Quick Processing Tutorial - evsmhelp.com · Quick Processing Tutorial 15 31.50 Hr y Hr 5 k y e Kg...

This tutorial will guide you through the steps to draw the

following map using the Quick Processing stencil.

Quick Processing Tutorial

Hr31.5015

Day

Hr

5

Week

Day

Takt RateKgHr

666.67

Hay Demand

DemandLOQDay

20

Weight Per LOQ

KgLOQ

500

LOQ = Bale

Z0005

Takt RateKgHr

125.00

Whole Grain Demand

DemandLOQDay

75

Weight Per LOQ

KgLOQ

25

LOQ = Bag

Z0140

Takt RateKgHr

83.33

Mixed Grain Demand

DemandLOQDay

50

Weight Per LOQ

KgLOQ

25

LOQ = Bag

Z0150

InventoryLOQ

20

LOQ = Bale

Weight Per LOQ

KgLOQ500

A0040

Hay

Hr15.00

Comp. Inventory

Requirement

KgDay

10000.00

Days of Inventory

Day1.00

Grain Farm

A0050

Supplier Lead Time

Day3

Comp. Supplier Requirement

KgDay

19449.87

InventoryLOQ

25

LOQ = Tons

Weight Per LOQ

KgLOQ1000

A0060

Raw

Hr19.28

Comp. Inventory

Requirement

KgDay

19449.87

Days of Inventory

Day1.29

Grain Separator

1

C

LOQ (Local Output) = Tons

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

KgLOQ

1000

A0070

Step Yield %80

Min55.00

Whole Grain

Process Lead Time

Min55

InventoryLOQ

5

LOQ = Tons

Weight Per LOQ

KgLOQ1000

A0080

Hr24.10

Comp. Inventory

Requirement

KgDay

3111.98

Days of Inventory

Day1.61

InventoryLOQ

1

LOQ = Tor

Weight Per LOQ

KgLOQ1000

A0090

Quinoa Grain

Hr230.40

Comp. Inventory

Requirement

KgDay

65.10

Days of Inventory

Day15.36

Refining and Mixing

1

LOQ (Local Output) = Bags

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

KgLOQ

25

A0100

Step Yield %100

Min25.00

Process Lead Time

Min25

InventoryLOQ

105

LOQ = Bag

Weight Per LOQ

KgLOQ25

A0110

Mixed Grain

Comp. Inventory

Requirement

KgDay

1250.00

Days of Inventory

Day2.10

eVSM Data

QuickProces

sing

6.23.0051.2

DIW% %100

DIW% %100

DIW% %100

DIW% %100

DIW% %100

DIW% %95

DIW% %100

DIW% %100

DIW% %100

DIW% %5

UOW% %80

Excess Takeoff

KgDay2448

Cost Allocation

%4

UOW% %20

Excess Takeoff

KgDay0

Cost Allocation

%96

1

1

1

1

1

2

2

2

2 2

3

3

3

3

3

3

3

4

4

4

4

Setup TimeMinDay

40

Scrap %4

3

On your Desktop, click

the “Start eVSM” icon.

1

Click to enable

macros.Click “Trust all from

publisher” to avoid the

security notice in future.

3

4

If you see a message like this,

you must “Enable” macros.

2

Start eVSMStep 1:

4

Quick_eVSM

Learn eVSM BasicsStep 2:

Avoid re-sizing eVSM shapes. Instead

grow the drawing page when needed.

To resize the page, hold down the “Ctrl”

key, and then drag any page edge to the

required size. This method works on all

four edges of the page.

2

VSM

Save your Visio file and then

insert a new page via the right-

mouse menus on the page-tabs.

5

6

Learn eVSM Basics

eVSM Help resources are available

here. Try clicking each help button

and learn what it does.

1

Blue icons in the main stencil

represent families of shapes. Drag

out the Transport icon.

