Recent Trends In IC Engines
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A
PAPER PRESENTATION ON
“Homogeneous Charged Compression Ignition Engine”
Under the Heading
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SUBMITTED BY
PRASAD V.
.
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INDEX:-
1. ABSTRACT
2. INTRODUCTION
3. HOMOGENEOUS CHARGE COMPRESSION IGNITION (THE HCCI PRINCIPLE)
o METHODOLOGY :
o REQUIREMENTS FOR HCCI :
o IMPORTANT TEMPRACTURES DIAGRAM:
o DIFFERENCE IN INITIATION OF COMBUSTION IN CI, SI & HCCI MODELS:
4. FORMATION OF COMBUSTIBLE MIXTURE
5.AUTO-IGNITION MECHANISM:
6.PARAMETERS AFFECTING HCCI COMBUSTION:
o In homogeneities:
o Equivalence (A/F) Ratio:
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o Temperature & pressure: Temperature: Pressure:
o Exhaust Gas Recirculation (EGR):
o Fuel composition/ octane number:
o Compression Ratio:
o Emissions:
7. ADVANTAGES OF HCCI:
8. BENEFITS:
9. CHALLENGS: CONTROLLING IGINITION TIMING OVER A RANGE OF SPEEDS AND LOADS:
COLD-START CAPABLITIES:
10. CURRENT APPLICATIONS IN HCCI TECHNOLOGY:
11.CONCLUSION:
12.REFERENCES:
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1. ABSTRACT
Diesel engines have wide range of utilization for automobiles, locomotives & marines
and co-generation systems. However, large problem is still related to undesirable emission.
I.C. engines must fulfill environment requirements, & deliver high power & torque, at low
fuel consumption & cost. Diesel engines produce high levels of NOx & particulate matter, spark
ignition engines have lower efficiency. Homogeneous charge compression ignition appears as a new
combustion technique that could combines in itself the advantages of engines, significant soot &
NOx reduction & low consumption at part load operations. This paper aims to give an overview of
this combustion mode.
HCCI has characteristics of the two most popular forms of combustion used in IC engines:
homogeneous charge spark ignition (gasoline engines) and stratified charge compression ignition
(diesel engines). As in homogeneous charge spark ignition, the fuel and oxidizer are mixed together.
However, rather than using an electric discharge to ignite a portion of the mixture, the density and
temperature of the mixture are raised by compression until the entire mixture reacts spontaneously.
Stratified charge compression ignition also relies on temperature and density increase resulting from
compression, but combustion occurs at the boundary of fuel-air mixing, caused by an injection
event, to initiate combustion.
HCCI engines have a long history, even though HCCI has not been as widely implemented as
spark ignition or diesel injection. It is essentially An Otto Combustion cycle. In fact, HCCI was popular
before electronic spark ignition was used. One example is the hot-bulb engine which used a hot
vaporization chamber to help mix fuel with air. The extra heat combined with compression induced
the conditions for combustion to occur. Another example is the "diesel" model aircraft engine.
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2. INTRODUCTION
Current pollution norms impose strict limitations on exhaust emissions. However
decreasing emissions while maintaining high efficiency is not simple task. In diesel engines,
compression ratios are high & combustion occurs by auto ignition. The temperature is high
giving rise to NOx emission, while soot formation takes place in fuel rich area in the
combustion chamber. In SI engines ignition released by means of a spark plug that ignites
the premixed homogeneous air-fuel mixture, & the A/F ratio is close to stoichiometry. In SI
engines there is problem of knocking, so in order to avoid severe temp. & pressure levels,
compression ratios are decreased, which deteriorates engine efficiency. Here NOx emissions
are relatively low, but an incomplete (partial) combustion results in un-burnt HC emissions.
HCCI combustion differs from SI combustion i.e. no flame front exists. Combustion takes
place at multiple sites in chamber due to high temp.
The defining characteristic of HCCI is that the ignition occurs at several places at a
time which makes the fuel/air mixture burn nearly simultaneously. There is no direct
initiator of combustion. This makes the process inherently challenging to control. However,
with advances in microprocessors and a physical understanding of the ignition process, HCCI
can be controlled to achieve gasoline engine-like emissions along with diesel engine-like
efficiency. In fact, HCCI engines have been shown to achieve extremely low levels of
Nitrogen oxide emissions (NOx) without an after-treatment catalytic converter. The
unburned hydrocarbon and carbon monoxide emissions are still high (due to lower peak
temperatures), as in gasoline engines, and must still be treated to meet automotive
emission regulations.
