RANGER Model #A99RF50AA Rev. 05pi54.com/corp/manuals/Parts/9914649.pdf · 2004-09-14 · PARTS...

PARTS MANUAL PN 9914649 and MICROFICHE PN 9916978 10/00

RANGERModel #A99RF50AARev. 05

E 2000 Polaris Sales Inc.

TABLE OF CONTENTSRANGER A99RF50AA

Parts Manual

AA-ARM/STRUT MOUNTING C1. . . . . . . . . . . . .AIR BOX A14. . . . . . . . . . . . . . . . . . . . . . . . . . .

BBRAKE LINES C4. . . . . . . . . . . . . . . . . . . . . . .

CCAB FRAME A3. . . . . . . . . . . . . . . . . . . . . . . .CARBURETOR D13-14. . . . . . . . . . . . . . . . . . . . . .CHASSIS\BODY A4. . . . . . . . . . . . . . . . . . . . .CLUTCH COVER C10. . . . . . . . . . . . . . . . . . . . .CONSOLE A6. . . . . . . . . . . . . . . . . . . . . . . . . .COOLING SYSTEM A11. . . . . . . . . . . . . . . . . . .CRANKCASE D9. . . . . . . . . . . . . . . . . . . . . . .CRANKSHAFT and PISTON D10. . . . . . . . . . . . .CYLINDER D11-12. . . . . . . . . . . . . . . . . . . . . . . . . .

DDECALS A10. . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE CLUTCH C8. . . . . . . . . . . . . . . . . . . . . .DRIVE SHAFT, FRONT B6. . . . . . . . . . . . . . . . .DRIVE SHAFT, MID AXLE (LH) B10. . . . . . . . . .DRIVE SHAFT, MID AXLE (RH) B9. . . . . . . . . .DRIVE SHAFT, TAIL B7. . . . . . . . . . . . . . . . . . .DRIVEN CLUTCH C9. . . . . . . . . . . . . . . . . . . . .

EELECTRICAL / BATTERY B5. . . . . . . . . . . . . . .ENGINE MOUNTING B1-2. . . . . . . . . . . . . . . . . .EXHAUST SYSTEM B3. . . . . . . . . . . . . . . . . . .

FFOOT BRAKE C2. . . . . . . . . . . . . . . . . . . . . . .FRONT BRAKE B13. . . . . . . . . . . . . . . . . . . . . .FRONT HOUSING D2-4. . . . . . . . . . . . . . . . . . . .FRONT STRUT B11. . . . . . . . . . . . . . . . . . . . . .FRONT WHEEL B12. . . . . . . . . . . . . . . . . . . . . .FUEL TANK A12. . . . . . . . . . . . . . . . . . . . . . . . .

GGEAR SELECTOR D5. . . . . . . . . . . . . . . . . . . .

GGEARCASE (CASES & SNORKEL) D6. . . . . . .

GEARCASE (INTERNAL COMPONENTS) D7-8. . .

HHOOD A7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IINSTRUMENT PANEL A9. . . . . . . . . . . . . . . . .INTAKE and EXHAUST E1. . . . . . . . . . . . . . . .

MMAGNETO E6. . . . . . . . . . . . . . . . . . . . . . . . . .MID ANGLE DRIVE D1. . . . . . . . . . . . . . . . . . .MIDDLE BRAKE / PARKING BRAKE C5. . . . . .MIDDLE SHOCK MOUNTING C7. . . . . . . . . . . .MIDDLE WHEEL DRIVE C6. . . . . . . . . . . . . . . .MOLDING AND SEAT A5. . . . . . . . . . . . . . . . .

OOIL FILTER E5. . . . . . . . . . . . . . . . . . . . . . . . .OIL PUMP E4. . . . . . . . . . . . . . . . . . . . . . . . . .OIL TANK A13. . . . . . . . . . . . . . . . . . . . . . . . . .

PPROP SHAFT B8. . . . . . . . . . . . . . . . . . . . . . .PART NUMBER INDEX E9-F2. . . . . . . . . . . . . . . .

RREAR BOX AND SHOCK MOUNTING A8. . . . .REAR BRAKE C12. . . . . . . . . . . . . . . . . . . . . . .REAR GEARCASE C14. . . . . . . . . . . . . . . . . . . .REAR WHEEL DRIVE C13. . . . . . . . . . . . . . . . .RECOIL STARTER E2. . . . . . . . . . . . . . . . . . . .

SSTARTING MOTOR E7. . . . . . . . . . . . . . . . . . .STEERING B14. . . . . . . . . . . . . . . . . . . . . . . . . .SWING ARM/REAR SHOCK C11. . . . . . . . . . . . .

TTHROTTLE C3. . . . . . . . . . . . . . . . . . . . . . . . .TOOL KIT E8. . . . . . . . . . . . . . . . . . . . . . . . . .TRANSMISSION/ENGINE MOUNTING B4. . . . .

WWATER PUMP E3. . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for as-sembly.

A3

CAB FRAMERANGER A99RF50AA

6

11

12

1310

2014

3

26

27

15

24

8

4

21

25

9

1

1

1

23

Cab for modelsbuilt after 4/20/98

Cab for models builtprior to 4/20/98

7

1

12

3

1515

15

16

22

1

1

15

15

1718

19

2

E 2000 Polaris Sales Inc.

Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the Electronic Catalog, which is updated monthly.

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7080817 20 Cable Tie2 5811709 6 Pad, Cab Frame, Center/Side3 7661638 38 Rivet4 1012804-195 1 Roof, Cab Frame, RH5 5811706 1 Pad, Cab, Frame, Front6 1012802-195 1 Cab Frame, Rear, RH7 5811708 2 Pad, Cab Frame, Top, Rear8 5243093-195 1 Tube, Coupler, Top, Rear9 7552801 4 Washer

10 5243092-195 2 Tube, Coupler, Rear, Center11 7558301 4 Washer12 7512240 4 Bolt13 1012801-195 1 Cab Frame, Rear, LH14 5432798 2 Plug, Nylon15 7512399 26 Bolt

16 1012805-195 1 Base, Cab Frame17 7515369 2 Bolt18 7512102 6 Bolt19 7542122 6 Nut20 7042029 1 Spring, Exhaust21 1012803-195 1 Roof, Cab, Frame, LH22 7542324 12 Nut23 7515339 12 Bolt24 2682365-132

2681664-13222

Asm., Backrest, GrayCovering, Backrest, Gray

25 5243095-195 1 Tube, Cab Frame, Top, Front26 1040620-195 1 Cab Frame, Rear (For models

manufactured prior to 4/20/98)27 1040619-195 1 Cab Frame, Front (For models

manufactured prior to 4/20/98)

10/00

A4

CHASSIS\BODYRANGER A99RF50AA

16

6

17

27

12

3

14

4

29

2

18

2815

8

1920

9

23

13

14

33

3

3

3

11

21

21

14

14

1010

10

10

22

3

14

57

11

21

24

2425

26

10

10

1



1 5411836 2 Mat, Floor2 1012723-067

1012724-06711

Bracket, Body, Front, Top, LHBracket, Body, Front, Top, RH

3 7661638 108 Rivet4 5242427-067

5243222-06711

Body (If Built prior to 4/20/98)Body (If Built after 4/20/98)

5 7542122 6 Nut6 5242378-067

5242379-06711

Bracket, Fender, Rear, LHBracket, Fender, Rear, RH

7 7558301 6 Washer8 5242490-067 1 Plate, Mount, Shifter9 7542338 6 Nutsert

10 7515399 49 Bolt11 5410414 6 Bumper, Rubber12 1040715-067 1 Brace, Upper Chassis13 1040707-067 1 Chassis, Upper14 7515398 21 Screw15 1040641-067 2 Shock Tower, Mid-Axle

16 1040598-067 1 Chassis17 1040703-067 2 Brace, Engine Compartment18 1040738-067

1040737-06711

Support, Strut, LHSupport, Strut, RH

19 7621462 2 Rivet20 5432848-070 2 End Cap, Bumper, Front21 7542324 27 Nut22 7515321 2 Bolt23 2670192-067 1 Bumper24 5243908-067

5243909-06711

Footwell LH (If Built after 1/18/99)Footwell RH (If Built after 1/18/99)

25 5243906-067 1 Body, Front (If Built after 1/18/99)26 5243907-067 1 Body, Rear (If Built after 1/18/99)27 5242662-067 1 Brace, Wheel Well28 5242393-067 2 Brace, Floorboard29 1040677-067

1040678-06711

Support, Fender, Front, LHSupport, Fender, Front, RH

7/99

A5

MOLDING AND SEATRANGER A99RF50AA

8

9

1

30

29

3

6

24

7

26

5

22

10

18

11

20

23

2728

19

1213

2

45

24

21

14

14

99

1516

17

25

9

9

9

9



1 2682334 2 Asm., Seat2 7512539 4 Screw3 7010089 2 Latch, Seat Belt4 7553101 4 Washer5 7542525 4 Nut6 7080940 2 Belt, Seat, Lap7 7555883 2 Washer8 5432756 2 Fender, Box9 7512084 74 Screw

10 5432757

5432758

5433253

5433254

1

1

1

1

Fender, Rear, LH(Built before Serial Number 070006)Fender, Rear, RH(Built before Serial Number 070006)Fender, Rear, LH(Built after Serial Number 070006)Fender, Rear, RH(Built after Serial Number 070006)

11 54327525432753

11

Panel, Engine Access, LHPanel, Engine Access, RH

12 7075705 2 Decal - Demand 6 Drive13 5242514 2 Handle, Access Panel

14 5020663 8 Pin, Latch, Seat15 7542122 8 Nut16 7621472 8 Rivet17 5242885-067 4 Support, Access Panel18 5432759

