RACE TO PERFECTION

SeriesS r ese i

450 to 0 s200 tonne

Energy efficient

Larger daylight

Larger platen area

Unique mould height adjustment

Hydro mechanical clamping advantage

RACE TOPERFECTION

“4-Top Concepts for Sprint Series"

1. Productivity and Versatility- Fast platen movement- High plasticizing rates- Wide platen and bigger daylight- High injection speed - Better Mold Opening Stroke

2. Savings- Less hydraulic oil requirement- Low power consumption (up to 35%)- Less floor space requirement (25% reduction)- Low maintenance cost

3. Easy Operation and Precision- User friendly & intelligent controller- Precise and repetitive performance

4. Reliability for Man, Mould & Machine- Platen design by Finite Element Analysis (FEA)- Hydraulic & Electrically interlocked safety features.- International best sourcing of components.

SystemRepeatability

Energy Efficient

High Productivity

Safety

Part Endurance

Design Philosophy

TANGIBLE FEATURES OF SPRINT SERIES

• Sturdy welded frame made from heavy duty box channels.

• Separate closed oil tank.

• Energy saver hydro-mechanical clamp design.

• Wide & rigid clamping platens.

• Automatic mould height adjustment.

• Chrome plated tie bars.

• Larger day light & longer opening stroke.

• Telescopic auxiliary cylinders with regenerative hydraulic circuit

for fast platen movement.

• Direct screw drive with high torque hydromotor.

• Compact twin cylinder injection system.

• SF screw with castle type ring plunger gives higher

plasticizing rates & better shot weight consistency.

• Specially designed screw barrel for processing RPVC/CPVC.

• Two colour attachment screw barrel for producing various colour

patterns and marble/wood effects.

• Energy saving variable delivery pump with high response

proportional valves & logic cartridge technology.

• Continuous oil filteration circuit.

• Highly efficient plate type oil cooler.

• Highly reliable B & R / MITSUBISHI controller with 10.4" TFT flat

colour screen.

3. EASY ACCESS TO SYSTEM

4. ENERGY SAVING

5. SPACE SAVING

The large internal memory allows for immediate setting, storing, editing and retrieval of moulding conditions.

Automatic setting of parameters

The production quality and maintenance control systems are useful for factory automation, and unattended operations.

Variable delivery pump system keeps energy use to minimum.

The hydro-mechanical mould clamping mechanism is highly efficient in energy saving .

The reduced overall width and length provides about 25% reduction in occupied space.

1. EASY OPERATION

2. AVAILABILITY OF PRECISE, STABLE MOULDING

All moulding conditions can be set up in one station. The advanced controller sets moulding conditions, supports operator control and assists with moulding work.

The well designed stationary platen and the man-machine controller placed at eye level for ease of operator & efficiency.

The electronically controlled mould clamping system achieves smooth motion.

All processes including the injection and hold-on pressure are controlled in multiple stages.

The sub-flighted and wave type screws ensure uniform plasticizing under all conditions.

Five major features achieve efficient moulding

Performance metrics

PERFORMANCE HIGHLIGHTS

1 . Fast & Precise Mould Closing and opening System

2. Highly rigid Mould clamping

Robust and fast acting telescopic twin auxiliary cylinders constructed with friction free seals and use of regenerative hydraulics circuit, backed by electronically controlled high response proportional valves and logic cartridge technology ensures fast , smooth and precise mould closing and opening system

Design of platens and tie bars based on deformation analysis using Finite Element Analysis ensures High rigidity even at higher injection rate minimized stresses on mould platens and provides better moulding stability resulting in longer mould’s and machine’s service life.

HYDROMECHANICAL CLAMPING

Mould Clamping System With LargerDayLight & Platen Size

3. Hydro-mechanical clamping mechanism.

Principles of operation

New generation design of clamping mechanism achieves high efficiency and the balanced distribution of clamping force to assure accurate parallel alignments between the tie bars and better product Quality.

1. Mold closing process

Controlled high pressure oil is fed to the auxiliary cylinders to advance the moving platen.

2. Mould clamping process

The shutter is closed and high pressure oil is fed to the mould clamping cylinder to achieve the required clamping force, which is maintained through out the cycle with reliable small volume pump so no locking drop occurs during the complete cycle.

3. The clamping is achieved with a short clamp cylinder stroke (3 to 5 mm) which uses very less quantity of oil, use of friction free seals, resulting in less energy consumption.

