Quick connect heavy-duty safety switches · 2021. 3. 9. · 2 Technical Data TD008008EN Effective...

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Technical Data TD008008EN Effective September 2020 Supersedes December 2014 Quick connect heavy-duty safety switches Introduction Eaton’s individual cable connector receptacle switches provide a convenient and safe way to quickly connect and disconnect portable equipment. Depending on the configuration, either the load-side or line-side terminals are factory wired to individual receptacles located behind an interlocked door for added safety. The switch cannot be turned to the ON position without first closing the receptacle compartment door.

Transcript of Quick connect heavy-duty safety switches · 2021. 3. 9. · 2 Technical Data TD008008EN Effective...

Page 1: Quick connect heavy-duty safety switches · 2021. 3. 9. · 2 Technical Data TD008008EN Effective September 2020 Quick connect heavy-duty safety switches ATON Features, functions,

Technical Data TD008008ENEffective September 2020 Supersedes December 2014

Quick connect heavy-duty safety switches

IntroductionEaton’s individual cable connector receptacle switches provide a convenient and safe way to quickly connect and disconnect portable equipment. Depending on the configuration, either the load-side or line-side terminals are factory wired to individual receptacles located behind an interlocked door for added safety. The switch cannot be turned to the ON position without first closing the receptacle compartment door.

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Technical Data TD008008ENEffective September 2020

Quick connect heavy-duty safety switches

EATON www.eaton.com

Features, functions, and benefitsDouble-throw switch

Provides a safe and quick means of connecting portable generators to facilities, transferring the building to backup power, or providing for temporary connection of portable loads.

Features

• Increased flexibility: 100–1200 A ratings• 240 V or 600 Vac• Source 1 and Source 2 available in the following configurations

• Fusible/fusible

• Fusible/non-fusible

• Non-fusible/fusible

• Non-fusible/non-fusible

• Available in NEMA Type 1 or 3R enclosures for indoor or outdoor applications

Code compliance

• Interlocked receptacle compartment (NECT 702.12)• Optional auxiliary contacts for remote indication of switch position

(for compliance with NEC 700.3)• ULT 98 listed

Load lugs

Lower switch

Generator receptacles

Upper switch

Utility lugs

ON

ON

OFF

Upperswitch

Lowerswitch

Figure 1. Double-throw switch configuration

Company switch

The Company switch allows for a portable load, such as theater lighting, to be quickly connected to utility power.

Features

• Receptacles that allow for the connection of lighting, sound, and other portable loads

• Factory wired to ensure connection reliability and simple plug-in setup

• May be locked in the OFF position to prevent access by unauthorized personnel

• Increased flexibility: 100–1200 A ratings• 240 V or 600 Vac • Available in NEMAT Type 1 or 3R enclosures for indoor

or outdoor applications

Code compliance

• Meets minimum requirements of NEC Section 520.5(B) for theaters and Section 525.21(A) for carnivals while including a safety interlock, as well as ULT and CSAT listings for the complete device

• Fusible configurations also meet the requirements of NEC Section 525.22 for termination boxes

Utility lugs

Receptacle outlets to portable load

Figure 2. Company switch configuration

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Generator switch

The Generator switch offers a simple connection for portable generators in locations in which utility power is unavailable.

Features

• Contains one vertically oriented switch in an interlocked enclosure that contains receptacles for connecting the portable source

• Receptacles allow the user to attach to the switch using simple cable connections

• Increased flexibility: 100–1200 A ratings• 240 V or 600 Vac• Available in NEMA Type 1 or 3R enclosures for indoor or

outdoor applications• Lock-off provision that enables the handle to be padlocked

in the OFF position

Code compliance

• Meets the requirement of NEC 708.20(F)(6)• UL Listed—File No. E5239• To avoid backfed generator power onto the grid, ensure that the

necessary code requirements are followed (for example, key interlocking, double-throw switch, tie interlocking, and so on)

Load lugs

Receptacle inlets from portable source

Figure 3. Generator switch configuration

Page 4: Quick connect heavy-duty safety switches · 2021. 3. 9. · 2 Technical Data TD008008EN Effective September 2020 Quick connect heavy-duty safety switches ATON Features, functions,

