Refractories Industrial Thermal Insulation- Design for insulating and refractory linings in...

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Refractories & Industrial Thermal Insulation

Transcript of Refractories Industrial Thermal Insulation- Design for insulating and refractory linings in...

Page 1: Refractories Industrial Thermal Insulation- Design for insulating and refractory linings in accordance to the specications - Thermal calculations based on specied operating conditions

Refractories&

Industrial Thermal Insulation

Page 2: Refractories Industrial Thermal Insulation- Design for insulating and refractory linings in accordance to the specications - Thermal calculations based on specied operating conditions

VIG is the leading and largestone of regional constructioncompanies focused in thermal insulation and market.refractoryOur beginings date when we were a unit withinback in 1950thtwo large construction companies: "Kavurić Brothers" and"Jugomontaža" combin into "Monting", which later on were ed .In 1993., VIG has been privatized and continues operatingd.d.independently as a joint stock company.

Since 1950, VIG delivered more than 5 0 successfull projects2 0worldwide, based on leading technologies related totemperature processes, with the aim of saving energy as animperative of the modern world.

Nowdays, VIG as a standalone business is generating annualsales volume of of up to 10M € in high quality refractories andtailor-made refractory solutions in:

- Power and Boiler Plants- Re�neries and Petrochemical Plants- Chemical and Petrochemical Industry- Glass Industry- Cement Industry- Lime Industry- Incineration Plants- Coke Oven Plants- Iron and Steel Making- Iron and Steel Casting Foundry- Thermal Insulation in Shipbuilding

Introduction

Page 3: Refractories Industrial Thermal Insulation- Design for insulating and refractory linings in accordance to the specications - Thermal calculations based on specied operating conditions

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Page 4: Refractories Industrial Thermal Insulation- Design for insulating and refractory linings in accordance to the specications - Thermal calculations based on specied operating conditions

As a specialized niche montage company, VIG is well-placed to deliver a variety of �reproo�ng and insulationprojects, all sorts of installations of insulation materials inbuildings and facilities (heat, cold, �re, sound, acid):

The Company draws on more than 63 years of experience ofits engineers and foremen from 2500 �reproo�ng projectsin CEE, MENA and Americas.

Its specialized equipment capacity includes shotcretemachines, forced mixers, GEDA cranes for up to 100 feet,movable scaffolding for brick chimneys, sheet metalprocessing, watering and spraying polyurethane scaffolds,etc...

VIG has long experience of working with some of theindustry leaders as both main- and sub- contractor all overthe world.

Why VIG?

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Page 5: Refractories Industrial Thermal Insulation- Design for insulating and refractory linings in accordance to the specications - Thermal calculations based on specied operating conditions

We can provide you with:

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CHIMNEY

REPAIRWORKS

- Revamping and Re-powering design- Structural design veri�cations- Selection of the best suitable construction materials for the

operating service conditions- Construction at site using quali�ed team and equipments- Dismantling and lowering of heavy structures and lifting the new

ones- Internal brick liners and steel liners maintenance- Supervision at sit, start up procedures and commissioning- Video inspection of the internal Chimney Liners during plant

shutdown

CHIMNEYNEWWORKS

- Planning of site activities- Wood forms construction / assembling- Construction of internal brick liners using suspended platforms- Heavy lifting of internal concrete slabs, steel platforms and steel

liners using hydraulic jacks- Auxiliary systems installlation (internal lighting, Aircraft warning

lights, Drainage systems, expansion joints, Personnel Elevator- Painting of outer surface of the concrete shell

NEWREFRACTORY

WORKS

- Refractory with bricks, concrete, �bers for Boilers, Furnaces,Reactors, Cyclones, Ducts of Power Plants, Cement Aidresistant linings, resin and �lm membranes tiling

- Design for insulating and refractory linings in accordance tothe speci�cations

- Thermal calculations based on speci�ed operating conditions- Constructions at site using quali�ed team and equipments- Refractory, abrasion, insulation of linings applied by vibro-

castings / gunning or pumping / shotcreting method- Ceramic �bers linings installation

REFRACTORY

REPAIRWORKS

- Refractory with bricks, concrete, �bers for Boilers, Furnaces,Reactors, Cyclones, Ducts of Power Plants, Cement Aidresistant linings, resin and �lm membranes tiling

- Design for insulating and refractory linings in accordance tothe speci�cation

- Thermal calculations based on speci�ed operating conditions- Selection of the construction materials suitable of operating

service condition- Construction at site using quali�ed team and equipments- Refractory and abrasion resistant linings using vibro-casting,

gunning methods or /and pumping / shotcreting methods

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Selected Industrial References

Industrial Chimneys Petrochemical Industry

TE-Sisak - Chimney repair worksTE-TO Zagreb - Chimney demolitionTE-Rijeka - Chimney Insulation worksTE-TO Osijek - Chimney repair worksTE-Plomin - Chimney repair worksVARTEKS - Chimney repair worksINA Rijeka - Chimney repair worksTSP Zagreb - Building 100m high chimneyHEP Konjscina - Building 80m high chimneyCellulose Plant Plaski - Building 75m highchimneyHEP Plomin - 340m Chimney reconstructionworksHEP Sisak - Full Chimney reconstruction