4. Unique mould height adjustment.

(3) Mold opening process

Shutter closed

B~

Shutter open

A~

Shutter

(2) Mold clamping process

Mold Clamping Cylinder Stationary platen AMoving platen

(1) Mold closing process

1. Precise & Stable moulding

2. Temperature Control

Achieved through precise setting on fast response controller and proportional valves with variable delivery pump.

PID temperature control with auto tuning facility for barrel and nozzle temperature settings provide faster response to temperature fluctuations as well as environmental changes and thus improves moulding stability, while saving electrical energy used for barrel heating.

3. Smooth velocity to pressure changeover

4. Standby temperature

Effectively prevents flash and gives stability and repeatability in moulding condition .

The standby temperature is standardized to prevent burning of materials and to save time for restart for new mould

5. Oil Temperature Control

The 100% oil is continuously cooled and filtered through an auxiliary circuit of pump with plate type heat exchanger and filter.

6. Three-direction take out of products

Large space and access from three directions enables to remove large mouldings which drop easily.

7. SF screw

The SF screw is a high-kneading screw with the following features:

1. Processability at lower melt temperature, shortens moulding cycle time and reduces energy consumption

2. Better melt homogeneity hence eliminates moulding defects such as weld marks, flow marks and silver streaks.

3. Reduces master batch consumption.4. High plasticizing rates increases productivity .5. Shot weight consistency through specially designed

castle type ring plunger.

Sub Flight Main Flight

Sub Flight accelerates separation of solid

and melt of the resin in metering process

Sub Flight helps shear efficiency in the space

between cylinder and sub flight when

resin overflows sub flight

Main Flight

Sub Flight

Optimum plasticizing that giveshigh quality mouldings

HIGH QUALITY MOULDING

Setting CZone 5 / Zone 4 / Zone2 / Zone1

Setting CZone 5 / Zone 4 / Zone2 / Zone1

Energy Saving

Use of variable delivery pump system keeps energy consumption to a minimum. The flow rate and pressure necessary for each process of moulding cycle are kept under precise control to lower energy loss in the system.The hydro-mechanical mould clamping mechanism is also a very efficient energy saver

Advanced hydraulics and control give moulding stability and precisionwhile saving energy

HIGH EFFICIENCY & ENERGY EFFICIENT

Power loss

50

100

150

200

25 50 75 100

Op

erat

ing

pre

ssu

re p

(bar

)

Flow qv (L/min)

Only 4.2 kw from the drive motor,which has a power of 33.4 kw is required to lift the load the rest,

Uti

lised

po

wer

actu

ato

r

Energy Balance

29.4 kw is wasted

50

100

150

200

25 50 75 100

Op

erat

ing

pre

ssu

re p

(bar

)

Flow qv (L/min)

With the same power requirement for lifting the

load,as in example 1 (4.2 kw),here appox.

Uti

lised

po

wer

actu

ato

r

Energy Balance

15.8 kw is converted into heat.

50

100

150

200

25 50 75 100

Op

erat

ing

pre

ssu

re p

(bar

)

Flow qv (L/min)

In this case only the losses are, therefore, minimised

with SPRINT

Uti

lised

po

wer

actu

ato

r

Energy Balance

Power loss

Powerloss

0.8 kw is convertd into 0.8 kw

In built control / PLC panel reduces connectivity

Intelligent MMI with wide viewing angle LCD

MCCB as machine power switch

Short circuit protected SSRs for heater circuit

Control System

1. 10.4" TFT colour flat screens with multifunctions for

operation and display.

2. High resolution precision setting.

3. Machine cycle timing details in a single screen.

4. Hourly & monthly production monitoring system with

cumulative production counters.

5. On line editing of process parameters.

6. Statistical process control of 15 nos. various critical

parameters for last 100 machine cycles.

7. Ethernet inter face port.

8. Access protection via four level password system.

9. Events protocol (logbook) for more than 1000 events

with help menu & facility of copy to external drive.

10. Parts Counter with good / bad parts evaluation.

Superior controlswith Leading edge diagnostic functions.

11. Automatic functions for

mould height adjustment,

lubrication, purging, barrel

heating, auto tuning temp.

control.

12. Trend diagnosis of various parameters.

13. Analog input / output monitoring in millivolts.

14. Graphical display with history of selected functions for last 5 curves.

15. 5 modes for error diagnosis.

16. Maintenance schedules on

screen.

17. Analog / digital output force

facility for easy diagnosis.