543276011

Fender, Front, LHFender, Front, RH

19 7670088 3 Clip, Dart, Plastic20 5432725 1 Panel, Wheel Well, Rear, LH21 5410774 8 Grommet, Mount, Rubber22 5432724 1 Panel, Wheel Well, Front, LH23 5432755 1 Liner, Hood24 7512208 22 Screw25 4020139 2 Clip, Rosebud26 5242833 1 Plate, Exhaust, Wheel Well27 5432751 1 Panel, Wheel Well, RH28 7621457 5 Rivet29 7558402 8 Washer30 7542324 8 Nut

2/00

A6

CONSOLERANGER A99RF50AA

1

4

5

6

8

7

2

10

18

9

11 12

13

14

15

17

17

8

16

3



1 5432722-132 1 Cover, Instrument Panel, Gray2 5432723-132 1 Console, Gray3 7078053 1 Decal - Driving Range4 5411249 1 Boot, Tie Rod, CRC5 7621479 4 Rivet6 5433095

543386211

Tray, Console (If built before 1/14/00)Tray, Console (If built after 1/14/00)

7 5410774 1 Grommet, Mount, Rubber8 7621467 10 Rivet9 5020663 1 Pin, Latch, Seat

10 7542122 1 Nut11 5243123-067 1 Plate, Console Lid12 7621485 7 Rivet13 5432754 1 Base, Console Lid14 5243124-067 1 Bracket, Console Lid15 7020025 1 Hinge, Console Lid16 7512232 4 Screw17 7512084 14 Screw18 5211796-067 1 Plate, Boot

2/00

A7

HOODRANGER A99RF50AA

2526

10

166

8

3

19

28

23

2

18

14

5

15

11

7

22

24

20

2112

2930

4

927

1

2

45

55

6

4

8

14 2

2

28

1515 4

13

17



1 2460644 1 Harness, Headlight2 7517298 14 Screw3 5432694-195 1 Hood, E.B. Green4 7542122 14 Nut5 7621601 4 Rivet6 5242765-067 2 Bracket, Hood Strap7 5430733 2 Cup, Hood Latch8 5410370 2 Strap, Hood Latch9 7515339 6 Bolt

10 5242627-0675242931-067

11

Hinge, Hood, RHHinge, Hood, LH

11 5131915-067 2 Spacer, Hinge12 7547095 2 Nutsert13 7077616 2 Decal - Headlamp Information14 7555998 12 Washer15 7571602 6 Washer16 5242737-067 2 Bracket, Headlight

17 7555859 4 Washer18 7546601 6 Nut19 7511909 6 Bolt20 7080414 1 Cable, Hood Retainer21 7512232 1 Screw22 7041202 1 Spring, Extension23 7661638 1 Rivet24 7080372 1 Clamp, Retainer25 4030067

40102074010389

211

Headlight, Single Beam, FogBulb/Harness, High BeamBulb, Cargo Lamp

26 40300684010204

21

Headlight, Single Beam, 35WBulb, Replacement

27 7542324 6 Nut28 5242535-067 4 Mount, Hinge29 7515189 2 Screw30 7621334 4 Rivet

2/00

A8

REAR BOX AND SHOCK MOUNTINGRANGER A99RF50AA

19

6

5

3

18 25

20

11

24 29

26

28

13

14

2

1617

10

8

279

21

1

4

23

15

6

3

13

131422

12

5

7

6

6

6



1 5242421-195 1 Panel, Side, Box, LH2 1040643-195 1 Box, Flatbed3 7542122 8 Nut4 1040662-195 1 Latch, Box5 7512282 8 Bolt6 7517560 44 Screw7 7512232 2 Screw8 1040648-195

1040647-19511

Cap, Front Panel, RHCap, Front Panel, LH

9 5242422-195 1 Panel, Side, Box, RH10 1040650-195

1040649-19511

Cap, Rear Panel, RHCap, Rear Panel, LH

11 5433173 2 Pad, Tailgate12 7512024 2 Screw13 7661644 4 Pin, Hitch14 7661640 4 Pin, Clevis

15 7041725 2 Shock, Dump Box16 1040660-067 2 Pin, Hinge, Box17 7512208 2 Screw18 1040642-195 1 Tailgate19 7041302 4 Spring, Latch, Tailgate20 5431524 2 Handle, Tailgate21 7555859 4 Washer, Flat22 7517242 2 Screw23 5020662 2 Pivot Rod24 7080496 2 Cable, Tailgate25 5020839 2 Pivot Rod, Tapered26 7542105 8 Nut27 7515137 4 U-Bolt28 7558301 8 Washer29 7542101 8 Nut

2/00

A9

INSTRUMENT PANELRANGER A99RF50AA

3

2

1

20

15

10

21

5

7

18

28

26

14

923

16

24

17

12

22

1113

29

8

6

13

26

419

27

25

30



1 4010158 1 Meter, Hour2 5410611 1 Ignition Key w/Cap NOTE: When or-

dering ignition key PN 5410611 besure to specify if for an A,B,C,D, or Eswitch. Letter code will be labeled onunderside of switch body behind con-sole. Key dot code found on key cap(i.e. one dot = A, two dots = B, etc.).

3 7543101 1 Nut4 ------ -- -- -- -- 1 Decal - “Passenger” Warning

(See Decal Pg. A10, Ref. 7))5 4040054 1 Indicator, Neutral/Reverse6 4040035 1 Indicator, Brake Warning7 4040053 1 Indicator, “Hot Temp”8 ------ -- -- -- -- 1 Decal - Ignition w/Start

(See Decal Pg. A10, Ref. 10)9 5433035 2 Plug, Hole, Eaton Switch

10 4110251 1 Switch, Rocker11 4110255 1 Switch, Hi/Fog Beam12 3280282

328027911

Asm., Fuel GaugeFuel Gauge

13 2410097 1 Asm., Power Plug, 12V14 2632157 1 Panel, Instrument15 5433068 1 Clamp16 7512240 2 Bolt17 7552801 2 Washer18 7558301 2 Washer19 ------ -- -- -- -- 1 Decal - “POLARIS”, Domed

(See Decal Pg. A10, Ref. 8)20 7547004 2 Nut21 5432959 1 Spacer22 2410109 1 Switch, Ignition23 1040716-067 1 Support, Instrument Panel24 7542143 2 Insert25 7515196 4 Screw26 7621432 8 Rivet27 4020139 2 Clip, Rosebud28 7020024 1 Hinge, Panel29 2460645 1 Harness, Instrument Panel30 2410130 1 Diode, 14 VDC, 3 AMP

2/00

A10

DECALSRANGER A99RF50AA

6

5

4

8

15

16

7

12

LH

RH

2

13

19

1

18

9

11

3

2

3

1

10

14

17

19



1 7077372 2 Decal - “POLARIS RANGER”2 7077681 2 Decal - Rider Warning3 7077374 2 Decal - “6x6”4 7077376 1 Decal - Hood, RH5 7074220 1 Decal - MacPherson Strut6 7078353 1 Decal - Warning, Discretionary7 7075439 1 Decal - “Passenger” Warning8 7077765 1 Decal - “POLARIS”, Domed9 7077469 1 Decal - “POLARIS”, Dash Panel

10 7074203 1 Decal - Ignition w/Start

11 7077646 1 Decal - Warning, Safety Belt/Off Road12 7077447 1 Decal - “POLARIS”, Hood13 7077375 1 Decal - Hood, LH14 2670071 2 Reflector, Amber15 7077683 1 Decal - Operator/Load Warning16 7077475 1 Decal - Tire Pressure17 2670070 2 Reflector, Red18 7077371 1 Decal - “POLARIS”19 7077478 2 Decal - Warning, Cab Frame

7/99

A11

COOLING SYSTEMRANGER A99RF50AA

4

31

6

10

16

715

14

912

11

22

28

2324

2526

29

27

4

17

18

5

8

1920

21

Main HarnessWire

13

7

16

9

2

2



1 7080807 1 Clamp, Hose2 7080614 3 Clamp, Hose Worm Gear3 8450050-305 AR Hose, Water4 4010202

4110256

1

1

Switch, Thermal(If Built Before 6/08/99)Switch, Thermal(If Built After 6/08/99)

5 5432851 1 Shroud, Fan6 2511189 1 Cap, Pressure7 7558301 4 Washer, Flat8 7552801 2 Washer9 7512240 8 Bolt

10 1240029 1 Radiator, U-Flow11 5410584 2 Bushing, Mount, Lower Radiator12 5242511-067 2 Bracket, Backing, Fan13 7052181 1 Valve, Drain Cock14 5020572 2 Spacer, Mount, Radiator

15 3110032 2 Mount, Rubber, Radiator16 7542122 6 Nut, Nylok17 5242022 1 Blade, Fan18 4170023 1 Motor, Fan w/Connectors19 7547004 3 Nut, Nylok20 7558201 3 Washer21 5242512-067 1 Bracket, Cooling Fan22 7511875 3 Screw23 5431673 1 Tank, Surge24 8450003-1525 1 Line, Fuel25 7052065 1 Fitting, Barbed, 90 Degree26 7512084 2 Screw27 5431895 1 Plug, Cap28 5810279 1 Gasket, Overflow Cap29 5430743 1 Cap, Overflow Bottle, Drilled

7/99

A12

FUEL TANKRANGER A99RF50AA

11

14

5

6

3

9

8

10

19

17

18

16

131

15

2

Undersideof Fuel Tank

4

1212

1213

13

1312

12

7

20

21



1 2520148 1 Cap, Fuel, Ratchet2 5411305 1 Seal, Fuel Cap3 5432639 1 Inlet, Fuel4 7080656 1 Clamp, Band, Narrow5 5411517 1 Hose, Fill, Fuel6 5811719 2 Pad, Fuel Tank, Bottom7 5811720 1 Pad, Fuel Tank, Top8 5432764 1 Tank, Fuel9 2410092

2410216

1

1

Sender, Fuel w/Pickup(If built before 1/14/00)Sender, Fuel w/Pickup(If built after 1/14/00)

10 5810858 1 Gasket, Sending Unit

11 7512045 5 Screw12 7080003 AR Clamp, Hose

(Use Qty. 11 if built before 1/14/00 andQty. 7 if built after 1/14/00)

