RAYCHEM(3)

04

CABLE TERMINATION & ACCESSORIES א

4-26

CableTerminations Heat Shrinkable Type

TERMINATION Raychem low voltage heat shrinkable terminations are available for the full range of cable types and sizes. They are acknowleged to be simpler, more reliable, and muchcheaper to intall than traditional systems.

Catalog Number Conductor Size Up to 1kV / Plastic Indoor / Outdoor Four Conductors

mm²

Not Armoured Wire Armoured ESTU-OX/4C 4-16 ESTU-OX/4C 25-50 ESTU-OX/4C 70-150 ESTU-OX/4C 185-300 ESTU-OX/4C 500

ESTU-OX/4C 4-16 /WA ESTU-OX/4C 25-50 /WA ESTU-OX/4C 70-150 /WA ESTU-OX/4C 185-300 /WA ESTU-OX/4C 500 /WA

4-16 25-50

70-150 185-300

500

Raychem medium voltage heat shrinkable terminations offer outstanding long term reliability with over 20 years of proven performance in polluted environments. The installation accomodates simplified cable preparation techniques. The factory engineered kit along with clear instruction sheet permits rapid on-site installation.

Termination Selector Choosing one figure from the left-hand column of each table.

Voltage (Vmax) Cable size Number of cores Dielectric Location Length (3 c o r e

Typical part number: EPKT - 17 D 3 M I H2

Voltage in KV 7

17 24 36

for 7.2 KV for 12 KV and 17.5 KV

Size in mm² 7.2 KV 12 KV & 17.5 KV 24 KV 36 KV A B C D E F

16-50 70-120

150-240 300-500

630-1000 —

16-25 35-70

95-240 300-400 500-800

1000

— 25-50

70-185 240-300 400-630

800-1000

— —

50-95 120-500 240-500

630-1000

Number of Cores 1 3

For Single (1) core For Three (3) core

Dielectric or insulation type X M

For PLASTIC eg. XLPE, EPDM, EPR, etc. For MIND non-draining paper

(not applicable for draining paper cables)

Location of Termination I O

For INDOOR For OUTDOOR

Length ( only three core) of the terminated portion (tail) H1 H2 H3 H4

for 450 mm long for 650 mm long (min for 17.5 KV outdoor and 36 KV indoor) for 800 mm long (min for 24 KV outdoor and 36 KV outdoor) for 1200 mm long

A range of accessories for the above terminations are available. Single core kits contain components for 3 single core terminations. Lugs are not included in the kits and should be procured separately. Raychem terminations are also available for 72KV voltage class. Please contact ADWAN for details.

INSULATING BOOTS Raychem heat shrinkable insulating boots allow Raychem terminations to be used in conventional compound and oil filled boxes with air clearances. The design insures good insulation and impulse performance inspite of reduced clearances. The boots can be used with both paper and plastic cables upto 36KV.

Catalog Number Conductor Size Straight Boots mm² ESIB-4ST/10-35 ESIB-4ST/50-95

ESIB-4ST/120-300 ESIB-4ST/400-630

10-35 50-95

120-300 400-630

Catalog Number Catalog Number Conductor Size

Right Angle Boots (Long)

(Short)

mm²

ESIB-4RL/10-35 ESIB-4RL/50-95 ESIB-4RL/120-300 ESIB-4RL/400-360 ESIB-4RL/70-500

ESIB-4RS/10-35 ESIB-4RS/50-95 ESIB-4RS/120-300 ESIB-4RS/50-95

10-35 50-95

120-300 400-630 70-500

SUPPORT INSULATORS Raychem light weight insulators comprise of a high strength flexible polymeric core housed in a Raychem proven high voltage material. The insulators are supplied with a galvanised iron mounting bracket and is used to support Raychem termination upto 36KV for outdoor use.

All kits are supplied as a set of 3.

