Rane Elastomer Processors Catalogue

8/22/2019 Rane Elastomer Processors Catalogue

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RANE : Respons iv e, Rel ia bl e, Reasonable

26 & 27, Agarwal Ind. Estate, S. V. Road, Dahisar (East), Mumbai 400068, INDIA.

Phone : + 91 - 22 - 2848 8241 / 2848 8684 Fax : + 91 - 22 - 2848 9414

E-mai : [email protected] Website : www.ranelast.com


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EXPORTS TO:

EUROPEAN, AMERICAN, AFRICAN,

ASIAN COUNTRIES

was established 35 years ago for the

manufacturer of Precision Industrial

Rubber Products using Extrusion and

Moulding Process. Subsequently, the

company diversified into Manufacturing

& production of Engineering Rubber

p ro du ct s l i ke D OC K F EN DE RS ,

SILICONE RUBBER SLEEVING &

T R AN S PE R EN T T U BI N GS F O RMEDICAL & PHARMA INDUSTRIES,

R U B B E R S H E E T S , R U B B E R

P R O F I L E S , G A S K E T S ,

D I AP H RA G MS , R U BB E R PA D S,

ARCHI TECHURAL P ROTECTI VE

R U B B E R G U A R D S , S P E E D

BREAKERS AND SO ON.

RANE ELASTOMER PROCESSORS

B ei ng a me mb er, o f N AT IO NA L

AGENCIES LIKE : All India

Rubber Industries Association, :

Indian Rubber Manufacturers Research

Association, : Chemical &

Al li ed Pr oduc ts Expo rt Pr om ot ion

Council, : National Small industrialCorporation Ltd, keeps us abreast of the

t e c h n o l o g i c a l a n d m a r k e t i n g

developments all over the world, thus

enabling us to keep our commitment to

Quality & excellence.

AIRIA

IRMRA

CAPEXIL

NSIC

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PREAMBLERANE guarantees that all products are

manufactured as per customer's

requirements / specifications.

RANE has an internal Quality Control

System that follows each order during

manufacturing process.

RANE guarantees high standards &

p er f or ma n ce s o f a ll p ro d uc t s.

RANE ass ur es s tr ic t c ontr ol on

Procurement, Production, Calibration,

Testing.

RANE welcomes inspection by it's

c u s to m er ' s q u a li t y a s s ur a n ce

departments and agencies like I.R.S.,

S. G. S., Bureau Veritas, Lloyds

Register etc. as and when required by

customer.

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QUALITY POLICY

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OUR PRODUCTS ARE TESTED AND INSPECTED BY INTERNATIONALLYREPUTED INSPECTION AGENICES, AS AND WHEN REQUIRED.

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OUR SPECIALITY PRODUCTS

LATEST ADDITION TO OUR PRODUCT

High Voltage High Temp. Resistant

Silicone Sleevings

Medical & Food Grade SILICONE

TUBINGS

DOCK FENDERS

Moulded & Calendared Sheets, Sponge

Sheets & Electrical Insulation Sheets

Shock Vibration, Engine MOUNTINGS

& ANTI Vibration Pad

Oil Seals O Rings, Packing,

Diaphragm and Silent Block, Bushings,

U Seals, V Seals, Chevron Packing etc.

All types of moulded items

Dam gate seals, Cords, FBD Gaskets,

Squares, Profiles, Channel, Beadings etc.

OTHER ARTICLES MANUFACTURED

BY US

All types of Extruded Rubber Products

Architectural Protective Rubber Guards

Construction Profile / Beading from

EPDM / Neoprene / Silicone Rubber

Speed Breakers

OUR SPECIALITY PRODUCTS

LATESTADDITION TOOUR PRODUCT

OTHERARTICLES MANUFACTUREDBY US

RUBBER PROCESSED BY US

FACILITIES FOR YOUR NEEDS

Natural / Ebonite

Neoprene

Nitrile

EPDM

Hypalon

Butyl

Polyurethane

Silicone

Viton

SBR / PBR

1 Kneader

3 Mixing Mills

9 Extruders

5 HAV & 2 Boilers

5 Vulcanisers

3 Hydraulic Press Battery of

Hand press Calender, Industrial Oven,

Toolroom Facilities

IN HOUSE TESTING FACILITIES

RUBBER PROCESSED BYUS

FACILITIES FOR YOUR NEEDS

PRODUCT - PROFILERODUCT - PROFILE


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PRODUCT APPLICATION

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Used as car mats, insulation, dust, sealing,Packing, Gasketing in Automobile, Laboratory,

Hospitals, Airports, and Power Plants, ElectricityBoard.