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3. HOMOGENEOUS CHARGE COMPRESSION IGNITION
THE HCCI PRINCIPLE
HCCI means that the fuel and air should be mixed before combustion starts and that the
mixture is auto ignited due to the increase in temperature from the compression stroke.
Thus HCCI is similar to SI in the sense that both engines use a premixed charge and HCCI is
similar to CI as both rely on auto ignition for combustion initiation. However, the
combustion process is totally different for the three types.
1. Methodology
2. Requirements of HCCI
3. Important Temperatures
METHODOLOGY
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REQUIREMENTS FOR HCCI
The HCCI combustion process puts two major requirements on the conditions in the cylinder:
(a) The temperature after compression stroke should equal the Auto ignition temperature of the fuel/air mixture.
(b) The mixture should be diluted enough to give reasonable Burn rate.
IMPORTANT TEMPERATURES
The figure below shows auto ignition temperatures for some fuels:
AUTO IGNITION TEMPERATURE FOR VARIOUS FUELS
It can be concluded that the minimum temp of 1000K should attained at end of compression thus fuel will get ignited. This temperature can be reached in two ways, either the temperature in the cylinder at the start of compression is controlled or the increase in temperature due to compression i.e. compression ratio is controlled. Rich mixture makes reaction to occur at very high rate which results in rise to extreme pressure rise rates and hence mechanical stress and noise. With a high auto ignition temperature like that of natural gas, it is also possible that formation of NOx can be the load limiting factor. Therefore the temperature should not rise beyond 1800K where above that NOx becomes significant. Partial oxidation of CO takes place at lower temp thus the ignition must raise the temperature above 1500K where CO is oxidized to CO2 in order to limit CO emissions.
Difference in initiation of combustion in CI, SI & HCCI modes:
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4. FORMATION OF COMBUSTIBLE MIXTURE :
A special issue of HCCI diesel engines, which is particularly important to achieve
stable combustion, is to find proper method for the fuel introduction. The process of
mixture formation can be performed in the cylinder internally or externally. The early fuel
injection accompanied by the fuel impingement on the cylinder walls, leading to very high
hydrocarbon where as the late fuel injection has to improved in order to obtain near
homogeneous mixture. As in the HCCI obtained from traditional SI engines, the diesel fuel
can be also premixed by applying an additional fuel injector in the intake port to obtain
external homogeneous mixture formation. The system allows high load operation in DI
mode without compromising performance, low to mid- load operation in HCCI mode, & in
region between where both system operates together.
5. AUTO-IGNITION MECHANISM:
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Mechanism of chain reaction:
Combustion phenomenon associated with chain reaction. Here free radicals react
with a molecule to produce a second free radical & a stable product & they govern rate at
which the chain continues. This step is called chain propagation step, reaction continue
consuming & producing radicals thus releasing heat, hence producing more free radicals
than consumed. These kinds of reaction results in explosion. When reactants are exhausted,
free radicals combine with one another to give stable molecules terminating the chain
reaction; & this step is called chain termination step.
Cool flame & negative temperature dependence of reaction rate:
After end of compression, an induction period occurs (t1) during which the pressure
remains sensibly constant. A cool flame then propagates through the mixture (first stage
heat release) & results in an increase in temp. & a corresponding increase in pressure. After
a further delay (t2), hot ignition occurs (second-stage heat release) result in a rapid increase
in pressure. The values of t1 & t2 depend on the nature of fuel & initial thermodynamic
conditions of the mixture as well as the equivalence ratio & t1 shows higher dependence on
temperature than t2.
The development of waves of cool flames is linked to the fact that the chemical reaction
accelerates in some volume elements more rapidly than elsewhere in the volume of
reaction mixture. Thus, ignition centre are formed, within which temp. & concentrations of
active species are high. Its appearance is characterized by sudden rise & fall of pressure.
Unlike main ignition, the cool flame process is hardly influenced by in homogeneities.
6. PARAMETERS AFFECTING HCCI COMBUSTION :
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In homogeneities:
Basically two types of in homogeneities considered inside the cylinder temp. & mixture (air-fuel) in homogeneity & that would have certain effects on combustion. For a perfectly homogeneous mixture the thermal efficiency is quite high with significantly low NOx, also the combustion duration would be short. But in case of temperature in homogeneity combustion duration become longer at the expense of lower thermal efficiency & higher NOx emission. The temperature In-homogeneity mainly originates from the mixing of the fresh charge with exhaust gas & wall heat transfer. If temperature in homogeneity become significant, then combustion is likely to be incomplete since colder parts of the mixture probably would not burn. Thus it is important to control the temperature In-homogeneity & intake temperature to achieve proper combustion without degrading thermal efficiency & without higher NOx. As far as combustible mixture is concerned higher the fuel in homogeneity lengthens combustion. In homogeneity in cylinder may have an ability of reducing pressure increase rate, max pressure & consequently knocking intensity, which means certain control can be established by introducing appropriate in- homogeneities to the in-cylinder mixture.
