QX Series Precision Cordless Screwdrivers

Precision Cordless Screwdrivers

Stuttgart, Germany, October 9th, 2012

2

Agenda

Product Overview

System Tour

Programing and Control Overview

Aftermarket

Programming

On-Tool Programming

Programming with ICS via USB Cable or Wireless Process Communication

Module

Process Monitoring with ICS

3

QX Series Precision Cordless Screwdrivers

4

The best in tightening technologies in a cost-effective package.

5

True closed-loop transducerized torque and angle control

provides excellent accuracy and traceability.

6

Advanced tightening strategies, including prevailing torque, torque

and/or angle control for best-in-class and flexible process control.

7

8 user-programmable torque/angle/speed configurations

allow one tool to do the jobs previously done by many.

8

Tool can be programmed using integrated keypad,

USB port or wirelessly with ICS software.

9

Multi-function LCD and keypad offers

quick setup and visual feedback.

10

Onboard motor control eliminates need and

cost of external controller.

11

Wireless communication allows for process control,

real-time data transfer and archiving.

12

System Tour

13

Function:

Retains the bit or socket.

Transfers fastening profile to the joint.

Options available:

1/4“ square drive,

3/8” square drive,

1/4“ hex quick-change.

Key Features:

Thrust bearing provides axial load

protection; designed with drop testing.

Output spindle decoupled from gearing and

transducer.

Load and shock absorbed through the

housing, not the transducer.

Drive Spindle

14

Function:

Provides for alignment through the drive train.

Transfers spindle loading and impacts to the

housing.

Key Features:

Impact resistant die-cast aluminum

housing.

Bushing provides support for radial loads.

Gear Case

15

Function:

Increases motor torque.

Options available:

4 Nm, 1 500rpm,

8 Nm, 1 150 rpm,

12 Nm, 750 rpm.

Key Features:

Durable, metal planetary gearing.

Low stress design, based on QE4.

Gearing

16

Function:

Converts strain data into torque data

Allows for closed-loop control

Key Features:

Proven QE2 design

Traceable to NIST standard

Keystone for enhanced functionality

Transducer

17

Patented Transducer Control

Transducerized torque, angle and speed control provides excellent

accuracy and traceability.

Torque traceability

Multiple configurations available on 1 tool

Prevailing torque applications possible

Fewer wear parts

Easy to setup

Transducer Mechanical Clutch

vs.

18

Function:

Provides ergonomic grip and tool structure.

Provides battery interface structure.

Key Features:

Impact resistant 30% glass-filled nylon.

Sculpted to fit hand.

Designed for optimal weight balance.

Optimal venting to resist heat rise but

protect interior.

Housing

19

Function:

Improves operator visibility of the

joint.

Key Features:

Super-bright LED.

Optionally On/Off.

Optional time duration following

fastening completion.

Headlight

20

Function:

Powers the gear train to provide

the necessary fastening profile.

Key Features:

Durable for high-cycle industrial

assembly use

(tested to over 1 million cycles).

No brush wear or resulting carbon

dust.

Hall based position sensor delivers

angle positioning.

Brushless Motor

21

Function:

Turns on headlight with half

depression.

Starts fastening rundown.

Wakes up tool when in sleep mode.

Key Features:

High durability non-contact hall effect

switching.

High durability patent pending two-rail

design.

Trigger

22

Function:

Changes direction of spindle

rotation.

Key Features:

High durability non-contact hall

effect switching (with trigger board).

Magnet also serves as detent

mechanism (patent pending).

Forward / Reverse Button

24

Easy fastening configuration

programming.

Fastening configuration change.

Display of end-of-run results

Stores up to 1,200 end-of-run data.

Password protected access.

Visual feedback of fastening status.

Audible alarms.

Maintenance alarms.

