***READ AND UNDERSTAND OPERATOR’S MANUAL AND ALL … · 609480 Pump, Hyd 3.90 CID 1 612780...
Transcript of ***READ AND UNDERSTAND OPERATOR’S MANUAL AND ALL … · 609480 Pump, Hyd 3.90 CID 1 612780...
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
***READ AND UNDERSTAND OPERATOR’S MANUAL AND ALL THE SAFETY DECALS BEFOR OPERATION
ON THE GRINDER MIXER. BE SURE TO WEAR ALL PROPER PERSONAL PROTECTIVE EQUIPMENT (PPE)
WHEN PERFORMING ANY MAINTAINENCE OR ADJUSTMENTS TO GRINDER MIXER. BE SURE TO SHUT
OFF THE TRACTOR AND SET THE PARKING BRAKE. REMOVE THE TRACTOR KEY BEFORE MAKING ANY
ADJUSTMENTS. WAIT FOR ALL MOVEMENT TO STOP BEFORE APPROACHING MACHINE.***
These instructions are meant as a guide and may vary from machine to machines.
1. Remove the jam nut on the front belt
tensioner assembly.
Note: The process will be easier if you remove
both front door shields.
2. Remove the second nut on the belt
tensioner assembly. Be sure to keep all
the hardware, as this will be replaced
later.
3. Remove the mounting bolts for the
Jackshaft drive shield as shown. (2 per
side)
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
4. Remove the belts from the front drive.
Set aside for use later.
5. Remove the single chain from the drive
sprockets for the hydraulic pump.
6. Loosen the jam nut on the rear chain
tensioner assembly, then run out the
nut until the tensioner swings freely.
Remove the double chain from the
sprockets.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
7. Loosen the set screws in the two chain
sprockets on the drive shaft. Remove
both the sprockets and keys. Note you
will need to reuse the double sprocket.
8. Remove the mounting bolts in the
pump bracket.
9. Remove the mounting bracket from the
pump.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
10. Remove the long mounting bolt from
the bearing on the lower mill to mixer
shaft. Replace with ½” carriage bolt,
nut, and washers provided.
11. Remove the mounting bolts holding the
jackshaft to the front of the housing.
You will need to place the wrench
through the front of the drive pulley as
shown at left to reach them.
12. Rotate the rear bearing to an angle to
allow for removal through the front
guarding. Remove the drive shaft
assembly. Take off the clutch assembly,
drive pulley, large pillow block bearing,
and locking bracket from the assembly
for reuse.
Note: Clutch housing has tapered keyway, so
key must be removed first.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
13. Place new drive shaft through the
openings in the frame as shown.
14. Place a new bearing provieded onto the
back end of the drive shaft. Move it to
the approximately correct position, but
do not put in mounting hardware at this
time.
15. Place a pair of spacer washers onto the
front end of the shaft. (Number of
spacers may vary from machine to
machine.)
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
16. Place a bearing assembly onto the front
of the drive shaft. Make sure the lock
collar is facing in towards the rear of
machine as shown at left.
17. Place a bolt, with a washer under the
head, into the mounting points on the
front bearing, aligned with the
mounting bracket on the machine.
Place a flat and a lock washer onto the
bolt stems, and thread a nut onto them.
Tighten down completely.
18. Make sure the bearing is snug against
the spacer washers installed in step 15.
Put blue Loctite onto a set screw, and
tighten into place on the collar of the
bearing. Repeat for the second set
screw.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
19. Place a bolt, with a washer, lock
washer, and nut, into the two mounting
holes on the rear bearing and bracket.
Tighten finger tight.
20. Align the hammermill and jackshaft
pulley at the front of the machine. See
operator’s manual for adjusting front
belt alignment.
21. Completely tighten down the mounting
hardware from step 19. Make sure to
use blue Loctite and tighten all set
screws.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
22. Pull the front drive pulley back off of
the shaft. Place some red Loctite onto
the shaft in front of the forward pillow
block bearing as shown.
