Custom Sports Apparel and Fitness Wear Manufacturers Pakistan
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Operations StrategyOperations StrategyKusdhianto Setiawan, SE, Siv.Øk
Department of ManagementFaculty of Economics & Business
Gadjah Mada University
Strategy FormulationStrategy Formulation Defining a primary task: the purpose of the firm – what the firm is in the business of doing
PT. KAI ... is a transportation service company, not rail service company
Paramount Picture … is communication company, not a film maker company
Disney … is established to make people to be happy, not a cartoon maker/playland developer.
Assesing Core Competencies. Core competency: what a firm does better than anyone else … distinctive competence … competitive advantage
Exceptional service, higher quality, faster delivery, lower cost
Determining order winner and order qualifier
Order qualifier: characteristic of a product or service that qualify it to be considered for purchase by customer
Order winner: characteristic of a product or service that wins order in the market
Order winner and order qualifier evolve over time
Positioning the firm, choosing one or two important things to concentrate on and doing them extremely well
Positioning StrategyPositioning StrategyCompeting on cost (Low-Cost Leadership Strategy)
Standardized products for large markets
Stabilizing the production process, tightening productivity standards, and investing in automatization
Differentiation Strategy
To make product that has unique features so that customer can differentiate the product with others competitors do.
Focus Strategy
To desain product for certain market segment that is not served by any producers (niche market)
Competing on quality
Defensive or Reactive mode: minimizing defect rates or conforming to design specifications.
Proactive mode: viewing quality as opportunity to please customersProactive mode: viewing quality as opportunity to please customers
Competing on flexibilityCompeting on flexibility
The ability to produce a wide variety of products, to introduce new products and modify The ability to produce a wide variety of products, to introduce new products and modify existing ones quickly, and to respond to customers needexisting ones quickly, and to respond to customers need
Competing on SpeedCompeting on Speed
McDonalds, FedEx, Citicorp, etc.McDonalds, FedEx, Citicorp, etc.
Other General Strategic Other General Strategic ConsiderationsConsiderations
DiversificationDiversification
AcquisitionAcquisition
Cooperative StrategiesCooperative Strategies
Process-Centered Process-Centered StrategyStrategy
Core competencies are Core competencies are more likely to be more likely to be processesprocesses
Processes cut accross Processes cut accross functional lines and functional lines and departmentdepartment
Acc
ou
nti
ng
Pu
rch
asin
g
Man
ufa
ctu
rin
g
Sal
es
Product Dev.Order Fulfillment
Supply Chain Mngt
Customer Service
Function Process
Developing & Exploiting Core Competencies:Developing & Exploiting Core Competencies:• Enhancing the value a competency provides to customersEnhancing the value a competency provides to customers• Transforming an internal competence into a salable itemTransforming an internal competence into a salable item• Applying competencies in a creative way to new products and Applying competencies in a creative way to new products and
servicesservices• Creating new competencies and finding new marketsCreating new competencies and finding new markets
Policy DeploymentPolicy DeploymentTranslate corporate strategy into Translate corporate strategy into measurable objectivesmeasurable objectives
CorporateStrategy
Mission &Vision
MarketingStrategy
OperationsStrategy
FinancialStrategy
Voice of the Business
Voice ofThe Customer
Strategic Planning
Derivation of an Action Plan Derivation of an Action Plan Using Policy DeploymentUsing Policy Deployment
Reduce BusinessCycle time by 50%
Reduce productionCycle by
10%
Reduce Purchasing cycle by
30%
Reduce queue time
by 50%
Reduce setup time by 50%
Cut lot sizes in half
Increase electronic transaction by 30%
Redesign supplier quality reporting process
Set up supplier education groups
Reduce supplier base by 50%
What Who When MeasureResourc
e
ImproveWork flow
BillyWray
9-1-01