I.A.I. Berlin - Fire protection 1900m2Technoexport Prag - Fire protetion 7200m2VEB Petrochemisches Kombinat Schwedt -Fire protection 2000m2Zschornewitz Plant Germany - Fireprotection 1700m2INA STSI - Fire protection steel structuresSlovnaft Bratislava - Atmosphere andcracking distilation, VCM autodiene, stzreneand PVC plantsVEB- Petrochemisches Kombinat Schwedt- Refractory lining of regenerator, separatorsof FCC kiln, aromatics kiln and CO-boiler,780t Thermal, cold and anti-corrosiveinsulation of the plant, 320.000m2Wrede & Niedecken - Insulation of FCCU +Penex Unit 40.000m2

Thermal Power Plants Cement Plants

HEP Plomin - Thermal insulation of boiler10.235 m2, fuel gas ducts and air heater7.655 m2Irsching Germany - Thermal insulation,10.000 m2TPP Kakanj II - Turbine insulation withgranulated mineral wool 150 m2TPP Gacko - Overhaul of the refractory of thereturn gas ducts, 3.750t, Overhaul of the plantinsulation 64.000 m2TPP Rummeisburg - Thermal and soundinsulation of the plant, �ue gas ducts, el.�lters, piping, absorber, process equipmentand tanks 30.000m2TPP Waisum - Thermal and sound insulationof regeneration gas heater, �ue gas ducts andabsorber, 13.000m2

Bernburg Germany - Refractory lining,thermal insulation building-in of anchors5.500 tNasice Croatia - General overhaul of theplant 300tKoromacno Croatia - General overhaul ofthe plant 700tDuna-Drava Beremend Hungary - Generaloverhaul of the plantCement Plant Skopje - Refractory lining,thermal insulationAnhovo Slovenia - Refractory lining, thermalinsulationDalmacija Cement Split - Cyclonesrefractory lining

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Facades & Structures Shipbuilding

Enningen, Germany - Facade cladding "C"casettes system 5.000 m2Warszava, Poland - Department store Pevex,sheet metal worksNeuruppin, Germany - Aluminium structuresand facade claddingBerlin, Germany - Facade cladding 60.000m2Sibenik, Croatia - Roof and facade cladding20.000 m2Croatia Airlines, Zagreb - Airplane hangarroof cladding 2.700 m2Podravka, Koprivnica - Facade cladding2.400 m2Pliva, Zagreb - Facade cladding 2.200 m2Hotel Sheraton, Zagreb - Aluminiumstructures and facade cladding

Shipyards in Croatia: Uljanik, Brodosplit,Brodotrogir, Kraljevica, Viktor Lenac,3.Maj, Vranjic, NCP Sibenik with over 30successful projects in FRIGO-Ships,Tankers, Passenger boats, Asphalterboats, Ferries, Large motor yachtscovering: Heat Insulation, walls, Soundinsulation, interiors, �oor-works, etc...

International shipyards: Bremerhaven,Pappenburg, Hamburg, Kiel, Ancona withover 10 successful projects in passengerships and cargo boats covering: HeatInsulation, Sound insulation, walls,interiors, �oor-works, etc...

Re�neries

Mantazas, Cuba - Pipe lines and tanksLendava, Slovenia - Toping furnaces vacuumand pressure distillation, kilnsZaulzi, Czech Republic - Cold and hotinsulation of the plant, 55.000 m2Schwedt Germany - Refractory lining ofregenerator, separators of FCC kiln, aromaticskiln and CO-boiler, 780t Thermal, cold andanti-corrosive insulation of the plant, 320.000m2Al.Kaim, Iraq - Refractory lining of preheater-and reactor kiln, thermal, cold and acousticinsulation of pipe-lines, equipment, ducts andtanks, 70.000 m2EDEA Cameroon - Refractory lining of kilnand boiler

Urengoi Uzgorod, Russia - Thermal andacoustic insulation of the station 7.000 m2Saveh, Iran - Thermal insulation 6.500 m2Böhlen, Germany - Thermal and acousticand cold insulation of the plant, Equipment,pipe-lines, kilns and tanks 42.000 m2.Thermal insulation of steam boiler 5.500 m2Bratislava, Slovakia - Thermal insulation ofthe plant 10.000 m2Pancevo, Serbia - Refractory lining 1900tThermal insulation 4600 m2 of Reactor,regenerator, 2 FCC kilns, �ue ducts cataliticpipe-lines, CO-boiler

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VIG d.d.Rakitnica 2 10040 ZAGREB CROATIA, ,

Tel: 385 1 24 99 699 Fax: 385 1 2404 730+ ; [email protected], http://www.vig.hr/