PARAMETERS

INJECTION UNIT

Screw Diameter

Injection Pressure

Stroke Volume

Screw Stroke

Max.Injected Weight (GPPS)

Effective Max. Inj. Wt. (GPPS)

Injection Rate

Plasticising Rate(GPPS) @ Max. speed

Screw Speed-Max.

L / D Ratio

Heating Capacity

No.of Heating Zones

Nozzle Protrusion

Nozzle Contact Force

CLOSING UNIT

Closing Force

Mould Open Stroke

Mould Height (Min. ~ Max.)

Maximum Daylight

Distance between Tie-bars (H X V)

Size of Mould Platens (H X V)

Ejector Force

Ejector Stroke

GENERAL DATA

Pump Drive

Overall Dimensions(L x W x H)

Total Connected Load

Oil Tank Capacity

Hopper Capacity

Machine weight

#SPECIFICATIONS ARE SUBJECT TO CHANGE ON ACCOUNT OF TECHNICAL DEVELOPMENTS. WE RESERVE THE RIGHT TO CHANGE THE SPECIFICATIONS WITHOUT ANY PRIOR NOTIFICATION.

SPRINT 450 TC SPRINT 550 TC SPRINT 650 TC SPRINT 650 TC SPRINT 850 TC SPRINT 850 TC

HEAD MIXING BARREL MIXING HEAD MIXING BARREL MIXING HEAD MIXING BARREL MIXING HEAD MIXING BARREL MIXING HEAD MIXING BARREL MIXING HEAD MIXING BARREL MIXING

Specifications

PARAMETERS

INJECTION UNIT

Screw Diameter

Injection Pressure

Stroke Volume

Screw Stroke

Max.Injected Weight (GPPS)

Injection Rate

Plasticising Rate(GPPS) @ Max. speed

Screw Speed-Max.

L / D Ratio

Heating Capacity

No.of Heating Zones

Nozzle Protrusion


CLOSING UNIT

Closing Force

Mould Open Stroke


Maximum Daylight



Ejector Force

Ejector Stroke

GENERAL DATA

Pump Drive



Oil Tank Capacity

Hopper Capacity

Machine weight

90 100 100 110 100 110 110 120 120 130 110 120 120 130 110 120 120 130 110 120 120 130 120 130 140 150 120 130 140 150

1555 1260 1520 1260 1520 1260 1500 1260 1950 1670 1500 1260 1950 1670 1500 1260 1950 1670 1500 1260 1950 1670 1950 1670 1995 1737 1960 1670 1995 1737

2290 2827 3180 3848 3180 3848 4181 4976 6785 7964 4181 4976 6785 7964 4181 4976 6785 7964 4181 4976 6785 7964 6785 7964 10005 11486 6785 7964 10005 11486

360 405 405 440 600 440 600 440 600 440 600 600 650 600 650

2175 2685 3021 3655 3021 3655 3972 4727 6446 7566 3972 4727 6446 7566 3972 4727 6446 7566 3972 4727 6446 7566 6446 7566 9504 10911 6446 7566 9504 10911

601 742 730 884 730 884 791 942 607 712 791 942 875 1031 791 942 875 1031 791 942 875 1031 875 1031 1020 1172 875 1031 1020 1172

95 117 113 132 113 132 125 149 130 142 125 149 140 160 125 149 140 160 125 149 140 160 140 160 130 155 140 160 130 155

145 140 140 130 120 130 150 130 150 130 150 150 100 150 100

22 19.8 22 20 22 20 21.8 20 21.6 20 21.8 20 21.6 20 21.8 20 21.6 20 21.8 20 21.6 20 21.6 20 21.4 20 21.6 20 21.4 20

41.4 53.4 53.4 68 84.3 68 84.3 68 84.3 68 84.3 84.3 105 84.3 105

6 6 6 6 6 6 6 6 6 6 6 6 7 6 7

65 65 65 65 65 65 65 65 65 65 65 65 65 65 65

75 75 75 160 185 160 185 160 185 160 185 185 185 185 185

4500 5500 6500 6500 6500 8500 8500 11000 11000 13000 13000 16000 16000 20000 20000

1000 1200 1250 1250 1250 1400 1400 1600 1600 1600 1600 1800 1800 1900 1900

350~800 450~900 450~950 450~950 450~950 500~1100 500~1100 700~1300 700~1300 700~1300 700~1300 750~1400 750~1400 1000~1700 1000~1700