Catalog Number Conductor Size ESIN-4 ESIN-6

up to 17.5 KV up to 36 KV

CABLE BOX GLANDS Raychem cable box glands come complete with all the essential hardware for mounting the Raychem terminations. Typically used on cable boxes designed for compound filling where the distance from bushing to base plate is a limiting factor.

Catalog Number Conductor Size mm² ESGL-4S/3C 25-95

ESGL-4S/3C 120-300 25-95

120-300

Cable glands are available in aluminum for single core cable applications. Please contact ADWAN for details.

EARTHING KITS Raychem earthing kits are available for solderless earthing of metal tape shield for plastic cables. Earthing kits are also available for steel wire, steel tape, aluminum wire, and corrugated aluminum armour.

Catalog Number Core Dia. Conductor Size

One Core, Copper Tape Screen

Solderless Design

mm

mm² 7.2KV

mm²

17.5KV

mm² 36KV

ESPM-E-50 ESPM-E-51 ESPM-E-52 ESPM-E-53 ESPM-E-54

12-18 19-24 25-30 31-40 41-65

16-50 70-150

185-300 400-630

800-1000

16-25 35-95

185-120 240-500

630-1000

25-35 50-70

95-300 400-1000


Three Core, Copper Tape Screen

Solderless Design

mm

mm² 7.2KV

mm²

17.5KV

mm² 36KV

ESPM-E-55 ESPM-E-56 ESPM-E-57 ESPM-E-58

12-18 19-24 25-30 31-40

16-50 70-150

185-300 16-25 35-95

120-185 240-500

25-35 50-70

95-300

CABLE TERMINATIONS & ACCESSORIES


04

4-27

EARTHING KITS


One Core, Aluminum Wire Armour Clamping

Ring Design

mm

mm² 7.2KV

mm²

17.5KV

mm² 36KV

ESPM-E-41 ESPM-E-42 ESPM-E-43

21-32 33-50 51-67

16-70 95-400

500-800 16-50

70-400 500-800

16-185

240-630


Three Core, Steel or Aluminum Wire

Armour Clamping Ring Design

mm

mm²

7.2KV

mm² 17.5KV

mm² 36KV

ESPM-E-45 ESPM-E-46 ESPM-E-47 ESPM-E-48 ESPM-E-49

28-50 40-67 50-86 60-94

70-110

16-25 16-120

150-240 300-400

16-95

120-185 240-300

16-25 35-95

120-185 240-300


Three Core, corrugated Aluminum or steel tape armour, hose

clamp design

mm

mm²

7.2KV

mm² 17.5KV

mm² 36KV

ESPM-E-35 ESPM-E-36 ESPM-E-37

25-70 60-100 90-120

16-150 185-400

35-70 95-240

300-400

50-150

JOINTS For jointing cables upto 36KV Raychem offers a system based on heat shrinkable materials which is; fast and simple to install, eliminates shelf life limitations, and offers high impact resistance and high earth fault current capacity. Millions of cable joints upto 36KV installed in some of the most severe service condition have confirmed the reliability of Raychem design under high electrical, thermal, and environmental stress.

Catalog Number Conductor Size

Upto 1KV/Plastic Four Conductors (Not Armoured)

(Wire Armoured)

mm² ESIJ-OX/4C 1.5-6 / NA ESIJ-OX/4C 6-16 / NA ESIJ-OX/4C 16-35/ NA ESIJ-OX/4C 35-70 / NA ESIJ-OX/4C 70-150 / NA ESIJ-OX/4C 150-300 / NA

ESIJ-OX/4C 1.5-6 / SA ESIJ-OX/4C 6-16 / SA

1.5-6 6-16

25-50 70-150

185-300


Upto 7.2 ,KV/Plastic One Conductor

(Without Armour)

mm² ESIJ-2X/1C 25-50 / NA ESIJ-2X/1C 70-120 / NA ESIJ-2X/1C 150-185 / NA ESIJ-2X/1C 240-300 / NA

25-50 70-120

150-185 240-300


Upto 7.2KV/Plastic Three Conductors (Without Armour)

