R-70 2-4 ton - Maize Milling...The R-70 Maize Milling Plant ensure an extraction rate of between 70%...

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R-70 2-4 ton Maize Milling, made easy

Transcript of R-70 2-4 ton - Maize Milling...The R-70 Maize Milling Plant ensure an extraction rate of between 70%...

Page 1: R-70 2-4 ton - Maize Milling...The R-70 Maize Milling Plant ensure an extraction rate of between 70% and 74% in South Africa (maize quality dependent), well above the industry norm

R-70 2-4 tonMaize Milling, made easy

Page 2: R-70 2-4 ton - Maize Milling...The R-70 Maize Milling Plant ensure an extraction rate of between 70% and 74% in South Africa (maize quality dependent), well above the industry norm

Uncomplicated profi tabilityR-70

Meet the R-70.R-70

Page 3: R-70 2-4 ton - Maize Milling...The R-70 Maize Milling Plant ensure an extraction rate of between 70% and 74% in South Africa (maize quality dependent), well above the industry norm

Uncomplicated profi tabilityR-70

The R-70 Maize Milling Plant ensure an extraction rate of between 70% and 74% in South Africa (maize quality dependent), well above the industry norm of 68% - 70%. *Country Dependent

More maize meal, more profi t.

Double conditioning = more profi tA double conditioning system is standard in the R-70. The double conditioning results in higher moisture in the fi nal product. While single conditioning is acceptable for quality purposes, less moisture in your fi nal product will negatively impact weight, which in turn negatively impacts your bottom line.

ROFF off ers a turnkey solution, which includes structural and electrical installation

R-70 quick facts:

Turnaround time is estimated at 4 to 6 months

The installation of your R-70 can be completed within 3 weeks

Pre-assembly takes place on site at ROFF for quality checks and to reduce installation time. We also invite you to inspect your plant before shipment

The simplicity of the system makes it easy to use and no formal training is required to operate the system

In most cases an operator can be trained in a week on the operation of the essential processes

With the standard packaging options the plant can be operated with 1 x operator and 3 - 4 people to pack, per shift

Already have a place in mind for the installation of your R-70?The R-70 plant is compact and has an economic footprint of 14m x 9m. The R-70 is supplied with a support structure and hence no special structures or buildings are required. The only condition is that the roof should be at least 7 meters high. Standard industrial concrete fl oors are suffi cient and no special fl ooring is required.

This results in big cost saving on civil cost and turnaround time.

Optional extras:• Extra bins for milling at night with only a supervisor on duty

• Process weigher’s to measure extraction rate and capacity performance for production and fi nancial information

• Paper bag packing options

• Additional hammer mill module for countries with fi ne maize meal requirements below 500 micron

Page 4: R-70 2-4 ton - Maize Milling...The R-70 Maize Milling Plant ensure an extraction rate of between 70% and 74% in South Africa (maize quality dependent), well above the industry norm

Uncomplicated profi tabilityR-70

A turnkey solution.

Turnaround time is estimated at 4 to 6 months

Panels and wiring:Control PanelsLow Consumption at full loadLevels sensors to manage fl ow of productEmergency stops for crisis managementLights for increased visibility

Degermination Module

Final Product Bins

Semi automatic packaging for

5-50 BOP bags (optional)

Pneumatic off al collection line

Bag feed(Where the maize is received in bags)

Support Structure

Fortifi cation

The R-70 4 Ton/hour

Page 5: R-70 2-4 ton - Maize Milling...The R-70 Maize Milling Plant ensure an extraction rate of between 70% and 74% in South Africa (maize quality dependent), well above the industry norm

Uncomplicated profi tabilityR-70

The entry level 2 ton per hour R-70 is a modular system, when required it is easily upgradeable to 4 ton/h to meet your increased production needs.

Upgrade to 4 ton by only adding two MK6 Roller MillsUpgrade to 4 ton by only adding two MK6 Roller Mills

Option to upgrade.

4 ton2 ton

R-70

Page 6: R-70 2-4 ton - Maize Milling...The R-70 Maize Milling Plant ensure an extraction rate of between 70% and 74% in South Africa (maize quality dependent), well above the industry norm

Uncomplicated profitabilityR-70

R-70. What you need to supply.

1 A buildingThe roof must be a minimum height of 10m at the lowest point. To accommodate 14m (l) x 9m (w) x 7m (h).

2 Grain silos

3 Water supplyto conditioning 4 Forklifts for

installationMinimum of 2.5 ton and 5 ton

5 DB Board with power supply toRoff Supplied MCC(Motor Control Centre Panel)

Technical specsRaw material MaizeCapacity at de-germination 2 tons per hour or 4 tons per hourMill footprint 14m (l) x 9m (w) x 7m (h)Operating Time Up to 24 hours per dayWater Requirements Approximately 200L per hour @ 2 Bar pressurePower Requirement Approximately 315KVA

COUNTRIES 1 2

South Africa Super (70-74%) Special (80-85%)

Lesotho Super (70-74%) Special (80-85%)

Swaziland Super (70-74%) Special (80-85%)

Botswana Super (70-74%) Special (80-85%)

Namibia Super (70-74%) Special (80-85%)

Mozambique Super (70-74%) Special (80-85%)

Zimbabwe Super refined (73-75%) Super roller(80-85%)

Zambia Breakfast (75-78%) Super roller (80-85%)

Malawi Super cream of maize (75-78%) Cream of maize (80-85%)

Tanzania Sembe (70-74%) (* finer meal in some areas)

Dona (80-85%) (* finer meal in some areas)

DRC Breakfast (75-78%) Super roller (80-85%)

Congo Breakfast (75-78%) (* finer meal in some areas)

Super roller (80-85%) (* finer meal in some areas)

Kenya Grade 1 sifted (75-80%) (* finer meal in some areas)

Sifted (80-85%)

Uganda Grade 1 (68-72%) (* finer meal in some areas)

Extraction rates

Page 7: R-70 2-4 ton - Maize Milling...The R-70 Maize Milling Plant ensure an extraction rate of between 70% and 74% in South Africa (maize quality dependent), well above the industry norm

Uncomplicated profi tabilityR-70

Maize silo

Maize offloading pit

Weigh bridge

Reception and office area

Final product storage area

Meal loading bay

Maize silo

R-70. Typical Site plan.

14m (l) x 9m (w) x 7m (h)

Page 8: R-70 2-4 ton - Maize Milling...The R-70 Maize Milling Plant ensure an extraction rate of between 70% and 74% in South Africa (maize quality dependent), well above the industry norm

Uncomplicated profi tabilityR-70

Maintenance made easy.

Service plans are available for regular maintenance by trained and qualifi ed technicians.

The built-in maintenance fl oors allow for space and easy accessibility for technicians to do repairs and maintenance.

With 26 years of industry experience, we understand the competitive nature of the market where in your business must operate, and we can appreciate that each client’s needs and situation is unique and specifi c.

When you enter into a partnership with us, you can rest assured that your investment is in the best and most capable hands in the industry. We are with you on this journey, from start to fi nish - the start of your successful milling business.

Meet the team

R-70

Your maintenance team

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R-70

communication

pro� table

communication

support

T: +27 (0)56 212 2697 | sales@roff .co.za | roff .co.za

We reserve the right to change technical data and dimensions without prior notice. Please do not hesitate to confi rm this information before you purchase a machine.

Roff Industries (Pty) LtdCnr. Piet de Vries & 7th Avenue, Kroonstad, 9499, South Africa