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Transcript of Racking In The Foodservice Warehouse W. Frank Dell CMC President DELLMART & Company 125 Hardesty...
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Racking In The Foodservice Warehouse
Racking In The Foodservice Warehouse
W. Frank Dell CMCPresident
DELLMART & Company125 Hardesty RoadStamford, CT 06903
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AgendaAgenda
INTRODUCTION RACKING OPTIONS MECHANIZATION OPTIONS EQUIPMENT OPTIONS DESIGN ISSUES SUMMARY
DELLMART & COMPANYMANAGEMENT CONSULTANTS
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ObjectivesObjectives
Explore different types of racking or storage mediums
Understand the advantages and disadvantages of each type
Review the supporting equipment
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Warehouse Design Rational IncludeWarehouse Design Rational Include
Store Capacity Selection Slots Labor Productivity Through-Put
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Terminology For Warehouse ProcessesTerminology For Warehouse Processes
Inbound Receiving Put-Away
Outbound Replenishment Selection Loading
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Procurement’s Impact On Warehouse RequirementsProcurement’s Impact On Warehouse Requirements
Storage Capacity Selection Slots Receiving Doors & Dock Space Storage Type
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Pallet Size Should Be Determined Jointly By Buying And WarehousingPallet Size Should Be Determined Jointly By Buying And Warehousing
Cycle Stock = Pallet Quantity
Pallet Quantity =
Ordering Concepts Fixed Review Just In Time
2 X Put Away Cost
Holding Cost
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Customer’s Impact On Warehouse RequirementsCustomer’s Impact On Warehouse Requirements
Sales Volume Order Size Pick Density Number of Orders Shipping Doors and Dock Space
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Direct Labor FundamentalsDirect Labor Fundamentals
Every task has a fixed time component Travel Standards
Walk Ride LIft
Case Handling Standards Case Cube Weight
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AgendaAgenda
INTRODUCTION RACKING OPTIONS MECHANIZATION OPTIONS EQUIPMENT OPTIONS DESIGN ISSUES SUMMARY
DELLMART & COMPANYMANAGEMENT CONSULTANTS
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Floor StackFloor Stack
Usage - Selection, reserve and bulk storage Application
Large case cube High velocity Low roof
Floor space utilization2 Replenishment per 3 selection palletsFlexible deepMinimal capital cost
Advantages
Height restriction (Max. 3 pallets high)Product rotationProduct damage
Disadvantages
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Single Deep One High SelectSingle Deep One High Select
Usage - Selection floor slot with reserve overhead Application
Large case cube Fast seller
Simple to manageGood height utilization
Advantages
Reduce slot cube utilization
Disadvantages
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Single Deep Two High SelectSingle Deep Two High Select
Usage - Selection floor slots with reserve overhead Application
Medium cube and velocity Small cube and high velocity
Increase selection slotsIncrease selection densityReduce walk time
Advantages
Reduce cube utilization
Disadvantages
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Single Deep Three High SelectSingle Deep Three High Select
Usage - Selection floor slots with reserve overhead Application
Small cube Slow velocity
Increase selection slotsIncrease selection densityReduce walk time
Advantages
Reduce cube utilizationReduce selection capacitySlower replenishment
Disadvantages
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Single Deep Hand StackSingle Deep Hand Stack
Usage - Selection floor slot with no reserve storage Application
Small cube Very slow velocity Broken case items
Increase selection slotsIncrease selection densityReduce walk time
Advantages
Reduce cube utilizationReduce selection capacitySlower put-awayIncrease rotation problemsIncrease selection errors
Disadvantages
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Case Flow RackCase Flow Rack
Usage - Selection with reserve in lane and bulk storage overhead
Application Case cube less than 1 Case velocity less than 11
High selection densityKeeps family groups together
Advantages
Must be linked to buying
Disadvantages
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Double Deep One High SelectDouble Deep One High Select
Usage - Selection floor slot with reserve overhead and behind
Application Large case cube Fast seller
Good storage capacity
Advantages
Difficult to replenish and put-awayIncrease rotation problems
Disadvantages
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Drive in RackDrive in Rack
Usage - Selection floor slots with reserve overhead Application
Large case cube High Velocity Buying restriction
Multiple selection slotsMaximum selection capacity
Advantages
Increase rotation problemsCreates honey combing
Disadvantages
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AgendaAgenda
INTRODUCTION RACKING OPTIONS MECHANIZATION OPTIONS EQUIPMENT OPTIONS DESIGN ISSUES SUMMARY
DELLMART & COMPANYMANAGEMENT CONSULTANTS
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Pick To BeltPick To Belt
Application Medium size cases Fast and medium velocity
High selection rateControlled walkBatch select
Advantages
Requires sorting stepMust walk entire systemNon-conveyable cases
Disadvantages
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CarouselCarousel
Application Smaller cases Slow velocity
Random selectionReduce travel
Advantages
Lose overhead storageLimitation on case sizeSlow replenishment
Disadvantages
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CartracCartrac
Application Medium and large cases High velocity with multi-carts
Reduce travelBatch selection
Advantages
Lose overhead storageDifficult to replenish
Disadvantages
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Program Item Retrieval (PIR)Program Item Retrieval (PIR)
Application Small and medium cases Slow velocity
Increase selection slotsRandom slotsBatch select
Advantages
Require sorting stepMachine paces travelSlower put-away
Disadvantages
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AgendaAgenda
INTRODUCTION RACKING OPTIONS MECHANIZATION OPTIONS EQUIPMENT OPTIONS DESIGN ISSUES SUMMARY
DELLMART & COMPANYMANAGEMENT CONSULTANTS
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Fork LiftsFork Lifts
Counter balance - wide aisle Straddle - narrow aisle Stand-up versus ride
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Fork Lift AttachmentsFork Lift Attachments
Pallet forks Slip sheet or push-pull Clamp Reach
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Single Pallet JackSingle Pallet Jack
Dock Jockey Put-away into floor slot Put-away transport Selection
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Double Pallet Jack (Long John)Double Pallet Jack (Long John)
Put-away transport Selection
Single orders Batch orders
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TuggerTugger
Carts or trucks Radio control
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AgendaAgenda
INTRODUCTION RACKING OPTIONS MECHANIZATION OPTIONS EQUIPMENT OPTIONS DESIGN ISSUES SUMMARY
DELLMART & COMPANYMANAGEMENT CONSULTANTS
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Narrow Versus Wide AisleNarrow Versus Wide Aisle
Less floor square feet Greater cube utilization Facilitates 2 side selection Increases congestion and interference Increases damage
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Slot ColumnSlot Column
Spacing Maneuvering room Product Pallet Bar
Bury columns Number of slot types
Product
Rack Bar
Pallet
Rack Bar
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Cross BarsCross Bars
Pair weight Adjustability
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Height Versus FloorHeight Versus Floor
Land cost 24 foot rule
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SlottingSlotting
Family grouping Velocity Customer orders Density
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Layout Check ListLayout Check List
Dock space Employee area and facilities Battery charging area Repair and maintenance area Damage and return processing
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AgendaAgenda
INTRODUCTION RACKING OPTIONS MECHANIZATION OPTIONS EQUIPMENT OPTIONS DESIGN ISSUES SUMMARY
DELLMART & COMPANYMANAGEMENT CONSULTANTS
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SummarySummary
Plan 5 years into the future Rank design rationale Test alternatives with labor models Perform quarterly maintenance
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Thank for Providing SlidesThank for Providing Slides
Clark
Crown
Hi-Line
Hyster
Interlake
Raymond
SI Handling
White
Yale