ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block...

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1 International Astronautical Congress 2014 IAC-14.A3.3B.3 ReachMars 2024 A Candidate Large-Scale Technology Demonstration Mission as a Precursor to Human Mars Exploration 1 October 2014 | Toronto, Canada Mark Schaffer Senior Aerospace Engineer, Advanced Concepts Group [email protected] | +1.770.379.8013

Transcript of ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block...

Page 1: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

1 International Astronautical Congress 2014

IAC-14.A3.3B.3

ReachMars 2024 A Candidate Large-Scale Technology Demonstration Mission as a Precursor to Human Mars Exploration

1 October 2014 | Toronto, Canada

Mark Schaffer Senior Aerospace Engineer, Advanced Concepts Group

[email protected] | +1.770.379.8013

Page 2: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Introduction

Page 3: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Project Overview

Problem: Investigate robotic precursor Mars mission to demonstrate and

mature key technologies required for future human Mars missions

• 2024 or 2026 Mars mission opportunity

• Launch on SLS Block 1 (ICPS provides TMI maneuver)

Study Timeframe: July 2013 through Sept 2013

Design Team: Joint partnership between NASA MSFC and SpaceWorks

Enterprises, Inc.

• Mark Schaffer, SpaceWorks Enterprises, Inc.

• Brad St. Germain , SpaceWorks Enterprises, Inc.

• Tara Polsgrove, NASA MSFC

• Kendall Brown, NASA MSFC

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Demonstrated Technologies

HIAD Hypersonic Inflatable

Aerodynamic Decelerator

SRP Supersonic Retro-Propulsion

3

ISRU In-situ Resource

Utilization (O2 production)

MAV Mars Ascent

Vehicle 4

2

1

Sample

collection

and return

Page 5: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Summary Results

System Masses

• Launch Mass = 18.0 t

• Payload Mass = 7.4 t

Vehicle Dimensions

• Height = 5.5 m

• Rigid Diameter = 5.0 m

• HIAD Diameter = 12.5 m

Launch C3 = 15.0 km2/s2

• Primary Opportunity:

9/12/2024 to 10/28/2024

• Secondary Opportunity:

10/1/2026 to 11/25/2026

Mass Breakdown Statement

Lander Vehicle 10.6 t

Inert 4.7 t

Propellant 3.4 t

HIAD 2.4 t

Delivered Payload to Surface 7.4 t

ISRU 0.5 t

Nuclear Power for ISRU 3.3 t

MAV 2.1 t

MAV Deployment 0.4 t

Rover 0.9 t

Integration 0.1 t

Total 18.0 t

Page 6: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Analysis

Page 7: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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0

10

20

30

40

Ea

rth

De

pa

rtu

re C

3 (

km

2/s

2)

Earth Departure Date

Secondary Opportunity (2026)

0

10

20

30

40

Ea

rth

De

pa

rtu

re C

3 (

km

2/s

2)

Earth Departure Date

Primary Opportunity (2024)

Launch Opportunities

Selected launch C3 = 15.0

km2/s2

Identified two mission

opportunities

• Primary opportunity: 46 day

window in 2024 between 9/12

and 10/28

• Secondary opportunity: 55 day

window in 2026 between 10/1

and 11/25

46 days

C3 = 15 km2/s2

C3 = 15 km2/s2

55 days

Optimal Solution

Date = 10/5/2024

C3 = 11.2 km2/s2

TOF = 345 days

Optimal Solution

Date = 10/30/2026

C3 = 9.1 km2/s2

TOF = 295 days

Page 8: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Vehicle Design

Mass and sizing

• Parametric sizing model built

from historical MERs, physics-

based equations, and empirical

data

• 30% mass growth allowance

on all dry masses

Design assumptions

• LOX/CH4 propellants

• Electrical power provided by

Advanced Stirling Radioisotope

Generator (ASRG)

– ISRU uses independent power

supply

• Total Descent DV = 820 m/s

based on NASA DRA 5.0

MAV

(stowed)

