Reliable Solutions For High Integrity...

Energy

Reliable SolutionsFor High Integrity Hydraulics

Approved

High Integrity Hydraulics 0302 High Integrity Hydraulics

03 Setting the standard for safety, reliability and performance

04 ICO3S – Direct Acting Hydraulic Solenoid

05 High Integrity Hydraulics

06 ICO3S – High Flow Solenoid Valve

07 Solenoid Valve Technology

08 ICO4S – Direct Acting Hydraulic Solenoid Valve

10 Redundant valve manifold (RVM) systems

12 Introducing ICO4-PST The first smart solenoid valve with fully integrated partial stroke testing

13 ICO4-PST The flexible solution

14 Pressure Regulators

14 Interface Valves

15 Other Products

15 Hydraulic Power Packs and Units

Engineering GREAT solutionsthrough people, products,innovation and service

Contents

IMI Precision Engineering is a world-leader in fluid and motion control. Building close, collaborative relationships with our customers, we gain a deep understanding of your engineering needs and then mobilise our resources and expertise to deliver distinctive products and solutions.

Wherever precision, speed and engineering reliability are essential, our global footprint, problem-solving capability and portfolio of high performance products enables us to deliver GREAT solutions which help customers tackle the world’s most demanding engineering challenges.

> Reliability We deliver and support our high quality products through our

global service network.

> High performance products Calling on a world-class portfolio of fluid and motion control products

including IMI Norgren, IMI Buschjost, IMI FAS, IMI Herion and IMI Maxseal. We can supply these singly, or combined in powerful customised solutions to improve performance, reliability and safety.

> Partnership & Problem Solving We get closer to our customers to understand their exact challenges.

Transportation

Refining

Petrochemical

Chemical

Power Generation

Production

IMI Precision Engineering has over 80 years experience in providing oil, gas and chemical solutions that are proven in safety, reliability and durability, in the most extreme environmental and operating conditions around the globe.

With world-class product ranges including IMI Norgren, IMI Buschjost, IMI Herion and IMI Maxseal, our products are designed to work effectively in aggressive environments and extreme temperatures and meet international standards such as:

Setting the standard for safety,reliability and performance

> ATEX > KOSHA

> TÜV > DVGW

> TR-CU > FM & UL

> INMETRO > NEMA

> CSA > ITRI

At the heart of our offering to the Energy sector are solenoid valves and pressure regulators, pressure switches, I/P and E/P convertors, 2/2 way and 3/2 way process valves, Redundant Valve Manifold (RVM) systems and partial stroke testing for both pneumatic and hydraulic applications.

Our work with leading national and international oil and gas companies and global suppliers means that we talk our customers’ language, and can bring specialised experience about legislation, standards and specifications.

153

28

50

Ø 59

80

5

6124

22

51ø 59

22

1

10

5028

160

3

124

10

4

25

38

14

SIL2 @ HFT=0SIL3 @ HFT=1


Direct acting solenoid valve

> Stainless Steel 1.4404 (316L)

> Pressure up to 700 Bar (10,000 psi)

> Flow rate: 6.0 l/min (typical)

> 3/2 normally closed

> 12V, 24V, 48/50V, 110V & 125V DC

> ¼ NPT, ¼ BSP & Manifold Mount

> ½” NPT & M20 Conduit

> 100% duty cycle, 25 year life

> Integral filter

> IP66

> SIL 3 Capable (λs = 196, λd = 84 FITS)

> Globally certified for use in hazardous areas

The requirements for hydraulically actuated well heads, ESD valves or HIPPS systems are such that valves can remain in a fixed position for months or even years at a time. This introduces particular demands on the hydraulic system; requirements for solenoid valves with virtually zero leakage, coils that can remain 100% energised without failing and in particular, solutions that can be relied upon to operate on demand, even after extended periods of time.

IMI Precision Engineering has been producing solenoid valves designed for just this situation for over 80 years. With over 3 billion hours of proven service in some of the worlds most arduous environments they can be relied upon for the most critical of applications.

Medium: Water glycol and hydraulic mineral oil (Customer to specify and confirm compatibility)

Operating pressure: 50 … 700 bar (700 … 10,000 psi)

Power Consumption: 3W (standard) and 1W (low power)

Temperature Range: -30°C … 90°C (-22°F … 194°F)

Flow Rate: CV 0.028 (with filter)

Leakage: <2 ml/hr

Seals: NBR (Nitrile) & FKM/FPM (Viton)

ICO3S – Direct Acting Hydraulic Solenoid Valve

High Integrity Hydraulics

Reliable and long life,ideal for

a one time installation

* Coil rotation suffix: -090 = 90° Anti-Clockwise -180 = 180° Rotation -270 = 90° Clockwise

