Qus and Ans for Making New Machine
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Transcript of Qus and Ans for Making New Machine
Global Strategic Purchase Sourcing Company,
Plot No.612, JLPL Industrial Park
Sec 82, Mohall, Punjab 160055
Date Customer Engineer Project No Project Detail
CUSTOMER REQUIREMENT SUMMARY DEPATMENT REMARKS
END USER
1. Basic requirement of process?
2. What kind of solution end user is looking for?
3. What is the drawback of current process?
4. What are the parameters of product?
5. Line speed ?
6. What is the diversion angle required?
7. How quick the diversion is required?
8. How many diversions are required?
9. What are the safety issues?
Quality
10. What are the parameter`s required?
G: Absence /presence ( Yes / No ) . Black area detected by camera has
to be accepted irresepective of area dimension.
11. Required accuracy ( parameters ) ?
G : NA
12. What is the acceptable tolerance?
G:NA
13. What is the minimum and maximum range in or level for which product
would be checked?
G:NA
14. Any other requirement.
Safety
15. Type of safety level required in machine?
G: moving part would be covered.
16. Type of safety devices required?
G:NA
17. All requirements or interlock for safety point of view?
G: Polycarbonate sheet with safety switch.
18. Any other requirement?
G: NA
Maintenance
19. List of required documents?
G : SOP Manual ( Electrical )
20. List of drawings?
G: Electrical
21. Spare List?
G: Yes we would provide
INSTALLATION REPORT Page 2 of 6
22. Any other requirement?
G: NA
23. Maintenance schedule ?
G: Yes we would provide you .. Calibration is required for camera . AMC
is required for that. Dusty requirement so has to be taken care of
Production 24. What are the issues faced by production team with existing system in
terms of
a)working : NA
b) Speed : NA
c) Fatigue limit : NA
25. Environment conditions ?
G: Dusty.
26. What are the requirements of operator form new system?
G : NA
27. Kind of ease for operating the machine .
G : NA
28. Any Data logging to be required . ( Not considered in system ) If
required then cost would be extra. ?
G: NA
29. Speed requirement of machine ?
G: 30 parst / minute per stacking system has to be studied.
30. Parts / minute or RPM of motor parameters.
31. SKUs to be run on machine .
G: 2 SKUs
32. Any other requirements?
INSTALLATION REPORT Page 3 of 6
G: We need samples 5 pcs per SKU .
Queries for Global SPs for product
33. Its conveyor or a stand ?
34. If conveyor :
a) Speed of conveyor (Max. And Min )
G : Conveyor ( according to 60 parts/min ) 220 mm/sec
b) Type of belt to be used
G : White color PU Belt ( forbo)
c) Type of motor to be used
G: Geared motor 1:30 .
d) Type of conveyor ( Magnetic or vaccum or normal )
G : Normal
e) Weight of the product & surface of product
G:Na
f) Flat conveyor or side grip conveyor
G: Normal white PU belt
g) Any other media running on belt ( Ex Oil or anything on belt with
product )
G: NA
h) Material of conveyor structure
G : Sheet metal with MS powder coated base.
i) Height of conveyor
G: 900 mm( +/- 150 mm ) with foot pad and pipe must be inserted in
INSTALLATION REPORT Page 4 of 6
pipe
j) Adjustable height required or not
G: Yes ( +/- 150 mm)
k) Type of side guides ( photo graphic proof ).
G : Manual adjustment ( SS ) with adjustment ( Round ) bracket in
MS .
l) Motor place on conveyor ( whether in bottom or at side )
G : side
m) Length of conveyor.
G: 900 mm
n) Grouting required or not
G : PAD required 6’’ . ( Electrical panel ) should be below stand
35. If Stand
a) Total no. Of traverse
b) X Axis traverse
c) Y Axis traverse
d) Z Axis traverse
e) Height form the ground to the top .
f) Height form the top of the conveyor to the camera
g) Type of camera mounting
h) Slide Manual or Motorized
i) Cantilever required if yes give total cantilever load and distance.
j) Type of mounting (
k) Grouting required yes or no
l) Space available with the machine ( photographic proof)
m) Any other electrical requirement.
INSTALLATION REPORT Page 5 of 6
Camera Selection
36. Line Speed
37. Product Type
38. OCR/OCV /Absence Presence/
39. Series of camera
40. Rejection mechanism required or not
41. Type of printer
42. FOV
43. With patmax or without patmax.
44. Trials taken or not before order finalization
45. Online trail or offline trial
46. Budget of customer
47. Measurement application ( correlated work piece size , accuracy )
required with pixels.
INSTALLATION REPORT Page 6 of 6