23. Replace the front pulley wheel. Place
more red Loctite onto the shaft forward
of the pulley wheel.
24. Slide the clutch assembly onto the shaft
as shown at left. Insert a key into the
keyway.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
25. Make sure that the space between the
through hole in the shaft and the top of
the clutch assembly is 1.125”. Hammer
key into place, until the key starts to lift
from shaft, then cut off excess.
(keyway is tapered)
26. Remove the chain sprocket from the
hydraulic pump.
27. Run a nut onto the threads of a bolt as
shown at left. Thread the bolt into a
bracket, just enough to hold bolt.
Repeat until you have four brackets
that look like the one at left.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
28. Place a pair of brackets onto the
crossbeam as shown, one on top, one
on bottom, alternating the orientation
of the “L”. Place a bolt through the
aligned holes in on either side of the
beam on the brackets, and thread a nut
onto the threads. Tighten down the
nuts, but allow for play in the brackets.
Repeat for the other set, placing them
onto the beam as well.
29. Place a mounting bracket onto the
stems of the four bolts installed in step
28, and thread the bolts into the
welded-on nuts.
30. Tighten down the four bolts evenly until
the gap shown at left is between 1-1/4”
and 1-3/8”.
Note: This measurement is only a starting
point and may vary from machine to
machine.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
31. Remount the pump onto the newly
installed bracket. Tighten down the
mounting bolts completely. Transfer
hoses, if using new pump with longer
shaft. Re-mount the double chain
sprocket, align with the lower chain
sprocket, and tighten down the set
screws. (Note: reapply blue Loctite to
the set screws.)
32. Re-mount the double chain. Move the
tensioner back into position, and
tighten down until very little slack
remains.
33. Mount the belt sprocket onto the drive
shaft.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
34. Set the bushing so that it overhangs the
end of the drive shaft by ¼”. Insert set
screws with blue Loctite on the threads
and tighten into place.
Caution: Failure to properly install bushing
and sheave on existing pump can cause
damage to equipment and personnel.
35. Place the sheave into position on the
bushing installed in steps 33-34. Secure
into place using the provided bolts, with
lock washers under the heads. Tighten
all sheave bolts evenly to a torque of
360 in-lbs (30 ft-lbs) for 3/8”-16 bolts
and 720 in-lbs (60 ft-lbs) for 1/2"-13
bolts, where applicable.
36. Place a bushing onto the pump shaft.
Align the bushing so that the end of the
shaft and the outer face of the bushing
are flush, if using new pump with longer
shaft. Tighten into position in the same
manner as step 34 using set screws with
blue Loctite.
Caution: Failure to properly install bushing
and sheave can cause damage to
equipment and personnel.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
37. If using existing pump with shorter
shaft, set outer edge of bushing from
shaft at 1-5/16” (MAX 1-3/8”).
Caution: Failure to properly install bushing
and sheave can cause damage to
equipment and personnel.
38. Place a sheave onto the lower bushing,
and install as in step 35.
39. Place three belts over the lower sheave,
and drape them out of the way to your
right. Starting with the one that will be
farthest left, work the belts into
position on the upper sheave.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
40. Using a straight edge, make sure the
sheaves are aligned. Make any
adjustments to the pump bracket using
the four horizontal bolts, on clamp
brackets, for forward and back
movement. Use the four vertical bolts
to tip pump bracket for any vertical
misalignment.
Note: Make sure to check alignment in
different spots on sheaves to confirm
alignment.
41. Replace the spring, end cap, and jam
nuts onto the tensioner rod, and
tighten down until the double chain is
tight.
Note: Links may need to be added or
removed to get proper tension on double
chain.
42. Replace the belts on the front drive
pulley, and replace the tensioner
hardware. Tighten the tensioner to
secure the belts.
Tip: Measure compressed spring height to 5-
1/2” as a starting point for belt tension.
