product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.38

Plasson Specifications

RAW MATERIALS • MDPE - Medium Density Polyethylene black UV stabilised• Density greater than 0.93g/cm 3 (DIN 53479, procedure A)• Melt Index (MFI 190/5) : 0.7 - 1.3g/10min ( DIN 53735)• PE 80 or PE 100 in accordance with AS/NZS 4131

MELT COMPATIBILITY • The PE used for the Plasson EF program is compatible with most of the raw materials HDPE and MDPEand can be fused with pipes of the fusion index groups 005 and 010 (MFI 190/5 0.4 - 1.3g/10min)accordingto DIN 16776 Part 1 (April 1978)

• Suits PE pipe made from PE 63, PE 80, and PE 100 - AS/NZS 4130

AUTOMATIC WELDING • The Plasson - Fusamatic fittings incorporate a resistor in one of the fittings terminals (a red pin) which isspecific to that fitting. The Plasson - Fusamatic Automatic control box reads the fitting resistor andautomatically sets and welds for the correct weld time and avoids operator error. Fittings are also labelledfor barcode reading, manual set times and have rising melt indicators. Terminal pin diameter is 4.9mm.

QUALITY • Plasson has incorporated a quality assurance system in accordance with ISO 9002.• Standardsmark licence No. 2018 - AS 4129 (INT).

MANUAL WELDING • Plasson - Fusamatic fittings are labelled with weld and cool times and can be welded with othermanufacturers’ 40 V (non - automatic) control boxes.

SPECIFICATIONS • Threads on transition fittings conform to DIN 2999,BSZI : 1973, AS 1722 Part 1 - 1975.

• For oval pipe use rerounding clamps. If ovalitycauses a gap between concentrically located pipeand fitting to exceed 1% of pipe OD then the pipemust be rerounded to ensure correct welding.After rerounding, if the gap still exceeds 1% ofpipe OD, then check the pipe OD dimension as itmay be an under specified OD. Note: Themaximum gap between eccentrically located pipeand fitting (i.e. pipe touching fitting at one point)must not exceed 2% of pipe OD. See diagram.

• Cutter sizes: From 20mm to 32mm depending on pipeand outlet size.

PERFORMANCE REQUIREMENTS Resistance to internal pressure– APPROVAL TESTS Plasson electrofusion socket fittings are tested to PN rating using the test method defined by ISO1167. The samples are

prepared to conform to ISO/TC 138/SC 5 requirements with minimum temperature -10°C and maximum temperature+45°C. The test pressures are calculated as specified by:• PREN 1555-3 (water systems)• PREN 122201-3 and ISO/DIS 8085-3 (gaseous fuel systems)Joint StrengthThe joint strength of Plasson electrofusion socket fittings is assessed according to GBE/PL2: Part 4, appendices J and K(crush test and peel test).Determination of Fitting Cooling TimeFitting cooling time is determined according to GBE/PL2: Part 4, appendix H with the following exceptions:• Pipe and coupler are conditioned to 45°C before fusion as opposed to 23°C.• Maximum power conditions are simulated using V = 41.0 volts as opposed to 40 V.Assessment of Fitting Resistance Tolerance BandThe resistance tolerance band is determined according to GBE/PL2: Part 4, appendix G with the following exceptions:• Pipe and coupler are conditioned to 45°C before fusion as opposed to 23°C.• Maximum power conditions are simulated using V = 41.0 volts as opposed to 40 V.Assessment of Safety Factor for WeldThe factor of safety is assessed according to the procedure laid out in AFNOR NF T 54-066, appendix H. Fittings alsocomply with maximum pressure ratings in AS1460 – 2 1989 Part 2, and are rated PN16 for water (PN7 for gas) whenextrapolated from Class 15 to PN16 test requirements.Warning: Do not weld saddles to 40, 50, & 63 SDR 11 live gas pipe where internal pressure exceeds 4 BAR, as pipedamage will occur due to pipe softening.

PE Electrofusion Fittings

ConcentricallyLocated

Max. gap1% of pipe OD

EccentricallyLocated

Max. gap2% of pipe OD

Pressure Conditions/Pipe Dimensions

product.data

Product Data.39PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

Safe pipe Standard Cutter Long CutterSDR (1) Minimum Pipe SDR Minimum Pipe SDR (3)

SOCKET FITTINGS

20-225 ≤17250-355 ≤ 17

TAPPING TEES

40-75 ≤11 790-140 ≤ 17 7160-180 ≤17 9 7200 ≤17 11 7225-250 ≤17 11 9280-315 ≤17 note (2) 11355 ≤17 note (2) 17

BRANCH & TRANSITION SADDLES

63-75 ≤1190-200 ≤17225-355 ≤17

BRANCH SADDLES WITH OUTLETS > 63

≤17

Notes:(1) Minimum wall thickness of any pipe must be 2.3mm.(2) When fused to pipes of SDR less than or equal to 17.6 Plasson Electrofusion couplers meet the safety factor requirements of the International Standards to

which they comply.If pipes of SDR 21 are used, the factor of safety for the fusion cycle may be less if welded in high temperature ambient conditions.