1800 2100 2200 2200 2200 2500 2500 2900 2900 2900 2900 3200 3200 3600 3600

820 x 820 900 x 900 950 x 950 950 x 950 950 x 950 1140 x 1000 1140 x 1000 1470 X 1120 1470 X 1120 1460 x 1110 1460 X 1110 1800 x 1400 1800 x 1400 1900 x 1500 1900 x 1500

1220 x 1200 1340 x 1340 1430 x 1425 1430 x 1425 1430 x 1425 1630 x 1490 1630 x 1490 2050 X 1700 2050 X 1700 2050 x 1700 2050 X 1700 2450 x 2050 2450 x 2050 2650 x 2250 2650 x 2250

135 135 200 200 200 200 200 200 200 200 200 265 265 265 265

200 200 200 200 200 200 200 250 250 250 250 300 300 300 300

58.7 (55 + 3.7) 78.7 (75 + 3.7) 78.7 (75 + 3.7) 93.5 (75 + 18.5) 93.5 (75 + 18.5) 93.5 (75 + 18.5) 115.7(90+22+3.7) 93.5 (75 + 18.5) 115.7(90+22+3.7) 93.5(75+18.5) 115.7(90+22+3.7) 115.7(90+22+3.7) 148.7(90+55+3.7) 115.7(90+22+3.7) 148.7(90+55+3.7)

9550 x 2030 x 2900 10120 x 2410 x 2920 10480 x 2450 x 3125 10480 x 2450 x 3125 12030 x 2450 x 3150 11540 x 2700 x 3150 12840 x 2700 x 3150 12300 x 3200 x 3150 13590 x 3200 x 3150 12300 x 3200 x 3150 13625 x 3200 x 3150 14290 x 3600 x 3300 15790 x 3600 x 3300 15000 x 3840 x 3300 16500 x 3840 x 3300

100.1 132.1 132.1 161.5 177.8 161.5 200 161.5 200 161.5 200 200 253.7 200 253.7

1000 1200 1200 1200 1600 1200 1600 1200 1600 1200 1600 1600 2000 1600 2000

200 200 200 200 200 200 200 200 200 200 200 200 200 200 200

25 (15 + 10) 31 (20 + 11) 36 (25 + 11) 37 (25 + 12) 40 (25 + 15) 47 (35 + 12) 50 (35 + 15) 72 (60 + 12) 75 (60 + 15) 72 (60 + 12) 75 (60 + 15) 80 (65 + 15) 83 (65 +18) 90 (75 + 15) 93 (75 + 18)


SPRINT 450 SPRINT 550 SPRINT 650 SPRINT 650 SPRINT 650 SPRINT 850 SPRINT 850 SPRINT 1100 SPRINT 1100 SPRINT 1300 SPRINT 1300 SPRINT 1600 SPRINT 1600 SPRINT 2000 SPRINT 2000

3250 4800 4800 6270 13300 6270 13300 6270 13300 6270 13300 13300 20000 13300 20000

UNIT

mm

bar

cm3

mm

gm

cc/s

g/s

rpm

kW

no.

mm

kN

kN

mm

mm

mm

mm

mm

kN

mm

kW

mm

kW

lit

lit

tons

UNIT

mm

bar

cm3

mm

gm

gm

cc/s

g/s

rpm

kW

no.

mm

kN

kN

mm

mm

mm

mm

mm

kN

mm

kW

mm

kW

lit

lit

tons

100 50 100 50 110 60 110 60 110 60 110 60 120 60 120 60 120 60 120 60 130 70 130 70

1260 1800 1260 1800 1260 1250 1260 1250 1260 1250 1260 1250 1260 1250 1260 1250 1260 1250 1260 1250 1670 1410 1670 1410

2827 375 2827 375 3848 535 3848 535 3848 535 3848 535 4976 535 4976 535 4976 535 4976 535 7964 920 7964 920

360 190 360 190 405 190 405 190 405 190 405 190 440 190 440 190 440 190 440 190 600 240 600 240

2685 356 2685 356 3655 508 3655 508 3655 508 3655 508 4727 508 4727 508 4727 508 4727 508 7566 874 7566 874

3041 2685 4163 3655 4163 3655 5235 4727 5235 4727 8440 7566

742 204 742 80 884 290 743 130 884 290 743 130 942 290 942 190 942 290 942 190 712 360 845 173

117 38 117 23 132 48 117 28 132 48 117 28 149 48 149 28 149 48 149 28 130 55 160 55

145 245 145 170 140 245 125 160 140 245 125 160 130 245 130 160 130 245 130 160 110 160 140 160

