QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart...

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Transcript of QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart...

Page 1: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900
Page 2: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

QUALITY POLICYQUALITY POLICY

We at NAC group firmly believe that, the quality of products produced is the result of our attitude.

We are committed to continually improve our products and process to meet requirements of our customers.

We shall continually strive to achieve this by ;

● Reduction in variation

● Defects prevention rather than detection

● Effective resource management

● Supplier development

With all this, we will ensure safe and healthy work environment for all our colleagues.

DHARURKAR D.N.

(Managing Director)

Page 3: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Managing DirectorOrganization Chart

Head NACPLMr. S.M. Khairnar

Head ForgingMr. Salve

Head SACPLMr. R.G. Mali

Q.A. I/CMr. Rade

Shift I/C 1. Mr.Umbarkar

2. Mr Kadam

Design I/CMr. Parnaik RJMr. Bhagwat P

Production I/CMr. SonavaneMr. Dawange

Supervisor & Operators

Sr. EngineerV.V. Deore

Shift I/CMr. Birajdar

Q.A.Mr. Sadawate

OperatorsInspector s(2 Nos.)

PlanningMr. Muli

Gear Box Mr. JJ Rajput

Supervisor & Operators

Control PanelOperators

Maint. Engg1. Mr. Kanade2. Mr. Sonkamble

In Charge MaintMr.Telkhade

In charge (MAZAK)Mr. Ingale

Prod. Engineer1. Mr. Deore2. Mr. Pingle3. Mr. Patil

Asst. Store1. S. Udmalle2. L. Shinde

Head PPC/ StoreMr. D.M.Shinde

Production1. Mr. Patange

Q.A. I/C1. Mr. Nile2. Mr. Bharambe

Operators

Shift I/C1. Mr. Mirase2. Mr. Rathod3. Mr. Dawange4. Mr. Chavan R5. Mr. Dhule

Production1. Mr. Kendre

Shift I/CMr. S. Jadhav

Operators

Head HR

HR Asst.Mr. Bhavsar

Head ITMr. Rasheed.

Asst. Accounts1. Mr. S. Deshmuck2. Mr. Nagre3. Mr. Bhosale

AccountsMr. B.E. Borde

Change Date : 25/08/2011

Page 4: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

2. SARASWATI FORGE : (SF) PLOT NO M-10/1,M.I.D.C,WALUJ, AURANGABAD.

3. SARASWATI AUTO COMPONENTS PVT.LTD. (SACPL) : PLOT NO G-39/25,M.I.D.C,WALUJ, AURANGABAD.

4. NAC AUTO COMPONENTS PVT. LTD. PLOT NO M-106/7,MIDC,WALUJ,AURANGABAD.

NAC GROUP

1. NARSHIMA AUTO COMPONENTS PVT.LTD : (NACPL) PLOT NO M-106/7,M.I.D.C,WALUJ, AURANGABAD.

Page 5: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

This is groups 1st company started in June 1999 . Company have exclusive CNC Machining Shop.

1. Narshima Auto Components Pvt.Ltd.

Page 6: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

The SARASWATI FORGE Started in April 2001. The core activity is precision machined components manufacturing for export and indigenous.

1. Saraswati Forge : (SF)

Page 7: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

The SARASWATI AUTO COMPONENTS started in April 2004. The company have exclusive CNC Machining Shop,Forging Shop, HMC and MCB Assembly line for SIEMENS, Crompton Greaves ,etc.

1. Saraswati Auto Components Pvt. Ltd.

Page 8: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Our Prestigious Customers

FORCE MOTOS

Page 9: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

1. Siemens India Ltd. Aurangabad

1.SPUR WHEEL

2.INTER GEAR WHEEL

3.CHARGING WHEEL

4.INTER SHAFT 1

5.INTER SHAFT 2

6.SWITCH SHAFT LOCAL

7.SWITCH SHAFT EXPORT

8.CRANK SHAFT

9.PINION SHAFT

Components for breaker assembly

Page 10: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Siemens Products.

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Aluminum Tank

Page 12: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Drive Box Housing

Page 13: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

1. Worm Reduction GEAR BOX ASSEMBLY

Gear Box Assembly

Page 14: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

ISOLATOR GEAR BOXES

Flange Mounting Gearbox

Page 15: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Manual Gearbox Panel

Page 16: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

3. Concentric Pumps (I) Pvt. Ltd. Pune.

1.HUB FAN

2.RETAINER FAN HUB

3.WATER PUMP SHAFT

4.FAN HUB JCB

5.HUB PULLEY

6.DRIVE SHAFT

Page 17: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

4. Varroc Engg. Pvt. Ltd. Aurangabad

1.BOSS CALIBAR 115

2.BOSS K-60

3.BOSS KGJA

4.BOSS ROTOR 612

5.BOSS PULSER K2

6.BR 100

7.BOSS BRAVO RE

8.BOSS SAFFIRE GF

9.GEAR TRANSMISSION SPUR

Page 18: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

5. Piaggio Vehicles Pvt. Ltd. Baramati, Pune.

1.ELASTIC HUB SMALL

2.HUB BIG

3.FRONT SUSPENSION ARM

4.ARM STEERING CENTER

5.HUB AXLE EXPORT

Page 19: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Bosch Ltd. Nashik

Nozzle Body

Page 20: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Crompton Greaves. Nashik

Make frame Housing

Page 21: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Components At Nac Auto Components Pvt. Ltd.

