Quick Start GuideTCC300 Tapchanger Control

1 LCD SCREEN Pressing any push button will wake up the LCD and display the heading corresponding to the “Hot Button” label

inside the push button - WAKE, MNTR, SETP, CNFG, COMM, UTIL, or VR.

2 EXIT/WAKE

Push button

The EXIT WAKE Push button wakes the LCD from sleep mode and begins scrolling through a list of user pro-

grammed metered/calculated values.

3 VR Pushbutton Activates the user defined Voltage Reduction Steps

Shortcuts/arrows

4 SETP Access to the Setpoints screens

5 MNTR Access to the Monitoring screens

6 ENT/UTL Push button Access to the Utilities screens and enter button

7 CNFG Access to the Configuration screens

8 COMM Access to the Communication screens

9 LEDS See page 2

10 USB Port Out of Band High Voltage

11 Smart FlashCard Slot Used for loading and saving setpoints, DNP files and IEC 61850 CID files, saving datalog, SOE and OSC files, clone

saving and uploading, updating firmware, saving Wakeup screen parameters and all metering parameters, and can

be used as an Access Code Key.

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2

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5

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2

Leds

RAISE LED Out of Band Low Voltage

LOWER LED Out of Band High Voltage

REV PWR LED Indicates reverse power flow

OK LED Illuminates to indicate the micro controller is functioning properly and is extin-

guished when a Motor Seal-in Failure Block is in effect

COM1 TX/RX LEDS Indicates when control is transmitting and/or receiving data

ALARM LED Indicates any of the programmable alarms are activated

V/RED LED Indicates voltage reduction has been invoked

- Continuous illumination and one periodic flash indicates Level 1 Voltage

Reduction

- Continuous illumination and two periodic flashes indicates Level 2 Voltage

Reduction

- Continuous illumination and three periodic flashes indicates Level 3 Voltage

Reduction

MANUAL LED Indicates automatic control is disabled and in manual mode

LOCAL LED Indicates control is switched into Local mode, cannot command control to raise or

lower via SCADA

TX

Top View

Front

Fiber Optic V-Pin Connector (optional)

Fiber Optic ST Connector

RJ-45 Ethernet over Copper (optional)

Control Power Backup Input

BlueTooth

Ethernet over Fiber Optic (optional)

RS-485

RS-232 DE9S

TX

Bottom View

In-Line, 6-Pin Connector for the M-2025B, C or D

Current Loop Module

24-Pin Blue Connector for TCC300 Adapter Panels or

Direct Connection

Source Voltage InputOne Aux OutputThree Aux Inputs

Front

External connection locations

3

24-Pin Connector (P2)

Voltage Input (Polarity)

Neutral

Load Current (Return)

Load Current (Polarity)

Circulating Current (Polarity)

Circulating Current (Return)

Tapchanger Raise Output

Motor Power Input

Voltage Reduction Step #2 orContact KeepTrack 1R1L/1N Input

Contact "Wetting" Supply + 12 Vdc

Operations Counter/Switch Status Input #1Operations Counter/

Switch Status Input #2Input 1 Motor Seal-in/

Switch StatusNeutral Position Detector #1

Neutral Position Detector #2

Tapchanger Lower Output

Non-Sequential Operation/Auto Tap Inhibit Input/SCADA Cutout

Voltage Reduction Step #1 orContact KeepTrack 1R1L/1N Input

Motor Seal-in Disconnect Output

User-Programmable Alarm

Self-Test Alarm

User-Programmable Alarm

Non-Interruptable Pwr Supply Input

Self-Test Alarm

P3

Source Voltage Input

Aux Output

Aux Input A1Or DVAr2 Disable Input

Aux Input A2

Aux Input A3

1

2

3

4

5

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Fuse ¼ AmpVoltage Input (Polarity)

Load Current (Return) See Note 2

Voltage Input (Return) See Note 2

Load Current (Polarity) 0.2 A

Circulating Current (Polarity) 0.2A

Circulating Current (Return)

Self-Test Alarm (Return) See Note 4

User-Programmable Alarm (Return)

Self-Test Alarm (Input) See Note 4

User-Programmable Alarm (Input)

Motor Seal-in

Note 3

AUTO

OFF

OFF

RAISE

LOWER

RAISELS

LOWERLS

ALINTERLOCK

ARINTERLOCK

AUX LOWER (AL)

AUX RAISE (AR)

AL AR MOTOR

FUSE 6 A

MOTOR POWER 120/240 VSee Note 1

R L

When an adapter panel is not used, automatic shorting of CT inputs is not provided by the TCC300/M-2050; the customer must provide a mehod for shorting the CT‘s before the control is disconnected.