Voltage / Signal Substitute12 V d.c. L24 V d.c. B48/50 V d.c. C110 V d.c. D125 V d.c. EConduit connection SubstituteM20 x 1,5 mm 11/2 NPT 2Seat / seal material SubstituteNBR HFPM V

Valve type SubstituteICO3S Ex d YOICO3S Ex mbe YZOperating Pressure Substitute350 Bar (5,000 psi) X414 Bar (6,000 psi) Z570 Bar (8,250 psi) A700 Bar (10,000 psi) BOperation SubstituteAutomatic ALever Manual Reset LLever Manual Override MNominal bore size &female thread

Substitute

1/4 NPT A11/4 BSPP E1Manifold face mount NH

Please contact us before use with fluids other than those specified or for requirements outside of the published specifications.

Operating pressures in excess of 350 Bar (5,000 psi) may be subject to certain application limitations.

˙˙˙4˙˙˙˙˙˙S*

0 1 2 3 4 5 6 7 8

¼” Ports Manifold Mount

400

350

300

250

200

150

100

50

0

Diff

eren

tial P

ress

ure

(Bar

)

Flow Performance (Water Glycol)

Volumetric Flow (l/min)



> High flow solenoid operated valve

> Stainless Steel 1.4404 (316L)


> Flow rate: 90 l/min (Typical)

> 2/2 & 3/2 normally closed

> 12V, 24V, 48/50V, 110V & 125V DC

> ¼ & 3/8 NPT, BSP & Manifold Mount


> 100% duty cycle, 25 year life

> Integral solenoid filter

> IP66





Power Consumption: 3W (standard) and 1W (low power)

Temperature Range: -30°C … 90°C (-22°F … 194°F)

Flow Rate: CV = 0.325 (1/4” Ports)

CV = 0.45 (Manifold Mount & 3/8” Ports)

Leakage: <4 ml/hr

Seals: NBR (Nitrile) & FKM/FPM (Viton)

ICO3S – High Flow Solenoid Valve

Reliable and long life,ideal for a one time

installation

* Coil rotation suffix: -090 = 90° Anti-Clockwise -180 = 180° Rotation -270 = 90° Clockwise

Voltage / Signal Substitute12 V d.c. L24 V d.c. B48/50 V d.c. C110 V d.c. D125 V d.c. EConduit connection SubstituteM20 x 1,5 mm 11/2 NPT 2Seat / seal material SubstituteNBR HFPM V

Valve type SubstituteICO3S Ex d YOICO3S Ex mbe YZOperation SubstituteAutomatic ALever Manual Reset LLever Manual Override MNominal bore size &female thread

Substitute

1/4 NPT (all ports) A11/4 NPT (3/8 NPT Exhaust) AX1/4 BSPP E11/4 BSPP (3/8 BSP Exhaust) EXManifold face mount NH

˙˙Y4˙˙˙˙˙˙S*

IMI Precision Engineering offers a number of safe, reliable and cost-effective integrated solenoid valve solutions specifically designed for upstream, downstream & chemical applications. From the control of safety critical pneumatic and hydraulic actuators to the the direct handling of aggressive gases and liquids.

Our valves are manufactured with hazardous area certified coils and a broad range of materials to suit the environmental and application specifications.

Solenoid Valve Technology

> A field proven track record

> A wide range of flow and function options

> Stainless Steel, Aluminium or Brass construction options

> Industry leadi ng Force Friction Ratio (FFR)

> Cable terminations inside coil – No additional Ex terminations required

> Rated for 100% duty

> Wide temperature range (-60°C to +120°C)

> International approvals

> SIL approved

> Dry Armature enables the use of optimum magnetic materials.

> Uniform coil housing reduces magnetic flux leakage.

> Thermally efficient design prevents coil burn-out.

> High magnetic force with low power consumption.

> 100% end-of-line testing.

> Industry leading reliability.

Our high integrity valves have


Operating pressures up to 550 Bar (8,000 psi) are possible depending upon the application.

400

350

300

250

200

150

100

50

00 20 40 60 80 100 120 140

Diff

eren

tial P

ress

ure

(Bar

)


Volumetric Flow (l/min)

1/4” Ports 3/8” Ports



> Direct acting solenoid valve

> Stainless Steel (316 & 316L)


> Flow rate: 60 l/min (typical)

> 2/2 & 3/2 Universal

> 18/33V, 24V, 50V, 110V & 125V DC

> 25V, 110V & 240V AC

> ¼” & ½” NPT, BSP & Manifold Mount


> 100% duty cycle





Power Consumption: 9.6W (207 Bar) and 15.1W (414 Bar)

Temperature Range: -40°C…60°C (-40°F…140°F)