13 8450040-600 AR Line, Fuel14 2530009 1 Filter15 7077365 1 Decal - Fuel Lever (If built before 1/14/00)16 7517505 1 Screw (If built before 1/14/00)17 5432559 1 Knob, Fuel Valve (If built before 1/14/00)18 5432733 1 Nut, Fuel Valve (If built before 1/14/00)19 7052161 1 Valve, 3-Way (If built before 1/14/00)20 7080761 1 Cable Tie21 7080413 1 Clamp

2/00

A13

OIL TANKRANGER A99RF50AA

12

1

2

4

8

10

6

7

11

22

1415

18

1920

21

17

5

3

16

9

9

13

9

To Top Oil Pump Fitting on Engine

To Lower Oil Pump Fitting on Engine

To Airbox

8

10



1 7511848 2 Screw2 5211523 1 Plate, Vent, Oil Tank3 5830053 1 Gasket, Oil Reservoir4 7052163 1 Fitting5 5411493 AR Line, Breather6 5432289 1 Dipstick7 5410889 1 O-Ring8 7517102 2 Bolt, Banjo9 7555896 4 Washer, Copper

10 7052109 2 Tube, Banjo Return11 2530020 1 Screen, Oil Filter12 5131255

513214511

Tank, Oil, RH (Side Drain)Cover, Oil Tank (Bottom Drain)

13 5411042 1 Grommet14 5410828 2 Grommet, Mounting, Reservoir15 5333204 2 Bushing16 7552605 2 Washer17 7558302 2 Washer18 7512126 2 Bolt19 7051524 1 Plug, Mag.20 5850135 1 Washer21 7515158 9 Screw22 5131785

513214411

Tank, Oil, LH (Side Drain)Body, Oil Tank (Bottom Drain)

10/00

A14

AIR BOXRANGER A99RF50AA

13

7

24

11

22

3

26

5

2

12

1

21 89

23

20

10

25 4

6

19

14

1617

8

15

7

7

18 7

13



1 7073761 1 Decal - Carb Information2 7072791 1 Decal - Filter Element3 5432603 1 Cover, Air Box4 5811482 1 Seal, Air Box Cover5 5830128 1 Gasket, Carb Inlet Duct6 5432473 1 Duct, Carb Inlet7 7080699 4 Clamp8 5411492 AR Hose, Breather9 2530029 1 Filter, Breather, In-Line

10 7080694 1 Clamp, Hose11 7080511 1 Clamp12 5411387 1 Boot, Carb, Air Box13 7080413 2 Clamp, Band, Narrow

14 8450073-600 AR Line, Breather15 7661638 3 Rivet16 5243013-067 1 Bracket, Air Box17 7542143 2 Insert18 5810290 1 Pad, Battery19 5433006 1 Box, Air Intake20 5242044 6 Clip, Air Box21 5432601 1 Collar, Carb Inlet22 7080595 1 Filter, Air Intake23 5811137 1 Foam, Filter24 7515184 2 Screw25 7552605 2 Washer26 7558301 2 Washer

7/99

B1

ENGINE MOUNTINGRANGER A99RF50AA

30

23

5 6 7

8

11

11

12

16

17

46

2526

2423

22

21

44

42

20

27

29

3637

35 34

27

4847

49

19

4043

15

14

39

29

1

9

9

1

4

4

1

18

13

10

31

38

3233

45

41

28

B2

ENGINE MOUNTINGRANGER A99RF50AA



1 7542403 3 Nut2 7555801 1 Washer, Wrought3 4010132 1 Cable, Ground, Engine4 3110026 2 Mount, Motor5 5241453-067 1 Mount, Engine, Top6 7552901 2 Washer, Spring Lock7 7512315 2 Screw8 8450040-600 AR Line, Fuel9 7080003 6 Clamp, Hose, Red

10 7080711 1 Cable, Throttle Control11 8450003-1525 AR Line, Fuel12 7052075 1 Fitting, Tee13 7080712 1 Cable, Choke Control14 4010129 1 Cable, Solenoid/Starter15 3083649 1 Nut, Flange16 ------ -- -- -- -- 1 Asm., Carburetor

(See Carburetor Pg. D14, Ref. 47)17 7080603 1 Clamp18 8450061-600 AR Hose19 4010133 1 Cable, Ground/Battery/Engine/Chassis20 3082038 Bolt and Washer21 7512566 1 Screw22 7575202 1 Washer, Interlock23 5210748 1 Washer24 5430261 1 Bushing25 5410421 1 Boot, Clutch Intake26 7080511 1 Clamp, Narrow Band27 7080614 2 Clamp, Hose, Worm Drive28 7547108 1 Nut, Flange Lock

29 8450050-305 AR Hose30 3085556 1 Engine, Short Block (EH50PLE03)

NOTE: The Short Block assemblycontains a crankcase assembly, cylin-der and cylinder head assembly, and apiston & crankshaft assembly. Priorauthorization required for warrantyconsideration.

31 7080807 1 Clamp, Hose32 4170020 1 Pump, Fuel33 7512017 2 Screw34 ------ -- -- -- -- 1 Gasket

(See Cylinder Pg. D12, Ref. 21)35 1260842-029 1 Manifold36 ------ -- -- -- -- 2 Washer, Lock

(See Cylinder Pg. D12, Ref. 24)37 ------ -- -- -- -- 2 Nut (See Cylinder Pg. D12, Ref. 23)38 7078577 1 Decal - Drain Recoil39 5244019-067 1 Mount, Engine, Front, Lower40 7515417 2 Screw41 7080474 2 Clamp42 ------ -- -- -- -- 1 Bracket, Retainer, Seal (See Clutch

Cover Pg. C10, Ref. 21)43 ------ -- -- -- -- 2 Screw and Washer

(See Crankcase Pg. D9, Ref. 6)44 ------ -- -- -- -- 1 Asm., Drive Clutch (See Drive Clutch

Pg. C8 For Details)45 5244018-067 1 Plate, Bolt Thin Coupler46 5242830-067 1 Bracket, Bolt Plate47 7553001 4 Washer48 7515440 4 Screw49 7558403 4 Washer

2/00

B3

EXHAUST SYSTEMRANGER A99RF50AA

5

3

1

2

4

147

6

321

10

5

7

6

4

9

13

12

15

11

8

9

9

13

11

12

14



1 7542324 3 Nut, Nylok2 7555716 3 Washer3 5410436 3 Washer, Rubber4 7555863 2 Washer5 5010192 3 Bushing6 5410241 3 Dampener, Vibration7 7515316 3 Bolt, Carriage8 1260843-029 1 Silencer, Exhaust

9 7042029 4 Spring, Exhaust10 1260844-029 1 Pipe, Exhaust11 7042031 4 Spring, Exhaust12 7661638 4 Rivet13 5242377-067 2 Bracket, Mount, Exhaust Pipe14 5240898 2 Seal, Exhaust15 1260845-029 1 Headpipe

7/99

B4

TRANSMISSION/ENGINE MOUNTINGRANGER A99RF50AA

7

8

1112

10

4

9

3

21

18

14

20

19

15

21

5

6

21

9 2

14

12

14

1112

9

17

17 916

Left Side

13

10

10



1 7512492 7 Screw2 7552603 9 Washer3 7512232 2 Screw4 1040684-067 1 Bracket, Engine/Transmission/Coupler5 ------ -- -- -- -- 4 Screw (See Gearcase Pg. D6 Ref. 8)6 ------ -- -- -- -- 1 Bracket, Mount, Caliper, Rear (See Middle

Brake/Parking Brake Pg. C5, Ref. 18)7 5131692 1 Coupler, Engine/Transmission8 3110080 4 Mount, Engine9 7552901 11 Washer

10 7547108 4 Nut, Flange Lock11 7512589 5 Screw

12 7552614 5 Washer13 7555743 2 Washer14 3110026 3 Mount, Motor15 1040627-067 1 Mount, Transmission, Rear, RH16 ------ -- -- -- -- 1 Asm. Transmission (See Mid Angle Drive

Pg. D1, and Gearcase Pg. D8)17 7542403 9 Nut18 7515534 2 Screw19 3110068 2 Mount, Rubber, Rear20 1012806-067 1 Mount, Transmission, Rear, Top21 1040626-067 1 Mount, Transmission, Rear, LH

4/00

B5

ELECTRICAL / BATTERYRANGER A99RF50AA

36

16

27

35

33

23

17

30

632

4

20

21

35 29

91

10

34

2224

1815 26

28

31

78

151527

2512

1314 2

11

2

14

2

First Build Machines HaveOne Taillight.

Later Build MachinesHave Two Taillights.