(3) With sizes 280-355 the long cutter is supplied as standard.(4) Long cutters are available as spares – Code Number: 30034280 for pipes with lower SDR's.

PE Electrofusion FittingsPipe Thickness/SDR Specifications

product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.40

REDUCING JOINERS 9110

HEATING COOLING PN 16SIZE L A Z TIME (secs) TIME (min) CODE kg

20 x 16 6402725 x 20 66 38 2 30 3 69085 0.04632 x 20 80 36-42 2 30 3 69089 0.05632 x 25 66 41 2 45 3 69091 0.06540 x 32 90 42-47 2 60 5 69093 0.09463 x 32 97 62 9 50 5 69105 0.12063 x 40 97 62 5 70 5 69107 0.11063 x 50 97 62 5 120 10 69109 0.15090 x 63 153 77 8 100 10 69111 0.500

110 x 90 181 95 3 120 10 69121 1.100125 x 90 181 95 3 220 10 69123 1.000

180 x 125 222 128 3 360 20 69131 2.000225 x 180 64026250 x 225 222 183 5 600 30 69135 6.800

JOINERS 9010

HEATING COOLING PN 16SIZE L L1 D F A C Z TIME (secs) TIME (min) CODE kg20 71 35 36 21 38 7 2 30 3 71300 0.04825 71 35 36 17 38 7 2 35 3 71302 0.03832 80 39 42 22 44 7 2 50 3 71304 0.05640 90 44 55 23 47 8 3 60 5 71306 0.09850 100 49 68 23 52 12 3 120 10 71308 0.14863 118 58 82 31 58 13 3 80 5 71310 0.22475 126 62 98 33 64 13 3 120 10 71312 0.34490 146 72 117 39 77 16 3 120 10 71314 0.558

110 163 80 140 35 83 19 3 200 10 71316 0.792125 173 85 156 43 95 23 3 220 15 71318 1.000140 182 90 176 51 104 17 3 280 15 71319 1.450160 194 96 200 50 113 29 3 360 20 71320 1.760180 211 104 223 47 128 30 3 400 20 71321 2.550200 223 109 245 57 147 22 4 500 30 71324 3.250225 223 109 280 50 140 24 3 750 30 71323 4.100250 223 109 310 55 180 26 4 600 30 71326 5.500280 260 127 346 65 200 36 5 900 30 71327 6.000315 260 127 386 62 220 36 5 900 30 71328 6.500355 260 127 436 62 245 36 5 900 30 71329 7.500

PE Electrofusion FittingsPlasson

product.data

Product Data.41PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

90° TEES 9040

SIZE HEATING COOLING PN 16d/d1 L L1 F C H A TIME (secs) TIME (min) CODE kg

20 x 32 x 20 98 35 20 7 78 38 30 3 62090 0.13725 x 32 x 25 98 35 17 7 78 38 30 3 62091 0.11732 x 32 x 32 104 39 22 8 74 43 50 3 71092 0.9740 x 40 x 40 121 44 23 9 90 47 60 5 71093 0.37650 x 50 x 50 139 49 23 10 102 52 120 10 71094 0.28163 x 63 x 63 166 58 31 11 119 58 80 5 71095 0.40075 x 75 x 75 187 61 33 12 126 64 120 10 71096 0.59790 x 90 x 90 206 67 39 16 145 76 120 10 71097 1.100110 x 110 x 110 268 82 42 16 168 95 200 10 71098 1.950125 x 125 x 125 268 82 51 15 168 95 200 10 71099 2.200160 x 160 x 160 372 80 - - 231 128 200 10 71101 7.400180 x 180 x 180 372 80 40 17 231 128 360 10 71102 5.300

90° REDUCING TEES 9140

SIZE HEATING COOLING PN 16d/d1 L L1 F C H A TIME (secs) TIME (min) CODE kg

32 x 20 x 32 104 39 22 8 66 43 50 3 62021 0.09040 x 20 x 40 121 44 23 9 72 47 60 5 62022 0.16050 x 20 x 50 139 49 23 10 78 52 120 10 62024 0.24050 x 32 x 50 139 49 23 10 86 52 120 10 62025 0.25063 x 20 x 63 166 58 31 11 85 58 80 5 62026 0.33063 x 32 x 63 166 58 31 11 93 58 80 5 62029 0.34690 x 63 x 90 293 71 38 14 124 71 120 10 62092 1.000110 x 63 x 110 328 72 35 15 147 81 200 10 62032 1.630110 x 90 x 110 328 72 35 15 147 81 200 10 62032 1.780125 x 90 x 125 200 10 62093160 x 90 x 160 380 85 49 18 180 105 62035 4.090160 x 110 x 160 380 85 49 18 188 105 62045 4.200160 x 125 x 160 380 85 49 18 193 105 62112 4.320180 x 90 x 180 360 10 62094180 x 125 x 180 360 10 62095

