Quick reinforced fiber concrete spacers - Quick Bauprodukte€¦ · fiber concrete with steel ......

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lattice girder reinforcement elevation fiber concrete with steel spring clamp Ø 2 mm reinforcement-steel Ø 10 mm concrete cover concrete cover • same expansion as concrete • homogeneous bond • very high strength, 88 N/mm 2 • depth of water penetration in the millimeter range • frost and de-icing salt resistance • no-tilt • pointwise contact with the formwork, ideal for exposed concrete Safety and efficiency without compromise Hence reference is made to the new DIN-stipulations on page 5 1. alkali resistance, 2. depth of water penetration, 3. refractability, 4. load bearing capacity, 5. concrete bond, 6. stability and no-tilt, 7. frost and de-icing salt resistance. If the spacer used by you fails to meet the requirements of DIN 1045 and of the “Deutscher Betonverein” (German Concrete Society), you have to face the risk of complaints. Our technically experienced personnel will be pleased to help you in selecting the right spacer for your application. QUICK fiber concrete spacers comply with the specifications of DIN 1045 and the guidelines of the “Deutscher Betonverein” (German Concrete Society). Important information! We do not accept any liability for damage caused by plastic spacers and plastic distance tubes. Supo N bone- shaped spacer with nubs Supo pyramid- shaped spacer Quick-Supo with special plastic clamp Supo N with nubs Quick-Bipo-mD • Fiber concrete spacers with wire Bipo bone-shape Bipo with pressed tray Bipo flat extremely quick Use = 800 pcs/h Use = 90 pcs/h The ideal spacer for beams and columns Quick-Kapo • fiber concrete spacers with 2 mm steel clamp Kapo Kapo N with nubs for exposed concrete Pyramid-shape for exposed aggregate concrete Bone-shape for horizontal reinforcement absolutely not tilt 20 Kapo--/20 12 16 Kapo--/12 –16 10 3 Kapo--/3 –10 Use = 600 pcs/h Aus unserer Preisliste Quick-Duplo for hollow-wll construction Supo-Duo hollow-wall Pyramid-shape for exposed first-class concrete pointwise support Quick-Stapo Bar spacers with fiber concrete spacers 9/07 The wrong spacers were used here! Quick reinforced fiber concrete spacers According to DIN 1045 for concrete cover from 15 to 100 mm reinforcement- steel concrete cover concrete cover (5 mm higher than with tooth design) Bipo incl. wire Please refer to the cost comparison on page 4! NEW NEW

Transcript of Quick reinforced fiber concrete spacers - Quick Bauprodukte€¦ · fiber concrete with steel ......

lattice girder

reinforcement elevationfiber concrete with steelspring clamp Ø 2 mm

reinforcement-steel Ø 10 mm

concretecover

concretecover

• same expansion as concrete• homogeneous bond• very high strength, 88 N/mm2

• depth of water penetration in themillimeter range

• frost and de-icing salt resistance• no-tilt• pointwise contact with the

formwork, ideal for exposed concrete

Safety and efficiency without compromise

Hence reference ismade to thenew DIN-stipulationson page 51. alkali resistance,2. depth of water penetration,3. refractability,4. load bearing capacity,5. concrete bond,6. stability and no-tilt,7. frost and de-icing salt resistance.

If the spacer used by you fails to meetthe requirements of DIN 1045 and ofthe “Deutscher Betonverein” (GermanConcrete Society), you have to facethe risk of complaints.Our technically experiencedpersonnel will be pleased to helpyou in selecting the right spacerfor your application.QUICK fiber concrete spacers complywith the specifications of DIN 1045and the guidelines of the “DeutscherBetonverein” (German ConcreteSociety).

Important information!We do not accept any liability fordamage caused by plastic spacersand plastic distance tubes.

Supo N bone-shaped spacer

with nubs

Supo pyramid-shaped spacer

Quick-Supowith special plastic clamp

Supo Nwith nubs

Quick-Bipo-mD • Fiber concretespacers with wire

Bipobone-shape

Bipowith pressed tray

Bipo flat

extremely quick

Use = 800 pcs/h

Use = 90 pcs/h

The ideal spacerfor beams andcolumns

Quick-Kapo • fiber concrete spacerswith 2 mm steel clamp

Kapo

Kapo Nwith nubs for

exposed concrete

Pyramid-shapefor exposedaggregateconcrete

Bone-shapefor horizontalreinforcement

absolutelynot tilt

20

Kapo--/20

1216

Kapo--/12 –16

10 3

Kapo--/3 –10

Use = 600 pcs/h

Aus unserer Preisliste

Quick-Duplofor hollow-wll construction

Supo-Duo

hollow-wall

Pyramid-shapefor exposedfirst-classconcrete

pointwise support

Quick-Stapo • Bar spacers with fiberconcrete spacers

9/07

The wrong spacerswere used here!