Flow Rate: CV 0.28

Leakage: Bubble Tight

Seals & Seats: NBR/Viton & Nylon 66

ICO4S – Direct Acting Hydraulic Solenoid Valve

Y1˙˙˙˙˙˙˙˙˙SBody / trim materials Substitute316 SS / 316 SS S316L SS / 316L SS TVoltage / Signal Substitute18/33 V d.c. A24 V d.c. B50 V d.c. C110 V d.c. D125 V d.c. E25 V a.c. G110 V a.c. J240 V a.c. MConduit connection SubstituteM20 x 1,5 mm 11/2 NPT 2

Model SubstituteICO4S Y1Operating Pressure Substitute0-207 Bar (3,000 psi) 60-414 Bar 9Port config. Substitute2/2 Normally closed 12/2 Normally open 23/2 Universal 3Operation SubstituteAutomatic APush Button Manal Reset PPush Button Manal Override CJack Screw Manual Override SLever Manual Override MLever Manual Reset LProcess conn. Substitute1/4 NPT A11/4 BSPP E11/2 NPT A31/2 BSPP E3Manifold mount KFSeat / seal material SubstituteNylon / high nitrile JNylon / viton® K

450

400

350

300

250

200

150

100

50

0

Diff

eren

tial P

ress

ure

(Bar

)


Volumetric Flow (l/min)0 10 20 30 40 50 60 70 80 90

Reliable and long life,ideal for

a one time installation



Redundant systems are required to increase uptime by ensuring the process continues to run in the event of a valve failure; or to increase safety by ensuring the process can be shut down in the event of a failure - or both.

> Three design options - Compact, semi-modular and modular Reduces potential leak paths and installation time. Mounted at the point of use next to the process valve.

> Compact design Space saving with the smallest overall footprint

> Semi-modular design Visual pressure indicators showing valve position status

> Modular design Added benefit of a bypass function enabling valve removal online, plus visual pressure indicators showing valve position status

> Hydraulic and Pneumatic variants Standardised technology simplifies installation and maintenance

> Partial Stroke Testing Option to incorporate intelligent partial stroke testing within the RVM for the highest possible SIL performance.

> Cable terminations inside coil No additional Ex terminations required

> SIL certified components enable complete SIL certified RVM systems Ensures safe operation

> International approvals

Redundant Valve Manifold (RVM) systems

V84 Compact RVM

V88 Semi modular RVM

without bypass

Hydraulic 2oo3 fail safe trip system for gas and steam turbines The IMI Herion Hydraulic 2oo3 system provides safety and availability for main shut off emergency process valves with hydraulic actuators.

Using three identical solenoid valves to create a flexible 2oo3 voting logic for unequalled failure tolerance, the system uses redundant cartridges which allow high flow rate and a quick response time. Hydraulic 2oo3

system> Available for low and high operational pressure 5 – 320 bar

> Different sizes provide high flow availability 200 – 4000 l/min

> Cartridges sizes DN 16; 25; 32; 40; 50 AND 63

> Fast reaction time

> Safety Control – direct monitoring of solenoid valves position closed open (proximity switches)

> SIL 3 approval

> IP 65

> Certification to ATEX, GOST

> Redundant cartridges

> Partial Stroke Testing Option

> Maintaining Safety 2oo3 during operation (redundant 2oo3 system)

> Prepared outlets for pressure transducers

V83 Modular RVM with

By-Pass


Compatible with hydraulic

actuatorsICO4-PST 1oo2

Manifold

Simplifies engineering process

Compatible with Redundant Valve

ManifoldIdeal for retrofit

The only solenoid valve with

integrated PST control electronicsFully flexible

manifold options available

The ICO4-PST is the first fully integrated partial stroke testing solution with the control system built into the market leading IMI Maxseal ICO4 high integrity solenoid valve. With the lowest safe and dangerous failure rates of any intelligent PST system on the market and always providing the highest possible Diagnostic Coverage, the best possible SIL performance is guaranteed.

> No dedicated PST device required therefore significantly reduces engineering requirements

> High level diagnostics with position, pressure and time monitoring

> Simple Pass/Fail reporting

> Dual override mechanism eliminates possibility of over-stroke

> Compatible with valve speeds from 2 to 120 seconds

> SIL 3 certified as 1oo1

> -40°C … +60°C

> Local testing using HART 475 communicator, remote testing via HART

Introducing ICO4-PSTThe first smart solenoid valve with fully integrated partial stroke testing

Another product of our innovation and technical excellence, the ICO4-PST is reliable and flexible, and can be designed to your specification. Manifold options are available depending specific environmental and application requirements.