Used in all engines in Automobiles, Marine,Generator, Diesel engines to absorb the shock &vibration & also used by Power plants RailwayHeavy Eng. Units

Used for insulation purpose in Electronic &Refrigeration industries. Used in CaronaTreatment Plant also.

Used in disposable & Pharmaceutical Industries.a l so u s ed i n c a rd i ov a sc u la r S u rg e ry.

Used on berth, jetties, oil rigs, ferry boats & alsoon ships by ship builders, Ship repairersby ports,dockyards to absorbs the shock and to preventdamage to Jetty as well as ships.

Used by all industries to resist heat, cold oil,grease, chemicals leakages etc. & for specificapplications.

Used for Hot Die stamping.

Used in Pumps. Valves Control ValvesDiaphragm Valves etc Actuators etc

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1. SHEETS

2. MOUNTINGS & PADS

3. SILICONE SLEVINGS

4. SILICONE TUBES

5. DOCK FENDERS

6. MISCELLANEOUS INDUSTRIALPRODUCTS

7. DIAPHRAGMS

OUR LATEST PRODUCTS:

1. PROTECTIVE RUBBER GUARDS

2. SPEED BREAKERS

3. CONSTRUCTION PROFILE/BEEDINGFROM EPDM/NEOPRENE/SILICONERUBBER

MOULDED & CALENDERED SHEETS

AND Sponge Sheet, Electrical insulation

Anti Vibration, Shock Vibration pad &Engine MOUNTINGS

High Voltage, High Temp. ResistantSILICONE SLEEVINGS

Medical & Food grade SILICONETUBINGS

Hollow, Cylindrical, Square, Rectangular,D Shape, V / W Shaped, Cell type, Conetype etc.

Oil seals, 0 Rings, Chevron Packing,

Gaskets Profiles, Beadings, Squaresections, Aluminum Silicone RubberBonded Sheet.

PRODUCTS APPLICATIONS

Used as Impact protection to columns,loadingbays, Parking Lots .

For readucing Vehicle Speed.

To be used for fixing glasses in aluminumsliding windows.

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SILICONE RUBBERILICONE RUBBERTECHNICAL INFORMATION

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TYPICAL APPLICATION :Components made from SILICONE and FLURO-SILICONE rubber are used in almost every majorindustry. Areas of greatest use are aircraft,missiles, automobiles, appliances, electricalmachinery, electronic assemblies, spark plugboot, Medical, Pharma & Food Industries.

r As SILICONE rubber has high dielectricstrength and physical toughness, cableconnectors, plugs and terminal covers madefrom silicone rubber are more reliable than fromany other rubber

r Hybrid SILICONE connectors are used incritical electronics equipment.

r SILICONE rubber seals, gaskets and 'O' Ring shave excellent resistances to compression set

and seldom need replace ment e.g. asilicone rubber gasket on a hospitalautoclave w as finally replaced after exposure t o 20 p si s team 5 to 6 hours aday for more than 6 years. Organicr u b b e r g a s k e t l a s t e d o n l y 3 t o 4months.

r A patented double lip seal of high performancesilicone rubber reduces maintenance

and helps insure upto 4,00,000 miles of service life on truck brake actuators.

r SILICONE rubber radiator and heater hose last3,00,000 miles in diesel buses and trucks. Thehose remains fault free in an environment thatcauses non silicone hose to break or leakchemicals in the anti freeze, heated air, exhaustgases, wide temperature variations, dust anddirt.

r In baking plant & food handling equipment,SILICONE rubber suction cups improvedhandling of all types and shapes of bread androlls. The cups are bellow shaped for utmostflexibility. Neoprene rubber cups of requiredflexibility were not sufficiently, resistant tocooking oil and abrasion. Nitrile rubberstiffened with heat aging and repeatedexposures to detergents.

r Front and rear crank shaft seals made fromsilicone rubber have been in service for morethan 1,50,000 miles on one manufacture's small

V-8 service engine for light and medium dutytrucks.

