Reliable Control and FPSO/FSO Offshore Applications … · Reliable Control and Automation...
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Reliable Control and Automation Solutions for Offshore Applications FPSO/FSO Automation
Transcript of Reliable Control and FPSO/FSO Offshore Applications … · Reliable Control and Automation...
Reliable Control and Automation Solutions for
Offshore Applications
FPSO/FSO Automation
Control Room
HistorianOperator
WorkstationsEngineering Workstations Telemetry & Navigation Aids
EngineeringWorkstations Hydraulic Power Unit Master Control Station
Power Management Systems
Relays Speed Drives Switchgear MCCGenerator Control
ICSS/DCS
SIS F&G Alarms & DetectorPCS
Electrical and Process Control Systems
Servers SCADA RTU
Water Tank
Separator
Oil Processing
Gas Processing
Re-injection
Inlet
Oil Metering Offloading-HoseOil Pumping StationStorage TanksOffloading
SubseaProduction Manifold
Subsea Wellheads
FPSOCompressors Gas Metering
Offloading
Storage Tanks
Measurements & Control
Valves and Chokes
Analyzers Flow Computers TransmittersLT FT TT PT
Production
Umbilicals
Flaring
Re-injection
Pipeline
ActuatorsControl ValvesChoke Valves Supply & Services Services Only
Legend: (INTECH’s Offerings)
IntroductionINTECH has been in the Oil & Gas industry for over 23 years, and recognizes the significant level of complexity demanded by FPSO, FSO and subsea projects. Hindrances ranging from political and environmental concerns to location and system reliability risks erect barriers in making reliable decisions for end users. INTECH helps its customers be at ease about key project and operation decisions concerning automation systems. INTECH’s portfolio spans services on 15 FPSO/FSO vessels with solutions ranging from design, engineering and commissioning of MCS and ICSS to long-term resident maintenance services for automation and instrumentation systems. INTECH’s commitment to excellence and strict compliance to international and OEM standards ensures safe, reliable and timely project execution followed by seamless operations.
Solutions Offered
Master Control Station (MCS)Vendor-neutral MCSInterconnectivity between different vendors’ subsea equipmentSingular set of controls for all variations of subsea equipmentOpen Architecture – Easily modified and quick availability
Wellhead Hydraulic Control PanelSingle and multiple Wellhead Control PanelsRemovable drawer module type or integrated fixed assembliesFully enclosed assembly with the Hydraulic Power UnitLocal and remote operation enabled systemOption for SCADA based control
Electric Power UnitDesigned to cater for unique requirementsSignal-over-power / hybrid copper and fiber umbilical interfaceDeveloped in close collaboration with subsea vendors to ensure system integrity
Power and Energy ManagementEnsures sufficient power for operating conditionsMonitors & controls load and status of generator sets & power systemImproves reliability of electrical distribution and optimizes generationDesigned on tested and proven load sharing and load shedding philosophiesSolutions customized to local requirements across the world
Condition Monitoring SystemsMonitors facility equipment, predicts and performs maintenance against foreseeable outagesImproves uninterrupted plant usageIdentifies and predicts possible equipment wear outDedicated maintenance support team available separately
Alarm Management and Advanced Reporting SolutionsProvides alarm management and rationalization to reduce needless alarms and operator loadingEnsures smoother operation and quicker operator responseDashboards and enterprise reporting allow easy logging and reporting at all corporate levels
Power Management SystemComplete power management including load-shedding, load inhibit and essential bus recoveryExtensive simulation for trainings and understanding electrical network controlCustomizable & scalable in size, performance and functionality with capability to integrate with supervisory & subordinate systems
Control Loop Performance OptimizationMeasurement, diagnosis and optimization solution for all critical control loops on a vesselImproves assets’ life and productivity
CCTV, LAN, WIFI, Control BuildingsSeamlessly integrate with disparate control systemsProvide transparent visibility at the highest corporate levelsEases the lives of plant & business managers
ZERO INCIDENT MILESTONE
100,000 Man-hour services on FPSOs across the world without Lost Time Injuries (LTI), and 3000 days without Days Away From Work (DAFW) from occupational injuries
Optimization & Maintenance History (O&M)Long term O&M service contracts on six FPSO vessels in Nigeria and Angola since 2007Highly trained multi-disciplinary O&M staff with average 8-10 years of experienceExperience of ICSS startup, commissioning and O&M, Analyzers maintenance, and advanced solutions for offshore assets including thirteen FPSO/FSO vessels around the worldOver 1,000,000 man-hours without any incidents or injuriesAll this is further enhanced with over 2000 man-years of experience in system design, engineering, commissioning and maintenance
Integrated Control SystemsComplete offering including basic PLC and RTUs to fully integrated ICSS systems and third party startup & commissioningVendor neutral automation systems expertiseProven for reducing operating costs and improving facility safety and efficiency
Fire & Gas/Safety Integrated SystemsConstantly monitor facility activity for hazardous conditionsHigh quality SIL3 and industrial standards compliant systemsTightly integrated with the main control system to enhance overall facility availability and reliabilitySeamless integration reducing project, maintenance and shutdown costs
Hydraulic Power UnitThe heart of subsea production equipmentProvides hydraulics to actuate subsea devices in extreme pressuresProvides high availability and reliabilityINTECH provides Engineering, Design and Integration of HPUsSingle source integration of MCS and HPU for subsea operations
On-Call Operations & Maintenance SolutionsResident Operations & Maintenance SolutionsRemote Operations & Maintenance SupportOperations & Maintenance Training Solutions
Operations & Maintenance
Vendor Neutral - Best Fit Design
Why INTECH
Experience
2000+Engineering Man-Years
23+Business
years
Global Presence
Complete Life-cycle Services
Detail Design & Engineering
PreFEED/ FEED
Operation & Maintenance
Conceptual Design /Feasibility Study
Commissioning & Startup
Testing IFAT / FAT
Integration
LifecycleManagementSt
anda
rds
Certifications
Codes
Process Optimization
Project Management
Integrated Application Systems D
ata M
anag
emen
t
Vendor Neutral
EfficientDelivery
Safe & Reliable Operations
Best Fit Solution
Project Foot Print in 35+ Countries with offices in 14 countries around the World
What Our Customers Say...