AverageQueue
Time per job
5000
………
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Copyright 2006 John Wiley & Sons, Inc. 2-
Strategic Decisions in Strategic Decisions in OperationsOperations
ProduProductscts
ServicesServices ProcessProcess
andand
TechnologyTechnology
CapacityCapacity
HumanHuman
ResourcesResources QualityQuality
FacilitiesFacilities SourcingSourcing OperatingOperating
SystemsSystems
Operation StrategyOperation StrategyProducts and Services
Make-to-order: products are designed, produced, and delivered to customer specification in response to customer order
Medical, legal, financial services
Make-to-stock: products are desgined, produced for ”standard” customers in anticipation of demand
Ready to wear apparel, books, tv, airline flights, spec homes, standard vacation package
Assemble-to-order: products are produced in standard Assemble-to-order: products are produced in standard modules to which options are added according to customer modules to which options are added according to customer specificationspecification
Computer system, corporate training, industrial equipmentComputer system, corporate training, industrial equipment
Operation Strategy: Processes Operation Strategy: Processes and Technologyand Technology
• The Product-Process MatrixThe Product-Process Matrix
Projects
BatchProduction
MassProduction
ContinuousProduction
Standardization
Vo
lum
eL
ow
Hig
h
Low High
Operation Strategy: Processes Operation Strategy: Processes and Technologyand Technology
The Service-Process MatrixThe Service-Process Matrix
ProffesionalServices
ServiceShop
Mass Service
ServiceFactory
Customization
Lab
or
inte
nci
tyH
igh
Lo
w
High Low
Operation StrategyOperation StrategyCapacity and FacilitiesCapacity and Facilities
How much capacity? Type of warehouse? Inventory handling? How many How much capacity? Type of warehouse? Inventory handling? How many workers to handle materials or products?workers to handle materials or products?
Human ResourcesHuman Resources
determining skill level, degree, outlining training requirements, selection determining skill level, degree, outlining training requirements, selection criteria, setting up policies on evaluation, compensation, and incentivescriteria, setting up policies on evaluation, compensation, and incentives
QualityQuality
Measures? Target level? Employees involvement? Types of training?Measures? Target level? Employees involvement? Types of training?
SourcingSourcing
Vertical integration, outsourcing, alliancesVertical integration, outsourcing, alliances
Operating SystemOperating System
Information technology for planning and controll systemsInformation technology for planning and controll systems
Key Key Performance Performance IndicatorsIndicators
Source: Source:
Robert Kaplan and Robert Kaplan and DavidDavid
Norton, Norton, Strategy Maps:Strategy Maps:
Converting IntangibleConverting Intangible
Assets into TangibleAssets into Tangible
Outcomes Outcomes (Boston:(Boston:
Harvard Business Harvard Business SchoolSchool
Press, 2004), Figure 3-Press, 2004), Figure 3-2,2,
p. 67p. 67
Strategy
Analysis
SWOT Analysis SWOT Analysis
Internal Strengths
Internal Weaknesses
External Opportunities
External Threats
Mission
Critical Success FactorsCritical Success Factors
Decisions Sample Options
ProductProduct Customized, or standardizedCustomized, or standardizedQualityQuality Define customer expectations and how to achieve themDefine customer expectations and how to achieve themProcessProcess Facility size, technology, capacityFacility size, technology, capacityLocationLocation Near supplier or near customerNear supplier or near customerLayoutLayout Work cells or assembly lineWork cells or assembly lineHuman resourceHuman resource Specialized or enriched jobsSpecialized or enriched jobsSupply chainSupply chain Single or multiple suppliersSingle or multiple suppliersInventoryInventory When to reorder, how much to keep on handWhen to reorder, how much to keep on handScheduleSchedule Stable or fluctuating production rateStable or fluctuating production rateMaintenance Maintenance Repair as required or preventive maintenanceRepair as required or preventive maintenance
Marketing
ServiceServiceDistributionDistributionPromotionPromotionChannels of distributionChannels of distributionProduct positioningProduct positioning (image, functions)(image, functions)