FEATURES :SILICONE

SILICONE

SILICONE

SILICONE

rubber retains its physical organicelastomers particularly when subjected toextremely low or high temperatures. It solvesdesign problems that demand elastomers tostay rubber after long exposures of hightemperatures. And low temperature propertiesneed not be sacrificed to get maximum heatresistance even the most heat resistant types donot show marked stiffening at temperatures aslow as -50 C.

Briefly, the mechanical characteristic ofrubber includes :

r G o od t e ns i le s t re n gt h a t e l ev a te dt e m p e r at u r es i n c o m p a r i s i o n t o

organic rubber rubber retains amuch greater percentage of its room-t em perature t ensi le strengt h at hightemperatures.

r Good elongation characteristics, ultimatevalue range to 700 percent.

r Wide range of hardness 15 to 80 durometer;the designer is free to select a desiredh ar dn es s t ha t b es t f it s a s pe ci fi cfunction.

r Good tear strength - up to 250 ppi and

resistance to tear propagation.

r Excellent resistance to compression set atelevated temperatures upto 200 C.

r Good resilience - quick recovery afterdeflection.

E le ct ri ca ll y, l on g t er m a ge in g a t h ig htemperatures produces only minimal change inproperties. Dielectric stability is relativelyunaffected by frequent or extreme temperaturefluctuations. Because silicone rubber retains itsphysical integrity in environmental extremes,

electrical failures due to cracked insulation aresharply reduced. When exposed to intenseflame, silicone rubber remains nonconduciveand does not carbonize.

Under environmental extremesrubber is unmatched in performance whensubjected to weathering, ozone and corona,attack by many oils, chemicals and fungi, lowpressure steam, water and radiation exposure.

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FEATURESRESISTANCE TO OIL, GREASE, CHEMICALS:

VITON

VITON

RESISTANCE TO TEMPERATURE EXTREMES:Heat:

VI TON

VITON

VITON

Cold : VITON

VITON

FLAMERESISTANCE :VITON

RESISTANCE TO MECHANICALABUSE :

RESISTANCE TO OTHER ENVIRONMENTALFACTORS :

has the best proven fluid resistancecharacteristics of any commercial rubber, It hasexcellent resistance to oils, fuels, lubricants, mostmineral acids, and resists many aliphatic andaromatic hydrocarbons that act as solvents forother rubbers. Some of these are carbontetrachloride, toluene, benzene and xylene.

is not recommended for service in lowmolecular weight esters and ethers, ketones,certain amines, hot anhydrous hydrofluoric orchlorousulfonic acids.

withstands high temperature andsimultaneously retains its good mechanicalproperties better than any other elastomer. Oil andchemical resistance also are relatively unaffectedby elevated temperatures, Compounds ofremain usefully elastic indefinitely when exposedto laboratory air oven aging upto 400 F, or tointermittent test exposures upto 500 F, Continuousservice limits are generally considered to be.

3000 hours at 450 F, 1000 hours at 500 F, 240hours at 550 F, 48 hours at 600 F.

For Fleeting Exposures to 1000 Plus F where arubber part must perform a function and then is

destroyed. often can provide the necessarytemporary protection.

is generally serviceable in dynamicapplications down from zero to -10 F, althoughspecial formulations permit its use In dynamicapplication down to -65 F. Also has provensatisfactory for static seals used under cryogeniccondition approaching absolute zero.

will not propagate flame, it burns in thepresence of flame but extinguishes itself when theflame is removed.

Considering their exceptional heat and fluidresis'tance, finished products made from VITONoffer unusually good mechanical properties andare tough and long wearing.

The biological resistance of Viton isexcellent. A typical compound tested againstspecification MIL-E-5272C showed no fungusgrowth after 30 days. Thisspecification covers fourcommon group of fungi.