ISRU Plant

ISRU LOX Tank

LOX Tank

(x2)

LCH4 Tank

(x2)

Radiators (x4)

Main Engines

(x4) Rover

Page 9: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Propulsion

Common Extensive Cryogenic Engine

• In development by Aerojet Rocketdyne

• Derived from RL-10 engine family

• Deeply throttlable for lunar and Martian surface missions

• Assumed shortened nozzle (Area Ratio = 40:1) to support SRP

Total thrust requirement

• 4 engines required

• Ignition Thrust-to-Weight

– 1.5 (Earth)

– 4.5 (Mars)

– Based on NASA DRA 5.0 lander thrust-to-weight (Mars)

Propellants LOX/CH4

Engine Cycle Expander

Vacuum Thrust 66.7 kN (15.0 klbf)

Vacuum Isp 340 sec

Area Ratio 40:1

Exit Area 0.37 m2 (4.0 ft2)

Chamber Pressure 39 bar (570 psi)

Mass 160 kg (350 lbm)

Image Source:

http://www.rocket.com/common-

extensible-cryogenic-engine-0

Engine data based on published

information on Aerojet

Rocketdyne website and

augmented by analysis with

SpaceWorks Software’s

REDTOP-Lite engine analysis

software

Page 10: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Hypersonic Inflatable Aerodynamic Decelerator

HIAD designs from previous

studies used to approximate

HIAD mass and dimensions

Results:

• Total Mass = 2.4 t

• Inflated Diameter = 12.5 m

• Cone half angle = 63.5 deg

• Entry areal bulk density = 200

kg/m2

EFF-2

Ablator

EFF-2 Insulator EFF-4

Ablator

EFF-4 Insulator DRA-5

Addendum 2

Entry Type Aerocapture Aerocapture Direct Direct Aerocapture

Rigid Diameter 4.3 m 4.3 m 4.3 m 4.3 m 9.0 m

HIAD Diameter 8.0 m 14.0 m 8.0 m 8.0 m 23.0 m

Entry Mass 7.2 t 7.2 t 7.2 t 7.2 t 94.0 t

Areal Bulk Density 140 kg/m2 50 kg/m2 140 kg/m2 140 kg/m2 230 kg/m2

HIAD Mass 1.1 t 1.8 t 0.9 t 0.7 t 21.0 t

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In-Situ Resource Utilization

ISRU through collection of atmospheric CO2 and generation of O2 from CO2 Electrolysis is a power-intensive process

• ISRU design limited by high power requirements

• Nuclear fission power likely required for human missions, can be demonstrated in precursor mission with ISRU

Nuclear fission power generation:

• Power generated = 10.0 kWe

• Comparable to individual mobile unit considered for human missions to Moon and Mars

• System mass (including thermal control) = 3,300 kg

Resulting ISRU system:

• Oxygen production = 0.65 kg per hour

• Operating power = 9.2 kWe

• Operating time = 30 days

• System mass = 520 kg

Page 12: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Mars Ascent Vehicle

Point design from 2013 Mars Sample Return Study

• Single stage NTO/MMH rocket

• XLR-132 gas generator engine

Launches 200 kg Earth Return Vehicle (ERV) to

direct Earth return trajectory

Mass Breakdown Statement

Payload (ERV) 200 kg

Dry Mass 170 kg

Propellant 1,730 kg

Mars Ascent Vehicle 2,100 kg

Erector System 420 kg

Total MAV System 2,520 kg

4.5 m

1.5 m

MAV Erector System

(deployed)

Page 13: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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0

1,000

2,000

3,000

4,000

5,000

Mars

ER

V D

V (

m/s

)

Surface Stay Time (days)