19.8 19.8 20 18.3 20 18.3 20 18.3 20 18.3 20 18.3 20 18.3 20 18.3 20 18.3 20 19.8 20 19.8

42 12.8 42 12.8 54 14.1 54 14.1 54 14.1 54 14.1 68 14.1 68 14.1 68 14.1 68 14.1 84 22.4 84 22.4

6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5

50 50 50 50 50 50 50 50 50 50 50 50

75 75 75 75 75 75 160 160 160 160 185 185

4500 4500 5500 5500 6500 6500 6500 6500 8500 8500 8500 8500

1000 1000 1200 1200 1250 1250 1250 1250 1400 1400 1400 1400

350 ~ 800 350 ~ 800 450 ~ 900 450 ~ 900 450 ~ 950 450 ~ 950 450 ~ 950 450 ~ 950 500 ~ 1100 500 ~ 1100 500 ~ 1100 500 ~ 1100

1800 1800 2100 2100 2200 2200 2200 2200 2500 2500 2500 2500

820 x 820 820 x 820 900 x 900 900 x 900 950 x 950 950 x 950 950 x 950 950 x 950 1140 x 1000 1140 x 1000 1140 x 1000 1140 x 1000

1220 x 1200 1220 x 1200 1340 x 1340 1340 x 1340 1430 x 1425 1430 x 1425 1430 x 1425 1430 x 1425 1630 x 1490 1630 x 1490 1630 x 1490 1630 x 1490

135 135 135 135 200 200 200 200 200 200 200 200

200 200 200 200 200 200 200 200 200 200 200 200

58.7 (55 + 3.7) 66 (55 + 11) 78.7 (75 + 3.7) 77 (55 + 22) 78.7 (75 + 3.7) 77 (55 + 22) 93.5 (75 + 18.5) 97 (75 + 22) 93.5 (75 + 18.5) 97 (75 +22) 115.7 (90 + 22 + 3.7) 115.7 (90 + 22 + 3.7)

9550 x 2230 x 2900 9550 x 2030 x 2900 10120 x 2610 x 2920 10120 x 2410 x 2920 10480 x 2650 x 3125 10480 x 2450 x 3125 10480 x 2650 x 3125 10480 x 2450 x 3125 11540 x 2900 x 3150 11540 x 2700 x 3150 12840 x 2900 x 3150 12840 x 2700 x 3150

113.5 120.8 146.8 145.1 146.8 145.1 175.6 179.1 175.6 179.1 222.1 222.1

1000 1000 1200 1200 1200 1200 1200 1200 1200 1200 1600 1600

200 200 200 200 200 200 200 200 200 200 200 200

27(15+12) 27(15+12) 32(20+12) 32(20+12) 37(25+12) 37(25+12) 38.5(25 + 13.5) 38.5(25 + 13.5) 50 (35 + 15) 50 (35 + 15) 52 (35 + 17) 52(35+17)

3250 664 3250 664 4800 664 4800 664 4800 664 4800 664 6270 664 6270 664 6270 664 6270 664 13300 1310 13300 1310



Dischargefactors

Melttemp.0° C

MACHINE MODEL :

PARAMETER

INJECTION UNIT

Screw Diameter

Injection Pressure

Stroke Volume

Screw Stroke

Max.Injected Weight *

Injection Rate

Plasticising Rate @ Max. speed **

Screw Speed-Max.

L / D Ratio

Heating Capacity

No.of Heating Zones

Nozzle Protrusion


CLOSING UNIT

Closing Force

Mould Open Stroke


Maximum Daylight



Ejector Force

Ejector Stroke

GENERAL DATA

Pump Drive



Oil Tank Capacity

Hopper Capacity

Machine weight

100 100 110 110 120 120

1260 1260 1260 1260 1260 1260

2827 2827 3848 3848 4976 4976

360 360 405 405 440 440

3223 3223 4386 4386 5672 5672

403 403 565 565 565 565

78 78 82 82 84 84

70 70 70 70 65 65

19.8 19.8 20 20 20 20

41.4 41.4 53.4 53.4 68 68

6 6 6 6 6 6

50 50 50 50 50 50

75 75 75 75 160 160

4500 5500 5500 6500 6500 8500

1000 1200 1200 1250 1250 1400

350 ~ 800 450 ~ 900 450 ~ 900 450 ~ 950 450 ~ 950 500 ~ 1100

1800 2100 2100 2200 2200 2500

820 x 820 900 x 900 900 x 900 950 x 950 950 x 950 1140 x 1000

1220 x 1200 1340 x 1340 1340 x 1340 1430 x 1425 1430 x 1425 1590 x 1470

135 135 135 200 200 200

200 200 200 200 200 200

58.7(55+3.7) 58.7(55+3.7) 78.7(75+3.7) 78.7(75+3.7) 93.5(75+18.5) 93.5(75+18.5)