Quick reinforced fiber concrete spacersAccording to DIN 1045for concrete cover from 15 to 100 mm

reinforcement-steel

concretecover

concrete cover(5 mm higherthan with toothdesign)

Bipo incl. wire

Please refer tothe cost comparisonon page 4!

NEW

NEW

Quick Fiber concrete spacersasbestos-free • for concrete cover from 15 to 100 mm • according to DIN 1045

2

Quick-Aal--/--N•--cmwith nubs

length 120

Quick-Aal -- / N (dimples)• for exposed concrete• for heavy reinforcement• rational working• for beam and ceiling reinforcemet

cuttin

g length

length 80

length 50

beam

slab

cutting length

profile shapeensures optimum

concrete bond

Aal for bar reinforcementapprox. 1 – 1.5 pcs required per m2

25

15

15

25

triangular profile VK and bumerang Nwith 25 cm cutting length

triangular profile VK and bumerang Nwith 33 cm cutting length

for reinforcement steel mesh(square mesh)

for reinforcement steel mesh(rectangular mesh)

profile shape ensuresoptimum concretebond

Quick-Bumerang--/25 cm (33 cm)with rubs

25 u. 33 cm

Quick-Dreika-V/K • Fiber concretespacers • Short length extruded profilefor reinforcement steel mesh

33 cmfor rectangular mesh

25 cmfor squaremesh

25

33

• very competitive price• approx. 1.5 – 2 pcs required per m2

• heavy-duty quality• extremely quick

33

15

25

33

Quick-MSB Supo assembly spacerfor reinforcement

Supo N bone-shaped assembly spacerwith nail hole and aluminium nail

75

Quick-Dreika-K1 • Fiber concretespacers · with 2 mm steel clamp

Dreika K1 Dreika--K1Swith bevel cut

Clamp protected bautility patent.

The steel clamp(2 mm) alwaysguarantees a tightfit, regardless ofthe iron thickness.

– up to Ø 5 mm iron

– up to Ø 10 mm iron

– up to Ø 16 mm iron

Dreika K1with nubs

aluminiumnail

to secure thereinforcement

Quick-AMB • Montage-Aalwith plastic clamp and nail hole

cuttin

g length

cuttin

g length

180 - 200 m

m

3

Quick-Dreika-D2with 1.4 mm wire

Quick-Tunnel-Kapowith wire or steel clamp

Quick-Bipo-S/Öincl. wire

a80/110

H

b 80/110

2 mm steel clamp 1.4 mm wire

very stable, no tilt

concaveunequal angle(standard)

K/Gconcaveequal angle

diagonal fixing to the reinforcement, toavoid the formation of air bubbles

with

Quick-Dreika

Quick-Vierkant forextremely heavy rein-

forcements and as form-work and reinforcement

elevation

Quick-Vierkantsquare profile

Dreika Kunequal angle

Dreika K/Gequal angle

Dreika Vequal angle

tilt r

iskno

tilt

no ti

lt

cover as required

Ø 3-10 mm

20

30

Quick-BWAreinforcement elevation

Quick-Board

2mm wire300mm long

Quick-Boardfor slotted wall reinforcement

Quick-Rollewith optional boreholes

also for slotted walls roll

15

a

b

c

Quick-Roka • for concrete tubewith 2 steel clamps 2 mm

Clamp arrangement

Quick-Clipowith plastic clamp

Clipo, the spacer that is clipped on toreinforcement bars Ø 10 mm

safety guaranteed

a

c

b

two applications, but only one typein the vertical and horizontal directions

with claw fastener

b

aQuick-Board claw fastener

without claw fastener

20 mm cutting lengthand user-defined

20 - 100 mm

25 - 50 mm

1.00

- 1.

20 m

1.00

- 1.

20 m

1.00

- 1.

20 m

1.00

- 1.