(With Armour)


ESIJ-2X/3C 25-50 / SA ESIJ-2X/3C 70-120 / SA ESIJ-2X/3C 150-185 / SA ESIJ-2X/3C 240-300 / SA

25-50 70-120

150-185 240-300


Upto 12KV/Plastic One Conductors (Without Armour)

mm²

ESIJ-3X/1C 16-25 / NA ESIJ-3X/1C 35-70 / NA ESIJ-3X/1C 95-150 / NA ESIJ-3X/1C 185-300 / NA

16-25 35-70

95-150 185-300


Upto 12KV/Plastic Three Conductors

(With Armour)

(With Armour)



16-35 50-95

120-185 240-300


Upto 17.5 ,KV/Plastic One Conductor

(Without Armour)


25-35 50-95

120-185 240-300


Upto 17.5KV/Plastic Three Conductors (Without Armour)

(With Armour)



25-35 50-95

120-185 240-300


Upto 36KV/Plastic One Conductors (Without Armour)

mm²

ESIJ-6X/1C 35-70 / NA ESIJ-6X/1C 95-150 / NA ESIJ-6X/1C 185-400 / NA ESIJ-6X/1C 500-630 / NA

35-70 95-150

185-400 500-630


Upto 36KV/Plastic Three Conductors (Without Armour)

(With Armour)

mm²

ESIJ-6X/3C 35-70 / SA ESIJ-6X/3C 95-150 / SA ESIJ-6X/3C 185-300 / SA

35-70 95-150

185-300

Single core kits contain material for 1 core only. Ferrules are not included in the kits and should be procured separately. Raychem range of joints include upto 72KV. Please contact ADWAN for

CONTROL CABLE JOINTS This range provides heat shrinkable cable joints for multi-core, plastic control cables operating upto 1KV, with armour.

Catalog Number

Number of Cores

Conductor Size mm²

ECKJ-0017 ECKJ-0018 ECKJ-0019 ECKJ-0020 ECKJ-0021

4-7 8-14

15-21 22-40 41-75

1.0-2.5 1.0-2.5

For multi-pair cables with and without armour and muti core cables without armour. Please contact ADWAN for details.

TRANSITION JOINTS Raychem offers a wide range of heat shrinkable transition joint, upto 36KV, for any of the following configurations: -Cables having a different cross sectional areas. -Plastic to paper cables. -Three core plastic or paper cable to three single core plastic or paper cables. Raychem could also help by designing a transition joint for your specific needs. Please contact ADWAN for details.

04


4-28

MOTOR CONNECTION KITS MCK heat shrinkable caps replace tape and filler putty methods of insulating connections in motor conduit boxes. Each MCK kit connects a three lead motor.

Catalog Number

Voltage Rating

Feeder Size

Lug Length

Splice Configuration

mm² mm Stub Splice Type V

MCK-1V MCK-2V

Upto 1 KV Upto 1 KV

2.5-6 4-16

25-95 120-240

44 56 82

133

Catalog Number Voltage Rating

Feeder Size

Lug Length


mm² mm Stub Splice Type V

MCK-6-1V-00 MCK-5-2V-00

Upto 7.2 KV Upto 7.2 KV

6-35 50-120

150-400 127 153 179


Feeder Size

Lug Length


mm² mm Stub Splice Type L

MCK-1L

Upto 1 KV

10-95

120-500

127 210


Feeder Size

Lug Length


mm² mm In-line Splice Type L

MCK-5-1L-00

Upto 7.2 KV

10-120

150-500

153 179

Catalog Number Rectangle Bar Profile

Round Bar Diameter

Spool Length

(l + t) mm (d) mm BBIT-25/12-A/U BBIT-40/16-A/U BBIT-65/25-A/U BBIT-100/40-A/U BBIT-150/60-A/U

17-28 28-45 44-67

69-102 102-148

11-20 18-32 28-47 44-72

65-105

30 m 30 m 15 m 15 m 15 m

BUS BAR TUBING BBIT and BPTM are heat shrinkable tubings for use on straight or bent bus bars where maximum clearance reduction is required. Ideal for original equipment assembly or in retrofit applications where access to one end is available. Provides insulation upto 36KV and long term reliability even at high continuous operating temperature.