9550 x 2030 x 2900 9830 x 2410 x 2900 10120 x 2410 x 2920 10480 x 2450 x 3125 10480 x 2450 x 3125 11540 x 2700 x 3150

100.1 100.1 132.1 132.1 161.5 161.5

1000 1000 1200 1200 1200 1200

200 200 200 200 200 200

25 (15 + 10) 30(20+10) 31(20+11) 36 (25 + 11) 37 (25 + 12) 47 (35 + 12)

SPRINT 450 R SPRINT 550 R SPRINT 550 R SPRINT 650 R SPRINT 650 R SPRINT 850 R

3250 3250 4800 4800 6270 6270

UNIT

mm

bar

cm3

mm

gm

cc/s

g/s

rpm

kW

no.

mm

kN

kN

mm

mm

mm

mm

mm

kN

mm

kW

mm

kW

lit

lit

tons

Specifications

SPECIFICATIONS ARE SUBJECT TO CHANGE ON ACCOUNT OF TECHNICAL DEVELOPMENTS. WE RESERVE THE RIGHT TO CHANGE THE SPECIFICATIONS WITHOUT ANY PRIOR NOTIFICATION.

* Shot weight will vary as per the formulation density** Permissible RPM is a function of formulation and hence depending on the RPM permitted by formulation, plasticising capacity will vary.

>

> Process optimisation at your plant if required.

Customized machines to suit your applications.

at your service

Our Application engineering team provides youA to Z about the Project, which includes the following.

APPLICATIONS

SPRINT SERIES MACHINES ARE SUITABLE FOR A WIDE VARIETY OF APPLICATIONS SUCH AS

>

>INDUSTRIAL MOULDINGS.

>WHITE GOODS & APPLIANCES.

>CRATES & PACKAGING.

>PAILS & CONTAINERS.

>RPVC/ CPVC FITTINGS AND

IRRIGATION.

>HOUSEHOLD & FURNITURE.

AUTOMOBILES.

Automatic purging function

Suck back function (Before& After plasticization)

Wide selection of special application screw & barrels

Hopper sliding unit.

Injection unit swiveling facility.(manual)

Inbuilt barrel temperature PID control

Ceramic heater bands

Barrel heater safety cover

Auto-start barrel heating function

Nozzle centering allignment device.

Screw speed Indication on MMI

Short circuit proof SSR control circuit for heater bands

High quality energy saving variable delivery pump

High response BOSCH REXROTH proportional pressure/ flow valves.

Seperate oil circulation circuit for cooling and filtering.

Reduced power consumption

The Friction-free seals to provide no stick-sleep and the high response

effects during the high pressure/speed motions as well as assuring the

long service life.

Automatic pump selection for energy saving.

Solenoid valves with LED Indication

Low-noise hydraulic control system

Return line oil filter with clogging alarm signal

Oil temperature limit Alarm

Oil Level guage with low level alarm

Plate type oil cooler(Highly efficient & Easy maintenance)

Oil tank air breathers with filters.

Provision to isolate oil tank for maintenance

Efficient piping by using max. no. of hoses thus achieved zero oil leakage.

Easy maintenance

New generation highly reliable B & R / Mitsubishi controller.

Operator friendly screens with direct access.

10.4"TFT colour flat screen with multifunctions for operations and display.

Soft keys to select various machine functions.

Reliable identical hardware modules.

System can be flexibly expanded with modules.

Mould data Storage.60 sets of internal mold memory plus expandable with

external memory storage device.

Indication of actual operating values.

Fast call up for screen pages.

Running function display by LED on function keys & status message on

MMI.

On line editing of process parameters

Control hardware health indication on screen

Machine cycle timing details in a single screen.

Temperature setting resolution in 1 degree centigrade.

Time setting resolution in 0.01 sec.

Hourly & monthly production monitoring system with cumulative

production counters.

HYDRAULICS

SPRINT MACHINE FEATURES

Hydro-mechanical mould clamping.

Robust & fast acting 02 no.auxillary cylinders with regenerative hyd. circuit

for fast platen movement.

Shorter tonnage buildup time due to less oil requirement.

Larger daylight - very useful for producing deep drawn articles.