1. Motor voltage may be 120 or 240 V to neutral, or 240 phase to phase.

2. The customer is to provide an earth ground connection to the CT/VT‘s neutral connection, external to the control

3. To Motor Power Seal-in board.

4. If the TCC300 is configured for the SCAMP push button Auto/Manual Switch type, the Self-Test Alarm relay is NOT avai-lable.

Typical TCC300 stand-alone

4

Safety information

Death or severe electrical shock can occur

In no case should the line current circuit be interrupted with the regulator or transformer energized. Do not remove auxiliary current transformers without shorting the current inputs.

Exercise care during installation, operation and maintenance procedures

The equipment described in this manual contains voltages high enough to cause serious injury or death. Only qualified per-sonnel should install, operate, test, and maintain this equipment. Be sure that all personnel safety procedures are carefully followed. Exercise due care when operating or servicing alone.

Remove Fuses Before Service

5

Menu screens

Press EXIT to go to the Menu Header.Press either ← or → to move sideways to the adjacent Menu Header.

Press ENT to view Tapchanger Status

Press ENT to view Alarm Status

Press ENT to view Input Status

Press ENT to viewOutput Status

Peak RMS Currx.x mA (x.x) T

Avg RMS Currx.x mA (xx.x) T

Profile Durationxxx.x ms(xxx.x) T

Peak Motor Current Ex.x mA

Voltage % THDx.x %

Current % THDxx.x %

Press ENT to viewVoltage Harmonics

Press ENT to viewCurrent Harmonic

Status Motor Current Harmonics

MONITORUTIL SETP

Tap Information Present Demand Demand History Energy Metering

Tap Position/CalDISABLE

Drag Hands EL= 0 N R= 0 N

Definite TimerRaise xxs Lower xxs

Intertap Timerx %

Operation Counter0

Resettable Counter E0

Neutral Sw Counterx

Lower Counter x

Raise Counter x

Press ENT to viewspecific Tap Stats

Press ENT to clear Tap Statistics

RTN Success Counter00000

RTN StatusDISABLED

Count to RTN Active00000

Demand Intervalxx Min

Demand Load Voltagexxx.x Volts

Demand Pri. Currentxxx.x Amps

Demand Pri. Wattsx.xx MW

Demand Pri. VArsx.xx MVArs

Demand Pri. VAx.xx MVA

Demand Intervalxx Min

Min Load Voltage Ex.x Volts

Max Load Voltage Exxx.x Volts

Max Pri.Current Exxx.x Amps

Max Primary Watts Ex.xx MW

Max Primary VArs Ex.xx MVAr

Max Primary VA Ex.xx MVA

PF @ Max VA Ex.xxx PF

Press ENT to resetDemand History

Press ENT to performMaster Reset

Watt Hours FwdE

x kWh

Lagging VAr Hours Ex kVArh

Watt Hours Rev Exx kWh

Leading VAr Hours Exx kVArh

Press ENT to resetEnergy Metering

Press ENT to perform Master Reset

If DVAr enabled

Metering

Load Voltagexxx.x Volts

Meter Out Voltagexxx.x Volts

Source Voltagedisabled

Load Currentx.x mA LEAD/LAG

Circulating Currentx.x mA LEAD/LAG

DVar Currentx.x mA LEAD/LAG

Compensated Voltagexxx.x Volts

Primary Voltagex.xx kV

Primary Src Voltagedisabled

Primary Currentxxx.x Amps

Primary Wattsx.xx MW

Primary VArsx.xx MVArs

Primary VAx.xx MVA

Power Factorx.xxx LEAD/LAG

Frequencyxx.x Hz

Load Voltagexxx.x Volts

Watt Hours Fwd Ex kWh

ToHarmonics

To TapInformation

UTILITIESCOMM MNTR

6

* Power Flow Reverse setting screens are only available when the “Reverse Power Operation” selection under “Common Settings” is selected to either: REGULATE REVERSE,REG. R MEASURED SRC, DISTRIBUTED GENERATION, AUTO DETERMINE orAUTO DETERMINE MEASURED. If Distributed Generation is selected, then only LDC values can be set.Selecting BLOCK, IGNORE or RETURN TO NEUTRAL disables the Power Flow Reverse setting screens.