20 m

4

Quick Fiber concrete spacers, according to DIN 1045Properties:• strength 88 N/mm2

• depth of water penetration in the millimetre range• homogeneous concrete bond• frost and de-icing salt resistanceto be delivered and fitted in compliance with DIN and the manufacturer instructions.Maufacturer: Quick Bauprodukte GmbHWestendamm 3 · D-58239 Schwerte · Tel. 0 23 04/9 81 43 0 · Fax 0 23 04/9 81 43 22www.quick-bauprodukte.de · [email protected]

EUR/Unit Total EUR

Bidding text

Item Qty Type

Quickprodukts

No. of pcsrequiredper m2

Price€/–

Material costsfor 10.000 m2

No. ofpcs

used/hTotaltime

Labour costsfor 10.000 m2

(€ 33,23/h)Total costs

(material + labour)

Dreika30/25 VKfor square mesh

Dreika30/33 VKfor rectangular mesh

Bumerang30/25 Nfor square mesh

Bumerang30/33 Nfor rectangular mesh

KL 30/200for square andrectangular mesh

Supo 30 N bonefor square andrectangular mesh

Bipo 30 mDfor square andrectangular mesh

1.5 pcs

1.5 pcs

1.5 pcs

1.5 pcs

2.0 m

2.5 pcs

3.0 pcs

15.000 pcs

15.000 pcs

15.000 pcs

15.000 pcs

20.000 m

25.000 pcs

30.000 pcs

40,95/%pcs

54,46/%pcs

47,25/%pcs

57,75/%pcs

87,55/%m

27,49/%pcs

9,65/%pcs

8.169,00 €

8.662,50 €

17.510,00 €

6.872,50 €

2.895,00 €

400 pcs

400 pcs

400 pcs

400 pcs

200 m

600 pcs

90 pcs

37,50 h

37,50 h

37,50 h

37,50 h

100,00 h

41,67 h

333,33 h

3.500,00 €

1.458,45 €

11.666,55 €

9.481,50 €

8.400,00 €

9.975,00 €

21.010,00 €

8.330,95 €

14.561,55 €

Ceiling reinforcement

mostcompetitive

longesttotal time

leastcompetitive

Attention: As you can see from this comparison, the “mostcompetitive purchasing prices” do not mean you have found aneconomical solution! Time is the decisive factor here that muston no account be neglected.

6.142,50 €

7.087,50 €

1.312,50 €

1.312,50 €

1.312,50 €

1.312,50 €

7.455,00 €

Kapo 30/3-10

Supo 30 N

Dreika 30/18 K1*

Dreika 45/18 K1*

Bipo 30 mD

2.5 pcs

2.5 pcs

2.0 pcs

2.0 pcs

3.0 pcs

25.000 pcs

25.000 pcs

20.000 pcs

20.000 pcs

30.000 pcs

21,40/%pcs

23,90/%pcs

45,15/%pcs

58,80/%pcs

9,65/%pcs

5.350,00 €

5.975,00 €

9.030,00 €

11.760,00 €

2.895,00 €

600 pcs

800 pcs

600 pcs

450 pcs

90 pcs

41,67 h

31,25 h

33,33 h

44,44 h

333,33 h

1.458,45 €

1.093,75 €

1.166,55 €

1.555,40 €

11.666,55 €

6.808,45 €

7.068,75 €

10.196,55 €

13.315,40 €

14.561,55 €

Wall reinforcement

*Attention: Make sure you always chose the right cover for“Dreika”. This is due to the fact that the next largest bearer sizemust be selected if “Dreika” is suspended from the spreader bar(e.g. Dreika 45 instead of Dreika 30)

Cost comparison – Spacers

No. of pcsrequired per10.000 m2

Quickprodukts

No. of pcsrequiredper m2

Price€/–

Material costsfor 10.000 m2

No. ofpcs

used/hTotaltime

Labour costsfor 10.000 m2

(€ 33,23/h)Total costs

(material + labour)

No. of pcsrequired per10.000 m2

mostcompetitive

longesttotal time

leastcompetitive

5

Table legend:e = abbreviations for the previously described individual

ambient conditions and possible types of damager = concrete with reinforcement exposed to air and

humidityt = concrete with reinforcement exposed to salty wateru = thoroughly moistened concrete greatly exposed

to “freezing and thawing”i = concrete without/with reinforcement exposed to

chemical aggression by natural soils, ground andsea water

o = concrete without/with reinforcement exposed to considerable mechanical stress (e.g. braking, starting)

Table 2: Component catalogue: Concrete quality and concrete cover according to DIN 1045 / EN 206