Large mould platen area for producing large article

Platen casting designed with finite element analysis for maximum rigidity.

Mould plates with 'T' slots.

Electrical and hydraulic safety interlocks in mould platen movements for

mould & operator safety.

Low pressure & speed mould protection device.

Partial decompression facility.

5-Stage mould close/4-Stage mould open pressure & speed control.

2-Stage, multi Function hydraulic Ejection control.

Set mode for mould mounting(Low speed & pressure mould open/close

function.)

Wear-resistant supporting tracks for moveable platen.

Automatic lubrication system by central lubrication device.

Adjustable moving platen support for running heavy moulds.

Auto mould height adjustment.

No requirement of ram spacer change for mould height adjustment thus

drastacally reduced mould change time.

Ejection parallel to mould opening (Without speed/pressure setting on

MMI)

Chrome plated tiebar for reliable endurance.

Core pull parallel to mould opening (Without speed/pressure setting on

MMI)

Stroke sensor for mould open/close and ejection

Graphite impregnated oilless bushes used to reduce wear & tear of

clamping mechanism.

Safety doors with clear PMMA windows

Low dry cycle time

Less floor space requirement.

Twin cylinder balanced injection system.

Twin cylinder Injection unit control.

Nitrided screw- barrel provided for the hardness to enhance the wear-

resistance and long life characteristic.

Sub-flighted screw for better melt quality and low temperature

plasticisation.

Castle type ring plunger for better shot weight accuracy.

10 stage injection pressure/speed/position control.(Selectable 5 to 10).

5 stage holding phase pressure/speed/time control.(Selectable 3 to 5).

3 stage plasticizing pressure/ speed / position control.

Injection to holdon switchover on time & position control.

Flow moulding facility for thick parts of higher weights.

Stroke sensor for injection.

Plasticizing cold start prevention function.

Purge cover with electrical interlock.

Well supported barrel for nozzle allignment

Injection Unit anti-slip aluminium chequer plate.

Clamping unit

Injection Unit

CONTROL SYSTEM

Ergonomic working height for the operator.

USB interface to connect storage media.

Ethernet interface port

Thermocouple failure monitor

Selectable barrel standby temperature.

Self-teaching temperature controller

Access protection via four level password system

Automatic screen saver function

Control panel temperature display and interlock for overheat.

Cabinet ventilation and fan cooling.

Swivel-mounted control panel in operation station.

Events protocol (logbook) for more than 1000 events with help menu &

facility of copy to external device

Parts counter with good/bad parts evaluation

Trend diagnosis of various parameters

Statistical process control of 15 various critical parameters for last 100

machine cycles

MCCB as machine power switch.

2 colour alarm lamp

Extra electric power supply socket-1 no

Auto machine off facility in case of critical alarms.

Contrast setting of screen.

Analog input/output monitoring in milli volts

Graphical display with history of selected function for last 5 cycles

Auto calibration for linear transducers

5 modes for error diagnosis

Delay timer provision for important functions

Maintenance schedules on screen

Analog/digital output force facility for easy diagnosis

Wide range of injection unit for specific applications

Special screw geometry for specific customer applications.

Equipments and sequence suitable for processing thermosetting plastics.

BI-metallic screw barrels for processing glass filled, mineral filled high

abrasive materials.

Gas Injection Interface only up to digital output from control.

Vacuum molding device(controller output only)

Energy saving heaters.

Blowers with heaters for processing heat sensitive materials.

Mould temperature controller with stand alone panel

Hopper throat temperature control

Nozzle shutoff provision

Hydraulic core puller circuit

Air ejection with FRL unit

Hydraulic ejector control through proximity switches.

Core screw-unscrew upto hydraulic manifold or upto electrical Interface.

Energy meter

Graphical function wise energy display on monitor

CP/CPK Value display on monitor.

Automatic safety gate operation (pneumetic/hydraulic).

Oil preheating facility.

OPTIONAL FEATURES

10 stage closed loop injection velocity profile.

Barrel heater current display on monitor.

Mould clamps & fastners

Robot Interface upto input/output provision

Smart input/output facility.

Special design screw-barrels available for processing R-PVC,C-PVC

powders and granuals.

Non-standard daylight provision on customer request

Non-std. mould height provision on customer request.

Plasticising parallel to mould opening

Combination of locking tonnage vs injection unit choice.(Approval of

Design department required)

Ejection parallel to mould opening (With speed/pressure setting on MMI)

Core pull parallel to mould opening (With speed/pressure setting on MMI)

Extended nozzle with heater

Seperate temerature controller for nozzle(Open loop percentage control

or PID control)

Anti-vibration pads with stronger dampening.