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Dimensions in inches (mm)

18.57(471.7)

50.45(1281.4)Conduit

entryallowedalongthisside

61.24(1555.5)

18.15(461.0)

No conduit entry on this end

13.56 (344.4) 8.59 (218.2)

Conduitentry

allowedin thisarea

5.00(127.0)60.51

(1537.0)

95.75(2432.1)

68.25(1733.6)

62.89(1597.4)

33.50(850.9)

6.00(152.4)

Grade

14.00 (355.6) 2.24 (56.9)7.00 (177.8)

58.38(1482.9)

4.14(105.2)

38.90(988.1)

Figure 4. 100/200 A QCDT switch (drawing 95-1807)

23.65(600.7)

93.11(2365.0)

26.68(677.7)

50.18(1274.6)

10.63(270.0)

26.25(666.8)

15.61(396.5)

5.12(130.0)

2.65(67.31)

44.43(1128.5)

92.49(2349.2)

17.75(450.9)

16.00 (406.4)8.02

(203.7)

8.00 (203.2)4.42

(112.3)

1.37(34.8)

2.93(74.4)

20.95(532.1)

ø0.560Mounting

holes

87.25(2216.2)

15.40(391.2)

Figure 5. 400 A QCDT switch (drawing 95-1805)

15.61(396.5)

29.25(743.0)16.00 (406.4)

8.02(203.7)

8.00 (203.2)

“A”

23.65(600.7)

37.75(958.9)

38.18(969.8)

61.68(1566.7)

5.12(130.0)

4.42(112.3)

93.11(2365.0)

10.63(270.0)

2.65(67.3)

44.43(1128.5)

92.49(2349.2)

1.37(34.8)

2.93(74.4)

20.95(532.1)

ø0.560Mounting

holes

87.25(2216.2)

Figure 6. 600–800 A QCDT switch (drawing 95-1798)

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ø0.56Mountingholes

43.82(1112.9)

66.70(1694.2)

90.60(2301.2)

Conduit entry allowed along left side

Conduit entryallowed inthis area

27.71 (703.8)20.47 (250.0)

42.32 (1075.0)

Conduit entryallowed in top end wall

22.61(574.2) 88.15

(2238.1)

84.56(2147.8)

58.28 (1480.3)

Grade

6.00 (152.4) Minimum

16.82 (427.2)

81.19(2062.3)

36.00(914.4)

3.37(85.6)

4.37(110.9)

Figure 7. 1200 A QCDT switch (drawing 95-6181)

27.43(696.7)

38.15(969.0)

18.57(471.7)

1.93 (49.0)

6.25 (158.8)

28.42(721.9)

13.68 (347.5)8.61 (218.7)

37.40(950.0)

39.12(993.6)

39.78(1010.4)

2.24 (56.9)7.00 (177.8)

14.00 (355.6)

35.27(895.9)

4.15(105.4)

6.00 (152.4) Minimum

5.00(127.0)

18.00(457.2)

R0.25

1.06(26.9)Conduit

entry allowed along left side

ø0.56Mounting Holes

GradeConduit entry allowed in top end wall

Conduit entry allowed in this area

Figure 8. 100 A QCST switch (drawing 95-1961)

18.00(457.2)

18.57(471.7)

40.89(1038.6)

30.17(766.3)

1.94(49.3)

Conduit entryallowed in top end wall

Conduit entryallowed along left side

ø0.56Mountingholes

Conduit entry allowed inthis area

Conduit entry allowed in this area

13.68(347.5)

6.00 (152.4)

42.53(1080.3)

28.38(720.8)

41.87(1063.5)

40.15(1019.8)

6.00 (152.4) Minimum

6.25 (158.8)Grade

8.61 (218.7)

14.00(355.6)

2.24 (56.9)

1.06(26.9)

R0.25 7.00 (177.8)

38.02(965.7)

4.15(105.4)

Figure 9. 200 A QCST switch (drawing 95-1962)

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32.60(828.0)

Conduit entry allowed in top end wall

32.87(834.9)

60.69(1541.5)

74.34(1888.2)