Component designsand possible ambientconditions

Possible damage due to:

carbonation chloridesea

waterconcrete

coverchemical

aggression wear

Min.compressive

strength class

Corresp. to„former”

strength class

Necessaryconcrete

cover

foundation, base

foundation, base

inside components

reinforced components outdoorsa) frostb) vertical + frost + water sprayc) horizon. + frost + water sprayreinforced compo. with outdoor air accessa) without frostb) with frostc) vertical + frost + water sprayreinforced walls, stabs, beamsstairs, plattformsa) insideb) outside + frostreinfor. cellar wall, base above ground linea) frostb) frost + de-icing saltunderground parking: driving area

without reinforcement

with reinforcementconsiderable chem. aggression,without reinf.

considerable chem. aggression, with reinf.without reinforcement

with reinforcement

XO

1 2 3 4 1 2 3 1 2 3 1 2 3 4 1 2 3 1 2 3

nominal dimension(mm)XC XD XS XF XA XM

X

X

X

X

X

X

XX XX

XXX

X

XXX

X

X

XX X

X

X

XX

X

X

X

X

XX

C8/10

C16/20C25/30

C25/30C8/10

C16/20

C25/30C35/45

C30/37 (LP)

C20/25C25/30C35/45

C16/20C25/30

C25/30C30/37 (LP)

C35/45

B5

B15-B25B25-B35

B25-B35B5

B15-B25

B25-B35B45B35

B25B15-B25

B45

B15-B25B25-B35

B25-B35B35B45

35–

35–

20

405555

404055

2040

405560

Table 1: „Protection classes“ – Exposition classes

Possible type of Ambient „Protection Occurrence:damage: conditions class“ (examples of use)

1. Reinforcement dry XC 1 k inside componentsdamage due to wet, rarely dry XC 2 k base componentscarbonation moderately moist XC 3 k open halls

alternately wet/dry XC 4 k outside components in the rain2. Rein- not caused moderately moist XD 1 k single garagesforce- by sea wet, rarely dry XD 2 k swimming poolsment water alternately wet/dry XD 3 k carriageway surfaces, parking decksdue to caused salty air XS 1 k outside components in coastal areaschlorides by sea under water XS 2 k inner harbour components

water water spray, tide XS 3 k quay walls3. Concrete medium without de-icing agent XF 1 k outside componentsdamage water with de-icing agent XF 2 k circulation spacesdue to much without de-icing agent XF 3 k open water basinsfrost water with de-icing agent XF 4 k road surfaces4. Concrete damage slight XA 1 k liquid manure containersdue to aggresive medium XA 2 k components in/around sea waterchemicals strong XA 3 k fodder fermenting silos, cooling towers5. Concrete medium XM 1 k soils - due to pneumatic tyre carsdamage due to strong XM 2 k soils - due to solid rubber tyre carswear extreme XM 3 k soils for track vehicles

No risk of damage all ambient non-reinforcedto the concrete conditions except: X0 k foundations and

XF, XA and XM k inside components

e

k

r

t

u

i

o

Table 3: Concrete covers according to DIN 1045 / EN 206 depending on protectionclasses (exposition classes) and bar diameter

2

2,5

3

3,5

4

Ambient conditions accordingto „protection classes”

Bar diameter dsin mm:

Concrete cover cin cm:

XC 1

= dry

(e.g. inside components)

bis 10

12, 14

16, 20

25

28

3,5bis 20

4

4,5

25

28

XC 2. XC 3

= wet, seldom dry, probably moist

(e.g. base components)

4

4,5

bis 25

28

XC 4 = alternately dry – wet

(e.g. outside components in the rain)

5,5bis 28XS 1, XS 2, XS 3 = sea salts(e.g. components in coastal areas)

5,5bis 28XD 1, XD 2, XD 3 = simple salts(e.g. single garages, parking decks)

DIN Information to select the right spacer

9/2007

IDEALLY LOCATED IN GERMANYAND EUROPE

France

Sales offices in:

• Belgium• the Netherlands• Austria• Poland• Portugal• Swizerland• Scandinavia• Spain• Czech Republic• Russia

Additional sales support viaworldwide agents

Worldwide technical supportfrom civil engineers withexperience in sale

Quick Bauprodukte GmbHSchwerte (NRW)Administration and factory

Westendamm 3D-58239 SchwertePhone: 0 23 04-981 43 0Fax: 0 23 04-981 43 22

Direct phone:Sales department:0 23 04-981 43 17Technical department:0 23 04-981 43 30

Direct fax:Sales department:0 23 04-981 43 22Technical department:0 23 04-981 43 26

[email protected]

Denmark

Czech Republic

Dortmund airport(approx. 10 km)

Station