials & energy is growing rapidly as developing countries like India enter
their most energy-intensive phase of economic development
India
China
OECD (17% world population)
Leapfrogging
Efficient
Renewable
Technology
Development &
Deployment
(Solar, Wind,
Biomass)
More, Secure and Responsible technology needed for India
Traditional
Non-OECD (83% world population)
Unsustainable
Sustainable
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Future of liquid hydrocarbons?
Sustainability & energy security two sides of the same coin
Food Heat Light
Clothes House
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RIL: A significant commitment to renewables R&D, major focus on advanced biotechnology
Two hundred scientists and engineers working in India, trained in the best institutions globally
International collaborations with top notch institutions, leveraging talent of additional two hundred and fifty scientists and engineers
No food vs. fuel competition
Surplus agri-residue (>100 MM MTpa biomass resulting in >25 MM MTpa biofuel)
Jatropha (develop high yield varieties in low rainfall marginal land areas)
Algae (use sea-water and desert land at coastline)
Adopt PM’s triple S mantra: Skill, Scale and Speed for these challenging problems
Algae oil
RIL committed to largest cutting-edge R&D program by any private enterprise to help India
leap-frog
Agri-residue to kerosene Jatropha to bio-diesel Algae to bio-crude
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Thermochemical route is economically attractive
Thermochemical route can improve overall carbon utilization efficiency to end products
• In the Indian context thermochemical routes may be more attractive than cellulosic
fermentation due to types of non feed/ fodder bio-mass availability
• Business model innovation: distributed production and consumption at village level
Syngas or Catalytic Pyrolysis
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Catalytic Pyrolysis
Agri-residue conversion to modern energy
Upgrading Product De-Construction Feed Stock
Agri-residues Non-fodder/ food-
stalks, trash and bagasse
Hydrotreatment Gasoline/Diesel/Kerosene
Enzymatic Hydrolysis Fermentation Ethanol
Technology
Biomass to Power 1 KG = 1.7 KW = 1465 KCAL
Biomass to HC Fuel 1 KG = 280 GRAM = 2960 KCAL
Biomass to Ethanol 1 KG = 252 GRAM = 1780 KCAL
Combined Cycle Biomass Power generation
Power
Converting biomass to fungible hydrocarbons like kerosene is more efficient technology
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Agri-residue conversion to hydrocarbons more valuable than burning
Source: NASA, Hindustan Times Nov 7, 2013
NASA image showing fire hot-spots (red dots)
Excess agri-residues can be converted to kerosene at village level
Burning is a cheap and quick way to clear field but leads to loss of nutrients and pollution
Pollution in Delhi
Images from The Guardian
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Bio-feedstock aggregation/ supply opportunity
Innovative business models for supply chain, logistics and cost competitiveness
Farm Harvesting Seasonal
Short window Distributed
Bulky
• Farm & Farmer Coordination
• Manual Labor
• Aggregation
Collection Moisture, Grits, Foreign Matter,
Timing
• Transport
• Weeding
• Accounting
• Sizing
Preparation
Loss, Capacity Utilisation,
Synchronize
• Drying
• Stocking
• Planning
• Transporting
Biomass surplus >100 million
tons per annum
Bio-fuels potential >25 million
tons per annum
Collection and processing of
biomass is estimated to create
additional income stream of at
least Rs. 20,000 crore per year
for the rural economy
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Jatropha crop improvement
Hybridization using world-wide Jatropha germplasm and tissue culture to improve yields
and robustness
Classical Hybrids
Tissue Culture Hybrids
151 lines collected
from 17 states
195 lines collected
from 11 countries
RIL Jatropha Germplasm collection
Hybrids Development Goals
• Virus tolerance
• Year round flowering
• Good Branching pattern
• Variability
• Suitability to different Agro climatic Zones
Primary objective is to Develop high yielding pest
and disease tolerant hybrid for rain fed conditions
Top Selected elites
Mutagen-esis
Random hybrids
Individual collection
lines
Phase - I
Developing robust and reproducible Tissue Culture protocols for the
rapid multiplication of parental lines
Developing Single Sequence Repeat and other markers to facilitate the
Screening efficiencies
Phase - II
Metabolic engineering for lipid expression and photosynthetic efficiency
Heat and salt tolerance constructs F1 cream flower
P1 Jatropha curcas Green flower
P2 Jatropha integerrima Pink flower
X
Both Rain-fed &
Support Irrigation
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Oil yield improvement in Jatropha
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1000
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4000
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7000
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1998 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018
YIE
LD
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YEAR
Improve breeding
advanced
biotechnology, up to 8 Mt/ha/yr
Composites and
hybrids up to 4
MT/ha/yr
Wild type yield
up to 300
kg/ha/yr
Advanced breeding and bio-tech integration can markedly increase Jatropa seeds & oil yield
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Jatropha hybrids developed at RIL and other global hybrid developers are being evaluated in RIL farms
Yield levels in excess of 4 tons per hectare achieved at hectare scale with support irrigation. Top hybrid yields
of 7 tons per hectare achieved on R&D farms
Jatropha could be scaled up to few lakh hectares in the near future
Multi level testing and demonstrations planned before going for large scale adoption by the growers
Intercrop Jatropha could improve farmers’ income and provide price stability
Jatropha commercial cultivation scale-up
Jatropha crop will provide income to farmers and create renewable biodiesel industry