PE Electrofusion FittingsPlasson

product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.42

90° ELBOWS 9050

HEATING COOLING PN 16SIZE L L1 F C A Z TIME (secs) TIME (min) CODE kg20 84 40 - - 43 22 30 3 70520 0.14125 84 40 - - 43 22 35 3 70522 0.12832 79 39 22 8 43 22 50 3 70523 0.08040 93 43 23 9 47 34 80 5 70524 0.14050 109 48 23 10 52 34 120 10 70526 0.21063 132 57 31 11 58 41 80 5 70527 0.32075 150 61 33 12 64 40 120 10 62044 0.53090 194 78 38 19 91 58 120 10 70528 0.800

110 242 86 46 15 98 78 200 10 70529 1.150125 242 86 51 16 98 78 200 10 70515 2.060160 318 105 48 17 127 107 200 10 70531 5.000180 318 105 67 18 127 107 360 20 70517 4.310

90° TRANSITION ELBOWS - MALE (DZR Brass BSP outlet) 9250

HEATING COOLING PN 16SIZE L L1 D TIME (secs) TIME (min) CODE kg20 x 15 113 29 15 30 3 64028 0.20025 x 20 113 29 20 35 3 62045 0.24032 x 25 113 34 23 50 3 62046 0.27032 x 32 115 36 23 50 3 62047 0.41632 x 40 115 36 23 50 3 62048 0.42740 x 25 127 34 29 60 5 62049 0.45040 x 32 129 36 29 60 5 62050 0.50040 x 40 129 36 29 60 5 62051 0.52540 x 50 134 41 29 60 5 62052 0.70050 x 25 143 34 38 120 10 62053 0.57050 x 32 145 36 38 120 10 62054 0.62050 x 40 145 36 38 120 10 62055 0.60550 x 50 150 41 38 120 10 62056 0.79063 x 32 168 36 48 80 5 62057 0.98563 x 40 168 36 48 80 5 62058 0.92063 x 50 173 41 48 80 5 62059 1.005

PE Electrofusion FittingsPlasson

product.data

Product Data.43PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

90° TRANSITION ELBOWS - FEMALE (DZR Brass BSP outlet) 9350

HEATING COOLING PN 16SIZE L L1 D TIME (secs) TIME (min) CODE kg

25 x 20 107 23 19 35 3 62293 0.24032 x 25 104 26 23 50 3 62060 0.27540 x 25 118 26 29 60 5 62061 0.53540 x 32 118 26 29 60 5 62062 0.44540 x 40 118 26 29 60 5 62063 0.45550 x 40 135 26 42 120 10 62064 0.54550 x 50 139 30 42 120 10 62065 0.63563 x 40 162 30 48 80 5 62066 1.05063 x 50 162 30 48 80 5 62067 0.950

45° ELBOWS 9060

HEATING COOLING PN 16SIZE L L1 F A C TIME (secs) TIME (min) CODE kg32 108 39 22 45 9 50 3 69999 0.16040 108 43 23 45 8 60 5 69995 0.12550 124 48 23 45 12 120 10 70003 0.19663 149 57 31 58 11 80 5 70005 0.26075 165 61 33 64 12 120 10 70007 0.42090 190 67 38 74 13 120 10 70013 0.663

110 236 82 46 96 16 200 10 69996 0.980125 236 82 51 96 16 220 10 70017 1.490160 320 105 48 127 17 200 10 69997 4.310180 320 105 67 127 18 360 20 70019 3.190

PE Electrofusion FittingsPlasson

product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.44

90° TRANSITION UNION ELBOWS - MALE (DZR Brass BSP outlet) 9450

HEATING COOLING PN 16SIZE L1 L2 TIME (secs) TIME (min) CODE kg

20 x 20 30 109 30 3 64054 0.23525 x 25 34 127 35 3 64055 0.28032 x 32 36 109 50 3 64056 0.32540 x 40 38 127 60 5 64057 0.37050 x 50 42 151 120 10 64058 0.78063 x 65 50 181 80 5 64059 1.245

BRASS REDUCING NIPPLE FOR TRANSITION UNIONS 3045 (DZR Brass)

SIZE L L1 L2 CODE kg32 x 25 48 20 12 6226640 x 32 51 22 13 6226750 x 40 53 22 13 6226865 x 50 62 26 18 62269

L1 L2

L

PE Electrofusion FittingsPlasson

product.data

Product Data.45PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

45° TRANSITION ELBOWS - MALE (DZR Brass BSP outlet) 9260

HEATING COOLING PN16SIZE L L1 D TIME (secs) TIME (min) CODE kg

32 x 25 142 36 23 50 3 62068 0.35032 x 32 144 36 23 50 3 62069 0.48732 x 40 144 36 23 50 3 62070 0.49840 x 25 142 34 29 60 5 62071 0.43540 x 32 144 36 29 60 5 62072 0.48540 x 40 144 36 29 60 5 62073 0.51040 x 50 149 41 29 60 5 62074 0.68550 x 25 158 34 38 120 10 62075 0.55550 x 32 160 36 38 120 10 62076 0.60550 x 40 160 36 38 120 10 62077 0.59050 x 50 165 41 38 120 10 62078 0.77563 x 32 185 36 48 80 5 62079 0.92763 x 40 185 36 48 80 5 62080 0.86063 x 50 190 41 48 80 5 62081 0.945

Available in steel or stainless steel.