Electronic eye provision for detecting auto product ejection

Multilines water battery with temp.indicator guage

Water saver valve.

Stop valve & filter for cooling water

Product chute

Additional 3 phase sockets.

Seperate moveable electronic panel

Fan & tubelight arrangement for operator

A-meters for heaters

Ladder for loading material in hopper

Ejector in back position confirmation by limit switch

Input/output assignment in case of failure of any channel

Multi password facility for operators

Serial/USB(PCL3 version) printer facility

Artificial intelligence facility

5 stage closed loop hold on pressure profile

3 stage closed loop back pressure control

Proportional control of clamp, ejector and core pull functions

Close loop sensitive control of mould safety phase

Active split screens on controller

On selection of close loop features from optional feature list will result

in following advantages

Precise injection profile control results into excellent product quality.

Precise mould filling for intricate profiles of varying cross section.

Shot weight consistancy.

Better finish of article.

Thin wall articles can be filled easily.

Energy efficient machine.

Smart valve will give low hysteresis, more repeatable cycle to cycle.

Fail safe position - Eliminates hydraulic interrupt in valve stack.

CONTROL SYSTEM

CORPORATE OFFICE :Dev Milan, 102 / 103, 1st Floor, Next to Tip-Top Plaza, L.B.S. Road,Thane (W), Thane - 400 604.TEL.: +91-22-25836592 FAX : +91-22-25836285

E-mail : [email protected]

FACTORY OFFICE :Plot No. 6 & 7, GIDC INDUSTRIAL ESTATE, CHHATRAL - 382 729. TALUKA KALOL, DISTRICT GANDHINAGAR, GUJARAT, INDIA.Tel.: +91-2764-233646/7/8/9 Fax : +91-2764-233643E-mail : [email protected]

PUNE :OFFICE NO.1, BUILDING NO. 2, PRESTIGE COMPLEX, OPP. MIDC OFFICE,CHINCHWAD, PUNE – 411 019.TEL.: 020-27461552 / 27468620 FAX : 020-27478620

CHENNAI :2-J, CENTURY PLAZA, 560, ANNA SALAI, TEYNAMPET, CENNAI - 600 018.TEL.: 044-24341097 / 24349541 FAX : 044-24341097

NEW DELHI :201, 57 MUNJUSHA BUILDING, NEHRU PLACE, NEW DELHI – 110 019.TEL. : 011-26452634, 35, 36 FAX : 011-26452633

KOLKATA :STP-157, CIT SCHEME VII-M, 1 FLOOR, NR. ULTADANGA & VIP RD. CROSSING,

KOLKATA – 700 054.TEL. : 033-23557460 / 61 FAX : 033-23555470

MUMBAI (Export Office) :Dev Milan, 102 / 103, 1st Floor, Next to Tip-Top Plaza, L.B.S. Road,Thane (W), Thane - 400 604.TEL.: +91-22-25836592 FAX : +91-22-25836285

VAPI :ST1 FLOOR, MANCHHARAM APPARTMENT, NEHRU STREET,

NEHRU SUPER MARKET, VAPI – 396 195.TEL. : 0260-2463514 FAX : 0260-2463514

AHMEDABAD :506/507 SAMEDH BUILDING, NEAR ASSOCIATED PETROL PUMP,C.G. ROAD, AHMEDABAD-380 006.TEL. : 079-26400956, 26400957 FAX : 079-26400956

BANGALORE :RDTRIDHAMA, 29/A, 3 FLOOR, K.H. ROAD, BANGALORE - 560 027.

TEL. : 080-22236600 / 22275587 FAX : 08022244697

KOCHI :ST41/712, B-1, 1 FLOOR, “SARANAM” C.P.UMMER ROAD, KOCHI - 682 035.

TEL. : 0484-2364113 / 2382271 FAX : 0484-2382271

HYDERABAD :TH602, RAGHAV RATNA TOWERS, 6 FLOOR, CHIRAG ALI LANE,

HYDERABAD – 500 001.

TEL. : 040-23203146 / 23204162 FAX : 040-23203146

OUR OTHER MACHINE MODELS

Mark - 100 to 350 T

Sumo Smart & Sumo Shakti 50 to 350 T

Armour - 50 to 350 T

Mark Ranger

Castle - 50 to 350 T

RACE TO PERFECTION

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