Earth Return DV Requirement from C3=0 Earth Entry V < 12.0 km/s

Earth Return Vehicle

Sample Return Canister

• Scaled from reference

document

• Direct Earth entry

Earth Transfer Return Stage

• Monopropellant hydrazine

– Thrust = 400 N

– Isp = 214 sec

• Total DV = 1,000 m/s

Total Mars surface sample

return to Earth = 5 kg

Mass Breakdown Statement

Sampler Return Canister 40 kg

Surface sample 5 kg

Structures and subsystems 10 kg

Aerobrake and heat shield 20 kg

Parachute 5 kg

Earth Transfer Return Stage 160 kg

Structures and subsystems 80 kg

Propellant 80 kg

Total 200 kg

Page 14: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Programmatic Factors

Page 15: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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De-Scope Options

Reduce ISRU plant power requirement to remove nuclear fission

requirement and rely solely on ASRG-based power supply

• Reduces total mission cost

• Reduces political sensitivity

Replace mobile rover with static sample collection package on lander

• Reduces total mission cost

• May be opportunity to repurpose existing rover design to reduce cost and

risk

Remove ERV from MAV; demonstrate ascent to Mars orbit or Mars

escape only

• Reduce mission complexity

• Avoid Earth planetary protection concerns

Page 16: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Mission Dependencies

This mission will require separate development of several enabling

hardware elements including:

Throttlable exploration-class liquid rocket engine (i.e. methane-fueled

CECE)

Low boil-off technologies for liquid oxygen and liquid methane for long

duration mission (> 1 year)

Advanced dynamic radioisotope power sources (i.e. ASRG)

Page 17: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Conclusions

Page 18: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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Key Findings

SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or

2026 robotic precursor mission, which can deliver 7.4 t payload to the

Martian surface

Lander vehicle can demonstrate two key EDL technologies for human

missions: HIAD and SRP

Delivered payload is sufficient to support several cross-cutting

technology demonstrations:

• An ISRU O2 production demonstration

• Mars Ascent Vehicle capable of 5 kg Mars surface sample return to Earth

supported by Curiosity-class rover for sample collection and scientific

exploration

Page 19: ReachMars 2024 - sei.aero ReachMars Presentation rev0.pdf · IAC-14.A3.3B.3 Key Findings SLS Block 1 can deliver an 18.0 t vehicle to Mars to support a 2024 or 2026 robotic precursor

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SPACEWORKS ENTERPRISES, INC. (SEI) | www.sei.aero | [email protected]

1040 Crown Pointe Parkway, Suite 950 | Atlanta, GA 30338 USA | +1.770.379.8000

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References

1. Yeomans, Donald (Site Manager), “HORIZONS System”, Visited 9 Sept 2014,

http://ssd.jpl.nasa.gov/?horizons

2. NASA Facts, "Space Launch System", NASA Marshall Space Flight Center, NASA FS-2012-06-49-

MSFC, June 2012.

3. Brown, K., Lepsch, R., "Mars Lander Analyses Summary and Forward Work", Human Architecture

Team (HAT) Technical Integration Forum, NASA, March 2013.

4. Aerojet Rocketdyne, “Common Extensible Cryogenic Engine”, Visited 9 Sept 2014,

http://www.rocket.com/common-extensible-cryogenic-engine

5. Drake, et. al., “Human Exploration of Mars, Design Reference Architecture 5.0”, Mars Architecture

Steering Group - NASA Headquarters, NASA SP-2009-566, July 2009.

6. Cianciolo, A. (Editor), "Entry, Descent, and Landing Systems Analysis: Exploration Feed Forward

Internal Peer Review Slide Package", NASA Langley Research Center, NASA/TM-2011-217050,

February 2011.

7. Bowles, J., Huynh, L., Hawke, V., Mars Sample Return: Mars Ascent Vehicle Mission & Technology

Requirements, NASA/TM-2013-216511, March 2013.

8. Coons, S., Curtis, R., McLain, C., Williams, J., Warwick, R., Bruckner, A., In-Situ Propellant Production

Strategies and Applications for a Low-Cost Mars Sample Return Mission, AIAA 95-2796.