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
43. Check clearance on both the belt and
on the double chain. If any areas make
contact, re-check all steps of this
instruction sheet and make the
necessary adjustments.
Tension on belts should be measured in center
between sheaves. 12-15lbs of pressure at a
deflection of 3/16”per belt.
44. Place the guard into position on the
unit, and secure with original hardware.
(Unpainted shield shown for clarity)
45. Replace the front door(s) onto the unit.
Install any shield removed in any
previous steps. Connect to tractor, run
machine at low RPM and observe any
abnormalities (i.e. sheave wobble, belt
squeal, etc.). Correct any problems.
Measure
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
1000 RPM Belt Drive Upgrade Kit Parts List
Part No. Description Quantity
013670 PB Bearing, 1-7/16” w/ LC 1 013930 Bearing, Adapter 2
609100 Sheave, 7.1” O.D. 2 609110 Bushing, Sheave 1-7/16” 1
609120 Bushing, Sheave 7/8” 1 609140 Belt, 5V, V, 45” 3
609480 Pump, Hyd 3.90 CID 1
612780 Hardware Kit (Bolts, Nuts, etc.) 1 613160 Jackshaft, HM 1
613170 Mount Wldt, Pump BD 1 613210 Clamp Wldt, Mount 4
614155 Shield, Belt Drive, 1
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
1000 RPM BELT DRIVE
CONVERSION
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 005200 WASHER, FLAT 1/2 STD 7
2 005360 NUT, HEX 1/2-13 3
3 005370 WASHER, LOCK 1/2 3
4 SEE 1000 RPM PRINT JACKSHAFT ASSY. 1
5 027260 NUT, HEX 3/8-16 GR5 ZN 4
6 114380 NUT, JAM 1/2-13 HEX 4
7 162930 BOLT, HHCS 1/2-13 x 5-1/2 Gr2 4
8 609100 SHEAVE, 7.1" O.D. 2
9 609110 BUSHING, SHEAVE 1 7/16" 1
10 609120 BUSHING, SHEAVE 7/8" 1
11 609140 BELT, 5V, V 45" 3
12 609480 PUMP, HYD 3.90 CID 1
13 613170 MOUNT WLDT, PUMP BD 1
14 613210 CLAMP WLDT, MOUNT 4
15 991200 RHSNBOLT 0.5-13x2x2-N 1
16 E096046 BOLT, CRG 1/2-13 X 1-1/2 2
17 P99467 BOLT, HHCS 3/8 x 3 4
18 614155 SHIELD, BELT DRIVE 1000 1
1000 RPM BELT DRIVE CONVERSION
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
1000 RPM JACKSHAFT
ASSEMBLY
*Reference only
*Not all parts listed come in kit
*See Kit Parts List
Document No. Belt Drive
Revision Step
Product Family Grinder Mixers
Last Rev. By T. Poole
Assembly No.
Date 8/24/2015
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 005200 WASHER, FLAT 1/2 STD 4
2 005360 NUT, HEX 1/2-13 2
3 005370 WASHER, LOCK 1/2 2
4 007080 HBOLT 0.5000-13x2.5x1.25-N 2
5 012550 PIN, EXPANSION 1
6 013580 SPRING, COMPRESSION 1
7 013670 PB BEARING, 1-7/16 W/LC 1
8 013860 CLUTCH, HAMMERMILL 1
9 013873 PULLEY, MACHINED 1
10 013930 BEARING, ADAPTER 2
11 021530 KEY, SQUARE 3/8 X 2 1
12 126940 WASHER, FLAT 2
13 151280 KEY, SQUARE 3/8 x 5 1
14 165730 PB BEARING, 1-5/8 w/o LC 1
15 205430 GRIP, 1/8 X 1 X 1 RED 1
16 241571 PIN WLDT, LOCKING 1
17 470410 SUPPORT, BEARING 1
18 529220 SPROCKET, D60B14 1
19 613160 JACKSHAFT, HM 1
1000 RPM JACKSHAFT ASSEMBLY