3

Use the shape’s

right-mouse menus

to turn it into a car

4

7

Initiate the map for Quick ProcessingStep 3:

Time and Unit Center

Customer Center

Drag out the red icons from

the Quick Processing

Stencil first. This is very

important!

Enter the

available hours

per day and

days per week.

5

Click the Open button

and select the Quick

Processing Stencil and

click OK.

1

2

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

8

Initiate the map for Quick Processing

Align all shapes

to the grid as you

drop them.

3

Enter the

demand

weight.

4

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z00051

9

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2 Draw the Flow for Raw GrainsStep 4:

Supplier Center

Activity Center

Inventory Center

Grain Farm

Supplier Lead Time

Day2

A0020

1

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000

Inventory Requirement

LbWeekAuto

Days of Inventory

DayAuto

A00301

Separator

1

LOQ (Local Output) = Ton

Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A00401

Green icons in the Quick

eVSM stencils are called

“Centers.” Use these to create

the flow.

1

Fill in the data as shown

for all shapes. Double-

click the unit to change

from Week to Day.

2

Do not change any blue

“Auto” values. These

will get calculated

automatically later.

3

10

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z00051

Draw the Flow for Raw Grains

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00501

11

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0020

1

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00301

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A00401

Draw the Flow for HayStep 5:

Inventory Center

Customer Center

Drag out a Customer

Center and Inventory

Center for the Hay flow.

1

12

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z00051

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00501

Draw the Flow for Hay

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z00601

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A00701

Fill in the data as

shown for all

shapes.

2

13

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0020

1

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00301

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A00401

Draw the Flow for Mixed GrainStep 6:

Inventory Center

Customer Center

Activity Center

Drag out a Customer

Center, Activity Center,

and two Inventory Centers

for the Mixed Grains flow.

1

14

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z00051

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00501

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z00601

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A00701

Draw the Flow for Mixed Grain

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z00801

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A00901

Mixing

1

LOQ (Local Output) = Bag

Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A01001

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A01101

Fill in the data as

shown for all

shapes.

2

15

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0020

1

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00301

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A00401

Add ArrowsStep 7:

Drag out arrows from the

Main Stencil as shown to

visualize the flow.

1

16

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z00051

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00501

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z00601

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A00701

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z00801

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A00901

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A01001

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A01101

Add Arrows

17

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0020

1

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00301

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A00401

Sequence Path 1Step 8:

Hold down the Shift key

and select the green

shapes in the order shown.

This will be path 1.

1

Click the Sequence button.

2

A

B C

18

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z00051

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00501

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z00601

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A00701

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z00801

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A00901

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A01001

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A01101

Sequence Path 1

D

E

19

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0020

1

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00301

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A00401


DIW% %100

DIW% %100

DIW% %100

Again, hold down the Shift key,

select the shapes in order for Path

2, then click the Sequence button.

2

These sequence arrows

show the first path with the

data attached.

1

A

20

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z00051

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00501

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z00601

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A00701

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z00801

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A00901

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A01001

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A01101

Sequence Path 2

DIW% %100

B

C

DE

21

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0020

1

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00301

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A00401

DIW% %100

DIW% %100

DIW% %100





2

DIW% %100

22

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z00051

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00501

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z00601

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A00701

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z00801

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A00901

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A01001

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A01101

DIW% %100

Sequence Path 3

A

B

The sequence arrows with

data attached are now

shown for paths 1 and 2.

1

DIW% %100

DIW% %100

DIW% %100

23

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0020

1

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00301

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A00401

DIW% %100

DIW% %100

DIW% %100

DIW% %100




2


24

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z00051

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A00501

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z00601

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A00701

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z00801

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A00901

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A01001

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A01101

DIW% %100

A

B

DIW% %100

DIW% %100

DIW% %100

DIW% %100



shown for paths 1, 2, and 3.

1

Sequence Path 4

25

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0010

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0020

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A0030

DIW% %100

DIW% %100

DIW% %100

DIW% %100

Create Path Numbers Based on Sequence ArrowsStep 12:

Click Auto Path to

automatically generate

path numbers based on

the sequence arrows.

