RAPID OIL TEST GAUGE 12 12... · 2013. 4. 23. · LUBMARINE Conf Test Hist RAPID OIL TEST GAUGE 9...

RAPID OIL TEST GAUGE

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Water content measurement

B.N. determination

Introduction to the Rapid Oil Test Gauge Product overview Subassemblies description and location Specifications Unpacking and inspection Initial start-up Battery Preserving the Rapid Oil Test Gauge Maintenance

Power on / Main Run Screen / Power Off Adjusting the internal clock Oil monitoring function Turning On and Off Setting the maximum acceptable water content Setting the minimum acceptable BN

Test history function Viewing the test history Downloading the test history to a computer Erasing the test history

Replenishment of consumables

SUMMARY

2

Water Content MeasurementWith Reagent WT1/NH & Rapid Oil Test Gauge

Make sure that the apparatus and accessories are perfectly clean before starting the test.

1

Read the instructions and MSDS contained

in this manual.

Wear protective gloves.Wear goggles.

Before each test, mind your own safety and the environment.

Wash thoroughly and obtain medical advice if eye or skin contact with a reagent or solution has occurred.

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5

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Clean the reaction flask using a solvent such as Petroleum Distillate p/n DP9206.Wipe the reaction flask and Rapid Test Gauge with a clea-ning fabric or absorbing paper.Make sure the measuring port is free of any dirt.

Do not dispose of the residues in the drainage system.

Press the [Go] key. When the instrument memoryis full, a “History Full” messageshows. Press [Go] to confirm test(result will not be stored) or [Abort] to cancel.


Press the [▼] key for more instructions.

Drain a full sachet of reagent WT1/NH in the reaction flask.

Using the 10 ml syringe, inject 10 ml of solution WT/BN in the reaction flask.

Do not shake.

Homogenize the oil to be tested, then introduce 5 ml of oil to be tested into the reaction flask using the syringe provided.

Do not shake.

Hold the reaction flask on a stable surface then close and tighten the Rapid Oil Test Gauge.

Press the [Start] key.

Grease the thread and O’ring of the Rapid Oil Test Gauge.

Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.

Then press the [Test] key.

Press the [H2O] key then follow the test instructions displayed by the instrument.

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H2O BN Exit

RUN TEST

à Start Abort

1° Add full WT REAGENT2° Add 10ml of SOLUTION

3° Add 5ml of OIL

Run Water Test

á Start Abort

4° Close and tighten5° Press START

Run Water Test

Go Abort

Shake Gauge welluntil count is down to 0

Run Water Test

AbortGo

Run Water Test

History Full

14The Rapid Oil Test Gauge counts down the time required to complete the test.

Abort

80

Run Water Test

13Shake vigorously to startthe reaction and throughout the test.

15When the test is complete, theinstrument beeps, shows and logs the water content of the oil sample. If the oil monitoring function is activated, the instrument shows if the test result is acceptable according to the function settings.

Exit

0.45%H2O

Water Content

OK

If the overpressure alarm sounds and flashes, stop the test immediately

and open to release pressure.

RELEASE PRESSURE

Run Water Test

BN DeterminationWith Reagent BN1 & Rapid Oil Test Gauge

Make sure that the apparatus and accessories are perfectly clean before starting the test.

1

Read the instructions and MSDS contained

in this manual.

Wear protective gloves.Wear goggles.

Before each test, mind your own safety and the environment.

Wash thoroughly and obtain medical advice if eye or skin contact with a reagent or solution has occurred.

6 7

Grease the thread and O’ring of the Rapid Oil Test Gauge.


Then press the [Test] key.

Press the [BN] key.

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H2O BN Exit

RUN TEST

BN=<30 BN>30

Select BN Range

Run BN Test

à Start Abort

1° Add 10ml of OIL2° Add 10ml of SOLUTION3° Add 10ml of REAGENT

Run BN Test


Select the BN range according to the BN of the oil when it is fresh.Select [BN =< 30] if the oil has a BN of 30 or less when freshSelect [BN > 30] if the oil has a BN higher than 30 when fresh.

Follow the test instructions displayed by the instrument.