2

23

3

5

56

67

7

88

9

10

101

1

9 RHLH

37

38

19



1 7670054 2 Nut, Speed2 7661638 8 Rivet3 5211391-067 1 Isolator, Taillight4 2410117 1 Asm., Taillight5 4032029 2 Screw6 4032046 1 Lens7 4030043 1 Bulb8 4032045 1 Gasket9 4010203

401021611

Backing, LHBacking, RH

10 5411737 1 Grommet11 5242391-067 1 Bracket, Ignition Coil12 7512007 2 Screw13 3085227 1 Coil, Ignition14 7541925 4 Nut15 7512024 6 Screw16 4060173 1 Rectifier, Regulator, LR3917 4060188 1 Cut-Off, LR58, 12VDC18 5131875 1 Heat Sink19 7512232 1 Screw

20 5241416 1 Bracket, CDI21 5810455 2 Pad, Mount, Rack22 3084691 1 CDI23 5811651 6 Pad, Battery, Side24 3083211 1 Switch, Magnetic25 7512027 2 Screw26 5224472 2 “D” Hook27 4010134 1 Cable, Positive, Bat./Solenoid/Reg.28 5433156

708075612

Vent TubeClip, Snap In

29 5411726 1 Strap, Rubber30 5432840 1 Retainer, Battery31 2201155 1 Kit - Battery Bolt32 4140012 1 Battery, 30 Amp33 5811623 1 Pad, Battery34 4010129 1 Cable, Solenoid/Starter35 1040665-067 1 Box, Battery36 2460643 1 Harness, Main Wire37 2410144 1 Taillight, 46”38 2410143 1 Taillight, 29”

7/99

B6

FRONT DRIVE SHAFTRANGER A99RF50AA

2

1

34



1380133 2 Asm., Front Drive Shaft2201015 2 Kit - Boot Replacement

1 7661913 2 Pin, Spring

2 3260133 2 Yoke3 3260104 2 Kit - Cross and Bearing4 5222299 2 Sleeve, Drive Shaft

4/00

B7

TAIL DRIVE SHAFTRANGER A99RF50AA

12

3

6

4 5



1590272 1 Asm., Tail Drive Shaft1 1350065 1 Yoke2 3260104 2 Kit - Cross and Bearing3 1350064 1 Shaft, Yoke

4 5411416 1 Boot, Tail Shaft5 5131756 1 Coupler, Tail Shaft6 7661913 1 Pin, Spring

7/99

B8

PROP SHAFTRANGER A99RF50AA

415

6

2

2

3



1380134 1 Asm., Prop Shaft1 3260133 1 Yoke2 3260104 2 Kit - Cross and Bearing3 1350066 1 Shaft, Prop

4 3260131 1 Yoke5 5411092 1 O-Ring6 7661913 1 Pin, Spring

7/99

B9

MID AXLE DRIVE SHAFT (RH)RANGER A99RF50AA

45

8

21 36

72



1380132 1 Asm., Drive Shaft, Mid Axle, RH1 1350067 1 Yoke, Wheel End2 1590257 2 Asm. Joint Cardan3 1350068 1 Yoke, Tube and Sleeve4 5411161 1 Boot

5 5241755 2 Clamp, Boot6 1350069 1 Shaft, Yoke7 1350071 1 Yoke8 7661029 1 Pin, Spring

7/99

B10

MID AXLE DRIVE SHAFT (LH)RANGER A99RF50AA

45

8

1 326 7

2



1380131 1 Asm., Drive Shaft, Mid Axle, LH1 1350067 1 Yoke, Wheel End2 1590257 2 Asm., Joint Cardan3 1350070 1 Yoke, Tube and Sleeve4 5411161 1 Boot

5 5241755 2 Clamp, Boot6 1350069 1 Shaft, Yoke7 1350071 1 Yoke8 7661029 1 Pin, Spring

7/99

B11

FRONT STRUTRANGER A99RF50AA

1

2

3

4

5

6

7

9

5

11

12

13

15

8

14

16

17

18

19

21

5

20

22 23

24

252627

1112

10



1 54114685411608

22

Bumper, Strut (Before 11/2/98)Bumper, Strut (After 11/2/98)

2 70417557041784

22

Strut, Front (Before 11/2/98)Strut, Front (After 11/2/98)

3 5211115 2 Washer4 7080573 2 Clamp, Rubber Coated5 7558402 12 Washer, Lock6 7542303 4 Nut, FLEXLOC7 7512365 4 Screw8 7552901 4 Washer, Spring Lock9 5810439 2 Retainer, Strut Casting Wire

10 ------ -- -- -- -- 1 Caliper, Brake(See Front Brake Pg. B13, Ref. 3)

11 3554509 4 Bearing, Roller, Tapered12 3554507 4 Bearing, Tapered Roller Cup13 5222193 2 Sleeve, Hubstrut Seal14 7080306 2 Fitting, Lubrication w/Ball

15 4170010 2 Coil, Magnetic16 2200975

220097611

Asm., Hubstrut, LH (Incl. 9,12-15,23)Asm., Hubstrut, RH (Incl. 9,12-15,23)

17 7041696-195 2 Spring, Coil, Front Shock18 5220602

524336422

Retainer, Spring, Top (Before 11/2/98)Retainer, Spring, Top (After 11/2/98)

19 5432871 2 Pivot, Ball, Bottom20 7515339 4 Bolt21 5130668

513206222

Spacer (Before 11/2/98)Spacer (After 11/2/98)

22 ------ -- -- -- -- 1 Asm., Drive Shaft w/Sleeve(See Front Drive Shaft Pg.B6)

23 3610028 2 Seal, Hubstrut24 5432872 2 Pivot, Ball, Top25 5810291 2 Spacer, Rubber26 7555749 2 Washer27 7542507

754710422

Nut, FLEXLOC (Before 11/2/98)Nut, FLEXLOC (After 11/2/98)

6/00

B12

FRONT WHEELRANGER A99RF50AA

9

1011

13

1 2

34

5

78

15

14

19

17

18 7

2324

26

DETAIL A

A

126

6

25

21

22

20

16



1 7512325 8 Bolt2 5211326 2 Disc, Brake (If built before 5/03/99)3 3610019 2 Seal, Front Hub4 5211148 2 Plate, Armature5 1520281 2 Asm. Clutch, Front Hub, Elec./Mech.6 3554506 4 Bearing, Tapered Roller Cone7 3554507 4 Bearing, Tapered Roller Cup8 1520243 2 Asm. Hub (Incl. 3, 7,15)9 3250028 2 Cage, Roll

10 3250010 12 Roll11 3250032 2 Spring, Garter12 1321814 2 Spacer (Splined Drive Shaft)13 3250030 2 Cam (Splined Drive Shaft)

14 7052045 2 Plug, Magnetic Drain15 7515523 8 Stud16 5242935 2 Disc, Brake (If built after 5/03/99)17 1525017 2 Valve, Rim18 1520263-117 2 Rim, Front19 5411397 2 Tire (25x10-12)20 7556004 2 Washer21 7542810 2 Nut22 7661401 2 Pin, Cotter23 5410470 2 O-Ring24 5432611 2 Cap, Hub25 7512027 6 Screw26 7542459 8 Nut, Lock

2/00

B13

FRONT BRAKERANGER A99RF50AA

1

2 3

9

10

12

11

131415

4

5 6 78



1910234

1910309

1

1

Asm., Brake Caliper, Front, LH(Incl. 1-11)(Before 5/03/99)Asm., Brake Caliper, Front, LH(Incl. 1-11)(After 5/03/99)

1910235

1910310

1

1

Asm., Brake Caliper, Front, RH(Incl. 1-11)(Before 5/03/99)Asm., Brake Caliper, Front, RH(Incl. 1-11)(After 5/03/99)

1930642 1 Kit - Front Brake Boot1 7080352 2 Screw, Bleeder2 7515489 2 Screw, Socket Set3 5131115

513111611

Caliper, Brake, LHCaliper, Brake, RH

4 1930665 1 Kit - Piston and Insulator Seal(Incl. 5-8)

5 5410779 2 Square Ring, Molded (.094)6 5410780 2 Square Ring, Molded (.103 x .134)

7 50205065132294

11

Piston, Caliper (Before 2/11/99)Piston, Brake, Long (After 2/11/99)

8 5910026 2 Insulator, Caliper (Before 2/11/99)9 2200901

2200465

2201149

1

1

1

Kit - Severe Duty Brake Pad, Front(Complete set of 2 pads)Kit - Brake Pad, Front(Complete set of 2 pads)Kit - Brake Pads, Soft, Front

10 19102991910411

11

Caliper Mount (Before 7/09/99)Caliper Mount (After 7/09/99)

11 5410495 2 Boot, Bushing12 5410494 2 Boot, Pin Seal13 ------ -- -- -- -- 4 Washer

(See Front Strut Pg. B11, Ref. 5)14 ------ -- -- -- -- 4 Washer, Spring Lock

(See Front Strut Pg. B11, Ref. 8)15 ------ -- -- -- -- 4 Screw

(See Front Strut Pg. B11, Ref. 7)7/99

B14

STEERINGRANGER A99RF50AA

9

11

7

10

2

4

1

26

6

29

25

13

17

24

18

15

27

1920

23

2814

2122

16

8

5

12

242

16

12

3

3



1 1822572-067 1 Shaft, Steering, Upper2 1822564 2 Joint, Steering3 7517588 4 Screw4 1822565-067 1 Shaft, Steering5 7515398 4 Screw6 1822552

541172712

Asm., Gear Box, SteeringBoot, Steering

7 7512539 3 Screw8 7515395 4 Screw9 5242902-067 2 Plate, Access, Lower Steering

10 7542525 4 Nut11 5333655-067 2 Brace, Steering, Upper12 7542324 5 Nut13 1040698-067 1 Mount, Brake14 7661638 16 Rivet

15 7512240 4 Bolt16 7558302 2 Washer17 5333332-067 1 Spacer18 7515385 1 Screw19 5432950 1 Cap, Steering Wheel20 7512492 1 Screw21 7552603 1 Washer22 7555893 1 Washer23 1822570 1 Wheel, Steering24 5432890 2 Bushing, Steering Column25 1040697-067 1 Column, Steering26 1040695-067 1 Mount, Steering, LH27 7542122 4 Nut28 7710415 2 Ring, Retaining29 1040696-067 1 Mount, Steering, RH

1/99

C1

A-ARM/STRUT MOUNTINGRANGER A99RF50AA

5

10

23

2

11

23

3

6

7

8

8

9

1412

1317

1819

16

1615

15

20

21

22

22

1

4

5Use in this location with 7517678 only.



