Process Automation Forum 2017

Functional Safety (SIL) acc. to IEC 61508/61511 05.– 06.07.2017, EVONIK Shanghai

ContactKROHNE Measurement Instruments (Shanghai) Co., Ltd. 9th Floor, Building A, Puyuan Science Park, 396 Guilin Road Shanghai 200233 ChinaRegistration Tel.: +86 21 3339 7222 Fax: +86 21 6451 6408 k.web@krohne.com www.krohnechina.com/forum2017Venue Training center EVONIK 55 Chundong Road Xinzhuang Industry Park Shanghai 201108 China©

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Functional Safety acc. to IEC 61508/61511

This forum is for system integrators, consulting engineers and end users in process industry, specialized on chemical, branches. The focus of this seminar is to provide the attendee a thorough understanding of planning, documentation and operation of safety related systems. All presentations are absolutely non commercial, a thorough overview of the current legal situation in China is given by SITIIAS and NEPSI.Many practical examples allow for a comprehensive build up of knowledge in functional safety. The second day offers two practical workshops, allowing the attendee to experience risk assessments (HAZOP) and the calculation loops by themselves in detail.

Please register with the reply form or visit our website www.krohnechina.com/forum2017.

We look forward to meeting you.

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Tel.: +86 21 3339 7222 Fax: +86 21 6451 6408 k.web@krohne.com www.krohnechina.com/forum2017Participation is free.

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HIMA SITIIAS

KROHNE SAMSON

NEPSI TÜV NORD

PHOENIX CONTACT

Shanghai Training center EVONIK 05.– 06.07.2017

Training center EVONIK

The Process Automation Forum 2017 for functional safety will take place in the training center of EVONIK, Shanghai.

Next to large exhibition area, allowing the attendees to gain insides of the components and systems being used. Our experts will be available for all kinds of technical questions throughout all breaks during the venue.

Two large breakout rooms are available for the day 1 presentations as well as the workshops the second day. Catering and lunch will take place in the exhibition area.

Exhibition area

Presentations

Entrance

Room 1 Room 2

VenueTraining center EVONIK 55 Chundong Road Xinzhuang Industry Park Shanghai 201108 China

Day 1 – Presentations (Room 1) Day 2 – Workshops (Room 1) Day 2 – Workshops (Room 2)09:00 – 09:30 h Get Together, Introduction09:30 – 10:45 hPHOENIX CONTACT

Basics of Functional Safety: Terms and conditions, Risk analysis, calculationOverview of related standards and guidelines. Basic principles of calculation and layout of safety loops. Description of basic parameters such as HFT, SFF and PFD.

10:45 – 11:15 h Break11:15 – 12:00 hHIMA

Update IEC 61511 ed. 2: Details about what is new, what has changed and what this means for the endusersThis presentation provides an overview of all changes of the IEC 61511 ed. 2 standard. Consequences for end users and designers of safety functions will be explained by means of practical examples.

12:00 – 13:00 h Lunch13:00 – 14:00 hKROHNE

Calculation examples of Safety Loops: Functional description of the system, risk analysis, calculation, proof test intervallsDifferent examples from process automation are pre- sented. The design, calculation and the risk analysis of safety loops are described in detail for each application.

14:00 – 14:45 hSAMSON

Control valves: Overview and usageSpecification and selection criteria for safety related valves. Which components of a final element are really part of the SIS? Proof Test requirements and online diagnosis with Partial Stroke Test.

14:45 – 15:15 h Break15:15 – 16:00 hKROHNETÜV NORD

Best practice: Example temperature measurement; Planning, commissioning and operationPractical demonstration of all aspects of safety loops: Planning, Installation and production are covered in detail, explaining possible systematic failures and how to avoid them.

16:00 – 16:45 hSITIIAS

Overview actual status local Chinese standars, laws and regulations (SIL & Ex)Chinese laws, regulations and standards related to SIS; requirements of The State Administration of Work Safety issued document No. 116 (2014); implementation method of how to achieve it

16:45 – 17:00 h Break17:00 – 17:45 hNEPSI

Assessment criterion in intrinsic safety instrument systemBrief introduction of: basic principles of intrinsically safe, application and configuration of intrinsically safe devices on site, system approval and parametric approval, technological key points of FISCO

17:45 h End18:30 h Dinner

09:00 – 09:15 h Get Together, Introduction09:15 – 10:30 hHIMA PHOENIX CONTACT

Risk Assessment (Part 1)HAZOP (hazard and operability study) is a structured and systematic examination to identify risks. The usual methods used to quantify the necessary risk reduction (SIL evaluation) include a risk graph, risk matrix and LOPA. A risk matrix is a matrix that is used during risk assessment to define the various levels of risk as the product of the harm probability categories and harm severity categories. This hands on workshop is a practical approach and shows the methodology of the risk matrix. Simple determination of the SIL using the risk graph and the risk matrix.