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Standard componds of do not have good

resistance to steam above 300 F, or to extreme hot

water. Hot water or 100% humidity conditions at

100 F, also have some adverse effect on the heatcompression set resistance of products made of

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ranks about midway among commonly

available elastomers with respect to gamma

radiation resistance.However, since high

temperature is frequently involved simultaneously

w it h exposure t o r adiation t he pract ical

effectiveness of correspondingly

increases.

Underextreme vaccumconditions exhibits

a weight lossof only 2-3%, including that is virtually

completely immune to outgassing.

The exceptionally good compresssion set was

shown by a typical compound of after test

compression for various periods of time at 300 F,

and 400 F. These become more meaningful when

it is realized that most rubbers have a service

temperature ceilingless than 250 F.

The electrical properties of suggest its use

as a wire insulation for low voltage; low frequency

applications requiring unusual heat and fluid

resistance. It normally has a D. C. resistivity on theorder of 2 x 10 ohm/cm, a specific inductive

capacity around 15, a power factor of about 5 %

and a dielectric strength 500 volts per mil.

The remarkable resistance of VITON to heat and

fluids has improved performance of components

for appliances, cars, trucks, aircraft and many

types of industrial equipment. It offers industry

such products as gaskets, O rings, seals,

diaphragms, cable jacketing, coated fabrics hose,

tubing, plus a great variety of special parts that will

perform over an unusually wide range of operatingconditions.

Piston-type as well as jet engines employ VITON

for resistance to heat, lubricants and fuels. Seals

of VITON are now standard on major airlines.

Similar seals are also used for heavy-duty auto-

motive applications and in missile and space

technology.

More than hundred rubber parts used in a coin

operated drycleaner, are made of VITON for

VITON

VITON

VITON

VI TO N

VITON

RECOVERY FROM DEFORMATION :

VITON

ELECTRICALPROPERTIESVITON

APPLICATIONS

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VITON RUBBERITON RUBBERTECHNICAL INFORMATION

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TECHNICAL INFORMATION

EPDM RUBBERPDM RUBBERTECHNICAL INFORMATION

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with hot water and high pressure steam. However,

EPDM should not be used in contact with

hydrocarbons solvents and oils, chlorinated

hydrocarbons or turpentine.

EPDM is not adversely affected by direct burial in

earth, Immersion tests also show a very low

degree of water absorption.

After being held under compreession for an

extended period of time, EPDM shows a low

degree of permanent deformation. Samples

tested perASTMD 395 Method B normally give set

values in the range of 10 to 25% By selectivecompounding, however, compositions can be

produced with compression sets of only 8% all 58

F 12% at212 F and26% at 350 F

Products of EPDM possess good tear resistance,

even at elevated temperatures and prove very

durable when exposed to abrasion and other

forms of mechanical abuse. Their resilience is

between that of products made from SBR and

those of natural rubber.

is widely used in automative and appliance

components, garden and industrial hose, belts,

wire and cable Insulation electrical accessories,

bicycle tyres, and a variety of other moulded and

extruded parts for marine agricultural, industrial

and consumer applications.

The range of automotive uses for EPDM is

extensive. Pertinants are its immunity to ozone.All

major U. S. automakers have specifieds some

parts of EPDM in their passenger cars.

Hose, belts, diaphragms, gaskets and other

industrial rubber goods made of EPDM give

excellent service with high pressure steam, hot

water and chemicals.

Good electrical and physical properties of EPDM

suit it for use high voltage accessories for cable

and power equipment.

Resistanceto Other Environmental Factors :

Recovery From Deformation:

Resistance to Mechanical Abuse :

APPLICATIONSEPDM

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Cold - Conventional compounds of EPDM are

flexible and serviceable at temperatures as low as -

60 F. Special compounds can function down to -

90 F

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Weather Resistance :

Sunlight and weather have little adverse effect on

properly compounded products of EPDM.

Samples exposed for more than ten years in

Florida are free from surface blemishes and

display excellent retentions of physical properties.

Acclerated aging test show that EPDM will match

performance of the most weather resistant

speciality elastomer.