Backlit LCD and Keyboard

25

Human-Machine Interface

Cycle Ctatus lights and

audible alarm

give immediate user feedback

Yellow = below limit

Green = OK

Red = above limit

Validation button

Fault code indication light

Blue = active alarm condition

Escape button

High-strength,

impact-resistant lens

guards against damage

Backlit display offers

remarkable visual feedback

Keypad enables quick

navigation for easy setup and

ability to select between eight

user-programmed

configurations

Onboard memory

stores cycle data for

up to 1,200 rundowns

Wireless board

option transmits end-of-run data

wirelessly to the Process

Communication Module (PCM)

and receives tool settings and

configurations

26

1. Wireless Board:

Sends and receives wireless signals.

2. Display Board:

Controls display and input from keypad.

3. Power Board:

Sends power to the motor.

4. DSP Board:

Tells power board how to send power to

motor.

5. Trigger Board:

Senses trigger and reverse button

movement.

Supports headlight and buzzer.

Circuit Boards

2

1

3

4

5

27

Function:

Provides contacts for battery power to

enter tool.

Lockout feature prevents use of other

battery types.

Key Features:

Slide pack provides secure

engagement.

Battery Interface

28

20 V Batteries

Intelligent 20 V batteries give more power and runtime.

New high density cells with Lithium-Ion technology.

More efficient with higher unit voltage

(maximum cell voltage 4.2 V and average 4.0V).

LED fuel gauges on the battery.

Robust slide mount for all next genration IQv Cordless Tools.

10111213141516171819202122

100% 99% 75% 50% 25% 5% 0%

IQV20 Series Battery Voltage

29

Two IQV20 battery options for QX Series screwdrivers:

BL2005 – 20 V, 1.5 Ah, 0.45 kg

Low-weight and compact size for reduced end-user

fatigue and accessibility.

Approximately 1 000 cycles per charge*.

Only 1.36 kg with QX Series pistol screwdriver.

BL2010 – 20 V, 3.0 Ah, 0,73 kg

High-capacity for extended run-time.

Approximately 2 000 cycles per charge*.

Only 1.64 kg with QX Series pistol screwdriver

* With sleep mode enabled and without wireless or with wireless communication disabled.

Batteries

BK2005

BL2010

30

Battery charger

Universal for the new IQV20 range (BL2005 & BL2010).

Quick charge, less than 1 hour.

Intelligent charge with loading gauges and defaults

indications.

USB port for charging mobile devices.

Can be wall or bench mounting possible.

Input voltage 100 to 220V AC (50/60Hz)

with specific regional plugs (EU and U.K.).

LED charge status and

fuel gauges USB charging port

BC1120-EU

31

Tool Identification labels come with

every tool to enable customized

marking of torque, job, cell,

calibration date or other useful

information.

Tool Color Identification

32

18 Configurations

3 torque / speed versions:

0.8 – 4 Nm / 150 – 1 500 rpm

1.6 – 8 Nm / 115 – 1 150 rpm

2.4 – 12 Nm / 75 – 750 rpm

3 drive versions:

1/4" quick change

1/4" square drive

3/8" square drive

2 communication versions:

USB only

USB and Wireless

33

Model Number Nomenclature

Series

QX Communication

C = USB Only

X = USB + Wireless

Motor

2 Style

P = Pistol

Actuation

T = Trigger

Maximum

Torque

04 = 4 Nm

08 = 8 Nm

12 = 12 Nm

Mounting

P = Standard

Drive

Q4 = 1/4" Quick Change

S4 = 1/4" Square Drive

S6 = 3/8" Square Drive

C QX 2 P T 08 P Q4

34

Specification Chart

35

Compact, Lightweight & Ergonomic “L”

“H”

Ø 40.8

Drive L (mm)

1/4" sq. 199.3

3/8" sq. 203.0

1/4" hex* 206.5

Battery H (mm)

BL2005 237.0

BL2010* 255.7

Ø 21.6

* shown

26

193.6 Auxiliary handle comes standard with 12 Nm tool

78.5

Configuration Weight

(kg)

