Reliability Presentation to Board of Directors

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Equipment Reliability Jon Hamilton

Transcript of Reliability Presentation to Board of Directors

Page 1: Reliability Presentation to Board of Directors

Equipment ReliabilityJon Hamilton

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PM 6 Reliability 2014 YTD PPPC Efficiency

Rank Mill & PM % 1 SP FIBER TECHNOLOGIES NEWBERG OR 6 93.40 2 PAPIERS STADACONA QC 4 93.35 3 NORSKE SKOG PISA BRAZIL 1 93.03 4 PAPIER MASSON MASSON QC 3 92.68 5 KRUGER INC. TROIS-RIVIERES QC 7 92.65 6 F.F. SOUCY INC. RIV. DU LOUP QC 2N 92.55 7 HAINDL SCHONGAU GERMANY 6 92.27

2013 PPPC Efficiency Rank Mill & PM %

1 F.F. SOUCY INC. RIV. DU LOUP QC 1 93.65 2 BOISE CASCADE DERIDDER LA USA 3 92.72 3 PAPIERS STADACONA QC 4 92.29 4 F.F. SOUCY INC. RIV. DU LOUP QC 2N 92.18 5 SP FIBER TECHNOLOGIES NEWBERG OR 6 92.13 6 PAPIERS STADACONA QC 3 92.02 7 RESOLUTE BAIE COMEAU QC 1 91.86

2012 PPPC Efficiency Rank Mill & PM %

1 F.F. SOUCY INC. RIV. DU LOUP QC 2N 94.26 2 F.F. SOUCY INC. RIV. DU LOUP QC 1 94.20 3 HAINDL SCHONGAU GERMANY 7 92.88 4 NORSKE SKOG PISA BRAZIL 1 92.84 ... ... ... 30 RESOLUTE THOROLD ON 7 88.45 31 RESOLUTE BAIE COMEAU QC 4 88.43 32 RESOLUTE BAIE COMEAU QC 3 87.87 33 NORSKE SKOG GOLBEY FRANCE 2 87.72 34 SP FIBER TECHNOLOGIES NEWBERG OR 6 87.60

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Equipment Reliability – Focused Efforts1) Power Transmission

• Preventative Maintenance• Predictive Maintenance• Upgrade & standardization

2) Electric Motors• Testing• Cooling upgrade• Spares

3) Predictive Technology• Vibration monitoring• Thermography

4) Planning & Scheduling• Coordination between Operations & Maintenance• Efficient use of resources

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PdM Thermography

• IR (Infra Red) scan found 293 deg F conductor with damaged insulation• Conductor was failing and would have likely caused a fire and PM6

unscheduled downtime• Equipment was isolated and repaired while PM6 continued to run• Conduct 2,700 IR reports per year

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PdM Vibration Monitoring

• Accelerometer readings found failing bearing

• Would have catastrophically failed if not changed

• Avoided 12 hours of unscheduled downtime• Check over 3,000 points per month