1 ------ -- -- -- -- 1 Asm., Gearbox, Steering(See Steering Pg. B14, Ref. 6)

2 18207091820710

11

Tie Rod, LHTie Rod, RH

3 7547028 2 Nut, LH4 7517678

751767422

Screw (If built before 8/16/99)Screw (If built after 8/16/99)

5 7556099 6 Washer, Flat (If built before 8/16/99)(Ifbuilt after 8/16/99 use Qty. 4)

6 70610537061054

22

Rod End (If built before 8/16/99)Rod End (If built after 8/16/99)

7 7546904 2 Nut8 7661203 4 Pin, Cotter9 ------ -- -- -- -- 1 Asm., Hubstrut

(See Front Strut Pg. B11, Ref. 16)10 5211121 2 Bracket, Ball Joint11 7512284 4 Screw

12 5410548 2 Boot, Rubber13 7080673

7080927

2

2

Joint, Ball, High Angle(If built before 10/20/00)Joint, Ball (If built after 10/20/00)

14 7542438 2 Nut15 5433066 4 Bushing, A-Arm, Long16 5020677 4 Bushing17 7080433 2 Fitting, Lubrication18 1040682-067

1040683-06711

A-Frame, LHA-Frame, RH

19 5131983 2 Shaft, A-Arm20 5432731

543273011

Shield, CV, RHShield, CV, LH

21 7512084 6 Screw22 7512492 4 Screw23 7552603 4 Washer, Spring Lock

9/00

C2

FOOT BRAKERANGER A99RF50AA

1

9

10

7

11

6

2

12

8

3

1

45

45



1 7542122 4 Nut2 7512312 2 Bolt3 7512240 2 Bolt4 7515522 2 Bolt5 7552603 2 Washer6 7547083 1 Nut

7 7061031 1 Rod End, RH8 7547008 1 Nut9 1040723-067 1 Foot Brake

10 5433123 1 Bushing11 5131920 1 Spacer, Brake12 7515534 1 Screw

4/98

C3

THROTTLERANGER A99RF50AA

1

12

7

4

11

5

8

2

9

6

3

7

6

10



1 7080711 1 Cable, Throttle Control2 7042032 1 Spring, Latch, Return3 7542122 4 Nut4 1040720-067 1 Link, Throttle5 5242725-067 1 Pedal, Throttle6 7555954 2 Washer

7 7661103 2 Pin, Cotter8 5432940 1 Block, Pivot, Throttle9 7515102 4 Screw

10 7546901 1 Nut11 1012782-067 1 Bracket, Throttle12 7661638 4 Rivet

2/00

C4

BRAKE LINESRANGER A99RF50AA

1

6

4

14

5

2

12

10

3

15

9

7

11

8

1313



1 ------ -- -- -- -- 1 Asm., Caliper, Brake, Front, LH(See Front Brake Pg. B13)

2 1930877 1 Line, Brake, Front, LH w/Fitting3 4110164 1 Switch4 7052193 1 Fitting, Cross, Inverted Flare5 1930878 1 Line, Brake, Front, RH w/Fitting6 ------ -- -- -- -- 1 Asm., Caliper, Brake, Front, RH

(See Front Brake Pg. B13)7 7510504 2 Bolt

8 7558301 2 Washer9 7547069 2 Nutsert

10 1930874 1 Line, Brake, Master Cylinder11 7080762 2 Clip, Brake Line12 1930880

220130211

Asm., Master CylinderKit - Rebuild, Master Cylinder

13 7080702 2 Clamp, Worm Drive14 1930879 1 Asm., Caliper, Rear15 1930875 1 Line, Brake, Rear

1/99

C5

MIDDLE BRAKE / PARKING BRAKERANGER A99RF50AA

9

2 18

25

1

10

14

3

20

21

23

22

24

4

8

11

12

5

6

19

7

14

13

15

16

17



1 193090154334322410149

111

Asm., Lever, Park BrakeHandle, ReplacementSwitch, Parking Brake

2 7512399 2 Screw3 7661037 1 Pin4 1910285 1 Caliper, Park Brake (Incl. 5-7,19)5 2201388 1 Kit - Cam, Park Brake Lever6 2201389 1 Kit - Castle Nut7 2201390 1 Kit - Push Pin, Park Brake8 7517546 2 Bolt9 7661644 1 Pin, Clevis

10 7080797 1 Cable, Park Brake11 ------ -- -- -- -- 7 Screw (See Transmission/Engine

Mounting Pg. B4, Ref. 1)12 7547090 2 Nut

13 7542324 1 Nut14 7512365 10 Screw15 7515363 2 Screw16 7552606 2 Washer, Lock17 5244097-067 1 Bracket, Brake Mount Support18 5242482-067 1 Bracket, Mount, Caliper, Rear19 2201387 1 Kit - Brake Pad, Park, Ranger20 7542319 10 Nut21 5131929 1 Spacer22 1040668 1 Hub, Brake, Middle Axle23 1930881 1 Disc, Brake, Vented24 5211856 1 Washer, Tab-Lock, Pinion25 7547047 1 Nut

7/99

C6

MIDDLE WHEEL DRIVERANGER A99RF50AA

9

87

6

3

1

5

2

10

4

12

11



1 7661404 2 Pin, Cotter2 7542459 8 Nut3 5131982 2 Hub, Wheel4 7710440 2 Ring, Retaining5 ------ -- -- -- -- 2 Carrier, Bearing, Wheel (See Middle

Shock Mounting Pg. C7, Ref. 25)6 7515513 2 Stud

7 5411398 2 Tire (25x11-10)8 1525017 2 Valve, Rim9 1520217-117 2 Rim, Aluminum

10 7555796 2 Washer, Cone11 7543005 2 Nut, Castle12 5411164 2 Cover, Dust, Hub

4/98

C7

MIDDLE SHOCK MOUNTINGRANGER A99RF50AA

11

8

13

21

22

7

24

9

16

10

6

19

4

14

15

18

3

17

12

20

2

2625

23

1

12

13

11

11

11

11

7

7

1

1

197

12

8

1014

8

97

10

10

5



1 7542403 6 Nut2 7515433 2 Screw3 5210953 2 Retainer, Spring4 5220225 2 Retainer, Spring Coil, Top5 7041658-195 2 Spring6 7041663 2 Shock, Middle Axle7 7552603 16 Washer8 7080433 10 Fitting, Lubrication9 5020951 4 Shaft, A-Arm, Short, Middle Axle

10 5020677 12 Bushing11 5433063 12 Bushing, A-Arm, Short12 7517297 4 Screw13 7512492 12 Screw

14 5433066 4 Bushing, A-Arm, Long15 5020681 2 Shaft, A-Arm16 1040635-067 2 A-Arm, Middle Axle, Lower17 7555936 4 Washer18 5131883 4 Bushing, Bearing, Carrier19 5433065 8 Bushing, Control, Lower20 7515415 2 Screw21 1040636-067 2 A-Arm, Middle Axle, Upper22 7515472 2 Screw23 7080586 2 Fitting, Lubrication24 5020826 2 Shaft, A-Arm, Short25 5131738 2 Carrier, Bearing, Wheel26 3585502 2 Bearing, Carrier Wheel

7/99

C8

DRIVE CLUTCHRANGER A99RF50AA

14

1 23 4

7

13

5 6 7

8

12

11

910



1 7512176 6 Bolt2 7552801 6 Washer, Spring Lock3 3576510 1 Cover, Bearing4 7041157 1 Spring, Clutch5 5430945 6 Washer, Multilube6 1321457 3 Roller and Bushing7 5431936 6 Button, Clutch, Stemless8 5210752

524298152107535210754

ARARARAR

Spacer (.020)Spacer (.025)Spacer (.032)Spacer (.050)

9 5630509 3 Weight, Shift (S-55)10 7512266 3 Bolt, Shoulder11 7541906 3 Nut, FLEXLOC12 3576504 1 Bearing, Moveable, 1/2”13 5020422 3 Pin, Roller14 1321632 1 Asm., Drive Clutch

(Incl. All Less 4,9)

4/98

C9

DRIVEN CLUTCHRANGER A99RF50AA

3

4

5

6

7

8

11

1213

14

16

1718

4

12

10

15

9



1 5010266 1 Spacer2 7556401 1 Bushing3 3211077 1 Belt, Drive4 1322182 1 Asm., Driven Clutch (Incl. 8-18)5 5220646 1 Washer, Domed6 7552901 1 Washer, Spring Lock7 7515327 1 Bolt8 7555898 AR Washer (.020 Spacer)9 7556076 AR Washer

10 7556804 AR Washer11 3576504 1 Bearing, Moveable, 1/2”12 3576511 1 Bearing, Moveable, 1”13 7041198 1 Spring, Clutch14 5132344 1 Ramp, Stationary15 5210752 1 Spacer16 7710448 1 Ring, Retaining17 7511854 3 Bolt18 5430766 3 Button, Ramp

2/00

C10

CLUTCH COVERRANGER A99RF50AA

34 52 6 7

9

10

11

8

13

14

15

2021

22

1

23

12

18

19

16

17



1 5432877 1 Duct, Air Inlet2 5410489 1 Seal, Cover, Case3 2201160 1 Kit - Inner Clutch Cover

(Incl. 9,12,16)4 7555748 3 Washer5 7517219 3 Screw6 5521301 1 Seal, Clutch Cover7 5433541 1 Cover, Clutch, Outer8 7670051 1 Clip, Clutch Cover9 7512093 5 Screw

10 7077377

7078689

1

1

Decal - Eng/Clutch Modification(If built before 10/04/99)Decal - Warning, Clutch Cover(If built after 10/04/99)

11 7074782 1 Decal - Automatic Transmission

12 7512094 2 Screw13 7080761 2 Cable Tie14 5411583 1 Hose, Air Out, Clutch15 5432947 1 Duct, Clutch, Air Outlet16 7512399 1 Bolt17 5242677-067 1 Bracket, Reservoir18 7661638 2 Rivet19 7542122 1 Nut20 ------ -- -- -- -- 3 Screw & Washer

(See Carburetor Pg. D14, Ref. 48)21 5240409-067 1 Bracket, Retainer, Seal22 5410575 1 Seal, Cover23 7080511 1 Clamp, Narrow Band

2/00

C11

SWING ARM/REAR SHOCKRANGER A99RF50AA

23

30

21

25

2416

19

3

6

5

24

26

28

1110

14

8

7

22

15

9

1

1817

27

RH

LH

10

1

20

13

8

9

29

12



1 7542403 4 Nut2 7041662-195 2 Spring, Comp.3 5241147 2 Retainer, Shock4 7515433 2 Screw5 7041661 2 Shock, Rear Axle6 5630883 2 Cam, Adjusting, Spring7 7517558 2 Bolt8 7542439 13 Nut9 7547096 2 Nut