Ozone Resistance:

For all practical purposes, EPDM can be

considered immune to ozone. For example, SBR

wire at top of mandrel, was exposed to 10,000

pphm ozone for only 1.1/2 hours before becoming

badly cracked and split Wire Jacket of EPDM had

been exposed to same concentration for 167 hours

with no effect.

Colorability :EPDM can be compounded in any colour,including white and delicate pastel shades,coloured products made from EPDM are highlyresistant to discolouration and fading whenexposed out-of-doors.

Resistance to Chemicals :Products made from EPDM resist attack by manyacids and alkalies, detergents, phosphate esters,ketones, alcohols and glycols. They giveparticularly outstanding service.

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Electrical Properties :EPDM has excellent electrical properties and issuitable for high voltage cable insulation. It alsowithstands heavy corona discharge withoutsustaining damage.

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RANELAST EXTRUDED RUBBER SLEEVINGSANELAST EXTRUDED RUBBER SLEEVINGSTECHNICAL INFORMATION

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INTRODUCTION :

MATERIAL:

PANE ELASTOMER PROCESSORS

Silicone, Neoprene and Nitrile

PVC, Viton Rubber

RANELAST

.

RANELAST EXTRUDED RUBBER SLEEVINGS

ARE USED IN ELECTRICAL / ELECTRONIC

INDUSTRIES FOR INSULATION / COVERING /SHEATH / CONDUIT / ARMOUR OF LEADS /

CORDS / CABLES / CONDUCTORS. THEY ARE

IDEAL FOR USE AS INSULATION ON WIRE

FOR FIXTURES AND APPLIANCES WIRE

INSULATION.

have

indigenously developed successfully Rubber

Sleeving from

similar to HELLARAMANN

HELSYNtype for various critical applications.

is backedby three & a halfdecadesofexperience in extruding rubber products of various

shapes and sizes. This import substitution is the

result of incessant efforts of engineers, diemakers

and rubber technologists.

The sleevings are made from Silicone Rubber /

Neopreneo Nitrile PVC, Viton to suit customers

requirements as per applications.

The properties of Neoprene Sleeving are as

follows:

r Good Mechanical Properties

r Resistance to abrasion : Max.

r Moderate resistance to oil

r Good Resistance to weathering

r Minimum Insulation resistance Megaohmes :Dry 3 x 103 Damp 0.5x10'

r Self Extinguishing

The properties of Nitrile Pvc Sleevings are asfollows :

r Good Mechanical propertiesr Temp range long term :- 60 C to 105 C

r Excellent resistance to mineral & vegetableoil.

r Resist Solvents

r Max. Intermittenttemp. :120 CMinimum insulation resistance megaohmes :Dry 1x10' Damp 25 x 102Excellent Ozone Resistance.

r Temp. range long term5 C to 95 C

r Intermittent. 105 C

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RANELAST SILICONE SLEEVINGS

Silicone sleevings are of three grades :

r Electrical grade.r Medical grade.

r Food processing grade.

SILICONESLEEVINGS FOR ELECTRICALINSULATION

RANELAST SILICONE SLEEVING has inherent

dielectric strength allied with resistance to high

temperatures, high voltage ionisation, arcing, ultra

violet light and ozone plus carona resistance

comparable with that of Mica, make it dependablein the most rigorous electrical applications

including moisture laden conditions. It will continue

to insulate even in severe vibratory conditions,

after reduction to silicone dioxide ash by direct

flame contact.

The Silicone sleevings are manufactured in

Transparent or Opaque versions. They are

available in any diameter and wall thickness, any

length & any colour.

MANUFACTURING SLEEVING AS SMALL AS

0.20 MM WALL THICKNESS IS RANES FORTE.

The Sleeving are subject to strictest quality controlprocedure right from the stage of raw material,

formulation, compounding & mixing to extruding

finishing and physical measurement. They are

r igorously t ested t o t he m ost punishing

requirements subject to ardorous duties as per

standard B. S 2848 Type 5 & B. S G.I 98 Type 4

When carefully compounded and extruded, it

gives following excellent properties.

a) RESISTANCE to steam ageing, power factor,

permittvity,Electrolytic Corrossion. Smooth,

Free from bubbles, pinholes and creases inappearance. Low space factor, long life, no

cracking after bending, withstand 48 hours at

180 C without cracking Withstand Low temp

upto -65 C without cracking and elongation

240% to 280% observed for 1.00 mm dia &

330% to 360% for 12 mm diaRate of burning

satisfactory. Volatile content-satisfactory.