45° TRANSITION ELBOWS - FEMALE (DZR Brass BSP outlet) 9360

HEATING COOLING PN16SIZE L L1 D TIME (secs) TIME (min) CODE kg

32 x 25 133 25 23 50 3 62082 0.35540 x 25 133 25 29 60 5 62083 0.52040 x 32 133 25 29 60 5 62084 0.43040 x 40 133 25 29 60 5 62085 0.44050 x 40 149 25 38 120 10 62086 0.53050 x 50 154 30 38 120 10 62087 0.62063 x 40 179 30 48 80 5 62088 1.00063 x 50 179 30 48 80 5 62089 0.890

Available in steel or stainless steel

PE Electrofusion FittingsPlasson

product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.46

45° TRANSITION UNION ELBOWS - MALE (DZR Brass BSP outlet) 9460

HEATING COOLING PN16SIZE L1 L2 TIME (secs) TIME (min) CODE kg

32 x 32 36 144 50 3 64060 0.40040 x 40 38 146 60 5 64061 0.45550 x 50 42 166 120 10 64062 0.45563 x 65 50 198 80 5 64063 0.455

END CAP (Includes Coupling and Plug) 9120

HEATING COOLING PN16SIZE L A Z TIME (secs) TIME (min) CODE kg20 71 38 2 30 3 71201 0.05625 71 38 2 35 3 71203 0.04832 80 42 2 50 3 71205 0.07340 90 47 3 60 5 71207 0.12850 100 52 3 120 10 71209 0.20063 118 58 3 80 5 71211 0.31975 126 64 3 120 10 71212 0.48990 146 77 3 120 10 71215 0.803

110 163 83 3 200 20 71229 1.212125 173 95 3 220 10 71231 1.590140 182 104 3 200 10 71233 2.250160 194 113 3 360 20 71235 2.890180 211 128 3 400 20 71237 4.110200 223 147 4 500 20 71239 5.250225 223 162 4 600 30 71241 7.350250 223 180 4 600 30 71448 8.260

PE Electrofusion FittingsPlasson

product.data

Product Data.47PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

END PLUGS* 9127

PN 16SIZE L L1 CODE kg20 41 35 71200 0.01525 64053 0.01632 52 39 62000 0.01740 59 43 62001 0.03050 68 48 62002 0.05263 82 57 62003 0.09575 89 60 62004 0.14590 105 70 62005 0.245110 122 78 62006 0.420125 131 82 62007 0.590140 1141 87 62008 0.800160 156 93 62009 1.130180 172 101 62010 1.560200 142 109 62297 1.900225 144 109 62299 1.900250 165 109 62300 2.600

NOTE

I. May be fitted into any Plasson electrofusion ended fitting

2. Must be spot welded in 3 places or held firmly, without movement, during electrofusion and cooling cycle

TRANSITION COUPLINGS - POLYETHYLENE TO STEEL 49277

PN 12.5SIZE G L A A1 C CODE kg

32 x 25 1" 86 418 250 52 6284040 x 32 1 1/4" 96 438 250 63 6284150 x 40 1 1/2" 105 458 250 72 6284263 x 50 2" 126 490 250 85 6284390 x 75 3" 80 428 250 114 62844

110 x 100 62845125 x 100 4" 89 449 250 140 62840160 x 150 62847180 x 150 6" 106 491 250 203 62848

Steel end for welding or threading

PE Electrofusion FittingsPlasson

product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.48

TRANSITION COUPLINGS - MALE (DZR Brass BSP outlet) 9210

HEATING COOLING PN 16SIZE L A L1 D TIME (secs) TIME (min) CODE kg

20 x 15 100 29 14 30 3 6229425 x 20 100 38 29 19 35 3 62018 0.14532 x 25 114 42 34 23 50 3 71330 0.24532 x 32 116 42 36 23 50 3 6201932 x 40 116 42 36 23 50 3 6202040 x 25 124 47 34 29 60 3 71282 0.40540 x 32 126 47 36 29 60 5 71283 0.45540 x 40 126 47 36 29 60 5 71284 0.48040 x 50 131 47 41 29 60 5 62023 0.65550 x 25 134 52 34 38 120 10 71287 0.51050 x 32 136 52 36 38 120 10 71289 0.56050 x 40 136 52 36 38 120 10 71291 0.54550 x 50 141 52 41 38 120 10 62027 0.73063 x 32 154 58 36 48 80 5 6202863 x 40 154 58 36 48 80 5 71292 0.82563 x 50 159 58 41 48 80 5 71293 0.910

Stainless steel or steel available subject to minimum quantities.