2

After clicking Auto Path,

the path numbers are

added.

NOTE: Your path numbers may be

different than shown but the calculations

will still be correct.

123

123

123

Click Auto Tag to

automatically re-order the

tag numbers based on the

sequence arrows.

3

4

26

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z0010

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0040

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z0020

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A0050

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z0030

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A0080

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A0070

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0060

DIW% %100

DIW% %100

DIW% %100

DIW% %100

DIW% %100

DIW% %100

Create Path Numbers Based on Sequence Arrows



shown for all paths.

1

12 1

24

24

24

3 3

4

27

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0010

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0020

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A0030

DIW% %100

DIW% %100

DIW% %100

DIW% %100

123

123

123

Update Sequence DataStep 13:

The Sequence Arrows can be hidden

or shown by clicking the Show

Sequence button. To simplify the map,

the arrows will now be hidden.

3

28

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z0010

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0040

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z0020

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A0050

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z0030

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A0080

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A0070

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0060

DIW% %100

DIW% %95

DIW% %100

DIW% %100

DIW% %100

DIW% %5

12 1

24

24

24

3 3

4

Update Sequence Data

Change the Grains

DIW% to 95%.

1

Change the Quinoa

DIW% to 5%.

2

29

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0010

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0020

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A0030

123

123

123

Add-OnsStep 14:

Activity Center

Activity Setup

Activity Scrap

Enter the setup

time for the

“Separator” activity.

2

Note how all these yellow add-on names start

with the word “Activity.” Yellow Add-ons that

follow a green Center can only be used with

that Center. So, these “Activity…” add-ons can

be used only with the Activity Center.

1

SetupsStUpDay

1

Time Per Setup

MinStUp

40

30

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z0010

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0040

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z0020

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A0050

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z0030

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A0080

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A0070

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0060

12 1

24

24

24

3 3

4

Add-Ons

Enter the scrap percent

for the “Mixing” activity.

3

Scrap %4

31

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0010

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0020

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A0030

DIW% %100

DIW% %100 DIW% %100

123

123

123

SetupsStUpDay

1

Time Per Setup

MinStUp

40

Add Arrow DataStep 15:

Sequence Center

Sequence Output Weight

Click the Show Seq button on

the toolbar to show the

Sequence Arrows again.

1

Drag out a Sequence

Output Weight add-on and

glue it under the DIW%

from Separator to Grains

and Separator to Hay.

2

UOW% %20

Cost Allocation

%96

32

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z0010

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0040

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z0020

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A0050

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z0030

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A0080

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A0070

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0060

DIW% %100

DIW% %100

DIW% %95

DIW% %100

DIW% %100

DIW% %100

DIW% %5

12 1

24

24

24

3 3

4

Scrap %4

Add Arrow Data

Enter cost allocations

and UOW% for both

add-ons.

3

To create more room, select

the Sequence Arrow and use

the yellow diamond to

change the curvature of the

arrow.

4

UOW% %80

Cost Allocation

%4

33

5

Week

Day

15

Day

Hr

eVSM Data

QuickProces

sing

7.03.0127.2

Grain Farm

Supplier Lead Time

Day2

A0010

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0020

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A0030

DIW% %100

DIW% %100 DIW% %100

123

123

123

SetupsStUpDay

1

Time Per Setup

MinStUp

40

UOW% %20

Cost Allocation

%96

Add Resource CentersStep 16:

Drag out two resource

centers from the Quick

Processing stencil.

1

Fill in all data as

shown.