Menu screens

Active Setpoint Profile or Setpoint Profile Selected for Editing

Limits 1

Profile Settings Common Settings 1

Block Raise Voltagexxx.x Volts

Block Lower Voltagexxx.x Volts

Runup Deadbandx.x Volts

Current Block Limitxxx mA

Runback Deadbandx.x Volts

Runup Enable/Disabledisable

Active ProfileProfile :1

Edit Profile 1 Name"Empty"

Profile to EditProfile :1

Repeats for Profiles 2-4

LDC SelectionRX

Timer ResetINTEGRATING

Timer CharacteristicDEFINITE

Power Direction BiasNONE

Rev Power OperationBLOCK *

Power Flow Fwd 1

Bandcenter Fwdxxx.x Volts

LDC X Fwdx Volts

Bandwidth Fwdx.x Volts

LDC Z Fwdx Volts

LDC R Fwdx Volts

With LDC R,X

With LDC Z

Definite(Inverse) Delay Fwdxx Sec

Bandcenter Revxxx.x Volts

Bandwidth Revx.x Volts

Power Flow Reverse 1

LDC X Fwdx Volts

LDC Z Fwdx Volts

LDC R Fwdx Volts

With LDC R,X

With LDC Z

Definite(Inverse) Delay Fwdxx Sec

VAr Bias 1

Disable on Rev Pwrdisable

VAr Bias MethodStep

Set VAr Bias Methoddisable (Step, Linear)