Bare tool 0.91

With BL2005 battery 1.36

With BL2010 battery* 1.64

36

Design Verification Testing

Performance / Capability

Durability

Fasteners per charge

Drop Tests

Holster Test

Hanger Test

Sound and Vibration

Heat Rise

ESD / EMI

Display Keypad Durability

Wireless Testing

Contamination Testing

Chemical tests

Destructive tests

Field Trials

37

Product Validation

ABB

BOEING

BORGWARNER

CHRYSLER

CLUB CAR

CUMMINS

DELPHI

FORD

GE

HUSQVARNA

HONDA

HYUNDAI

IVECO

JOHN DEERE

KENWORTH

KOHLER

MOEN

MUSCO LIGHTING

NISSAN

POLARIS

PEUGEOT CITROEN

SAMSUNG

SAUER DANFOSS

TESLA

THERMO KING

TRANE

VOLKSWAGEN

YAMAHA

12 Countries – 40 Major Manufacturers

38

Assembled in our plant in Southern

Pines, NC, USA

Same climate controlled assembly

room as DC tools

Every tool must pass stringent

End-of-Line (EOL) test

Automated EOL tester performs:

Functional testing

Capability testing

Wireless testing

Every tool comes with Torque

Certification Report

Production Overview

Assembled in

USA

Southern Pines, NC

39

Automated End-of-Line Tester

Fully automated testing:

Decreased cycle time,

Statistical Process Control Charts.

Automatically selects joint:

Oil filled Belleville washer joint.

Checks LED color and intensity.

Actuates and test all buttons.

Tests wireless signal strength.

Checks motor current draw.

Checks low voltage cutoff.

Checks drag torque.

Calibrates transducer.

Accuracy tests to homologation standard.

40

Each tool is supplied with an End-

of-Line report showing:

Tool Model Number.

Tool Serial Number.

Test Date.

Results from 30 cycles on a hard

joint.

Results from 30 cycles on a soft

joint.

Test is performed according to

ISO5393.

End-of-Line Report

41

Programing and Control Overview

42

Standalone System and On-Tool Programming

One standard tightening strategy (torque, angle, speed) can be programmed.

Programming directly on the tool using integrated keyboard and screen.

43

Standalone System and USB Programming

All advanced tightening strategies can be programmed (torque, prevailing torque,

angle, speed).

Programming through the USB port using the ICS Connect software installed on a

computer.

Up to 8 different fastening configurations can be programmed for each tool.

Cycle data stored on the tool (up to 1200 cycles) can be retrieved to a computer

equipped with ICS Connect.

Computer with ICS Software

44

Multi-Tool System and Wireless Programming and Monitoring

All advanced tightening strategies can be programmed.

Wireless programming through the Process Communication Module connected to a

computer using the ICS Connect software installed on a computer.


Up to 10 remote tools can be programmed and monitored wirelessly.



Computer with

ICS Software

Process

Communication

Module

To network

45

Single-Tool System and Wireless Programming and Monitoring

All advanced tightening strategies can be programmed.

Wireless programming through the Process Communication Module connected to a

computer using the ICS Connect software installed on a computer.


Only 1 remote tool can be programmed and monitored wirelessly.



Computer with

ICS Software

Process

Communication

Module

To network

46

Fastening Strategies

Torque Control

20% to 100% with angle monitoring

Angle Control

with torque monitoring

Prevailing Torque

Adjustable Speed

10% to 100%

Multiple Configuration Setting

Replace up to 8 tools with only 1 cordless

47

Process Communication Module

48

PCM Usage Options

1 to 1 Wireless

1 QXX tool to 1 PCM

Ethernet end-of-run

8 I/O (inputs/outputs)

Fieldbus cards

Serial port for

Bar code scanner

Printer

10 to 1 Wireless

Up to 10 QXX tools to 1 PCM

Data pass through

Ethernet end-of-run

49

PCM Usage Options

IC-PCM-2-EU

Main Power Supply 84737-A499-PCM-5V (supplied)

100-240 V AC input - 5V DC output

Tool Connections Wireless tool connections 1 Up to 10

Software ICS Connect

Communication Ethernet to ICS

Fieldbus Options

Ethernet / IP, DeviceNet

Interbus-S, Profibus

Modbus-TCP

Protocols Open Protocol, Ethernet EOR,

Serial EOR

Printers/Devices Serial RS 232, Bar code, Label printing

I/O

8 inputs / 8 outputs

with behavior assignable through ICS

software, operates at 24 V DC

I/O Power Supply 84737-A499-PCM-24V (supplied)