10:30 – 11:00 h Break11:00 – 12:15 hHIMA PHOENIX CONTACT

Risk Assessment (Part 2)LOPA (Layers of protection analysis) is a powerful analytical tool to mitigate process risk. LOPA builds upon well-known process hazards analysis techniques, applying semi-quantitative measures to the evaluation of the frequency of potential incidents and the probability of failure of the protection layers. These hands on workshop will provide an overview of the LOPA process, highlighting the key considerations.

12:15 – 13:15 h Lunch13:15 – 14:30 hHIMA PHOENIX CONTACT

Risk Assessment (Part 1)Repetition of the forenoon workshop.

14:30 – 15:00 h Break15:00 – 16:15 hHIMA PHOENIX CONTACT

Risk Assessment (Part 2)Repetition of the forenoon workshop.

16:15 – 16:30 h Closing words and summary16:30 h End

09:00 – 09:15 h Get Together, Introduction09:15 – 10:30 hKROHNESAMSONTÜV NORD

Calculation (Part 1)Prior to the actual workshop and hand on training, this session gives a more detailed overview on how to plan and calculate a safety loop according to IEC 61508/61511. Practical possibilities in how to optimise both, the sensor as well as the final element parts will be explained in detail. Possibilities for lengthening proof test intervals are also part of this session, covering online diagnostics and partial proof test capabilities of the components. Towards the end of the theoretical session, hints will be given how to combine safety loops with control functions.

10:30 – 11:00 h Break11:00 – 12:15 hKROHNESAMSONTÜV NORD

Calculation (Part 2)The second part of the workshop will involve the candidates directly and sample safety loops have to be calculated. Worksheets and training material is provided in order to grand full comprehension of the background as well as the safety loops and how to calculate failure rates, proof test intervals as well as specialties such as common cause failures, diagnostic coverage, etc.

12:15 – 13:15 h Lunch13:15 – 14:30 hKROHNESAMSONTÜV NORD

Calculation (Part 1)Repetition of the forenoon workshop.

14:30 – 15:00 h Break15:00 – 16:15 hKROHNESAMSONTÜV NORD

Calculation (Part 2)Repetition of the forenoon workshop.

16:15 – 16:30 h Closing words and summary16:30 h End

Organisers

HIMAis an independent designer and supplier of integrated safety-critical, control and automation systems. They offer individual solutions to protect assets and ensure the safety of employees by delivering systems which are tailored to end user requirements. HIMA‘s open integrated safety systems are scaleable and fit for purpose.

KROHNEis one of the world’s leading designers, developers and manufacturers of innovative and reliable process measuring technology and has over 90 years of experience in providing flow, level, temperature and pressure instrumentation to all industry sectors around the globe.

NEPSINational Supervision and Inspection Center for Explosion Protection and Safety of Instrumentation (NEPSI) is: international testing laboratory accredited by IECEx Scheme; Shanghai Inspection and Testing Center of Electrical Equip-ment for use in Explosive Atmospheres for National Work Safety authorized by China State Administration of Work Safety (with qualification of Class A).

SAMSON is a worldwide leading supplier of control valves and regu-lators. Applications for the equipment are in the chemical, pharmaceutical, food & beverage, refining and oil & gas industries as well as in HVAC installations.

PHOENIX CONTACTis a worldwide leading manufacturer of electrical con-nection technology, interface and industrial automation technology. The diverse product range includes din rail terminal blocks, PCB terminal blocks and connectors, interface, surge protection components, hardware and software systems offering comprehensive automation solutions.

SITIIASShanghai Inspection and Testing Institute of Instruments and Automation Systems (SITIIAS) was founded in 1960 as a subordinate establishment of Shanghai Institute of Process Automation Instrumentation (SIPAI) and registered as an independent corporation in 2003. It is a professional, independent and comprehensive third party technical institution which has common laboratories of explosion-proof, functional safety, EMC, etc.

TÜV NORDis one of the biggest providers of technical services in the world. The core brand combines its activities in the three business units of Industrial Services, Mobility, and Training. The inspection, certification and training companies are a driving force for global innovations and further development of the traditional TÜV activities.