1.PROPOLER SHAFT RH

2.PROPOLER SHAFT LH

3.KNUKLE STERING LH

4.KNUKLE STERING RH

5.CRANK SHAFT

6.MAIN SHAFT

7.BONET-A15

8.BONET-040

9.STEEL BALL

Page 22: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Plant & Machinery

SR NO Name Of Machine Quantity

1 CNC Machine, Ace Designer 18

2 Vertical Machine Ace Designer 4

3 Horizontal Machine Centre – MAZAK 1

4 Cylindrical Grinding Machine - Micromatic 2

5 Centerless Grinding Machine – Hi-life 1

6 Drilling SMP 5

7 Milling SPM 3

8 Slotting SPM 1

9 Boring SPM Machine 2

10 Horizontal Milling Machine 1

11 Vertical Milling Machine - HMT 1

12 Hobbing Machine HMT – Liebherr & Lorenz 2

13 Tapping Machine – Herbert & Prewo 2

14 Forging Press AJAX 1000Ton 1

15 Trimming Press – 1 Ton 1

16 Broaching Machine 2

17 Honning Machine 1

Page 23: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Quality Testing Equipments SR NO Name Of Equipment Quantity

1 Surface Plate 3

2 Dial Type Height Gauge 5

3 Between Center 3

4 Air Gauge Units 10

5 Dial Vernier Caliper 2

6 Digital Micrometer 6

7 Plunger Dial Indicator 15

8 Lever type Dial Indicator 5

9 Slip Gauge Box (set) 1

10 Magnetic V Block 6

11 V Block 4

12 Hardness Tester 5

13 Angle Plate 1

14 Surface Tester 1

15 Microscope 1

16 Gear Roller Tester 1

17 Bore Dial 8

Page 24: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

STRENGTH – CAPACITIES & CAPABILITIES

1. PRESS FORGING -

• HOT Forging Press line 1000 Tons (AJAX )

• Induction Billet Heater with fully equipped 900 lpm cooling tower 300 KW (Inducto Therm )

• 100 ton Trimming Press. (Balaji Make)

• FORGINGS in RANGE from 250 gms to 4.0 kgs.

2. HAMMER FORGING -

• 1.5 M.Tons Belt Drop Hammer• Forging In Range From 4 Kgs to 15 Kgs

Page 25: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

1000 T PRESS LINE1000 T PRESS LINE

Capacity : 1000 ton Make : AJAX USA Shut Height : 250 mm Product Range : 0.200 ~2.5 KgInduction HeaterMake : Inducto thermCapacity : 300 KwOut put :0.75 T per hour.

Trimming pressCapacity : 100 Ton Stroke : 100 mm

Capacity / Month

125 T

Page 26: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

✦Pro – E Wildfire – 1 Seat

✦AutoCAD 2009- 1 Seat. ✦Virtual DMIS ✦IGES, STEP,STL, Parasolid & DXF Translators for data exchange

from native format to any required software ( Unigrahics .)

** In-House developed

Engineering Tools

✦* Software for PRESS LOAD calculation

Page 27: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Our StrengthsOur Strengths

1. Competitive costs at good quality.

2. Quality oriented technically competent staff.

3. Dedicated set up for the customers.

4. Top management commitment for value Engineering Projects and cost reduction.

5. Excellent Teamwork.

6. World class QMS ISO/TS 16949 implemented.

7. Experience of establishing assembly set up.

8. Working on mass scale/batch production in a systematic approach.

9. Good support from the financial institutes.

Page 28: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Institute and Industry Relation

1. Having tie-up with local Govt. Engineering college for

the employee selection and also for giving technical

training.

2. NAC Group has taken over two Govt. Industrial training

Institutes for development . The main focus area is to

elevate technical level of the candidate and bridge the

gap between Industry requirement and Institute

education.

1. NAC Group is having its own Training Center for Providing Vocational Training in the Sector Production & Manufacturing. This Center is Approved by Govt Of India

Page 29: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

ACHIEVED CERTIFICATION FOR ISO 9001:2000

ACHIEVED CERTIFICATION FOR ISO 9001:2000

Certificates & Mile StonesCertificates & Mile Stones

Page 30: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

ACHIEVED CERTIFICATION FOR ISO/TS 16949:2002.

ACHIEVED CERTIFICATION FOR ISO/TS 16949:2002.

Certificates & Mile StonesCertificates & Mile Stones

Page 31: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Appreciation and Awards

Indian Electric & Equipment Manufactures Association has Awarded Saraswati Auto Comp. (P) Ltd. As a ‘ Best Quality System’Award.

Page 32: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Forging division

AJAX FORGING PRESS

Page 33: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Forging division

Belt Drop Hammer

Page 34: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

HMC (Mazak)

Page 35: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

VMC Machine

Page 36: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

LORENZ Hobbing Machine

Page 37: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

LIEBHERR Hobbing Machine

Page 38: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900

Test Bench For Complete Motor Testing.

Motor Manufactured are having BIS Certification

Page 39: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900
Page 40: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900
Page 41: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900
Page 42: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900
Page 43: QUALITY POLICY - 2.imimg.com2.imimg.com/data2/TB/EM/MY-/nac-group-presentation-comp.pdf · Chart Head NACPL Mr. S.M. Khairnar ... • Induction Billet Heater with fully equipped 900