100-240 V AC input - 24V DC output

Indicators Power ON, System Ready

Wireless Activity, Ethernet Activity

Process Communication Module

50

PCM Specifications

PCM to tool distance < 30 m

Ambient Operating Conditions: 0 - 50°C

20 - 90% non-condensing humidity

Enclosure: IP52

mounted in upright vertical position

System Weight: 1.4 kg (2.0 lb)

Overall Dimensions: 291 x 103 x 210 mm

11.5 x 4.1 x 8.3 in

PCM Power Supply: 5 V DC

84737-A499-PCM-5V

I/O Power Supply: 24 V DC

84737-A499-PCM-24V Process Communication Module

51

PCM Connectivity

Se

ria

l P

ort

Ro

tary

Sw

itch

es

Dip

Sw

itc

h

US

B P

ort

Pa

rall

el P

ort

Se

ria

l P

ort

8 In

pu

ts

PC

M P

ow

er

Su

pp

ly

5 V

DC

I/O

Po

we

r S

up

ply

24

V D

C

8 O

utp

uts

52

Accessories

Take advantage of our extensive line of accessories to optimize

your assembly operations and maximize your productivity.

Auxiliary Handle

VP1-A48

47107263

Tool Boot

VP1-Boot

48411292

Bit Selector Tray

IC-BIT-8

45637113

Socket Selector Tray

IC-SOCKET-8

45473006

Communication Kit

84737-Comm-Kit

48414460

Suspension Bale

VP1-365

48382147

Selector Tray Cables Torque Tester 1.2-12 Nm

EXTT-12

45654068

Spring Balancer

BMDS-2

92842152

Sockets

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Ordering

All QX Series Precision Cordless Screwdrivers will only be available for sale

as single tools (without batteries and charger sold separately)

Other

Accessories

18 Tools 2 Batteries

BL2005

BL2010

1 Charger

BC1120-EU

1 PCM

IC-PCM-2-EU

100s of

Accessories

54

Pricing

Precision Fastening Price List EUR GBP USD

QXC models

(without wireless communication) 1 350.00 1 150.00 1 760.00

QXX models

(with wireless communication) 1 550.00 1 320.00 2 020.00

IC-PCM-2-EU (24119638)

Process Communication Module 1 950.00 1 660.00 2 540.00

Accessories

BC1120-EU (17028960)

Universal Battery Charger 99.00 84.00 129.00

BL2005 (48386783)

20 V, 1.5 Ah Li-ion battery 140.00 120.00 180.00

BL2010 (48386791)

20 V, 3.0 Ah Li-ion battery 200.00 170.00 260.00

55

Tool Stocking Policy

Tool models stocked and forecasted (MTS class) Initial Stock

QXC2PT04PQ4 - 4 Nm, 1/4" hex, w/o wireless 28

QXX2PT04PQ4 - 4 Nm, 1/4" hex, with wireless 33





QXC2PT12PS6 - 12 Nm, 3/8" sq. dr., w/o wireless 44

QXX2PT12PS6 - 12 Nm, 3/8" sq. dr., with wireless 28

IC-PCM-2-EU - Process Communication Module 79

Other tool models are not stocked but can be ordered with full lead-time.

56

Marketing Support

Product range brochure (4-page)

(EN, DE and more languages to come)

Product data sheet for each model

(EN, FR, DE and more to come)

Product images

QX Series tool and accessory price list

Video

Interactive product tour

Internet Page

57

Aftermarket

58

Warranty

1 Year(1) 2 Years(2) 3 Years(3)

QX Series Tools Replace or Repair - -

PCM Replace or Repair - -

IQV20 Charger Replacement Replace or Repair Replace or Repair

BL2005 Battery Replacement - -

BL2010 Battery Replacement Replacement -

1. One (1) year from the original date of end-user purchase or 18 months from the date stamp on battery in absence of proof of purchase.