10 5432637 4 Bushing, Swing Arm11 5020972 2 Shaft, Pivot, Swing Arm12 5131921 1 Spacer, Swing Arm13 ------ -- -- -- -- 1 Asm., Rear Gearcase (See Rear Gear-

case Pg. C14)14 7512405 8 Screw15 3513523 2 Bearing, Ball

16 5411417 2 O-Ring17 5131790 2 Spacer, Bearing18 3610013 2 Seal, Rear Axle19 7710471 2 Ring, Retaining20 ------ -- -- -- -- Hub, Wheel (See Rear Wheel Drive

Pg. C13, Ref. 3)21 1380127 1 Drive Shaft, Axle, LH22 1040639-067 1 Axle Tube, LH23 1040640-067 1 Axle Tube, RH24 7517507 5 Bolt25 1380128 1 Drive Shaft, Axle, RH26 7517558 2 Screw27 7080586 2 Fitting28 7517478 1 Screw29 7077682 1 Decal - Hitch30 1040655-067 1 Swing Arm, Black

3/00

C12

REAR BRAKERANGER A99RF50AA

1

2

3

4

1

6

5

5

6



1 22013042201303

11

Kit - Brake Pad, RearKit - Brake Caliper Rebuild (Incl. Pis-tons, Square Rings & O-Rings)

2 1930780 1 Screw, Bleeder

3 1930781 1 O-Ring, Crossover4 1930879 1 Asm., Caliper, Rear (Incl. 1-3)5 7553001 2 Washer6 7515526 2 Screw

4/98

C13

REAR WHEEL DRIVERANGER A99RF50AA

56

89

1

10

4

7

2

3



1 7661404 2 Pin, Cotter2 7542459 8 Nut3 5131982 2 Hub, Wheel4 7515513 8 Stud5 5411398 2 Tire (25x11-10)

6 1525017 2 Valve, Rim7 1520217-117 2 Rim, Aluminum8 7555796 2 Washer, Cone9 7543005 2 Nut, Castle

10 5411164 2 Cover, Dust, Hub4/98

C14

REAR GEARCASERANGER A99RF50AA

8

4

7

1

12

10

5

9

14

3

13

11

2

6

6

2

4



1341246 1 Asm., Gearcase1 7512284 3 Screw2 3554513 2 Cup, Bearing, Timken3 1341238 1 Asm., Gear Shaft4 5010455

5010447501045650104575010458

ARARARARAR

Shim, Ring Gear (.025)Shim, Ring Gear (.030)Shim, Ring Gear (.032)Shim, Ring Gear (.035)Shim, Ring Gear (.040)

5 1341259 1 Asm., Gear Housing, Rear6 3233256 2 Seal

7 50104595010449501044850104605010461

ARARARARAR

Shim, Pinion, Angle Drive (.025)Shim, Pinion, Angle Drive (.030)Shim, Pinion, Angle Drive (.032)Shim, Pinion, Angle Drive (.035)Shim, Pinion, Angle Drive (.040)

8 3610066 1 Seal, Pinion Housing9 5131761 1 Cover, Pinion

10 5411375 1 O-Ring11 1341260 1 Asm., Pinion12 3233321 2 Screw13 5411374 1 O-Ring14 5131712 1 Cover, Angle Drive, Rear

4/98

D1

MID ANGLE DRIVERANGER A99RF50AA

8

34

6

9

5

12

14

13

15

16

12

11

7

10

9

57



1341239 1 Asm., Mid Angle Drive (Incl. 1-16)1 7512407 6 Screw2 7556042 6 Washer3 5131713 1 Cover, Angle Drive, Mid4 5411374 1 O-Ring5 3554513 2 Cup, Bearing, Timken6 1341238 1 Asm., Gear Shaft7 5010455

5010447501045650104575010458

ARARARARAR

Shim, Ring Gear (.025)Shim, Ring Gear (.030)Shim, Ring Gear (.032)Shim, Ring Gear (.035)Shim, Ring Gear (.040)

8 1341258 1 Asm., Mid Gear Housing (Incl. 10,16)

9 3233256 2 Seal10 7052195 1 Plug, Drain11 5010459

5010449501044850104605010461

ARARARARAR

Shim, Pinion, Angle Drive (.025)Shim, Pinion, Angle Drive (.030)Shim, Pinion, Angle Drive (.032)Shim, Pinion, Angle Drive (.035)Shim, Pinion, Angle Drive (.040)

12 1341260 1 Asm., Pinion13 3610066 1 Seal, Pinion Housing14 5131761 1 Cover, Pinion15 5411375 1 O-Ring16 3233321 2 Screw

1/99

D2

FRONT HOUSINGRANGER A99RF50AA

12

34

56

78

1011

12

12 2021

18

24 25

26

2728

31

32

331

9

17

1929

30

14

13

2223

15

16



1341257 1 Asm., Gearcase, Front(Incl. 1-12,17-21,24-33) NOTE: Used onMachines Built Before 11/09/98.

1 3233248 2 Seal2 3233315 1 O-Ring3 3233316 1 Cover, Front Housing Input4 3233019 1 Bearing, Ball5 3233306 2 Ring, Retaining6 3233020 1 Bearing, Ball7 3233489 1 Shaft, Input, Front Housing8 3233479 1 Bearing, Needle9 3233480 1 Washer

10 3233319 1 Seal11 3233320 1 Ring, Retaining12 3233321 2 Screw13 8360009-600 AR Line, Fuel14 7080138 1 Cable Tie15 7080756 1 Clip

16 7080307 1 Clamp17 3233037 1 Tube, Vent18 3233481 1 Front Housing, Gearcase19 3233463 1 Rivet20 3233254 1 Washer21 3233253 1 Plug, Drain22 7552603 4 Washer23 7512492 4 Screw24 3233324 1 Washer25 3233325 1 Plug26 3233326 1 Bearing, Needle27 3233327 1 Shaft, Output, Front Housing28 3233328 1 Gear, 31T, Spiral Bevel29 3233346 1 Washer, Thrust30 3233347 1 Washer, Thrust31 3233329 1 Bearing, Ball32 3233330 1 Cover, Output, Front Housing33 3233331 1 O-Ring

7/99

D3


12

34

5

67

8

9 1011 12

16

17

18

1920 21

22

2324

25

26

12

13

15

14



1341276 1 Asm., Gearcase, Front(Incl. 1-12,16-26 ) NOTE: Used on Ma-chines Built Before 7/01/99.

1 3233252 12 Screw2 3233248 2 Seal3 3233701 1 Cover, Input, Front Housing4 3233700 1 O-Ring5 3233699 1 Ring, Retaining6 3233589 1 Bearing7 3233698 1 Pinion, Input8 3233541 1 Bushing9 3233319 1 Seal, Oil

10 3233697 1 Bushing11 3233324 1 Washer12 3233325 1 Plug

13 7080138 1 Cable Tie14 7080409 1 Clamp15 8360003-1525 AR Line, Fuel16 3233524 1 Tube, Vent17 3233696 1 Gearcase, Front Housing18 3233710 1 SubAsm., Output Shaft19 3233020 1 Bearing, Ball20 3233554 AR Shim21 3233693 1 O-Ring22 3233692 1 Cover, Output, Front Housing23 3233583 AR Shim24 3233702 1 Button, Thrust25 3233253 1 Plug, Drain26 3233254 1 Washer

7/99

D4


12

34 5

67

8

910 11

12

13

14

1516

17

18

1920 21

22

2324

25

2627

28 21



1341323 1 Asm., Front Gearcase (Incl. 1-12,16-26)NOTE: Used on Machines Built After7/01/99.

1 3233252 12 Screw2 3233248 2 Seal3 3233701 1 Cover, Input, Front Housing4 3233700 1 O-Ring5 3233699 1 Ring, Retaining6 3233589 1 Bearing7 3233726 1 Pinion, Input, 14T8 3233541 1 Bushing9 3233319 1 Seal, Oil

10 3233697 1 Bushing11 3233324 1 Washer12 3233711 1 Plug13 7080409 1 Clamp

14 8450003-1525 AR Line, Fuel15 7080307 1 Clamp, Hose16 3233524 1 Tube, Vent17 3233696 1 Gearcase, Front Housing18 3233725 1 Shaft, Output, 29T19 3233020 1 Bearing, Ball20 3233554 AR Shim21 3233693 1 O-Ring22 3233724 1 Cover, Output, Front Housing23 3233583 AR Shim24 3233582 1 Button, Thrust25 3233254 1 Washer26 3233253 1 Plug, Drain27 7552603 4 Washer, Lock28 7512492 4 Screw

7/99

D5

GEAR SELECTORRANGER A99RF50AA

15

17

1 2

34

5

6

7

8

9

30

10

1112

13

14

2926

28

31

42

27

1819

20 2122

17

17

37

3940

3535

32

343338

41

3616

2523

24

3334

3334



1341270 1 Asm., Gear Selector(Incl. 1-26,27-42)1 3233560 1 Asm., Knob2 7512024 1 Screw3 3233131 1 Strap, Wire4 3233132 1 Clamp5 3233368 1 Boot, Gear Selector6 3233213 1 Cover, Gear Selector7 3233158 1 Spring, Holding8 3233561 1 Subasm., Handle9 3233063 1 Cup, Bearing

10 3233083 1 Spring, Centering11 3233062 1 Pin, Stop12 3233069 2 Spring, Detent13 3233060 2 Bullet, Detent14 3233455 1 Switch, Gear Selector15 3233090 1 Strap, Wire16 7061032 1 Rod End, Male, RH17 7546707 3 Nut, FLEXLOC18 7061014 1 End, Rod ,RH19 7546702 1 Nut, LH20 5131926 1 Rod, Shift Linkage, High Range21 7546701 1 Nut, RH