Press the [▼] key for more instructions.

Homogenize the oil to be tested, then introduce 10 ml of oil to be tested into the reaction flask using a syringe provided.

Using a clean 10 ml syringe, inject 10 ml of solution WT/BN in the reaction flask.

Do not shake.

Using a clean 10 ml syringe, inject 10 ml of reagent BN1 in the reaction flask.

Do not shake.

Hold the reaction flask on a stable surface then close and tighten the Rapid Oil Test Gauge.

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RAPID OIL TEST GAUGEProduct Overview

1. Product overview

The Total Lubmarine Rapid Oil Test Gauge is a high precision battery operated digital lubricant testing gauge intended to measure and monitor the water content of lubricants up to 1.5% H2O and/or the remaining alkaline reserve (BN) of lubricants up to 80 BN.The gauge can be controlled locally by the operator using a front panel display and special function keys.A USB communication port can be used to download test results to a computer.

2. Subassemblies description and location

Keyboard

USB port

Reaction flask

Battery

Battery power indicator

Identification plate

Current function name

Main information display

Soft function keys

Keys

Vent groves

O’ring

Measuring port

Main volume graduations

Secondary volume graduations

Overpressure fuse

8

á Start Abort

4° Chose and tighten5° Press START

Run BN Test

Go Abort

Shake Gauge welluntil count is down to 0

Run BN Test

Exit

28 BN

BN Value

OK


Press the [Start] key. Press the [Go] key.

When the test is complete,the instrument beeps, shows and logs the BN value ofthe oil sample.If the oil monitoring function is activated, the instrument shows if the test result is acceptable according to the function settings.

When the instrument memoryis full, a “History Full” messageshows. Press [Go] to confirm test(result will not be stored) or [Abort] to cancel.

Clean the reaction flask using a solvent such as Petroleum Distillate p/n DP9206.Wipe the reaction flask and Rapid Test Gauge with a clea-ning fabric or absorbing paper.Make sure the measuring port is free of any dirt.

Do not dispose of the residues in the drainage system.

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13

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Shake vigorously to start the reaction and throughout the test.14 If the overpressure alarm sounds and

flashes, stop the test immediately and open to release pressure.

Abort

120

Run BN Test

The Rapid Oil Test Gauge counts down the time required to complete the test. 15

AbortGo

Run BN Test

History Full

RELEASE PRESSURE

Run BN Test

RAPID OIL TEST GAUGEProduct Overview

1 off 9 volts 6LR61/PP3 battery2½ years or 700 tests minimum0 to 50 °C (32 to 122 °F)- 20 to 65 °C (-4 to 149 °F)0.25 kg (0.55 lb)175 x 100 x 72 mm (6.89 x 3.94 x 2.84 in)USB Mini-B128 x 64 dots dot matrix LCDPMMA, POM, NBR, AISI 316 stainless steel(i) Water in oil content(ii) Oil alkaline reserve (BN) (Option)90 tests, including measured data, test evaluation, date and time

Lubmarine reagent WT1/NHLubmarine solution WT/BN5 ml0 to 1.5 %H2O0.05 %H2O3.3 %H2O6.6 %H2O9.9 %H2O

Lubmarine reagent BN1Lubmarine solution WT/BN10 ml0 to 80 BN1 BN

(*: Data valid for 5 ml oil sample only)(**: Data valid for 10 ml oil sample only)

Power requirement :Battery life :

Operating temperature :Storage temperature :

Weight :Dimensions :

Communication port :Display :

Materials in contact with tested oil :Test application :

Test memory :

Water TestWater test reagent :Water test solvent :

Required oil sample :Measuring range* : Display resolution :

Maximum allowable water content* :Maximum water content without damage on reaction flask* :

Maximum water content without damage on measuring sensor* :

BN Test (optional)BN test reagent :BN test solvent :

Required oil sample :Measuring range** :

Display resolution :

3. Specifications

Declaration of ConformityWe GESERCO SARL 16 RUE FRANCOIS ARAGO 33700 MERIGNACOn behalf of TOTAL LUBRIFIANTSDeclare thatProduct LUBMARINE RAPID OIL TEST GAUGE

Part Numbers WT1150, BN2150

Complies with the clauses of the Directive of the Council 2004/108/EC Electromagnetic Compatibility.