Conduit entryallowed inthis area

Conduit entryallowed along left side

16.10 (408.9)

6.00 (152.4) Minimum

11.14 (283.0)

12.00(304.8) 73.79

(1874.3)

69.79(1772.7)

51.64(1311.6)

8.30 (210.8) Grade

ø0.56Mountingholes

24.00(609.6) 4.39

(111.5)

4.34(110.2)

65.80(1671.3)

Figure 10. 400–600 A QCST switch (drawing 95-1963)

ø0.56Mountingholes

32.87(834.9)

60.69(1541.5)

85.59(2174.0)

Conduit entry allowed along left side

Conduit entryallowed inthis area

21.73 (551.9)16.79 (426.5)

32.60 (828.0)

Conduit entryallowed in top end wall

12.00(304.8)

85.04(2160.0)

81.03(2058.2)

62.23(1580.6)

Grade

6.00 (152.4) Minimum

13.96 (354.6)

77.05(1957.1)

24.00(609.6)

4.34(110.2)

4.39(111.5)

Figure 11. 800 A QCST switch (drawing 95-1964)

ø0.56Mountingholes

43.82(1112.9)

66.70(1694.2)

90.60(2301.2)

Conduit entry allowed along left side

Conduit entryallowed inthis area

27.71 (703.8)20.47 (250.0)

42.32 (1075.0)

Conduit entryallowed in top end wall

22.61(574.2) 88.15

(2238.1)

84.56(2147.8)

58.28 (1480.3)

Grade

6.00 (152.4) Minimum

16.82 (427.2)

81.19(2062.3)

36.00(914.4)

3.37(85.6)

4.37(110.9)

Figure 12. 1200 A QCST switch (drawing 95-6181)

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Technical data

Table 1. Available lug capacities of the double-throw switch assembly with Cam-LokE or Posi-LokE receptacles

Double-throw switch size—Cam-Lok or Posi-Lok receptacle

Standard fuse

Service terminal openings Cu/AI

Load terminal openings Cu/AI

Switched neutral pole load terminal openings Cu/AI

Solid neutral terminal openings Cu/AI

Ground terminal openings Cu/AI

Receptacle bypass terminal

100 H (1) 1/0–14 AWG (1) 1/0–14 AWG (1) 1/0–14 AWG (2) 1/0–14 AWG, (1) 2–14 AWG

(3) 2–14 AWG (1) 10–32 Screw mounting

200 H (1) 300 kcmil–6 AWG (1) 250 kcmil–6 AWG (1) 250 kcmil–6 AWG (2) 250 kcmil–6 AWG (1) 1/0–14 AWG, (1) 2–14 AWG

(3) 2–14 AWG (2) 1/4 studs 1.75-inch spacing

400 T (1) 750 kcmil–1/0 or (2) 300 kcmil–1/0

(1) 750 kcmil–1/0 or (2) 300 kcmil–1/0

(1) 750 kcmil–1/0 or (2) 300 kcmil–1/0

(6) 500 kcmil, (6) 250 kcmil–6 AWG

(4) 250 kcmil 6 AWG (2) 1/2-13 UNC studs, 1.75-inch spacing

600 T (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (6) 500–250 kcmil, (4) 250 kcmil–6 AWG

(4) 250 kcmil 6 AWG (2) 1/2-13 UNC studs, 1.75-inch spacing

800 T (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (6) 500–250 kcmil, (4) 250 kcmil–6 AWG

(4) 250 kcmil 6 AWG (2) 1/2-13 UNC studs, 1.75-inch spacing

1200 L (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (6) 500–250 kcmil, (4) 250 kcmil–6 AWG

(4) 250 kcmil 6 AWG —

Table 2. Double-throw switch standard receptacles and corresponding connection plugs

Switch ampacity

Connector color

Cam-Lok connectors Posi-Lok connectors

Receptacle a Plug b Receptacle panel Plug c

240 Vac

100, 200 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

E1016-1635SE1016-1636SE1016-1600SE1016-1602SE1016-1612S

E-Z1016-8366E-Z1016-8367E-Z1016-8387E-Z1016-8389E-Z1016-8393

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): E0200-1672/ three-pole, three-wire (no Neutral): E0200-1661-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0200-1662