Finance/Accounting
LeverageLeverageCost of capitalCost of capitalWorking capitalWorking capitalReceivablesReceivablesPayablesPayablesFinancial controlFinancial controlLines of creditLines of credit
Production/Operations
Activity MappingActivity Mapping
Courteous, but Limited Passenger
Service
Standardized Fleet of Boeing 737
Aircraft
Competitive Advantage:Low Cost
Lean, Productive Employees
Short Haul, Point-to-Point Routes, Often to
Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
Activity MappingActivity Mapping
Courteous, but Limited Passenger
Service
Standardized Fleet of Boeing 737
Aircraft
Competitive Advantage:Low Cost
Lean, Productive Employees
Short Haul, Point-to-Point Routes, Often to
Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
Automated ticketing machines
No seat assignments
No baggage transfers
No meals (peanuts)
Activity MappingActivity Mapping
Courteous, but Limited Passenger
Service
Standardized Fleet of Boeing 737
Aircraft
Competitive Advantage:Low Cost
Lean, Productive Employees
Short Haul, Point-to-Point Routes, Often to
Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
No meals (peanuts)
Lower gate costs at secondary airports
High number of flights reduces employee idle time
between flights
Activity MappingActivity Mapping
Courteous, but Limited Passenger
Service
Standardized Fleet of Boeing 737
Aircraft
Competitive Advantage:Low Cost
Lean, Productive Employees
Short Haul, Point-to-Point Routes, Often to
Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
High number of flights reduces employee idle time
between flights
Saturate a city with flights, lowering administrative
costs (advertising, HR, etc.) per passenger for that city
Pilot training required on only one type of aircraft
Reduced maintenance inventory required because of only one type of aircraft
Activity MappingActivity Mapping
Courteous, but Limited Passenger
Service
Standardized Fleet of Boeing 737
Aircraft
Competitive Advantage:Low Cost
Lean, Productive Employees
Short Haul, Point-to-Point Routes, Often to
Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
Pilot training required on only one type of aircraft
Reduced maintenance inventory required because of only one type of aircraft
Excellent supplier relations with Boeing has aided
financing
Activity MappingActivity Mapping
Courteous, but Limited Passenger
Service
Standardized Fleet of Boeing 737
Aircraft
Competitive Advantage:Low Cost
Lean, Productive Employees
Short Haul, Point-to-Point Routes, Often to
Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
Reduced maintenance inventory required because of only one type of aircraft
Flexible employees and standard planes aid
scheduling
Maintenance personnel trained only one type of
aircraft
20-minute gate turnarounds
Flexible union contracts
Activity MappingActivity Mapping
Courteous, but Limited Passenger
Service
Standardized Fleet of Boeing 737
Aircraft
Competitive Advantage:Low Cost
Lean, Productive Employees
Short Haul, Point-to-Point Routes, Often to
Secondary Airports
High Aircraft
Utilization
Frequent, Reliable
Schedules
Automated ticketing machines
Empowered employees
High employee compensation
Hire for attitude, then train
High level of stock ownership
High number of flights reduces employee idle time
between flights
Next Project…Next Project…Read BusinessWeek January 9,2006: “INSIDE INTEL”
Analyse INTEL’s next operations and marketing strategy
Compare INTEL’s strategy under Andy Grove and Paul Otellini era
What do you think about Otellini’s strategies on INTEL in todays business environment? Will the strategies work for INTEL? Please state your current analysis on the business environment and state your assumptions if any!
Make a good and professional presentation!
Assignment...Assignment... Access http://www.acergy-group.com
Find and describe Acergy core competencies and please attach sufficient information to support your argument
Can you explore Acergy strategies, including what are its corporate strategy and operations strategy?
Please find other potential companies that you consider as ‘rivals’ to Acergy, why do you think so?
Arrange your answer and ideas into professional presentation material and be ready to present them!