Equivalence (A/F) Ratio:
If the cylinder is hypothetically meshed into zones a as function of temp, high temp zones ignite before low temperature zones. Among zones within the same temp range, secondary effect then appears to be the equivalence ratio (a zone with higher F/A ignites before even if its T is slightly lower). Furthermore, equivalence ratio influences the combustion rate as well. Higher this ratio, higher will be the rate at which temperature increases & higher will be the peak value of temperature. Thereby combustion proceeds more rapidly.
Temperature & pressure:
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A] Temperature:
A reduction in initial temp delays the ignition tie significantly, slowing down the overall oxidation process. Higher the intake temp. Sooner will be the combustion. For low octane no. fuels, first-stage heat release is high, ignition is attained before TDC & increasing the intake charge temperature advances the ignition gradually; whereas for high octane number fuels first stage heat release is low, hence the temperature rises mainly because of compression work. Thus effect of intake temperature on phasing becomes more significant for these kinds of fuels.
B] Pressure:
For fixed intake charge temperature, boosting the charge the effect of advancing the ignition; in other words boosting reduces the need for higher temperature at the BDC.
Exhaust Gas Recirculation (EGR):
EGR can be considered as an inert gas that absorbs heat during his combustion reducing the combustion rate. It increases the inlet temperature when mixed with the fresh charge, decreases the O2 concentration, increases the heat capacity of the mixture owing to the high heat capacities of CO2 & water vapors (which reduces the temp. at the end of the compression) & introduces chemical species into fresh charge that will take part in chemical reactions.
A theoretical study realized using methane’s fuel (ON=120) & assuming the EGR composed of only CO2 ,H2O ,N2 &O2 showed that increasing the amount of internal EGR resulted in earlier combustion initiation for the temp. & pressure reached their peak values more rapidly.
Fuel composition/ octane number
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Start of ignition is very sensitive to the fuel octane number; Ignition delay increases with increasing octane number generally it is observed that ignition delay becomes shorter as the first stage is greater & this is highly dependent on the concentration of the fuel with low octane number. Latent heat of vaporization appears to influence auto ignition as well. Molecules with heat of vaporization absorbs a great quantity of energy during vaporization & therefore decrease the temperature of the mixture, this makes ignition more difficult & narrows the operating range at low loads, the effect inverses for high loads.
Compression ratio
It is observed that decreasing the compression ratio delays the ignition process. It also depends on the type of the fuel i.e. E.g. if engine uses diesel like fuels (n-heptanes) then compression ratio should be low, whereas for iso-octane requires higher compression ratio. Another thing is that at higher compression ratio HC emission increases.
Emissions
Because HCCI operates on lean mixtures, the peak temperatures are lower in comparison to spark ignition (SI) and Diesel engines. The low peak temperatures prevent the formation of NOx. This leads to NOx emissions at levels far less than those found in traditional engines. However, the low peak temperatures also lead to incomplete burning of fuel, especially near the walls of the combustion chamber. This leads to high carbon monoxide and hydrocarbon emissions. An oxidizing catalyst would be effective at removing the regulated species because the exhaust is still oxygen rich.
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7. ADVANTAGES OF HCCI :
The advantages of HCCI are numerous and depend on the combustion system to which it is compared.
1. Relative to SI gasoline engines, HCCI engines are more efficient, approaching the efficiency of a CIDI engine. This improved efficiency results from three sources: the elimination of throttling losses, the use of high compression ratios (similar to a CIDI engine), and a shorter combustion duration (since it is not necessary for a flame to propagate across the cylinder).
2. Relative to CIDI engines, HCCI engines have substantially lower emissions of PM and NOx. (Emissions of PM and NOx are the major impediments to CIDI engines meeting future emissions standards and are the focus of extensive current research.) The low emissions of PM and NOx in HCCI engines are a result of the dilute homogeneous air and fuel mixture in addition to low combustion temperatures.
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8. BENIFITS :
1. A major Benefit of HCCI combustion is its fuel-flexibility. In addition to gasoline, HCCI
operation has been shown for a wide-range of other fuels. Due to this fuel-flexibility, some
HCCI applications (e.g., light-duty vehicles) could use gasoline, while other HCCI applications
(e.g., heavy-duty trucks) could use diesel fuel.
2. CIDI emission control technologies are unproven, expensive, require the injection of fuel
or other reductions into the exhaust stream for NOx reduction, and currently do not last the
life of the engine. These emission control systems would also require the use of more
expensive ultra-low-sulfur fuels (less than 15 ppm).