E0200-281E0200-282E0200-283E0200-284E0200-285

400 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

E1016-1635SE1016-1636SE1016-1600SE1016-1602SE1016-1612S

E-Z1016-8366E-Z1016-8367E-Z1016-8387E-Z1016-8389E-Z1016-8393

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): E0400-1672/ three-pole, three-wire (no Neutral): E0400-1661-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0400-1662

E0400-281E0400-282E0400-283E0400-284E0400-285

600, 800 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

(2) E1016-1635S(2) E1016-1636S(2) E1016-1600S(2) E1016-1602S(2) E1016-1612S

(2) E-Z1016-8366(2) E-Z1016-8367(2) E-Z1016-8387(2) E-Z1016-8389(2) E-Z1016-8393

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): (2) E0400-1672/ three-pole, three-wire (no Neutral): (2) E0400-1661-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (2) E0400-1662

(2) E0400-281(2) E0400-282(2) E0400-283(2) E0400-284(2) E0400-285

1200 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

(3) E1016-1635S(3) E1016-1636S(3) E1016-1600S(3) E1016-1602S(3) E1016-1612S

(3) E-Z1016-8366(3) E-Z1016-8367(3) E-Z1016-8387(3) E-Z1016-8389(3) E-Z1016-8393

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): (3) E0400-1672/ three-pole, three-wire (no Neutral): (3) E0400-1661-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (3) E0400-1662

(3) E0400-281(3) E0400-282(3) E0400-283(3) E0400-284(3) E0400-285

600 Vac d

100, 200 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

E1016-1635SE1016-1636SE1016-1619SE1016-1603SE1016-1601S

E-Z1016-8366E-Z1016-8367E-Z1016-8394E-Z1016-8390E-Z1016-8388

Three-pole, three-wire (no Neutral): E0200-1891-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0200-1891

E0200-281E0200-282E0200-288E0200-289E0200-286

400 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

E1016-1635SE1016-1636SE1016-1619SE1016-1603SE1016-1601S

E-Z1016-8366E-Z1016-8367E-Z1016-8394E-Z1016-8390E-Z1016-8388

Three-pole, three-wire (no Neutral): E0400-1862-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0400-1703

E0400-281E0400-282E0400-299E0400-295E0400-292

600, 800 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

(2) E1016-1635S(2) E1016-1636S(2) E1016-1619S(2) E1016-1603S(2) E1016-1601S

(2) E-Z1016-8366(2) E-Z1016-8367(2) E-Z1016-8394(2) E-Z1016-8390(2) E-Z1016-8388

Three-pole, three-wire (no Neutral): (2) E0400-1862-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (2) E0400-1703

(2) E0400-281(2) E0400-282(2) E0400-299(2) E0400-295(2) E0400-292

1200 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

(3) E1016-1635S(3) E1016-1636S(3) E1016-1619S(3) E1016-1603S(3) E1016-1601S

(3) E-Z1016-8366(3) E-Z1016-8367(3) E-Z1016-8394(3) E-Z1016-8390(3) E-Z1016-8388

Three-pole, three-wire (no Neutral): (3) E0400-1862-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (3) E0400-1703

(3) E0400-281(3) E0400-282(3) E0400-299(3) E0400-295(3) E0400-292

aFor non-standard receptacle options, please contact the Flex Center at 888-329-9272.bE/E-Z 1016 type plugs listed in above table accept 2/0–4/0 size cable.cE0200 type plugs listed in above table accept #2–2/0 size cable. E0400 type plugs listed accept 3/0–4/0 size cable.dFor Canadian switches, 600 Vac products have the same color configurations as the 240 Vac versions (green, white, black, red, blue).