22 7061013 1 End, Rod, LH23 7661013 1 Pin, Clevis24 7661103 1 Pin, Cotter25 7080796 1 Clevis, Threaded26 3233499 1 Slide, High/Reverse27 3233076 2 O-Ring28 3233089 1 Slide, Low29 3233562 1 Body, Gear Selector30 3233084 1 Butterfly, Interlock31 3233070 1 Pin, Interlock32 7512126 2 Bolt33 7558301 3 Washer34 7552801 5 Washer35 5131946 3 Spacer36 7542103 1 Nut37 1012807-067 1 Bracket, Shift38 7512240 2 Bolt39 7512589 2 Screw40 7552614 2 Washer, Lock41 7512249 1 Screw42 3233498 5 Screw

2/00

D6

GEARCASE (Cases and Snorkel)RANGER A99RF50AA

15

8

2728

3031

26

16

19

20

212322

24

3

34

12

56

11

10

12

7

135

4

9

33

9

32

29

13

17

25

14

14

18



-- -- -- -- -- -- -- 1 Asm., Gearcase (See Gearcase - InternalComponents Pg. D8 for Details)

1 3233256 2 Seal2 3233252 2 Screw3 7515378 3 Bolt4 7555725 3 Washer, Wrought5 3280219 1 Adapter, Drive6 3280217 1 Key, Speedometer7 3280164 1 Seal8 3233026 18 Screw9 3233248 3 Seal

10 3233567 1 Gearcase, LH11 3233247 3 Pin, Dowel12 3233037 1 Vent13 3233475 1 Dipstick14 ------ -- -- -- -- 6 Washer (See Gearcase - Internal Com-

ponents Pg. D8, Ref. 10)15 3233442 2 Screw16 3233352 1 Washer17 3233476 1 Gear, 31T, Extended18 ------ -- -- -- -- Ball Bearing (See Gearcase - Internal

Components Pg. D8, Ref. 34)

19 3233446 1 Shaft, Snorkel20 3233302 1 O-Ring21 3233303 1 Snorkel22 3233305 1 Bearing, Ball23 3233353

3233354323335532333563233357

ARARARARAR

Spacer (1.180 x .995 x .010)Spacer (1.180 x .995 x .025)Spacer (1.180 x .995 x .040)Spacer (1.180 x .995 x .005)Spacer (1.180 x .995 x .008)

24 3233306 1 Ring, Retaining25 3233444 1 Gear, Snorkel, Bolt Lock26 3233351 1 Bolt27 3233291 2 Nut, FLEXLOC28 3233292 1 Bushing29 3233569 1 Cover, Center Drive Shaft30 3233294 1 Stamping, Cover Plate31 3233295 4 Washer, Lock32 3233296 4 Screw33 3233253 1 Plug, Drain34 3233254 1 Washer, Plug35 3233568 1 Gearcase, RH

1/99

D7

GEARCASE (Internal Components)RANGER A99RF50AA

11

109

87

14

33

32

5

13

3123

30

29

2827

2425

22 21 2019

34

36

39

41

42

53

46

49

50

4

26

43

44

45

15

1817

11

109

8

76

26

23

4

15

16

6

12

16

4

1

3

2

3837

35

52

51 48 47

40

D8

GEARCASE (Internal Components)RANGER A99RF50AA



1341282 1 Asm., Gearcase (Incl. 1-53 on thispage and 1,2,7-35 on Cases & Snor-kel Pg. D6)

1 3233019 1 Bearing2 3233361 1 Shaft, Input, HCR3 3233036 1 Chain, Silent, 34P4 3233018 3 Bearing5 3233342 1 Shaft, Shift, H/R6 3233548 2 O-Ring7 3233040 2 Washer8 3233045 2 Ring, Retaining9 3233153 2 Bellcrank, HLR

10 3233054 6 Washer11 3233055 2 Nut12 3233258 1 Shaft, Shift, Low13 3233259 1 Fork, Shift, Low14 3233260 1 Fork, Shift, H/R15 3233033 2 Screw16 3233308 2 Pin, Interlock17 3233309 1 Bracket, Interlock18 3233032 1 Spring19 3233177 1 Ring, Retaining20 3233176 1 Washer, Thrust21 3233017 1 Bearing, Needle22 3233359 1 Gear, 30T, HCR23 3233010 2 Washer24 3233128 1 Engagement Dog, High/Rev.25 3233029 1 Ring, Retaining

26 3233012 2 Washer27 3233014 1 Bearing, Needle28 3233127 1 Sprocket, 24T29 3233564 1 Shaft, Reverse, 26T30 3233126 1 Engagement Dog, Low31 3233009 1 Bearing, Needle32 3233125 1 Gear, 33T33 3233007 1 Washer34 3233020 2 Bearing35 3233565 1 Shaft, Center Drive36 3233566 1 Gear, 103T37 3233262 4 Screw38 7552901 4 Washer, Spring Lock39 3233263 1 Cover, Center Drive Bearing40 3233364 1 Ring, Retaining41 3233265 1 Bearing, Ball42 3233365 1 Gear, 16T, Spiral Bevel, Snorkel43 3233282 5 Screw44 3233283 1 Screw45 3233284 1 Deflector, Oil46 3233435 2 Washer47 3233434 1 Cam, Chain Tensioner48 3233433 1 Shoe, Chain Tensioner49 3233432 2 Pin, Dowel50 3233431 1 Spring, Torsion51 3233268 2 Bearing, Ball52 3233670 1 Sprocket, 60T53 3233430 1 Chain, Silent

12/98

D9

CRANKCASERANGER A99RF50AA

2

4

10

11

2

19

20

1

22

7

5

16

3

1817

9

1514

1213

21

6

5

8



1 3083669 1 Bushing Starter2 3085633 1 Asm., Crankcase

(Incl. 1,4,5,7,8,10,11,16,19,20,22)3 3084838 2 Pin, Straight4 3080676 3 Ball Bearing5 3084840 2 Pin, Dowel6 3084205 3 Screw and Washer7 3084839 1 Seal, Oil8 3085525 1 Pipe, Air Breather9 3084842 2 Union

10 3084834 2 Bearing, Ball11 3084835 1 Bearing, Ball

12 3084845 1 Plug13 3084846 1 Gasket, Aluminum14 3084844 1 Spring, One Way Valve15 3084843 1 Valve, One Way16 3084841 10 Bolt, Flange17 3082956 1 Gasket18 3083453 1 Plug19 3084837 1 Seal, Mechanical20 3084836 1 Seal, Oil21 3084847 1 O-Ring22 3080103 2 Pin, Dowel

12/99

D10

CRANKSHAFT and PISTONRANGER A99RF50AA

18

19

5

9

1311

4

7

17 12

8

16

6

10

1

14

20

15

2

3

1



1 3085534 2 Clip2 3085866

30858673085868

111

Piston Set (Std)(Incl. Piston Pin)Piston Set (0.25 O/S)(Incl. Piston Pin)Piston Set (0.50 O/S)(Incl. Piston Pin)

3 308537930853803085381

111

Piston Ring Set (Std)Piston Ring Set (0.25 O/S)Piston Ring Set (0.50 O/S)

4 3085374 1 Crankshaft 25 3085341 1 Pin, Crank6 3085376 1 Rod, Connecting7 3085400 1 Bearing, End, Large8 3085024 1 Ball, Steel9 3085399

308537311

Asm., Crankshaft (Incl. 4-10,18)Crankshaft 1

10 3085852 1 Balancer Gear 1

11 3085404 1 Balancer Shaft12 3084895

30848963084897

111

Spacer (0.8)Spacer (1.0)Spacer (1.2)

13 3240088308489230848933084894

1111

Spacer (0.6)Spacer (0.8)Spacer (1.0)Spacer (1.2)

14 3084882 1 Sprocket 115 3085528 1 Nut, Slit16 3083904 1 Washer17 3083905 1 Nut, Lock18 3085346 1 Pin, Dowel19 3081447 1 Key20 3080130 1 Key, Woodruff

12/99

D11

CYLINDERRANGER A99RF50AA

40

21

3

2324

22

13

6

5

38

118

35

10

26

30

1718

2

7

19

28

1

27

14

36

29

34

32

33

9

12

31

37

15

25

16

20

6

37

37

14

10

19

24

39

D12

CYLINDERRANGER A99RF50AA



1 3083166 1 Band, Adapter (Incl. 40)2 3081330 4 Bolt3 3084879 1 Adapter4 3085654 1 Adapter, Intake5 3084857 2 Pin, Straight6 3084994 4 Guide, Valve7 3084858 2 Seal, Intake Valve8 3084867 1 O-Ring9 3085072 1 Adapter, Water Out

10 3084877 10 Bolt, Flange11 3084866 1 Adapter, Camshaft12 3085074 1 Gasket, Rocker Cover13 3085073 1 Cover, Rocker14 3084874 10 Bolt, Flange15 3084859 2 Seal, Exhaust Valve16 3084875 4 Bolt, Cylinder Head17 3084860 1 Plug18 3084861 1 Gasket19 3084862 1 Plug, Blind20 3084215 2 Bolt, Flange21 3085075 1 Gasket, Exhaust

22 3085326 2 Stud23 3080285 2 Nut24 3080530 2 Washer, Lock25 3085854 1 Bolt, Rocker Shaft26 3084876 4 Bolt27 3084864 1 Support, Valve Rocker Shaft (PTO)28 3084863 1 Support, Valve Rocker Shaft (MAG)29 3084838 2 Pin, Straight30 3084849 1 Union, Oil Pump31 3084873 4 Bolt, Flange32 3086811 1 Cylinder (Incl. 33)33 3084130 1 Elbow Pipe 234 3085370 1 Gasket, Cylinder35 3084868 1 Cover, Camshaft36 3086200 1 Gasket, Cover, Cam37 3085527 1 Cylinder Head

(Incl. 5-7,15,17-19,22)38 3085371 1 Gasket, Head39 3085655 1 Gasket, Intake Adapter40 3081497 1 Screw