Project ManagerProject Supervisor Sr. Engineer
“I would like to commend INTECH's on-site team for going beyond individual primary responsibilities, exhibiting a diverse skill set to progress towards project completion.”
“After successful commissioning I would express my satisfaction at duly meeting the project schedule. The work was done in most professional manner and we shall favourably consider your company for future work.”
“INTECH exceeded all our expectations during project execution, right from design to project management. We will be recommending INTECH for future projects.”
OEM
Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein are provided solely by INTECH. © 2017. All rights reserved by INTECH Process Automation Inc. facebook.com/Intechprocessautomation
linkedin.com/company/intech-process-automation
Vendor Expertise Standards & Certifications
End User EPC
AmericasWORLD HQINTECH Process Automation Inc.4903 W. Sam Houston Parkway N. Suite A-100Houston, TX 77041, USATel: +1 713 849 1000 Fax: +1 713 856 0785
INTECH Process Automation Perú S.A.C.Av. República De Panamá N°3030 Oficina 7a San Isidro, Lima, Perú Tel: +511 606 6849Cel: +51 982117562
EuropeINTECH Process Automation Sarl168 Avenue Charles De Gaulle, 92 522 Neuilly-sur-seine Cedex, [email protected]
Central AsiaINTECH Process Automation LLP.5A Erniyazova Str. Atyrau, KazakhstanTel: +7 7122 32 01 16Fax: +7 7122 32 00 52
AsiaINTECH Process Automation Pte. Ltd600 North Bridge Road, #23-01 Parkview Square, Singapore 188778Tel: +65 68289118Fax: +65 68289112
PT INTECH Process AutomationRukan Permata Senayan, Blok C Nomor 5, 4th Floor,Jalan Tentara Pelajar, Kebayoran Lama,Jakarta Selatan, 12210 IndonesiaTel & Fax: +62 21 579 49 444
INTECH Process Automation (Shanghai) Co. Ltd.Room 1605c, 16f Feidiao International Building, No.1065 Zhaojiabang Road, Xuhui District,Shanghai 200030 – P.R.C.Tel: +86 21 2426 1951Fax: +86 21 2426 1877
INTECH Process Automation Pvt. Ltd.2nd Floor, Commercial Building #2PCSIR Phase – IILahore 54782, PakistanTel: +92 42 111 468 324Fax: +92 42 3531 4149
Middle EastINTERNATIONAL HQINTECH Process Automation FZCOP.O. Box 61479, RA08ZC01, JAFZA, DUBAI, United Arab EmiratesTel: +971 4 8810056Fax: +971 4 8810057
INTECH Process Automation Inc. Br.G-201 Al-salah Tower, P.O. Box 4270, Al-khobar - 31952,Kingdom Of Saudi ArabiaTel: +966 13 8966052, +966 13 8966053
INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766
North Africa OperationsTel: +971 55 607 3230, +971 553768482
Email: [email protected]
AfricaINTECH Process Automation Nigeria Ltd.64b, Abacha Link Road, G.R.A. III,Port Harcourt, Rivers State, Nigeria
Liaisons Office, Victoria Islands, Lagos, Nigeria
Tel: +234 807 5396201Tel: +234 705 1404326Tel: +234 805 [email protected]
INTECH Process Automation Inc.(Sucursal De Angola)Casa Nº B07, Condominio Boulevard, Via Al16, Talatona, Luanda - Republica De AngolaTel: +244 222 720 471Fax: +1 281 377 3455 [email protected]
www.intechww.com