Page 8: Quick connect heavy-duty safety switches · 2021. 3. 9. · 2 Technical Data TD008008EN Effective September 2020 Quick connect heavy-duty safety switches ATON Features, functions,

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Table 3. Company switch available lug capacities of the single-throw switch assembly with Cam-Lok or Posi-Lok receptacles

Switch ampacity

Service terminal openings Cu/AI

Load terminal openings Cu/AI

Switched neutral pole load terminal openings Cu/AI

Solid neutral terminal openings

Ground terminal openings Cu/AI

Receptacle bypass terminal

100 (1) 1/0–14 AWG (1) 1/0–14 AWG (1) 1/0–14 AWG (2) 14 AWG–1/0 and (2) 6–14 AWG

(1) 2–14 AWG (1) 1/0–14 AWG

200 (1) 300 kcmil–6 AWG (1) 300 kcmil–6 AWG (1) 300 kcmil–6 AWG (2) 6 AWG–300 kcmil and (2) 6–14 AWG

(2) 2–14 AWG (1) 300 kcmil–6 AWG

400 (1) 750 kcmil–1/0 or (2) 300 kcmil–1/0

(1) 750 kcmil–1/0 or (2) 300 kcmil–1/0

(1) 750 kcmil–1/0 or (2) 300 kcmil–1/0

(2x) (2) 1/0–300 kcmil or (1) 1/0–750 kcmil and (3) 6 AWG–250 kcmil

(2) 250 kcmil–6 AWG Crimp lug provisions

600 (1) 750 kcmil–1/0 or (1) 600 kcmil–2

(1) 750 kcmil–1/0 or (1) 600 kcmil–2

(1) 750 kcmil–1/0 or (1) 600 kcmil–2

(2) 2 AWG–600 kcmil and 1/0–750 kcmil and (3) 6 AWG–250 kcmil

(2) 250 kcmil–6 AWG Crimp lug provisions

800 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (2x) (4) 1/0–750 kcmil and (3) 6 AWG–250 kcmil

(2) 250 kcmil–6 AWG Crimp lug provisions

1200 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (2x) (4) 1/0–750 kcmil and (3) 6 AWG–250 kcmil

(2) 250 kcmil–6 AWG —

Table 4. Company switch standard receptacles and corresponding connection plugs

Switch ampacity

Connector color

Cam-Lok connectors Posi-Lok connectors

Receptacle a Plug b Receptacle panel Plug c

240 Vac

100, 200 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

E1016-1604SE1016-1605SE1016-1631SE1016-1633SE1016-1643S

E-Z1016-8391E-Z1016-8392E-Z1016-8362E-Z1016-8364E-Z1016-8368

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): E0200-1696/ three-pole, three-wire (no Neutral): E0200-1686-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0200-1687

E0200-181E0200-182E0200-183E0200-184E0200-185

400 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

E1016-1604SE1016-1605SE1016-1631SE1016-1633SE1016-1643S

E-Z1016-8391E-Z1016-8392E-Z1016-8362E-Z1016-8364E-Z1016-8368

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): E0400-1696/ three-pole, three-wire (no Neutral): E0400-1686-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0400-1687

E0400-181E0400-182E0400-183E0400-184E0400-185

600, 800 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

(2) E1016-1604S(2) E1016-1605S(2) E1016-1631S(2) E1016-1633S(2) E1016-1643S

(2) E-Z1016-8391(2) E-Z1016-8392(2) E-Z1016-8362(2) E-Z1016-8364(2) E-Z1016-8368

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): (2) E0400-1696/ three-pole, three-wire (no Neutral): (2) E0400-1686-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (2) E0400-1687

(2) E0400-181(2) E0400-182(2) E0400-183(2) E0400-184(2) E0400-185

1200 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

(3) E1016-1604S(3) E1016-1605S(3) E1016-1631S(3) E1016-1633S(3) E1016-1643S

(3) E-Z1016-8391(3) E-Z1016-8392(3) E-Z1016-8362(3) E-Z1016-8364(3) E-Z1016-8368

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): (3) E0400-1696/ three-pole, three-wire (no Neutral): (3) E0400-1686-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (3) E0400-1687

(3) E0400-181(3) E0400-182(3) E0400-183(3) E0400-184(3) E0400-185

600 Vac d

100, 200 Ground (green)Neutral (white)A phase (brown)B phase (orange)C Phase (yellow)