Standards : EN55022 EN61000-4-3 EN61000-4-11 EN61000-4-6 EN61000-4.4 EN61000-4-5 EN61000-4-2Tests conditions and results are given in the CERE-ENSAM test report No. QC14 dated 04.01.2012.

Mérignac, October 11th, 2012

Luc DARGENTChief Executive

A battery power indicator is located in the upper left corner of the display screen.When the battery power indicator flashes, change the battery as soon as possible.

Installing and connecting the battery:1 - Remove the battery cover from the back of the rapid oil test gauge.2 - Take the battery out.3 - Line up the positive and negative terminals on the new battery with the corresponding connectors of the connecting cap and snap the cap on the battery terminals.4 - Insert the battery with connected cap into the battery compartment of the instrument and replace the cover.

Note:When first powered on after the battery has been replaced, the instrument clock must be adjusted.

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Check that all items are present and have no visible damage.Delivery includes:

Description

Tech’Care/Std kit: Rapid Oil Test Gauge for water test only or Tech’Care/Pro.2 kit: Rapid Oil Test Gauge for water and BN tests

Reaction flaskO’ring (installed in the test gauge)

9 volt 6LR61/PP3 battery (in battery compartment but not connected)

For water test

Pack of sachets of reagent WT1/NH (50 sachets)Flask of solution WT/BN (500 ml)

5 ml syringe (1)10 ml syringe (1)

For BN test (optional)

Flask of reagent BN1 (500 ml)Flask of solution WT/BN (500 ml)

10 ml syringe (3)

Part number

WT1150BN2150WT1152DP6150DP6151

WT1203WT1205DP6106DP6107

BN2200WT1205DP6107

The 9 volts 6LR6I/PP3 battery which powers your Rapid Oil Test Gauge should provide two years operation or more.

6. Battery

Upon delivery the battery of the Rapid Oil Test Gauge shall be connected and the internal clock shall be adjusted.No other adjustment is required; the instrument is ready to be used.

5. Initial start-up

4. Unpacking and inspection

Rapid Oil Test GaugeOperating the Rapid Oil Test Gauge

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It is recommended to grease from time to time the internal O’ring using silicon free grease p/n DP6108.

In order to ensure the accuracy of subsequent tests and to preserve the instrument over time, the Rapid Oil Test Gauge shall always be kept clean and dry :

The battery compartment cap and USB port cap shall be kept in place at all times in order to protect the internal electronics of the instrument.

Any trace of oil, solutions or reagents shall be removed from the gauge and reaction flask after each use. Special attention shall be paid to the measuring port which must be kept perfectly free, and to the internal O’ring.Use dedicated cleaning fabric or absorbing paper for cleaning purpose.Proper cleaning solvents include White Spirit or Petroleum Distillates p/n DP9206. Never use toluene or other benzene derivatives.

7. Preserving the Rapid Oil Test Gauge

The Lubmarine Rapid Oil Test Gauge was designed for maintenance free operation. No maintenance is required apart from: • Keeping the instrument clean with its O’ring greased as described in §7. • Replacing the battery when necessary. • If required by your quality assurance system: recalibrating the instrument at regular intervals.

8. Maintenance


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5 - The year is displayed.Press the [▲] key to increment the year.Press the [▼] key to decrement the year.Press [Next] when done.


The instrument initializes and displays its serial number and embedded software version for a few seconds.

The instrument then displays the Main Run Screen which offers three functions:[Conf], [Test] and [Hist]

Press the key corresponding to the function you want to run:Select [Conf] to adjust the internal clock and the oil monitoring function of your instrumentSelect [Test] to run a water test or a BN test (optional)Select [Hist] to view the test history

Refer to the appropriate section of this manual for details on each function.

The instrument turns off automatically if not used for 60 seconds in order to preserve battery life.

Note: When first powered on after the battery has been replaced, the instrument accesses automatically the clock adjustment function.