2

Resource CenterTechnician

Resource Time

HrDay

15

Resource Quantity RQ2

A0090all

Supervisor

Resource Time

HrDay

4


A0100all

34

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z0010

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0040

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z0020

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A0050

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z0030

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A0080

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A0070

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0060

DIW% %100

DIW% %100

DIW% %95

DIW% %100

DIW% %100

DIW% %100

DIW% %5

12 1

24

24

24

3 3

4

Scrap %4

UOW% %80

Cost Allocation

%4

Add Resource Centers

35

5

Week

Day

15

Day

Hr

Grain Farm

Supplier Lead Time

Day2

A0010

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0020

Separator

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A0030

DIW% %100

DIW% %100

DIW% %100

123

123

123

SetupsStUpDay

1

Time Per Setup

MinStUp

40

UOW% %20

Cost Allocation

%96

Technician

Resource Time

HrDay

15


A0090all

Supervisor

Resource Time

HrDay

4


A0100all

Add Resource PipesStep 17:

Drag out Resource Pipes

from the Quick

Processing stencil to

show how the resources

are allocated.

1

Resource Pipe

eVSM Data

QuickProces

sing

7.03.0125.8

Resource PTMinLOQ40

Resource PTMinLOQ8

Resource PTMinLOQ25

Fill in all data as

shown.

3

36

Grain Customer

Takt RateLbHr

Auto

Demand Weight

LbDay

1875

Z0010

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0040

Hay Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

10000

Z0020

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeekAuto

Days of Inventory

DayAuto

A0050

Mixed Grain

Customers

Takt RateLbHr

Auto

Demand Weight

LbDay

1250

Z0030

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeekAuto

Days of Inventory

DayAuto

A0080

Mixing

1


Utilization %Auto

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A0070

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeekAuto

Days of Inventory

DayAuto

A0060

DIW% %100

DIW% %100

DIW% %95

DIW% %100

DIW% %100

DIW% %100

DIW% %5

12 1

24

24

24

3 3

4

Scrap %4

UOW% %80

Cost Allocation

%4

Add Resource Pipes

Make sure the arrows

are glued to the tags

at each end.

2

To improve visibility, click

on an arrow and use the

yellow diamond to

change the curvature.

4

Resource PTMinLOQ6

37

5

Week

Day

15

Day

Hr

Grain Farm

Supplier Lead Time

Day2

A0010

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeek

97249.35

Days of Inventory

Day1.29

A0020

Separator

1


Utilization %103.73

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A0030

DIW% %100

DIW% %100

DIW% %100

123

123

123

SetupsStUpDay

1

Time Per Setup

MinStUp

40

UOW% %20

Cost Allocation

%96

Technician

Resource Time

HrDay

15


A0090all

Supervisor

Resource Time

HrDay

4


A0100all

Solve the modelStep 18:

Click on the Check

button on the toolbar

to check for any

errors in the map.

1

When complete, verify

that all automatic blue

values were

calculated.

3

eVSM Data

QuickProces

sing

7.03.0125.8

Resource PTMinLOQ40

Resource PTMinLOQ8

Resource PTMinLOQ25

After addressing any

errors, click the Solve

button on the toolbar to

solve the map.

2

38

Grain Customer

Takt RateLbHr

125.00

Demand Weight

LbDay

1875

Z0010

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeek

15559.90

Days of Inventory

Day1.61

A0040

Hay Customers

Takt RateLbHr

666.67

Demand Weight

LbDay

10000

Z0020

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeek

50000.00

Days of Inventory

Day1.00

A0050

Mixed Grain

Customers

Takt RateLbHr

83.33

Demand Weight

LbDay

1250

Z0030

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeek

6250.00

Days of Inventory

Day2.10

A0080

Mixing

1


Utilization %23.15

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A0070

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeek

325.52

Days of Inventory

Day15.36

A0060

DIW% %100

DIW% %100

DIW% %95

DIW% %100

DIW% %100

DIW% %100

DIW% %5

12 1

24

24

24

3 3

4

Scrap %4

UOW% %80

Cost Allocation

%4

Solve the model

Resource PTMinLOQ6

39

5

Week

Day

15

Day

Hr

Grain Farm

Supplier Lead Time

Day2

A0010

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeek

97249.35

Days of Inventory

Day1.29

A0020

Separator

1


Utilization %103.73

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A0030

DIW% %100

DIW% %100

DIW% %100

123

123

123

SetupsStUpDay

1

Time Per Setup

MinStUp

40

UOW% %20

Cost Allocation

%96

Technician

Resource Time

HrDay

15


A0090all

Supervisor

Resource Time

HrDay

4


A0100all

Add Lead Time ChartStep 19:

Lead Time Chart

Drag out a Lead Time

Chart from the Quick

Processing stencil.