E1016-1604SE1016-1605SE1016-1687SE1016-1634SE1016-1632S

E-Z1016-8391E-Z1016-8392E-Z1016-8369E-Z1016-8365E-Z1016-8363

Three-pole, three-wire (no Neutral): E0200-1892-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0200-1890

E0200-181E0200-182E0200-199E0200-195E0200-192

400 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

E1016-1604SE1016-1605SE1016-1687SE1016-1634SE1016-1632S

E-Z1016-8391E-Z1016-8392E-Z1016-8369E-Z1016-8365E-Z1016-8363

Three-pole, three-wire (no Neutral): E0400-1833-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0400-1702

E0400-181E0400-182E0400-199E0400-195E0400-192

600, 800 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

(2) E1016-1604S(2) E1016-1605S(2) E1016-1687S(2) E1016-1634S(2) E1016-1632S

(2) E-Z1016-8391(2) E-Z1016-8392(2) E-Z1016-8369(2) E-Z1016-8365(2) E-Z1016-8363

Three-pole, three-wire (no Neutral): (2) E0400-1833-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (2) E0400-1702

(2) E0400-181(2) E0400-182(2) E0400-199(2) E0400-195(2) E0400-192

1200 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

(3) E1016-1604S(3) E1016-1605S(3) E1016-1687S(3) E1016-1634S(3) E1016-1632S

(3) E-Z1016-8391(3) E-Z1016-8392(3) E-Z1016-8369(3) E-Z1016-8365(3) E-Z1016-8363

Three-pole, three-wire (no Neutral): (3) E0400-1833-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (3) E0400-1702

(3) E0400-181(3) E0400-182(3) E0400-199(3) E0400-195(3) E0400-192

aFor non-standard receptacle options, please contact the Flex Center at 888-329-9272.bE/E-Z 1016 type plugs listed in above table accept 2/0–4/0 size cable.cE0200 type plugs listed in above table accept #2–2/0 size cable. E0400 type plugs listed accept 3/0–4/0 size cable.dFor Canadian switches, 600 Vac products have the same color configurations as the 240 Vac versions (green, white, black, red, blue).

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Table 5. Generator switch available lug capacities of the single-throw switch assembly with Cam-Lok or Posi-Lok receptacles

Switch ampacity

Service terminal openings Cu/AI

Load terminal openings Cu/AI

Switched neutral pole load terminal openings Cu/AI

Solid neutral terminal openings

Ground terminal openings Cu/AI

Receptacle bypass terminal

100 (1) 1/0–14 AWG (1) 1/0–14 AWG (1) 1/0–14 AWG (2) 14 AWG–1/0 and (2) 6–14 AWG

(1) 2–14 AWG (1) 1/0–14 AWG

200 (1) 300 kcmil–6 AWG (1) 300 kcmil–6 AWG (1) 300 kcmil–6 AWG (2) 6 AWG–300 kcmil and (2) 6–14 AWG

(2) 2–14 AWG (1) 300 kcmil–6 AWG

400 (1) 750 kcmil–1/0 or (2) 300 kcmil–1/0

(1) 750 kcmil–1/0 or (2) 300 kcmil–1/0

(1) 750 kcmil–1/0 or (2) 300 kcmil–1/0

(2x) (2) 1/0–300 kcmil or (1) 1/0–750 kcmil and (3) 6 AWG–250 kcmil

(2) 250 kcmil–6 AWG (1) 750 kcmil–1/0 or (2) 300 kcmil–1/0

600 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 2x) (4) 1/0–750 kcmil and (3) 6 AWG–250 kcmil

(2) 250 kcmil–6 AWG (4) 750 kcmil–1/0

800 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (2x) (4) 1/0–750 kcmil and (3) 6 AWG–250 kcmil

(2) 250 kcmil–6 AWG (4) 750 kcmil–1/0

1200 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (4) 750 kcmil–1/0 (2x) (4) 1/0–750 kcmil and (3) 6 AWG–250 kcmil

(2) 250 kcmil–6 AWG —

Table 6. Generator switch standard receptacles and corresponding connection plugs