The Rapid Oil Test Gauge has an internal clock which is used to time stamp test results when they are stored in the instrument memory.To adjust the internal clock:

6 - Adjust the month and press [Next] when done.7 - Adjust the day and press [Next] when done.8 - Adjust the hour and press [Next] when done.9 - Adjust the minutes and press [Save] to store the data and return to the main run screen.

1 - Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.2 - Press the [Conf] key.3 - Press the [Other] key.4 - Press the [Time] key.

2 Adjusting the internal clock

1 Power on / Main run screen / Power off

The Lubmarine Rapid Oil Test Gauge has an oil monitoring function which can warn the operator in case of: - Excessive water in oil content - Insufficient oil alkaline reserve (low BN)*

If the function is On, the water in oil content or the BN value* is evaluated at the end of each test and the instrument shows if the test result is acceptable or not. The information is also stored in the instrument memory with the test result.

The default settings of the function are: - Function status: Off - Water content alarm set to 1.5 %H2O - BN alarm* set to 1 BN (* The BN monitoring function is available only for Lubmarine Rapid Oil Test Gauges having the BN Test option).

3 Oil Monitoring Function

Note:When first powered on after the battery has been replaced, the instrument accesses automatically the clock adjustment function.

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Time Exit

Config

á à Next

Year : 2012

Set Date

á à Save

Minute : 30

Set Time

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The instrument shows the current minimum acceptable alkaline reserve of the oil.4 - Press the [BN] key

1 - Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.2 - Press the [Conf] key.3 - Press the [Alarm] key.

The instrument shows the current maximum acceptable level of water in the oil.4 - Press the [H2O] key.

5 - Press the [▲] key to increase the value.Press the [▼] key to decrease the value.6 - Press [OK] when done

5 - Press the [▲] key to increase the value.Press the [▼] key to decrease the value.6 - Press [OK] when done


3.3 Setting the minimum acceptable level of alkaline reserve (BN) of the oil*

3.2 Setting the maximum acceptable level of water in the oil

(* The BN monitoring function is available only for Lubmarine Rapid Oil Test Gauges having the BN Test option).

5 - Confirm the desired status by pressing the [Yes] key or the [No] key


3.1 Turning the oil monitoring function On or Off

The instrument shows the current status of the function.

4 - Press the [On/Off] key.


Alarm Other Exit

Config

H2O BN On/Off

Alarm is : OnH2O : 0.5 % H2O

BN : 60 BN

Config Alarm

Yes No

Confirm alarm : off

Config Alarm

Alarm Other Exit

Config

H2O BN On/Off


BN : 60 BN

Config Alarm

á à OK

0.5 % H2O

Config Alarm

Alarm Other Exit

Config

H2O BN On/Off


BN : 60 BN

Config Alarm

á à OK

50 BN

Config Alarm

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4 - The Rapid Oil Test Gauge shows as a removable USB drive named OILTSTR.The OILTSTR drive contains a file named DATALOG.CSV which is the test results file.Copy and paste the DATALOG.CSV file on your hard drive to save it.

1 - Press any of the 3 front panel keys to turn the Rapid Oil Test Gauge on.2 - Press the [Hist] key.

4 - Press [Exit] when done.

4 - The Rapid Oil Test Gauge shows as a removable USB drive named OILTSTR.5 -The OILTSTR drive contains a file named DATALOG.CSV which is the test results file.6 - Delete the DATALOG.CSV file.

1 - Remove the USB port cover of the Rapid Oil Test Gauge and connect a Mini-USB cable to the port.2 - Connect the USB cable to the USB port of the computer.3 - Open the file explorer of the computer.

4.3 Erasing the test history

5 - Use Microsoft Excel™ or equivalent to view and process the test history data contained in the DATALOG.CSV file.

1 - Remove the USB port cover of the Rapid Oil Test Gauge and connect a Mini-USB cable to the port.2 - Connect the USB cable to the USB port of the computer. 3 - Open the file explorer of the computer.

4.2 Downloading the test history to a computer

4.1 Viewing test history

The Lubmarine Rapid Oil Test Gauge has a test history function which automatically stores the result of each test.Stored data include : Test tag number Date Time Measured value If the oil monitoring function was turned on at time of test: Test result evaluation (“OK” or “Fail”)

The test history can be viewed on the Rapid Oil Test Gauge local display using the [Hist] function or downloaded to a computer via the USB communication port for subsequent processing.