Catalog Number Rectangle Bar Profile

Round Bar Diameter

Spool Length

(l + t) mm (d) mm BPTM-15/6-A/U BPTM-30/12-A/U BPTM-50/20-A/U BPTM-75/30-A/U BPTM-100/40-A/U BPTM-120/50-A/U BPTM-175/70-A/U

12-18 22-38 36-65 55-95

70-130 90-165

125-235

6.5-12 13.5-25 22-43 33-63 44-86

55-105 80-150

30 m 30 m 30 m 30 m 25 m 25 m 15 m

GENERAL PURPOSE TUBING RNF-100 is a flexible, general purpose tubing. Designed for a wide range of applications, RNF-100 is used extensively for insulation, light weight harness jackets, colour coding, and identification. Available in clear or standard colours. Can be rapidly installed using a variety of heating tools.

Catalog Number Application Range Min-Max Dia.

Spool Length*

1.2m Length

Colour Code

Information Colour

mm RNF-100-3/65-X RNF-100-1/16-X RNF-100-3/32-X RNF-100-1/8-X RNF-100-3/16-X RNF-100-1/4-X RNF-100-3/8-X RNF-100-1/2-X RNF-100-3/4-X RNF-100-1-X RNF-100-1 1/2 RNF-100-2-X RNF-100-3-X RNF-100-4-X

0.6-1.2 0.8-1.6 1.2-2.4 1.6-3.2 2.4-4.8 3.2-6.4 4.8-9.5

6.4-12.7 9.5-19.0

12.7-25.4 19.0-38.0 25.4-51.0 38-76.0

51.0-102.0

300 m 300 m 150 m 150 m 150 m 75 m 75 m 75 m 75 m 30 m 30 m 30 m 15 m 15 m

30 m 30 m 30 m 30 m 30 m 12 m 12 m

0 2 4 6 7 8 8

Black Red

Yellow Blue

Voilet Grey White

Replace X by the colour co de required

* MInimum order quantity is spool.

XAGA-550 JOINT CLOSURE SYSTEM XAGA-550 is Heat-shrinkable composite Joint Closure System for environmental and mechanical protection of Joints in the unpressurised Copper Telephone net-works. It is suitable for aerial, buried and ducted applications and has a range of closures to suit all cable sizes.


04

4-29

XAGA 1000 Joint closure system for pressurised copper telephone networks • High performance heat-shrinkable closure for pressurised applications

• Suitable for aerial, buried and ducted applications

• Composite material provides high mechanical strength

• Range of closures to suit all cable sizes

• Applicable for polyethylene and metal jacketed cables

• Pre-installed valve for pressure access and measuring

• Suitable for use with all standard connector systems

• Up to 4 cables out at each end

• Wraparound closure suitable for both maintenance and new construction

• Interchangeable air valve/connector

• Hot melt adhesive designed specifically for pressurised closure applications

BOKT kit contenct

• Branch-off clip • Cleaning tissue • Abrasive strip • Tie wrap • Aluminium tape • Shield continuity wire +

connector

XAGA 1000 kit content

• Heat-shrinkable sleeve • Metal canister (2 half

shells) • Flexible stainless steel

channels • Retention clip • Aluminium closing strip • Valve nut + 1 valve plug

+ 1 valve insert • Shield continuity wire • Clearing tissue • Aluminium tape • Abrasive strip

List Price

— — — — — — — — — — —

1008.00 — — —

1622.00 — — — —

2126.00

RAYCHEM(3)

Documents

Transcript of RAYCHEM(3)