1

Lead Time

Chart

all

eVSM Data

QuickProces

sing

7.03.0125.8

Resource PTMinLOQ40

Resource PTMinLOQ8

Resource PTMinLOQ25

Lead Time ChartDay

0 2 4 6 8 10 12 14 16 18

A0010

Grain Farm

A0020

Raw Grains

A0040

Grains

1

4.95

A0010

Grain Farm

A0020

Raw Grains

A0040

Grains

A0080

Mixed Grain

2

7.08

A0010

Grain Farm

A0020

Raw Grains

A0050

Hay

3

4.35

A0060

Quinoa

A0080

Mixed Grain

4

17.49

Right-click on the chart

shape and select “Plot

Ladder Chart”.

2

40

Grain Customer

Takt RateLbHr

125.00

Demand Weight

LbDay

1875

Z0010

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeek

15559.90

Days of Inventory

Day1.61

A0040

Hay Customers

Takt RateLbHr

666.67

Demand Weight

LbDay

10000

Z0020

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeek

50000.00

Days of Inventory

Day1.00

A0050

Mixed Grain

Customers

Takt RateLbHr

83.33

Demand Weight

LbDay

1250

Z0030

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeek

6250.00

Days of Inventory

Day2.10

A0080

Mixing

1


Utilization %23.15

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A0070

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeek

325.52

Days of Inventory

Day15.36

A0060

DIW% %100

DIW% %100

DIW% %95

DIW% %100

DIW% %100

DIW% %100

DIW% %5

12 1

24

24

24

3 3

4

Scrap %4

UOW% %80

Cost Allocation

%4

Add Lead Time Chart

Resource PTMinLOQ6

Lead Time Chart

4

Supplier Lead Time

Legend

Non Value Added

Value Added

Here’s the

completed chart.

3

41

eVSM Data

QuickProces

sing

7.03.0125.8

5

Week

Day

15

Day

Hr

Grain Farm

Supplier Lead Time

Day2

A0010

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeek

97249.35

Days of Inventory

Day1.29

A0020

Separator

1


Utilization %103.73

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A0030

DIW% %100

DIW% %100

DIW% %100

123

123

123

SetupsStUpDay

1

Time Per Setup

MinStUp

40

UOW% %20

Cost Allocation

%96

Technician

Resource Time

HrDay

15


A0090all

Supervisor

Resource Time

HrDay

4


A0100all

Resource PTMinLOQ40

Resource PTMinLOQ8

Resource PTMinLOQ25

Add Resource Balance ChartStep 20:

Resource Balance Chart

Right-click on the chart

shape and select “Plot

Chart”.

2

Drag out the

Resource Balance

Chart from the Quick

Processing stencil.

1

Resource

Balance

42

Grain Customer

Takt RateLbHr

125.00

Demand Weight

LbDay

1875

Z0010

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeek

15559.90

Days of Inventory

Day1.61

A0040

Hay Customers

Takt RateLbHr

666.67

Demand Weight

LbDay

10000

Z0020

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeek

50000.00

Days of Inventory

Day1.00

A0050

Mixed Grain

Customers

Takt RateLbHr

83.33

Demand Weight

LbDay

1250

Z0030

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeek

6250.00

Days of Inventory

Day2.10

A0080

Mixing

1


Utilization %23.15

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A0070

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeek

325.52

Days of Inventory

Day15.36

A0060

DIW% %100

DIW% %100

DIW% %95

DIW% %100

DIW% %100

DIW% %100

DIW% %5

12 1

24

24

24

3 3

4

Scrap %4

UOW% %80

Cost Allocation

%4

Resource PTMinLOQ6

Add Resource Balance Chart

Here’s the

completed chart.