Fwd Max Cap Bnk Size12000 KVAr

Rev Max Cap Bnk Size12000 KVAr

Lead % Pickup75

Lag % Pickup75

VAr Bias Volt Step1.0 Volts

Max VAR Bias Time300 mins

Curr Mult Base Value0

Disable on Rev Pwrdisable

Set VAr Bias MethodLinear

Linear V Bias -X0 Volts

Normlzd Lin V Bias -Xx.x Volts

Linear V Bias -X Lmt0.0 Volts

Linear V Bias +X0 Volts

Normlzd Lin V Bias +Xx.x Volts

Linear V Bias +X Lmt0.0 Volts

To ProfileSettings

ToVAr Bias

Voltage Reduction 1

VRed Turnoff Timer0 Min

Smart VRdisable

Save VR at Power OffDON"T SAVE

Standard VRENABLE

Reduction Step 1 %2.5

Reduction Step 3 %7.5

Reduction Step 2 %5.0

SETPOINTSMNTR CNFG

CONFIGURATIONSETP COMM

COMMUNICATIONCNFG UTIL

**

7

Menu screens

CONFIGURATIONSETP COMM

Tap SettingsTapchanger TypeRemote Voltage Bias

Enable/Disabledisable

RVB HB Timer5 Secs

RVB Scale Factor1.0

Rev RVB Scale Factor1.0

Run Through Neutral

Enable/Disabledisable

Reset RTN Succ CtrPress ENT to begin

Max Allowed Taps4

Max RTN Standby Ops20

Taps Between Runs1000

Max Load Current50 mA

Nameplate

Auto/Man Sw TypeSCAMP SWITCH

Scamp Init PwrupAUTO MODE

Auto/Man Sw TypeNONE/TOGGLE

Comm Block AutoDON'T SAVE

CT Multiplier6000 X

Load VT ConfigLINE_TO_GROUND

Aux Curr Transformer200 mA

CT/Load VT Phasingx Deg

Load VT Multiplier60.0 X

Load VT Correctionx.x Volts

CT/Source VT Phasingx Deg

Source VT Multiplier60.0 x

Source VT Correctionx.x Volts

Norm. VT. Multiplierx.xx

Power Display OptionSINGLE_PHASE

Fast Volt Recoverydisable

Fast Volt R Settingx.x V

Regulator TypeTYPE A

Output SelectionCONTINUOUS

Output PulseX.X Sec

Low Current Blockdisable

Tap Limits ENABLED

Not settable unless an

external source of Tap Position

is selected

Tap Position/CalDISABLE

Tap Informationdisable

Tap Limitsdisable/ENABLE

Tap Block Raisexx

Tap Block Lowerxx

Highest Tap16

Lowest Tap–16

Intertap Delayx Sec

Seal-in Fail BlockENABLE

Op Counter Config1 X/2 X/

COUNT WINDOW/CAM FOLLOWER

Cam Followerdisable

X Mode Delay xx ms

Op Counter Preset XXXXXX

Ntrl Counter PresetXXXXXX

Lower Counter PresetXXXXXX

Tapchanger TypeLTC

Regulator VendorDefault

Counter Time Window0.5 Sec

Raise Counter PresetXXXXXX

Maximum Tap Wear999999

IndTapWear Alrm Set100 %

Cooper Quick Drivedisable

Op Ctr = Count Window Op Ctr=1X/2X

CONFIGURATIONSETP COMM

CONFIGURATIONSETP COMM CONFIGURATION

SETP COMMCONFIGURATIONSETP COMM

To Data Logging

8

Menu screens

Auto/Man Switch Type set to SCAMP

Programmable Alarm

Prog Alarm Function–<0000000000000000

Prog Alarm FunctionNORMAL/ASDEADMANOUT

OpCount Signal Alrm0

Clear Sealin AlarmReady Press ENTER

Clr Low Current BlkReady Press ENTER

Clr RTN Fail To OprReady Press ENTER

System Clock

Set Date and Time08/26/13 15:41:29

Daylight Savingsdisable

Input Selection

Input Selection 1SWITCH STATUS

Input Selection 2NONSEQ INPUT

Input Selection 3VOLTAGE RED 2

Mtr Current Profile

Peak RMS % Changexxx

Average RMS % Changexxx

Duration % Changexxx

Init. Motor CurrentPress ENT to reset

CBEMA Setup Harmonics Setup Data Logging

Data Log Select111111111111111

Data Log Interval5 mins

Press ENT to clearData Log Records

Paralleling

Paralleling TypeDISABLE

Paralleling TypeDELTA VAR #1

Paralleling TypeCIRCULATING I

Paralleling TypeDISABLE

Paralleling TypeDELTA VAR #2orDELTA VAR #2 (KT)

DVAR2 Sensitivityx.x

DVAR2 Reac I Lmtxxx mA

DVAR2 I Ratiox.xx

Paralleling TypeMASTER/FOLLOWER

MASTER/FOLLOWERNONE

Paralleling Addressxx

Num. Devicesx

T.P.R. Timeoutxxxxx ms

Breaker Optionxxxxxx

Tap Differencex

Clear Lockout AlarmReady Press ENTER

Paralleling TypePEER2PEER DELTAVAR

P2P Dvar Sensitivityx.x

DVAR2 Reac I Lmtxxx.x mA

TopologySingle Bus

Paralleling Addressxx

Num. Devicesx

P2P Update Speedxxxxx

Clear Lockout AlarmReady Press ENTER

Load Side Brk ConfigNot Used

Right Tie Brk ConfigNot Used

Left Tie Brk ConfigNot Used

MVA Ratingx.x

I Multi Correctionxxx %

Min I Thresh. ENABLED

Use TapTalk ForCBEMA in SOE or OSC

Event 1ENABLE

Event1 Sag Pickupxx %

Event1 Sag Dropoutxx %

Event1 Sag Min Dur1 cycles (xx ms)

Repeats for Events 2 thru 4

Clear All CountersReady Press ENTER

V 2-16 Har. Alarm011101111111111

V 17-31 Har. Alarm000000000000001

V Alarm Threshold1.0 %

I 2-16 Har. Alarm011101011111111

I 17-31 Har. Alarm000000000000001

I Alarm Threshold10 %

Min I Thresh. EnableENABLE

Min Fund I Threshold20 mA

Harmonic Alarm Delay10 s

Normal Voltagexxx.x Volts

To Nameplate

9

Menu screens

If Memory Card is present, the first menu displayed under Communication is the

Memory Card menu, otherwise the Memory Card menu is not displayed.