12/99

D13

CARBURETORRANGER A99RF50AA

47

37

34

9

50

5

49

12

4

6

4142

38

36

12 3513 12

1415

21

19

27

30

29

26

1110

3

22

20

16

24

18

25

40

23

51

4445

87

46

39

33

32

31

28

17

48

43

D14

CARBURETORRANGER A99RF50AA



1 3130507 1 Ring2 3130508 1 E-Ring3 3130667 1 Needle, Jet (5D78-3)4 3130752 1 Ring5 3130732 1 Diaphragm6 3130899 1 Jet, Needle (Q-6)7 3130541 2 Screw8 3130540 2 Washer, Spring9 3130504 1 Block, Jet

10 3130014 1 Washer, Needle Jet Setter11 3130559 1 Jet, Main (#125)12 3130515 2 Seal13 3130517 1 Packing14 3130518 1 E-Ring15 3130519 1 Cap16 3130361 1 Pin, Float17 3130594 1 Plate18 3130532 1 O-Ring19 3130520 4 Screw20 3131212 1 Body, Float21 3130521 1 Screw22 3130529 1 Float23 3130591 2 Screw24 3131213 1 Valve, Needle (1.2)25 3130533 1 O-Ring26 3130526 1 Jet, Pilot (#42.5)

27 3130522 1 O-Ring28 3130523 1 Washer29 3130525 1 Spring30 3130524 1 Adjuster31 3130546 1 Screw, Adjust32 3130545 1 Ring33 3130544 1 Spring34 3130502 1 Valve, Throttle (100)35 3130589 1 Spring36 3130514 1 Ring37 3130501 2 Screw38 3130513 1 Shaft, Throttle39 3130543 1 Guide, Cable40 3130535 4 Screw41 3130511 1 Cover42 3130512 1 O-Ring43 3130199 1 Holder, Guide44 3130538 1 Spring45 3130593 1 Plunger46 3130625 1 Jet, Air (#160)47 3131209 1 Asm., Carburetor (Incl. 1-38,43-51)48 3084205 2 Screw and Washer49 3130505 1 Spring50 3130503 1 Cover51 3130592 4 Screw

12/99

E1

INTAKE and EXHAUSTRANGER A99RF50AA

14

18

15

1617

25

26

13 12 11

10

6

98

22

7

19

8

21

24

4

3

21

5

20

27

23

89 6

9

1211

13



1 3084845 1 Plug2 3084920 1 Gasket, Plug3 3086839 1 Spring, Tensioner4 3086813 1 Asm., Tensioner (Incl. 1-3)5 3084922 1 Gasket, Tensioner6 3084910 2 Asm., Rocker Arm, Intake (Incl. 8,9)7 3084913 1 Asm., Rocker Arm, Exhaust (Incl. 8,9)8 3084912 4 Nut9 3084911 4 Screw, Adjusting

10 3084909 1 Shaft, Rocker11 3084908 8 Collet, Valve12 3084907 4 Retainer, Spring13 3084906 4 Spring, Valve14 3086212 1 Camshaft (Incl. 15-18)

15 3086838 1 Pin, Dowel16 3085348 1 Lever, Release17 3085076 1 Spring, Return18 3084899 1 Pin, Dowel19 3084914 1 Sprocket 220 3081657 3 Bolt and Washer21 3084916 1 Guide, Chain22 3084915 1 Chain, Timing23 3084924 1 Bolt, Pivot, Lever24 3084917 1 Lever25 3085349 2 Valve, Intake26 3085412 2 Valve, Exhaust27 3084874 2 Bolt, Flange

12/99

E2

RECOIL STARTERRANGER A99RF50AA

14

6

4

7

10

5

31 2

11

8

12

13

15

9

8

7



1 3084822 1 Reel2 3083463 1 Spring, Return3 3083378 1 Ratchet4 3083379 1 Spring, Friction5 3084744 1 Plate, Friction6 3085266 1 Bolt and Washer7 3083453 2 Plug8 3082956 2 Gasket

9 3083669 1 Bushing, Starter10 3083185 1 Spring, Power11 3084750 1 Bushing12 3084933 1 Gasket, Recoil13 3084877 9 Bolt, Flange14 3085856

308565311

Asm., Recoil (Incl. 1-6,9-11,14,15)Starter Case (Incl. 11)

15 3085083 1 Rope

12/99

E3

WATER PUMPRANGER A99RF50AA

11

7

83

3

2

1

9

12

13

4

10

65



1 3084940 1 Thermostat2 3085352 1 Switch, Thermostat3 3084191 2 Clamp, Hose4 3085857 1 Hose, Main5 3085359 1 Bolt, Flange6 3082758 1 Gasket, Aluminum7 3085351 1 Cover, Water Pump

8 3086840 1 Gasket, Water Pump9 3085077 1 Nut, Self Lock

10 3083138 1 Gasket11 3084935 1 Impeller12 3084942 1 Washer, Seal13 3084877 4 Bolt, Flange

12/99

E4

OIL PUMPRANGER A99RF50AA

4

1

10

32

11

12

15

87

6

13

14

5

1617

9



1 3084946 1 Oil Pump Case 22 3084949 1 Rotor, Outer (Feed)3 3084948 1 Rotor, Inner (Feed)4 3084944

3084945

1

1

Asm., Oil Pump(Incl. 1-8,10-15)Oil Pump Case 1

5 3085535 1 Screw6 3084955 2 Pin, Dowel7 3084954 2 Pin, Dowel8 3084953 1 Washer9 3084962 3 Bolt and Washer

10 3084947 1 Pump, Oil Pump Case 311 3084950 1 Rotor, Inner (Scav)12 3084951 1 Rotor, Outer13 3084956 1 Oil Strainer Unit14 3084205 3 Screw and Washer15 3084952 1 Shaft, Pump Complete16 3084958 1 Gear, Pump 217 3084959

30849603084961

ARARAR

Spacer (0.8)Spacer (1.0)Spacer (1.2)

12/99

E5

OIL FILTERRANGER A99RF50AA

1

4

5

3

3

3

2

2

2

2

2



1 3084963 1 Oil Filter2 3084846 8 Gasket, Aluminum3 3086815 4 Bolt, Banjo

4 3084964 1 Oil Delivery Pipe 15 3085638 1 Oil Delivery Pipe 2

12/99

E6

MAGNETORANGER A99RF50AA

206

5

8

9

1011

12

13 14

4

7

1

2

16

19

3

1517

18



1 30846903084979

11

Asm., Ignition Coil (Incl. 1,2)Ignition Coil

2 3084980 1 Cap, Spark Plug3 3070175 1 Plug, Spark4 3084978 1 O-Ring5 3084972 1 Metal, Bearing6 3086820

30855603086980

3086981

1

11

1

Asm., Plate (Incl. 5,6,8-12,14,15)(Up to S#99-02080)Plate (Up to S#99-02080)Asm., Plate (Incl. 5,6,8-12,14,15)(S#99-02080 & after)Plate (S#99-02080 & after)

7 3081657 5 Bolt and Washer8 3084973 1 Seal, Oil9 3086821

308698411

Stator (Incl. 13) (Up to S#99-02080)Stator (Incl. 13) (S#99-02080 & after)

10 30855633086985

33

Screw and Washer (Up to S#99-02080)Screw and Washer (S#99-02080 & after)

11 3085554 1 Band, Pulse12 3084976 2 Screw and Washer13 3085360 1 Coil, Pulser14 3084977 1 Clamp15 3081256 3 Screw and Washer16 3085639

308698211

CDI System (Up to S#99-02080)CDI System (S#99-02080 & after)

17 3083073 2 Nut18 3080077 2 Washer, Spring19 3085521 1 Switch, Magnetic20 3086819

308698311

Flywheel w/Ring Gear (Up to S#99-02080)Flywheel w/Ring Gear (S#99-02080 & after)

12/99

E7

STARTING MOTORRANGER A99RF50AA

1

10

12

2

6

11

5

4

18

13

17

16

15

14

78

9

32



1 3084981 1 Starting Motor (Incl. 2-6,8-12)2 3084982 1 Washer Set3 3085353 1 Armature4 3084406 1 Brush5 3083649 2 Nut, Flange6 3084408 3 O-Ring7 3082038 2 Bolt and Washer8 3085034 1 Rear Bracket9 3085033 1 Front Bracket (Incl. 10)

10 3240114 1 O-Ring11 3084983 2 Asm., Set Bolt (Incl. 6)12 3084405 2 Ring, Rubber13 3083737 1 Washer, Gear Shaft14 3084412 1 Clip15 3084411 1 Spring, Weight16 3084410 1 Spring, Return17 3084409 1 Clip18 3085394 1 Asm., Gear Shaft (Incl. 13-17)

12/99

E8

TOOL KITRANGER A99RF50AA

2

3

4

510

1

11

8

6

7

9



2871265 1 Asm., Tool Kit (Incl. 1-7)1 2870725 1 Gauge, Tire Pressure2 3085001 1 Wrench, Open 8-10mm3 3085002 1 Wrench, Open 12-14mm4 3085567 1 Wrench, Box5 3085569 1 Handle, Wrench6 3082657 1 Screw Driver, Phillips

7 2690016 1 Pouch, Tool Kit8 2871515 1 Lube, U-Joint, 3 oz., Case9 9914648

991504311

Owner’s Manual, RANGERSupplement, Owner’s Manual

10 2460442 1 Pigtail, Power11 2871095-067 1 Wrench, Spanner, Cam

4/98

PRINTED IN THE USA PARTS MANUAL PN 9914649 and MICROFICHE PN 9916978 10/00

RANGER Model #A99RF50AA Rev. 05pi54.com/corp/manuals/Parts/9914649.pdf · 2004-09-14 · PARTS...

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Transcript of RANGER Model #A99RF50AA Rev. 05pi54.com/corp/manuals/Parts/9914649.pdf · 2004-09-14 · PARTS...