TRANSITION COUPLINGS - FEMALE (DZR Brass BSP outlet) 9310

HEATING COOLING PN16SIZE L L1 D TIME(secs) TIME(min) CODE kg

20 x 15 91 20 13 30 3 6229525 x 20 94 23 19 35 3 62030 0.14032 x 25 106 25 23 50 3 71341 0.25040 x 25 115 25 29 60 5 62031 0.49040 x 32 115 25 29 60 5 71342 0.40040 x 40 115 25 29 60 5 71343 0.41050 x 40 125 25 42 120 10 71344 0.48550 x 50 129 30 42 120 10 62034 0.57563 x 40 148 30 48 80 5 71345 0.96563 x 50 148 30 48 80 5 71340 0.885

PE Electrofusion FittingsPlasson

product.data

Product Data.49PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

TRANSITION UNIONS 9377 - PE to male BSP Galvanised steel.

PN16SIZE G H L A C C1 CODE kg

25 x 20 3/4" 17 38 95 50 32 6203632 x 25 1" 20 70 128 55 38 6203740 x 32 1 1/4" 23 64 123 55 48 6203850 x 40 1 1/2" 23 63 129 75 56 6203963 x 50 2" 27 63 139 90 66 6204075 x 65 2 1/2" 32 72 155 110 86 6204190 x 75 3" 35 80 173 130 96 62042110 x 100 4" 45 83 195 150 122 62043

PE (SDR11) For electrofusion or butt welding.Galvanised steel union - FBSP with NBR seal.

TRANSITION UNIONS - PE to male BSP Brass 9410 (DZR Brass)

HEATING COOLING PN16SIZE L1 L2 D A TIME (secs) TIME (min) CODE kg

20 x 20 30 101 13 38 30 3 62285 0.14025 x 25 34 105 19 38 35 3 62286 0.19032 x 32 36 116 23 44 50 3 62287 0.30040 x 40 38 128 29 47 60 5 62288 0.43050 x 50 42 142 38 52 120 10 62854 0.70063 x 40 50 168 48 58 80 5 62799 1.155

PE Electrofusion FittingsPlasson

TRANSITION COUPLING - POLYETHYLENE TO STEEL (BSP) 9477

PN16SIZE CODE kg

32 x 25 7148740 x 32 41488

product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.50

TAPPING SADDLES - WITH UNDERPART 9630

HEATING COOLING PN 16SIZE OUTLET H B C A TIME (secs) TIME (min) CODE kg40 20 105 66 7 94 50 3 62284 0.350 ●

40 32 120 66 12 94 50 3 62285 0.370 ●

50 20 110 76 7 98 60 3 62286 0.390 ●

50 32 120 76 12 98 60 3 62287 0.410 ●

63 20 116 92 7 98 120 3 62288 0.436 ●

63 32 125 92 12 98 120 10 62123 0.455 ●

63 40 148 103 65 177 120 10 62134 1.070 ✤

63 50 141 103 65 177 120 10 62145 1.085 ✤

63 63 178 103 65 177 120 10 62156 1.100 ✤

75 32 127 117 65 177 120 10 62124 1.120 ✤

75 40 148 117 65 177 120 10 62135 1.130 ✤

75 50 141 117 65 177 120 10 62146 1.140 ✤

75 63 178 117 65 177 120 10 62157 1.150 ✤

90 32 125 124 18 116 120 10 62125 1.120 ▲

90 40 133 124 21 116 120 10 62136 1.130 ▲

90 50 141 124 65 177 120 10 62147 1.210 ✤

90 63 178 124 65 177 120 10 62158 1.270 ✤

110 32 127 145 18 116 140 10 62126 1.170 ▲

110 40 137 145 21 116 140 10 62137 1.190 ▲

110 50 141 145 65 177 140 10 62148 1.210 ✤

110 63 178 145 65 177 140 10 62159 1.220 ✤

125 32 130 162 18 116 140 10 62127 1.230 ▲

125 40 140 162 21 115 140 10 62138 1.280 ▲

125 50 141 162 65 177 140 10 62149 1.290 ✤

125 63 178 162 65 177 140 10 62160 1.310 ✤

140 32 127 178 65 177 140 10 62128 1.350 ✤

140 40 148 178 65 177 140 10 62139 1.360 ✤

140 50 141 178 65 177 140 10 62150 1.370 ✤

140 63 178 178 65 177 140 10 62161 1.410 ✤

Continued over page

PE Electrofusion FittingsPlasson

product.data

Product Data.51PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

TAPPING SADDLES - WITH UNDERPART 9630 (Continued)