If IEC 61850 is purchased

COMMUNICATIONCNFG UTIL

Memory Card

Load SetpointsPress ENT to begin

Save SetpointsPress ENT to begin

Save DatalogPress ENT to begin

Save seq. of eventsPress ENT to begin

Save oscillographPress ENT to begin

Clone savePress ENT to begin

Clone loadPress ENT to begin

Load DNP ConfigPress ENT to begin

Save DNP ConfigPress ENT to begin

Save Metering DataPress ENT to begin

Firmware UpdatePress ENT to begin

Load IEC configPress ENT to begin

Save IEC ConfigPress ENT to begin

SD Quick CapturePress ENT to begin

Comm Settings

Comm1 Port TypeRS485

Comm2 Port TypeRS232

Comm ProtocolDNP3.0

DNP ConfigurationM2001D DNP DEFAULT

CID File IDM2001D DEFAULT

Src Addr Validationdisable

Substation AddressDNP x

Feeder AddressDNP x

Comm AddressDNP 1 Mdbus 1

Baud Rate9600

ParityNONE

Stop BitsONE STOPBIT

Sync Time2 mS

Output Pulse1.5 Sec

Comm Access Securitydisable

Comm Access timeout60 sec

TX Delay10 ms

Heartbeat OptionDisabled

ProtocolMODBUS

Baud Rate115200

ParityNONE

Stop BitsTWO STOPBITS

Sync Time50 mS

RS232

Bluetooth EnableENABLE

Bluetooth ResetReady Press ENTER

Bluetooth ProtocolMODBUS

Authenticationdisable

Friendly NameM2001D

Bluetooth Pass ResetReady Press ENTER

Control BT DeviceXX:XX:XX:XX:XX:XX

Bluetooth ModeMODE0

Bluetooth

Set LCD Contrast: E************

User Line 1EBeckwith Electric

User Line 2ETCC300

Level 1 Access CodePress ENT to change

Level 2 Access CodePress ENT to change

Clear Osc RecordsReady Press ENTER

Oscillograph MessageENABLE

HMI

DHCP EnableENABLE

IP Address0.0.0.0

Net Mask0.0.0.0

Gateway0.0.0.0

Enter Modbus Port502

Enter DNP Port20000

Auto NegotiationENABLE

Keepalive time7200 sec

SNTP Enabledisable

SNTP Server Address0.0.0.0

Time Zone GMT–5 Hr

Ethernet

10

Menu screens

UTILITIESCOMM MNTR

Bias Voltage Status/Test Mode

Load VoltageXXX.X Volts

Voltage OffsetX

Volt Cal Coefficient32767 X

Volt RMS Coefficient32762 X

Control Load Ix.x mA Lag/Lead

Curr Cal Coefficient32767 X

Power FactorX.XXX Lag/Lead

I Sin Coefficient0 X

I Cos Coefficient8192 X

Motor Currentx.xx mA

Mtr Cal. Coefficient8192 X

Mtr Sin Coefficient0 X

Mtr Cos Coefficient8192 X

Calibration/Test

Mtr RMS Coefficient8192 X

Circ Cal. Coefficien32767 X

Circ Sin Coefficient0 X

Circ Cos Coefficient8192 X

LED Scroll TestPress ENT to begin

Input TestPress ENT to Begin

Output TestPress ENT to test

Button Input TestPress ENT to Begin

Change Src Input press ENTER.

Watchdog resets: XTotal resets: X

Clear reset countersPress ENT to begin

X1 Duration0 ms, Avg: 0 ms

Alarm ActivityPress ENT to Begin

About

Serial Numberxxxxx

Firmware VersionD-0214VXX.XX.XX

EE ChecksumXXXXXX

Last Loaded File CRCXXX

Hardware Number1

Complete customer documentation is available in the product pages that can be accessed through www.abb.com

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Contact us

ABB Inc.EPMV Distribution Automation4300 Coral Ridge DriveCoral Springs, FL 33065, USAPhone +1 (800) 523-2620Phone +1 954-752-6700Fax +1 954 345-5329

www.abb.com/substationautomation