2. Two (2) years from the original date of end-user purchase or 30 months from the date stamp on battery in absence of proof of purchase.

3. Three (3) years from the original date of end-user purchase or 42 months from the date stamp on battery in absence of proof of purchase.

Until end-of June 2013 all major failures should be reported to product

management and upon assessment returned to the designated Solution

Center.

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Product Support

Product Manual

47104286

Parts Manual

47104294

User Manual

48619852

Product Manual

24058885 User Manual

48619696

QX SERIES

SCREWDRIVERS

PROCESS

COMMUNICATION

MODULE

ICS SOFTWARE

www.irtechpubs.com

60

Service Equipment

2 Nm torque screwdriver for housing and motor mount screws.

T10 Torx® bit for housing screws.

2 mm Allen ® wrench for motor mount screws.

Needle nose pliers for accessing connectors.

Nylon pick for O-rings, wires, etc.

3/8" square drive 20 Nm torque wrench for gear case housing nut.

Bearing Nut Tool

VP1-00003

Gear Case Holding Fixture

VP1-0004

Torque Tester 1.2-12 Nm

EXTT-12

61

Parts

Only 30 different service parts

for all QX Series models.

Only 18 main components

(excluding hardware and

labels).

3 drive types

3 gear cases

2 display versions (Wireless)

62

Sales, Programming, Service Trainings

Introduction (1/2 day): sales & marketing training covering tool design,

feature & benefits, pricing and overview of on-tool basic programming.

Programming (1 day): hands-on basic on-tool programming, and

programming with ICS connect through USB and wireless.

Service (3/4 day): hands-on tool servicing and calibration.

Course 1

Course 2

Course 3

Course 4

Course 5

63

Sales, Programming, Service Trainings

Course 1 & 3 for specialized assembly market distributors and Ingersoll

Rand sales people (maximum 10 participants per course)

Course 2 & 4 for general industry distributors and sales people (maximum

20 participants per course)

Course 5 for specialized assembly market distributors and their service

technicians (maximum 10 participants)

Course 1

Course 2

Course 3

Course 4

Course 5

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Programming

65

Programming and Operation

There are 3 ways to program the QX Series Precision Cordless

Screwdrivers.

1. Onboard Display Module

2. ICS-Connect Software via USB Cable

3. ICS-Connect Software via Wireless PCM

1

2

3

66

Main Run Screens

67

Tool Backcap Buttons

68

Programming Menu Map

Run Screen Strategy

Direction

Units of Torque

Save/Ignore Changes

Enable/Disable Wireless

Gang Count

Shift-Down Speed Target Torque / Angle

Target Torque

Target Angle

Cycle Count

Diagnostics

Alarm Code

Password

Configuration

High Torque

Low Torque

Torque Threshold

Speed

High Angle

Low Angle

69

Primary Display:

Latest peak torque (for a torque

strategy) or

latest peak angle (for an angle

strategy), with units

Secondary display on left:

cycle count or

gang count, if gang count is

programmed

Secondary display on right:

Active fastening configuration

number

Main Run Screen

70

Primary Display:

Target torque


Lower torque limit


Upper torque limit

Torque Setting

71

Primary Display:

Target angle


Lower angle limit


Upper angle limit

Angle Setting

72

This value shows number of cycles

run by the QX Series tool, since

the last time it was changed.

With the tool unlocked, press

„ENTER” key to edit this screen.

Press either the „UP‟ or „DOWN‟

key to clear the cycle count. For

this change to be retained a cycle

must be run before removing

power to the tool. Otherwise, the

old cycle count is restored.

Cycle Count

73

Primary Display:

Shunt calibration value


Wireless signal strength

(if activated)


Battery charge level

Shunt Calibration, RF Signal, Battery

74

Error code display

Refer to the error code list

provided in the QX Series User

Manual

Warning Screen

75

Password

The password screen shows whether the display

is locked or unlocked. If the display is locked the

parameters of the QX Series tool cannot be

edited.

Password can be changed by entering into “EDIT

MODE” and using “UP” or “DOWN” key.