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b) MOULD GROWTH : No mould growth visible to

eyesight.

c) VOLTAGE PROOFING : At room temp, in air for1 mm dia with stand 7 KV RMS for 1 minute (At

180 C 1mm dia withstands 4.9 KV RMS for 1

minute) At room temp. in air for 12mm dia

withstands 10 KV RMS for 1 minute (At 180 Cfor

12 mmdia withstands 7 KVRMSfor 1 minute)

d) INSULATION RESISTANCE : Electrical

Insulation 500 volts are insulated by a thickness

of 1 mill. At room temperature. 1mm dia sleeving

: 50 x 10 to 200 x10 Megaohms, 12mm dia

5x10 to 50X10 Megaohms

After accelerated damp heat treatment :

1mm dia 5 x 10 to 50x 10 Megaohms.

12mm dia 2 x 10 to 5 x 10 Megaohms.

5/64" insulation on 20, gauge wire hot air vulcanised

insulation resistance: 20,000 ohms per 1000 feet,

After 24 hours Immersion 10,000 ohms per 1000

feet, Electric Strength: 18 KVAC.

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MEDICALGRADE SLEEVINGS

SILICONESLEEVINGS FOR

FOOD PROCESSING

SLEEVING & TUBING:- Manufactured under

approved cleanroom conditions, Ranelast silicone

sleevings are non-toxic and completely withoutphysiological side-effects making it ideal for

stringent medical requirement, Its dimensional

accuracy gives precise metering and its translucant

formation allows theflow to be observed.

R ub be r p um ps i n r en al c or e a nd m aj or

cardiovascular surgery produced under special

c le an r oo m c on di ti on s. H ig he r d eg re e o f

translucence & freedom from descotouration enable

the fluid content to be seen more clearly.

RANELAST Silicone sleevings do not transfer anytaste of smell to food mixture, neither do they absorbwater or constituent liquids. Its smooth surfacegives a low coefficient of friction enhancing flowcharacteristics and simplifying cleaning since evenat sterilising temperatures upto 200 C. non stickproperty is maintained. It easily complies with thestrict hygiene requirements of the food processingindustry.

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RANELAST EXTRUDED RUBBER SLEEVINGSANELAST EXTRUDED RUBBER SLEEVINGSTECHNICAL INFORMATION

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EXTRUDED RUBBER PROFILES FOR SLIDING WINDOWS,

CHANNELS, BUS BODY ETC. MADE FROM EPDM RUBBER.

EXTRUDED RUBBER PROFILES FOR SLIDING WINDOWS,CHANNELS, BUS BODY ETC. MADE FROM EPDM RUBBER.

R - 1 R - 11 R - 21

R - 2 R - 12 R - 22

R - 3 R - 13 R - 23

R - 4 R - 14 R - 24

R - 5 R - 15 R - 25

R - 6 R - 16 R - 26

R - 7 R - 17 R -27

R - 8 R - 18 R - 28

R - 9 R - 19 R - 29

R - 10 R - 20 R - 30

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EXTRUDED PROFILES / SECTIONS

Extruded Profiles

Extruded ProfilesSiemens 'H' Type Gasket

L&T Switch Board Gasket

Weather & Filler Strip


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26 & 27, Agarwal Ind. Estate, S. V. Road,

Dahisar (East), Mumbai 400068, INDIA.

Phone : + 91 - 22 - 2848 8241 / 2848 8684

Fax : + 91 - 22 - 2848 9414

E-mai : [email protected]

Website : www.ranelast.com

ELASTOMER PROCESSORSRELIABLE

RUBBER

PRODUCTS

SINCE

TUBES / SHEETS

SPONGE STRIPS FOR CONTROL PANEL

Rane Elastomer Processors Catalogue

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