3

Resource Balance Chart

Min

/Da

y

0

200

400

600

800

1000

1200

1400

1600

1800

2000

A0090

Techn

ician

A0100

Sup

erviso

r

Separator

SeparatorSeparatorSeparatorSeparatorSeparator

Mixing

MixingMixingMixingMixingMixing

SeparatorSeparatorSeparatorSeparatorSeparatorSeparatorSeparatorSeparator

Mixing

MixingMixingMixingMixingMixingMixingMixing

Resource Usage PT VA

Legend

Effective Resource Time

43

eVSM Data

QuickProces

sing

7.03.0125.8

5

Week

Day

15

Day

Hr

Grain Farm

Supplier Lead Time

Day2

A0010

Raw Grains

LOQ = Ton

InventoryLOQ

25

Weight Per LOQ

LbLOQ1000


LbWeek

97249.35

Days of Inventory

Day1.29

A0020

Separator

1


Utilization %103.73

LOQ Cycle Rate

LOQHr

1

Weight Per LOQ

LbLOQ

1000

Step Yield %80

Process Lead Time

Min55

A0030

123

123

123

SetupsStUpDay

1

Time Per Setup

MinStUp

40

Technician

Resource Time

HrDay

15


A0090all

Supervisor

Resource Time

HrDay

4


A0100all

Making VA/NVA Timeline VisibleStep 21:

Hr19.28

Min55.00

DIW% %100

DIW% %100

DIW% %100

UOW% %20

Cost Allocation

%96

Resource PTMinLOQ40

Resource PTMinLOQ8

Resource PTMinLOQ25

Check the visibility

box for Non Value

Added

2

Check the visibility

box for Value Added

3

Once you click OK, the

timeline will appear under

the appropriate centers

4

44

Grain Customer

Takt RateLbHr

125.00

Demand Weight

LbDay

1875

Z0010

Grains

LOQ = Ton

InventoryLOQ

5

Weight Per LOQ

LbLOQ1000


LbWeek

15559.90

Days of Inventory

Day1.61

A0040

Hay Customers

Takt RateLbHr

666.67

Demand Weight

LbDay

10000

Z0020

Hay

LOQ = Bale

InventoryLOQ

20

Weight Per LOQ

LbLOQ500


LbWeek

50000.00

Days of Inventory

Day1.00

A0050

Mixed Grain

Customers

Takt RateLbHr

83.33

Demand Weight

LbDay

1250

Z0030

Mixed Grain

LOQ = Bag

InventoryLOQ

105

Weight Per LOQ

LbLOQ25


LbWeek

6250.00

Days of Inventory

Day2.10

A0080

Mixing

1


Utilization %23.15

LOQ Cycle Rate

LOQHr

15

Weight Per LOQ

LbLOQ

25

Step Yield %100

Process Lead Time

Min25

A0070

Quinoa

LOQ = Ton

InventoryLOQ

1

Weight Per LOQ

LbLOQ1000


LbWeek

325.52

Days of Inventory

Day15.36

A0060

12 1

24

24

24

3 3

4

Scrap %4

Add Resource Balance Chart

Hr24.10

Hr15.00

Hr31.50

Min25.00

Hr230.40

DIW% %100

UOW% %80

Cost Allocation

%4

DIW% %100

DIW% %95

DIW% %100

DIW% %100

DIW% %100

DIW% %5

Resource PTMinLOQ6

If you would like to

make the VA/NVA

timeline visible, first

click the Views button

1

45

Quick Processing Tutorial - evsmhelp.com · Quick Processing Tutorial 15 31.50 Hr y Hr 5 k y e Kg...

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Transcript of Quick Processing Tutorial - evsmhelp.com · Quick Processing Tutorial 15 31.50 Hr y Hr 5 k y e Kg...