9. CHALLENGS :
HCCI combustion is achieved by controlling the temperature, pressure and composition of
the air/fuel mixture so that it auto ignites near top dead center (TDC) as it is compressed by
the piston. This mode of ignition is fundamentally more challenging than using a direct
control mechanism such as a spark plug or fuel injector to dictate ignition timing as in SI and
CIDI engines, respectively. While HCCI has been known for some twenty years, it is only with
the recent advent of electronic engine controls that HCCI combustion can be considered for
application to commercial engines. Even so, several technical barriers must be overcome
before HCCI engines will be viable for high-volume production and application to a wide
range of vehicles
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1. Controlling Ignition Timing over a Range of Speeds and Loads:
Expanding the controlled operation of an HCCI engine over a wide range of speeds and loads
is probably the most difficult hurdle facing HCCI engines. HCCI ignition is determined by the
charge mixture composition and its temperature history (and to a lesser extent, its pressure
history). Changing the power output of an HCCI engine requires a change in the fueling rate
and, hence, the charge mixture. As a result, the temperature history must be adjusted to
maintain proper combustion timing. Similarly, changing the engine speed changes the
amount of time for the auto ignition chemistry to occur relative to the piston motion. Again,
the temperature history of the mixture must be adjusted to compensate. These control
issues become particularly challenging during rapid transients.
2. Cold-Start Capability:
At cold start, the compressed-gas temperature in an HCCI engine will be reduced because
the charge receives no preheating from the intake manifold and the compressed charge is
rapidly cooled by heat transferred to the cold combustion chamber walls. Without some
compensating mechanism, the low compressed-charge temperatures could prevent an HCCI
engine from firing.
10. CURRENT APPLICATION OF HCCI TECHNOLOGY:
Honda has recently demonstrated a concept for HCCI combustion for a production two
stroke engine and proved the reliability of this concept by competing in the Granada –Dakar
desert race with a pre-production motorcycle. A scooter, Honda Pantheon 125 cc, two
strokes, single cylinder equipped with HCCI engine is now commercially available on the
market.
GM has developed a new type of cylinder combustion process which improves fuel efficiency by 15% and is compatible with all commercially available gasoline and
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E85 fuels. Known as Homogeneous Charge Compression Ignition or HCCI, ignition is produced by compressing the air/fuel mixture in the combustion chamber without the use of a spark plug. The result is a flameless low-temperature burn which produces less CO2 and consumes less fuel. As a result, the HCCI engine has the efficiency of a diesel engine but without the NOx after treatment system. Despite the ability of the HCCI process to function without spark, it still needs heat to get started and therefore uses a conventional spark ignition system for cold starts, heavy engine load conditions and during speeds above 55 mph. The two test vehicles, Saturn Aura and Opel Vectra, used modified 2.2L Ecotec four-cylinder engines producing 180 hp and 170 lb/ft of torque (230 Nm) and maintain normal drivability except for a noticeable change in driving behaviour when the combustion process transitions from HCCI to conventional spark ignition. Like all new models, GM assures that further refinements will be made in all weather environments and the HCCI to spark transition will be unnoticeable.
11. CONCLUSION :
The major highlights related with the use of HCCI in automotive engines are that, the
ignition occurs at several places at a time which makes the fuel/air mixture to burn nearly
simultaneously. The process is inherently challenging to control. However, with advances in
microprocessors and a physical understanding of the ignition process, HCCI can be
controlled to achieve gasoline engine-like emissions along with diesel engine-like efficiency.
In fact, HCCI engines have been shown to achieve extremely low levels of emissions treated
to meet automotive emission regulations. Another major advantage related with the use of
this technology is the Fuel-flexibility that it offers.
So, in summary by considering today’s scenario, The HCCI technology is turned out to be a
boon for the rapidly growing automotive industry all-over the globe.
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12. REFERENCES:
1. www.sciencedirect.com2. www.sae.org 3. Homogeneous Charge Compression Ignition – the Future ofIC engines? - Prof. Bengt Johansson INT. J.VEHICLEDESIGN VOL.44 Nos.1/2, 20074. Theoretical & experimental investigation on diesel HCCICombustion with external mixture formation. - MarcelloCanova, Midlam-Mohler, Yann Guezennec & Giorio Rizzoni.INT. J.VEHICLE DESIGN VOL.44 Nos.1/2, 20075. HCCI as an alternative combustion mode for the future ICEZeynep Serinyel, Luis Le Moyne & Philippe Guibert -INT. J.6. Wikipedia-the free encyclopaedia.
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