HEATING COOLING PN 16SIZE OUTLET H B C A TIME (secs) TIME (min) CODE kg

160 32 143 199 18 137 140 10 62129 1.345 ✤

160 40 156 199 21 137 140 10 62140 1.360 ✤

160 50 169 199 25 137 140 10 62151 1.375 ✤

160 63 195 199 20 137 140 10 62162 1.390 ✤

180 32 143 219 18 137 140 10 62130 1.565 ✤

180 40 156 219 21 137 140 10 62141 1.580 ✤

180 50 169 219 25 137 140 10 62152 1.595 ✤

180 63 195 219 20 137 140 10 62163 1.605 ✤

*200 32 127 184 65 177 120 10 62131 1.750 ✤

*200 40 148 184 65 177 120 10 62142 1.760 ✤

*200 50 141 184 65 177 120 10 62153 1.770 ✤

*200 63 178 184 65 177 120 10 62164 1.780 ✤

*225 32 127 214 65 177 120 10 62132 1.810 ✤

*225 40 148 214 65 177 120 10 62143 1.820 ✤

*225 50 141 214 65 177 120 10 62154 1.830 ✤

*225 63 178 214 65 177 120 10 62165 1.840 ✤

*250 32 127 233 65 177 120 10 62155 1.830 ✤

*250 40 148 233 65 177 120 10 62155 1.830 ✤

*250 50 141 233 65 177 120 10 62155 1.830 ✤

*250 63 178 233 65 177 120 10 62166 1.840 ✤

* includes metal clamping strapsCut hole after welding and cooling time completed.Spigot length on sizes 63 to 180 with 32mm diameter cutters permit use of Plasson compression fittings.

PE Electrofusion FittingsPlasson

Saddle Cutter mm Cutter Welded CapSize Material Length mm Size

● 20 Brass 52 40✤ 30 Brass 73 57■ 32 Alum. Bronze 87 58▲ 25 Brass 61 50

product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.52

BRANCH SADDLES - UNDERCLAMPED 9080

HEATING COOLING PN 16SIZE BRANCH B L H1 TIME (secs) TIME (min) CODE kg

*200 63 195 95 61 120 10 68796*225 63 200 95 61 120 10 62272*250 63 245 95 61 120 10 62273#280 63 112 95 61 80 10 68799 0.300#315 63 112 95 61 80 10 68800 0.280•355 63 112 95 61 80 10 68801 0.280^110 90 155 168 105 120 10 68802 0.602^125 90 155 168 105 120 10 68803 0.555

Cut hole after welding and cooling completed.*For sizes 200, 225, 250 use Saddle Clamp Kit no. 3 (see below) # For sizes 280, 315, use Topload G clamp – 29263315 (see below).^ For sizes 110, 125, 180 use Saddle Clamp code 29200004 (see below ) • For sizes 355 use Topload G Clamp code G Clamps L (see below).180 x 125 68807TOPLOAD G CLAMP Part no. 29263315 62113TOPLOAD G CLAMP Part no. G Clamp SLSADDLE CLAMP Part no. 29200004 Comprises batwing , spreader bar, 32 & 63 test caps universal miniclamp,

20, 25 and 32mm miniscraper (cutter key, Harris scraper, box) 62116LONG CUTTER (For Tapping saddles) Part no. 30034280. 62274

See pipe thickness/SDR specs. for electrofusion welding on page 39 in Product Data section.

BRANCH SADDLES - WITH UNDERPART 9580

HEATING COOLING PN 16SIZE BRANCH B H H1 TIME (secs) TIME (min) CODE kg63 32 103 61 51 120 10 62096 0.38075 32 117 61 51 120 10 62097 0.42090 32 124 61 51 120 10 62098 0.490

110 32 145 61 51 140 10 62099 0.552125 32 162 61 51 140 10 62100 0.599140 32 178 61 51 140 10 62101 0.650160 32 199 61 51 140 10 62102 0.708180 32 219 61 51 140 10 62103 0.766

63 63 103 97 87 120 10 62104 0.46175 63 117 97 87 120 10 62105 0.57390 63 124 97 87 120 10 62106 0.573

110 63 145 97 87 140 10 62107 0.635125 63 162 97 87 140 10 62108 0.683140 63 178 97 87 140 10 62109 0.732160 63 199 97 87 140 10 62110 0.787180 63 219 97 87 140 10 62111 0.846200 63 195 95 61 120 10 62118 1.110225 63 200 95 61 120 10 62119 1.175250 63 245 95 61 120 10 62120 1.175160 110 120 10 62117 0.900180 125 212 109 96 120 10 62118 1.003

SADDLE CLAMPS NOT REQUIRED Cut hole after welding and cooling completed.