The test history function can store up to 90 test results. When the instrument memory is full, a “History full” message shows and the instrument will not store any additional data unless the memory is cleared.

4 Test history function


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3 - The instrument shows the result of the last test performed. Use the [▲] and [▼] keys to browse test results.

á à Exit

History

Test 4 / 406/09/2012 -18:150.00 %H2O OK

á à Exit

History

Test 4 / 406/09/2012 -18:150.00 %H2O OK

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Replenishment of consumables

Test equipmentAny test equipment which requires replacement shall be sourced from GESERCO

(Original Equipment Manufacturer authorized by TOTAL LUBRIFIANTS).

Reagent and SolutionsAny reagent or solution shall be sourced from GESERCO

(Original Equipment Manufacturer authorized by TOTAL LUBRIFIANTS).Reagents and solutions can be sourced individually or as a complete set for up to 50 tests.

Product codesThe following is a summary of available spares & replenishments.

Other spares and replenishments are available. Please contact GESERCO for additional details.For any request for replenishment, please contact :

GESERCO SARLAttn : Sales department16 rue François Arago

33700 MérignacFrance

Tel : + 33 (0) 5 5634 9229Fax : + 33 (0) 5 5634 9544

e-mail : [email protected]

“Lubmarine recommends that you place your replenishment

orders on the www.geserco-sarl.com website

to ensure a rapid response.”

Application

RAPID OIL TEST GAUGE

TECH’CARE/PRO.2

TECH’CARE/STD

WATER IN OIL TEST

BN DETERMINATION

SALT WATER TEST

CARBON MATTER DETERMINATION

SAMPLING

MAINTENANCE

Name

Water in oil testerWater in oil + BN testerReaction flaskO'ringBatteryUSB cable

Water test & BN test replenishment pack

Water test replenishment pack

Water test reagentWater test solvent

BN test reagentBN test solvent

Chloride test papers

Chloride test solventPipettingTesting

Carbon matter test papersCarbon matter sampling

10 ml sampling 5 ml sampling 2 ml sampling 50 ml beaker100 ml beaker150 ml beaker250 ml beaker

Cleaning solventCleanings budsO’ring & thread grease

Content

Complete testerComplete testerReaction flaskO'ring6LR51/PP3 batteryMini USB cable

1 x reagent WT1/NH 1 x reagent BN12 x solution WT/BN

1 x reagent WT1/NH1 x solution WT/BN

Reagent WT1/NHSolution WT/BN

Reagent BN1Solution WT/BN

Indicator papers for chloridesSolution EPasteur pipettesTest tubes

Spot test papersGlass rod

10 ml syringes 5 ml syringes 2 ml syringes 50 ml beaker100 ml beaker150 ml beaker250 ml beaker

Petroleum DistillateCotton budsGrease tube

Packaging unit

1 unit1 unit1 unit1 unit1 unit1 unit

1 complete setfor 50 water tests and 50 BN tests

1 complete set for 50 water tests

1 Pack of 50 sachets1 x 500 ml flask

1 x 500 ml flask1 x 500 ml flask

1 Box of 30

1 x 500 ml flaskSet of 5Set of 5

Pad of 251 unit

Set of 10Set of 10Set of 101 unit1 unit1 unit1 unit

1 x 500 ml flask1 Pack of 1001 x 60g tube

Code

WT1207BN2106WT1152DP6150DP6151DP6152

PP7102

PS8102

WT1203WT1205

BN2200WT1205

RC3200

RC3201RC3101RC3100

ET4200ET4100

DP6107DP6106DP6105DP6101DP6102DP6103DP6104

WT9206VT5101DP6108

For technical support please contact : [email protected]

MO ROTG©GESERCO for TOTAL LUBMARINE - V201301

RAPID OIL TEST GAUGE 12 12... · 2013. 4. 23. · LUBMARINE Conf Test Hist RAPID OIL TEST GAUGE 9...

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