ICO4-PST The flexible solution

> Solenoid configurations

> 1oo1, 1oo2, 2oo2, 2oo3

> High flow rate Cv up to 5.0

> Reduces requirements for QEVs, pilot valves & boosters

> Actuator Types

> Pneumatic, hydraulic

> Spring return

> Quarter turn, linear

> Valves

> Ball, butterfly, gate, globe, HIPPS

> Valve Speeds

> 1.5 to 120 Seconds

> Operating temperature range

> -40°C … +60°C

> Retrofit

> Ideal for retrofit applications due to engineering simplicity

ø56

28,5

76,5

65

G 3

/8

1165

199


Hydraulic Power Packs and Units

Interface Valves

Pressure Regulators

Whether it be a small unit or large installation ... we will plan, develop and manufacture your specific solution. Even with the most complex requirements, special versions, explosion-proof units or multifunctional units, IMI Herion provides everything from one single source with a minimum number of people that you need to contact.

Applications for units up to a tank capacity of 3500 l:> General machine construction/mechanical engineering

> Energy technology (Turbine control systems)

Available tank capacities:> HAK 12.5 l to 63 l

> HAG 100 l to 400 l

> Special demands up to 3500 l

Advantages and special services:> Sub-base assemblies to minimize piping

> Units include return flow filters, pressure and control valves, pressure gauges in one single package

> Development of special hydraulic units

> Explosion proof versions possible

> Easy retrofit

> Service contracts

> Pilot Operated hydraulic valves (Water glycol & Hydraulic mineral oil)

> Stainless Steel 316L construction

> 2/2 Normally Open & Normally Closed

> 3/2 Normally Closed & Universal

> Operating Pressure up to 414 Bar (6,000 psi)

> Pilot Pressure 3 … 12 Bar (45 … 175 psi)

> Flow rate: 60 l/min (typical). CV 0.28

> ¼” & ½” NPT, BSP & Manifold Mount

> Temperature Range: -10°C … 80°C (15°F … 175°F)


> Seats & Seal: NBR & Nylon 66

> J50 Spring loaded pressure regulators

> Suitable for liquid and gas

> Balanced ¼” valve provides stable outlet pressure

> Port size: 3/8” ISO G/NPT

> Stainless Steel 1.4401 (316)

> Inlet pressures up to 750 Bar (10,900 psi)

> Outlet pressure range: 15 … 550 Bar (200 … 8,000 psi)

> Temperature rating down to -50°C

> Seats & Seals: PCTFE, NBR, FPM, EPDM

J50˙˙˙˙˙˙˙˙˙˙˙˙˙

Valve seat size Substitute1/4” C1/16” Unbalanced (for gases inc. filter) YMaterial SubstituteAluminium T0Stainless steel B9Port size SubstituteG 3/8 E23/8” NPT A2Outlet Pressure Substitute0,1 ... 5 barg (1,4 ... 73 psig) M0,1 ...10 barg (1,4 ... 145 psig) P2 ... 20 barg (29 ... 290 psig) R5,2 ... 52 barg (75 ... 754 psig) W10,3 ... 103 barg (149 ... 1494 psig) Y15 ... 150 barg (218 ... 2176 psig) Z25 ... 275 barg (363 ... 3989 psig) 455 ... 550 barg (798 ... 7977 psig) 8

2nd options SubstituteNot required NoneLocking version 005Travel Stop 0063/8 NPT process ports with 1/4 NPT gauge ports,1/8 NPT spill ports

013

NACE 015Option SubstituteNot required NoneFilter (25 µm) - gases only FPanel mount PFilter & panel mount FPElastomer SubstituteNBR NFKM VEDPM ENitrile (special grade) QRelieving SubstituteWith RWithout N

We work closely with customers to tailor our standard products to suit their application requirements and develop integrated hydraulic solutions that optimise performance, simplify installation and reduce maintenance.

Other Products

> Hydraulic filters

> Flow control (throttle) & check valves

> High flow spool valves

> Manual valves

> Pressure sensors and switches

> Pressure relief and accumulator safety valves

> Pilot operated valves and pressure regulators

> Hydraulic cylinders

> Direct acting process valves

Norgren, Buschjost, FAS, Herion and Maxseal are registered trademarks of IMI Precision Engineering companies.

Due to our policy of continuous development, IMI Precision Engineering reserve the right to change specifications without prior notice.

z8702BR en/04/18

Selected Images used under license from Shutterstock.com

IMI Precision Engineering operates four global centres of technical excellence and a sales and service network in 75 countries, as well as manufacturing capability in the USA, Germany, China, UK, Switzerland, Czech Republic, Mexico and Brazil.

For information on all IMI Precision Engineering companies visit www.imi-precision.com

Supported by distributors worldwide.

For further information, scan this QR code or visit

www.imi-precision.com

Reliable Solutions For High Integrity...

Documents

Transcript of Reliable Solutions For High Integrity...