PE Electrofusion FittingsPlasson

product.data

Product Data.53PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

WELDING CAP - FOR TAPPING SADDLES 9830

HEATING COOLING PN 16SIZE A H L TIME (secs) TIME (min) CODE kg40 49 63 74 100 9 62290 0.14050 54 73 69 100 9 64050 0.14057 59 74 63 100 9 64051 0.14058 60 74 60 100 9 62114 0.140

Replaces screw cap on Tapping Saddles for a permanently welded closure.

90° TAPPING SADDLES - STACKLOAD 9030

HEATING COOLING PN 16SIZE OUTLET A=Z H C d B TIME (secs) TIME (min) CODE kg

■ 280 32 85 180 120 280 80 10 68846 0.780■ 315 32 85 180 120 315 80 10 68847 0.760• 355 32 85 180 120 355 80 10 68848 0.760■ 280 40 280 120 10 68859 0.795■ 315 40 107 332 231 315 113 120 10 68860 0.775• 355 40 355 176 80 10 68861 0.775■ 280 50 280 120 10 68871 0.800■ 315 50 101 332 231 315 113 120 10 68872 0.780• 355 50 355 176 80 10 68874 0.780■ 280 63 280 120 10 68883 0.850■ 315 63 125 332 231 315 113 120 10 68884 0.830• 355 63 355 120 10 68885 0.830■ TOP LOAD G CLAMP Part No. 29263315 62113• TOP LOAD G CLAMP Part No. G Clamp SLCut hole after welding and cooling complete.Stackload - use TOP LOAD G clamp - Part no. 29263315 VX. code: 62113

PE Electrofusion FittingsPlasson

product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.54

TAPPING SADDLE FBSP OUTLET 9930

HEATING COOLINGSIZE d1 H B H1 H2 TIME (secs) TIME (min) CODE kg40 3/4" 106 74 30 105 50 3 71500 0.42063 3/4" 144 103 65 169 120 10 71510 1.00090 3/4" 144 124 65 169 120 10 71517 1.110

110 3/4" 144 145 65 169 140 10 71518 1.170160 3/4" 144 199 65 169 140 10 71530 1.325

Cut hole after welding and cooling completed.F.B.S.P. threaded outlets are stainless steel reinforced.

PE Electrofusion FittingsPlasson

TAPPING SADDLES – PE TO NYLON 9619

HEATING COOLINGSIZE d1 H B H1 H2 TIME (secs) TIME (min) CODE kg

40 x 18 71499 .40 x 50 64064 .50 x 18 64065 .50 x 50 64066 .63 x 18 64067 .63 x 50 64068 .90 x 18 64069 .90 x 50 64070 .110 x 18 64071 .110 x 50 64072 .160 x 18 64073 .160 x 50 64074 .

product.data

Product Data.55PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

TRANSITION SADDLES - WITH UNDERPART 9380 (DZR Brass female thread)

HEATING COOLING PN 16SIZE H B L TIME (secs) TIME (min) CODE GRAMS

63 x 11/4" 135 62 117 120 10 62175 0.77090 x 2" 156 56 166 160 10 62178 1.280110 x 11/4" 176 56 166 120 10 62179 2.140110 x 11/2" 176 56 166 120 10 62180 1.990110 x 2" 176 56 166 120 10 62181 1.640125 x 2" 191 56 166 120 10 62184 1.540160 x 2" 224 56 216 120 10 62187 2.000180 x 2" 246 56 216 120 10 62190 1.800

REPAIR SADDLES - WITH UNDERPART 9520

HEATING COOLING PN 16SIZE B H TIME (secs) TIME (min) CODE kg63 103 29 120 10 62167 0.36875 117 29 120 10 62168 0.41090 124 29 120 10 62169 0.485

110 145 29 140 10 62170 0.547125 162 29 140 10 62171 0.584140 178 29 140 10 62172 0.639160 199 29 140 10 62173 0.702180 219 29 140 10 62174 0.760

PE Electrofusion FittingsPlasson

product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.56

EF REPAIR SHIELDS 9077

SIZE D1 D2 L L1 CODE kg32 23 31 45 21 62204 0.06040 29 38 45 21 62205 0.08050 36 48 45 21 62206 0.11063 45 57 48 23 62207 0.150

Repairs with water in the line. The EF repair shield is made of PE sponge. It will stop water leakage ( zero pressure ) from flowing into the couplingwhilst a repair is made. The coupler is slid onto one pipe and the shield is fitted between the two pipes. The coupler is positioned for welding asusual.

STUB FLANGES 9026

SDR 17SIZE L L1 a D D1 CODE kg40 89 64 11 78 50 62192 0.09150 90 63 12 88 59 62193 0.09963 95 63 14 96 73 62194 0.13475 110 72 16 108 88 62195 0.19590 119 80 17 128 102 62196 0.296

110 128 83 18 158 121 62197 0.495125 133 90 18 158 128 62198 0.720140 132 92 18 188 150 62199 0.710160 148 100 18 212 167 62200 0.931180 150 117 20 212 180 62201 1.014200 186 115 24 268 228 62202 2.157225 200 125 24 268 231 62203 2.052250 205 130 35 320 280 62217 3.110

For electrofusion or butt welding.

