R G U Opportunities for condition- based maintenance in the Offshore industry using on- line...

12
R G U Opportunities for condition-based maintenance in the Offshore industry using on-line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert Gordon University, Aberdeen, Scotland [email protected]; www.rgu.ac.uk/eng/cbm

Transcript of R G U Opportunities for condition- based maintenance in the Offshore industry using on- line...

Page 1: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

R G UOpportunities for condition-based maintenance in the Offshore industry using on-line techniques

Dr. Neil Arthur, Senior Research Fellow, The Robert Gordon University, Aberdeen, Scotland

[email protected]; www.rgu.ac.uk/eng/cbm

Page 2: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

R G UOverview of presentation

•Maintenance and Oil and Gas•Condition Based Maintenance•Online and offline data•Opportunities for improvement•Summary•Questions

Page 3: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

R G UMaintenance and Oil and Gas

Some brief history...

•1970’s – planned maintenance•1980’s – introduction of CBM•1990’s – ‘explosion’ of CBM•2000’s – stagnation

Page 4: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

R G UMaintenance and Oil and Gas

Key drivers

•Increased production•Reduced downtime•No accidents

Which translates into

•Reduced POB•Reduced / shared flights•‘Campaign’ maintenance

Page 5: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

R G UCondition Based Maintenance

Typically consists of...

ID Activity Interval (months)

1 Vibration analysis 0.25 – 3.00

2 Rotor bar analysis 6 – 12

3 Partial Discharge monitoring 12 – 24

4 Lubricant analysis 1 – 3

5 Thermographic analysis 12 – 36

6 Performance monitoring 1 – 12

7 Watchkeeping 0.03 – 0.25

Page 6: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

Offshore

R G UOnline and offline data

Critical plant

Non-critical plant

Online vibration data

Offline vibration data

Online process data

Control system

Vibration database

Watchkeeping database

Offline process data

Manual data collection

Data transfer

Onshore

Key:-

Page 7: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

R G UOnline and offline data

Online Offline Online Offline

Vibration Process

Data source

Platform control system

Manual vibration database

Watchkeeping database

Which leads to duplication...

Page 8: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

R G UOpportunities for improvement

•Reduce duplication•Increase intervals•Reduce manual scope•Adoption of new technology

Online Offline Online Offline

Vibration Process

Data source

Platform control system

Manual vibration database

Watchkeeping database

Page 9: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

R G USummary

•Maintenance and Oil and Gas•Condition Based Maintenance•Online and offline data•Opportunities for improvement•Summary•Questions

Page 10: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

R G UQuestions...?

Dr. Neil Arthur

[email protected]

www.rgu.ac.uk/eng/cbm

Page 11: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

Over to you...

Discussion and feedback

Page 12: R G U Opportunities for condition- based maintenance in the Offshore industry using on- line techniques Dr. Neil Arthur, Senior Research Fellow, The Robert.

Review and wash-upReview of today

•Oil and Gas 2004 survey, N. Arthur, RGU

• Opportunities for condition-based maintenance in the Offshore industry using on-line techniques, N. Arthur, RGU

•Open discussion & feedback

•Introduction, N. Arthur, RGU