Switch ampacity

Connector color

Cam-Lok connectors Posi-Lok connectors

Receptacle a Plug b Receptacle panel Plug c

240 Vac

100, 200 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

E1016-1635SE1016-1636SE1016-1600SE1016-1602SE1016-1612S

E-Z1016-8366E-Z1016-8367E-Z1016-8387E-Z1016-8389E-Z1016-8393

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): E0200-1672/ three-pole, three-wire (no Neutral): E0200-1661-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0200-1662

E0200-281E0200-282E0200-283E0200-284E0200-285

400 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

E1016-1635SE1016-1636SE1016-1600SE1016-1602SE1016-1612S

E-Z1016-8366E-Z1016-8367E-Z1016-8387E-Z1016-8389E-Z1016-8393

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): E0400-1672/ three-pole, three-wire (no Neutral): E0400-1661-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0400-1662

E0400-281E0400-282E0400-283E0400-284E0400-285

600, 800 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

(2) E1016-1635S(2) E1016-1636S(2) E1016-1600S(2) E1016-1602S(2) E1016-1612S

(2) E-Z1016-8366(2) E-Z1016-8367(2) E-Z1016-8387(2) E-Z1016-8389(2) E-Z1016-8393

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): (2) E0400-1672/ three-pole, three-wire (no Neutral): (2) E0400-1661-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (2) E0400-1662

(2) E0400-281(2) E0400-282(2) E0400-283(2) E0400-284(2) E0400-285

1200 Ground (green)Neutral (white)A phase (black)B phase (red)C phase (blue)

(3) E1016-1635S(3) E1016-1636S(3) E1016-1600S(3) E1016-1602S(3) E1016-1612S

(3) E-Z1016-8366(3) E-Z1016-8367(3) E-Z1016-8387(3) E-Z1016-8389(3) E-Z1016-8393

Two-pole, three-wire with Solid Neutral or three-pole, three-wire with Switched Neutral Pole (two-phase and one Neutral Pole): (3) E0400-1672/ three-pole, three-wire (no Neutral): (3) E0400-1661-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (3) E0400-1662

(3) E0400-281(3) E0400-282(3) E0400-283(3) E0400-284(3) E0400-285

600 Vac d

100, 200 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

E1016-1635SE1016-1636SE1016-1619SE1016-1603SE1016-1601S

E-Z1016-8366E-Z1016-8367E-Z1016-8394E-Z1016-8390E-Z1016-8388

Three-pole, three-wire (no Neutral): E0200-1891-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0200-1891

E0200-281E0200-282E0200-288E0200-289E0200-286

400 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

E1016-1635SE1016-1636SE1016-1619SE1016-1603SE1016-1601S

E-Z1016-8366E-Z1016-8367E-Z1016-8394E-Z1016-8390E-Z1016-8388

Three-pole, three-wire (no Neutral): E0400-1862-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): E0400-1703

E0400-281E0400-282E0400-299E0400-295E0400-292

600, 800 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

(2) E1016-1635S(2) E1016-1636S(2) E1016-1619S(2) E1016-1603S(2) E1016-1601S

(2) E-Z1016-8366(2) E-Z1016-8367(2) E-Z1016-8394(2) E-Z1016-8390(2) E-Z1016-8388

Three-pole, three-wire (no Neutral): (2) E0400-1862-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (2) E0400-1703

(2) E0400-281(2) E0400-282(2) E0400-299(2) E0400-295(2) E0400-292

1200 Ground (green)Neutral (white)A phase (brown)B phase (orange)C phase (yellow)

(3) E1016-1635S(3) E1016-1636S(3) E1016-1619S(3) E1016-1603S(3) E1016-1601S

(3) E-Z1016-8366(3) E-Z1016-8367(3) E-Z1016-8394(3) E-Z1016-8390(3) E-Z1016-8388

Three-pole, three-wire (no Neutral): (3) E0400-1862-NN/ three-pole, four-wire with Solid Neutral or four-pole, four-wire with Solid Neutral or four-pole, four-wire with Switched Neutral Pole (three-phase and one Neutral Pole): (3) E0400-1703

(3) E0400-281(3) E0400-282(3) E0400-299(3) E0400-295(3) E0400-292

aFor non-standard receptacle options, please contact the Flex Center at 888-329-9272.bE/E-Z 1016 type plugs listed in above table accept 2/0–4/0 size cable.cE0200 type plugs listed in above table accept #2–2/0 size cable. E0400 type plugs listed accept 3/0–4/0 size cable.dFor Canadian switches, 600 Vac products have the same color configurations as the 240 Vac versions (green, white, black, red, blue).