Cultivation scale-up stages
Data collection & Analysis
Field survey
Selection of clusters
Selection of villages
Selection of farmers
1. Hybrid Development
2. Multi Location Trials
3. Field Demonstrations
4. Commercial Planting
5. Seed proc. & Biodiesel Prodn.
Jatropha hybrids grown by farmers in large scale on their
farms and seeds supplied for biodiesel production
Cluster dynamics
Jatropha Seeds procurement from farmers
Minimum cultivation cluster: 100,000 ha in 100 km radius around the bio-diesel plant
Seed Crushing and Oil Extraction Plant
Oil Refining Plant
Biodiesel Plant Seed cake to Power plant
400,000 MT seeds, 30% oil content
110,000 TPA biodiesel Renewable Power – 245,000 MWH/ yr
RIL Biodiesel Demo Plant
7,000 TPA
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102
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635
10,000
140,000
Transitioning to low areal productivity resources
Pumpjack
Algae farm
Jatropha
Corn
Algae are efficient convertor of sunlight to hydrocarbons
Requirement:
Large area to support current demand
Fragmented energy distribution
infrastructure
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Enabling bio-technology platforms drive
continuous improvement
Gene
Discovery Transform-
ation
Gene
Optimization
Trait
Development Trait
Integration
Pond/Field testing
Lipid Biotic stress Abiotic Stress Yield
En
ab
ling
Te
ch
no
log
ies
Automated Screening Metabolomics
Transformation Automation
Protein Production
Greenhouse/pond
Automation
Systems Biology
Genomics Protein Science
Protein Optimization
Advanced bio-technology tools can improve algae yield, robustness, stress tolerance and
other desirable traits
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Cultivation / growth in ponds or photo-bioreactors
Different algae to hydrocarbons options being evaluated at RIL R&D
Testing of alternate overall integrated production platforms in RIL R&D facilities will allow
meeting commercial targets for capex & opex
Improved understanding of fundamentals of photosynthesis is allowing
unique breakthrough technology development
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RIL vision: competitive renewable liquid hydrocarbons in India
To pool expertise in modern biotechnology and RIL’s expertise in value engineering, project
execution, operations and technology, to create an enterprise to develop competitive renewable
technology and deploy it on a mega scale
Typical crude oilfield production
0%
10%
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40%
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90%
100%
25 20 15 10 5 1 30 Conventional oilfield life Years
Inevitable
production
decline
Sustainable Bio-crude from algae cultivation could be an attractive alternative to fossil fuels
Conventional petroleum oilfields eventually decline
0%
20%
40%
60%
80%
100%
120%
30 25 20 15 10 5 1
Algae oilfield life Years
Algae oilfield production
Pe
rce
nt
of
pe
ak
pro
du
cti
on
Steady
production
ad infinitum
Algae oilfields production increases through its life
Pe
rce
nt
of
pe
ak
pro
du
cti
on
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Government of India efforts to accelerate
development
Technical community & business have a historic opportunity to leapfrog India
Government support could accelerate developing cutting-edge renewable technology
Digital India
Defect Free Clean Technology
Make In India
Zero Defect, Zero Effect
Swachh Bharat
Digital India
GDP Growth
Rate = 8.5 % +
Create 150 Million
New Jobs by 2018
2025
GDP : US $ 2 Trillion GDP : US $ 4.5 Trillion
GDP
Distribution
Industry
25.8%
Services
56.9%
Agriculture
17.4%
2014
Skill development / capability building
is an integral part of the Govt. of India
Nation Development Plan
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Raw material
Flexibility
CAPEX
Efficiency OPEX
Efficiency
Fossil Renewable
Labor
Talent
Indianization
Unique RIL Capital
Project Execution
Innovation = Creativity X Execution
Inclusive Innovations
to meet needs of Aspiring
Resource Poor Indians
Collective Mandate:
Science for Solution,
Technology for Transformation, &
Innovation for Impact
I Would Prize Every Invention of Science Made for the Benefit of All – Mahatma Gandhi
Government policy,
support & drive for
“Invent in India”