If “FFFF” is entered on the Password screen, the

user may use the left arrow to go to the Tool ID

and software version page

76

Configuration

Screen shows Configuration setting used in the

tool

NOTE: Only Configuration 1 can be programmed

through the display module

Pressing “ENTER” will enable the “EDIT MODE”

(This procedure to enter “EDIT MODE” is same

for all settings update)

“UP” or “DOWN” key can be used to update the

configuration. Pressing “ENTER” again will select

the modified configuration.

77

On-Tool Programming

78

Enter "FFFF" to unlock the tool.

RIGHT key to enter tool

configuration menu.

Password

79

This screen indicates configuration

strategy being used.

Left – Angle, Right – Torque

The pointing arrow indicates the

present configuration being used.

This can be changed by entering

“EDIT MODE” and using “RIGHT”

or “LEFT” key

Strategy

80

Image shows direction of rotation

in which the QX Series tool rotates.

indicates counter clockwise

rotation

indicates clock wise rotation


“EDIT MODE” Key and updating

using “RIGHT” or “LEFT” key

Direction of Rotation

81

Indicates unit of the Torque

displayed in Configuration 1

(Nm, inlb, ftlb, dNm)


“EDIT MODE” and updating using

“UP” or “DOWN” key.

Unit of Torque

82

Primary display:

Target Torque

Secondary Display on left:

Lower torque limit

Default: 80% of target torque

Secondary Display on right:

Higher torque limit

Default: 120% of target torque

Primary display – Target Angle

Secondary Display on left – Angle

low (default: 90% of target torque)

Secondary Display on right - Angle

High (default: 110% of target

torque)

Target Torque / Angle

83

Torque “LOW” Display

Torque “LOW” can be modified in

this mode by entering “EDIT” mode

and using “UP or “DOWN” key.

Torque “HIGH” Display

Torque “HIGH” can be modified in



Torque

84

• Angle “LOW” Display

• Angle “LOW” can be modified in



• Angle “HIGH” Display

• Angle “HIGH” can be modified in this

mode by entering “EDIT” mode and

using “UP or “DOWN” key.

Angle

85

The Torque at which reading of the

angle will be started. The value

can be edited by entering “EDIT”

mode and using “UP” and “DOWN”

arrow.

Torque Threshold

86

The below screen indicates free

speed of the QX Series tool. The

value can be edited by entering

“EDIT” mode and using “UP” and

“DOWN” arrow. The programmed

speed is a percentage of tool

maximum speed.

Free Speed

87

This screen indicates “Torque

Threshold for shiftdown point”. This

can be changed by entering “EDIT

MODE” and updating using “UP” or

“DOWN” key.

Shiftdown Point Config

88

This screen indicates shiftdown

speed of the QX Series tool.

Shiftdown speed can be edited by

entering “EDIT MODE” and

updating using UP and DOWN

arrow.

Shiftdown Speed

89

The screen shows the gang count

number of bolts to be fastened per

Group, Gang, or Set for

Configuration 1.

This can be modified by entering

“EDIT MODE”.

Gang Count

90

Wireless Enabled/Disabled

This screen allows the user to enable or disable the wireless module.

The selection on the left disables the wireless module and the selection on

the right enables the wireless module.

Wireless disabled

Wireless enabled

91

Save/Ignore Setting

After all the required changes are completed, Press enter to highlight the

save settings box on the left. Press the right or left arrow key to select cancel

on the right. Pressing enter a second time causes the tool to leave edit mode.

92

Programming with ICS

93

1. Select QX Series from the drop down list

94

1. Select 'Setup' menu

2. Select 'Tool Setup'

95

1. Select tool to be

(connected via USB or PCM)

2. Select configuration to be

programmed

97

Process Monitoring with ICS

98

1. Select Run

2. Select RunMain View All

99

1. Select Run

2. Select RunMainCycleLog

3. Select View Cycle Log

100

1. Select Run

2. Select

RunMainCycleLog

QX Series Precision Cordless Screwdrivers

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Transcript of QX Series Precision Cordless Screwdrivers