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Quick connect double-throw

Table 7. Fuse class provision

Ampere rating Standard

Short circuit rating (amperes)

Optional

Short circuit rating (amperes)Non-fusible

Short circuit rating (amperes) a

240 Vac 480 Vac 600 Vac 240 Vac 480 Vac 600 Vac 240 Vac 480 Vac 600 Vac

100 H 10,000 10,000 10,000 R 200,000 200,000 200,000 N/A 10,000 10,000 10,000200 H 10,000 10,000 10,000 R 200,000 200,000 200,000 N/A 10,000 10,000 10,000400 T 100,000 100,000 100,000 — — — — N/A 10,000 10,000 10,000600 T 100,000 100,000 100,000 J, R 100,000 100,000 100,000 N/A 10,000 10,000 10,000800 T 100,000 200,000 200,000 — — — — N/A 10,000 10,000 10,0001200 L 200,000 200,000 200,000 — — — — N/A 10,000 10,000 10,000

aNon-fusible values shown are the minimum. Higher ratings may be achieved based on combination rating with upstream device (see TD00801005E).

Table 8. Fuse adapter kits

Ampere rating

Class R Class J Class T

240 Vac 600 Vac 240 Vac 600 Vac 240 Vac 600 Vac

100 DS36FK a DS36FK a b b — —200 DS46FK a DS46FK a b b DS426TK a DS466TK b

400 — — b b DS526TK c DS566TK c

600 — — DS600JK c DS600JK c DS626TK c DS666TK c

800 — — — — DS726TK c DS766TK c

1200 — — — — N/A d N/A d

aOrder one kit for three-pole.bNo kit required—simply adjust fuse base to proper fuse spacing.cOrder one kit for each pole.dCurrently not available. Contact the factory for updated information.

Quick connect single-throw

Table 9. Fuse class provision

Ampere rating Standard

Short circuit rating (amperes)

Optional

Short circuit rating (amperes)Non-fusible

Short circuit rating (amperes) a

240 Vac 480 Vac 600 Vac 240 Vac 480 Vac 600 Vac 240 Vac 480 Vac 600 Vac

100 H 10,000 10,000 10,000 R 200,000 200,000 200,000 N/A 10,000 10,000 10,000200 H 10,000 10,000 10,000 R 200,000 200,000 200,000 N/A 10,000 10,000 10,000400 H 10,000 10,000 10,000 R 200,000 200,000 200,000 N/A 10,000 10,000 10,000600 H 10,000 10,000 10,000 J, T, R 100,000 200,000 200,000 N/A 10,000 10,000 10,000800 L 200,000 200,000 200,000 T 100,000 200,000 200,000 N/A 10,000 10,000 10,0001200 L 200,000 200,000 200,000 T 100,000 200,000 200,000 N/A 10,000 10,000 10,000

aNon-fusible values shown are the minimum. Higher ratings may be achieved based on combination rating with upstream device (see TD00801005E).

Table 10. Fuse adapter kits

Ampere Rating

Class R Class J Class T

240 Vac 600 Vac 240 Vac 600 Vac 240 Vac 600 Vac

100 DS36FK a DS36FK a b b — —200 DS46FK a DS46FK a b b DS426TK a DS466TK b

400 DS56FK a DS56FK a b b DS526TK c DS566TK c

600 DS66FK a DS66FK a DS600JK c DS600JK c DS626TK c DS666TK c

800 — — — — DS726TK c DS766TK c

1200 — — — — N/A d N/A d

aOrder one kit for three-pole.bNo kit required—simply adjust fuse base to proper fuse spacing.cOrder one kit for each pole.dCurrently not available. Contact the factory for updated information.

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Quick connect heavy-duty safety switches

Technical Data TD008008ENEffective September 2020