PE Electrofusion FittingsPlasson

product.data

Product Data.57PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

STUB FLANGES - 9027/9028

9027 90289027 9028 SDR11 SDR 7.4

SIZE L L1 a a D D1 CODE kg CODE kg25 77 50 9 9 58 37 69738 . 64032 .32 96 70 10 10 68 40 69739 0.060 64033 .40 89 64 11 11 78 50 69749 0.091 64034 .50 90 63 12 13 88 59 69755 0.120 62289 0.13363 95 63 14 16 102 73 69759 0.187 69722 0.23075 110 72 16 18 122 88 69765 0.310 69723 0.32890 119 80 17 20 138 102 69775 0.421 69769 0.510

110 128 83 18 21 158 121 69779 0.624 69724 0.805125 133 90 25 28 158 128 69795 0.879 69725 0.975140 132 92 25 29 188 150 69805 1.115 62292 1.350160 148 100 25 29 212 167 69819 1.392 69726 1.863180 150 117 30 34 212 180 69833 1.810 69727 3.110200 186 115 32 268 228 69829 2.810 69728 .225 200 125 32 268 231 69849 3.680 - .250 205 130 35 320 280 69859 5.125 - .

9027 - SDR11 For electrofusion and butt welding.

PE Electrofusion FittingsPlasson

product.data

PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe SystemsProduct Data.58

SPIGOT REDUCERS 9117 & 9118

9117 9118SIZE SDR11 SDR7.4

d1 x d2 h1 h2 Z CODE kg CODE kg32 x 25 50 48 104 62208 0.035 62236 0.04040 x 32 59 56 123 62209 0.040 62237 0.04650 x 32 59 60 131 62210 0.055 62238 0.06363 x 32 59 58 131 70627 0.105 62239 0.12163 x 40 58 59 132 62212 0.115 62240 0.13263 x 50 60 60 132 62213 0.145 62241 0.16775 x 40 71 60 145 62214 0.167 62242 0.19275 x 50 71 59 145 62215 0.175 62243 0.20175 x 63 71 65 151 62216 0.195 62244 0.22490 x 50 81 59 156 70677 0.258 62245 0.29790 x 63 80 65 160 62218 0.300 62246 0.34590 x 75 80 71 166 62219 0.320 62247 0.368

110 x 63 83 66 167 70644 0.455 62248 0.523110 x 75 83 72 169 70721 0.446 62249 0.513110 x 90 83 80 178 70645 0.505 62250 0.581125 x 75 90 71 178 62222 0.605 62251 0.696125 x 90 90 81 186 62223 0.700 62252 0.805

125 x 110 90 84 188 70633 0.800 62253 0.920140 x 90 95 80 208 62225 0.815 62254 0.937

140 x 110 95 83 195 62226 0.935 62255 1.075140 x 125 95 89 199 62227 1.000 62256 1.150160 x 110 101 84 219 70646 1.100 62257 1.265160 x 125 101 88 206 62228 1.145 62258 1.317160 x 140 101 94 211 62229 1.210 62259 1.392180 x 125 107 89 221 70679 1.450 62260 1.668180 x 140 107 95 224 62231 1.600 62261180 x 160 107 100 225 62232 1.756 62262 2.019200 x 140 114 93 229 62233 2.002 62263 2.302200 x 160 115 100 233 62234 2.160 62264 2.484200 x 180 116 106 241 62235 2.330 62265 2.680225 x 160 62221

For electrofusion or butt welding.

PE Electrofusion FittingsPlasson

product.data

Product Data.59PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems PE Pipe Systems

PE Electrofusion Fittings (suit PE Gas Pipes Series 2 & 3)Plasson

TAPPING TEES SERIES 3 to SERIES 2

Pipe Size Outlet Size CODE50 32mm80 32mm

100 32mm150 32mm50 63mm80 63mm

100 63mm150 63mm

JOINERS SERIES 3 to SERIES 2

d2 CODE20 x 20 7143320 x 25 6407525 x 25 6407625 x 32 7144250 x 63 7144580 x 90 71447

100 x 125 64077150 x 180 64078

SPIGOT ADAPTORS SERIES 2 to SERIES 3 9177

d1 D L1 L2 L CODE20 x 25 33.5 46 46 95 7150232 x 25 33.5 47 47 95 7150340 x 25 33.5 50 50 100 7150463 x 50 60.3 67 67 135 71505

BRANCH SADDLES SERIES 3 to SERIES 2

Pipe Size Outlet Size CODE50 63mm 7154480 63mm 64082

100 63mm 64083150 63mm 64084

TAPPING TEES SERIES 3

Pipe Size Outlet Size CODE50 50 7154480 50 64079

100 50 64080150 50 64081