Quality Gear Manufacturer
Transcript of Quality Gear Manufacturer
Quality Gear Manufacturer for commercial vehicles and heavy equipment
■ Vehicles of All Makes
• Transmission Gear
• Differential Parts (Ring & Pinion / CWP)
• Carrier Assembly
• Synchronizer
■ Automotive & Heavy Equipment
■ OE & A/S(Replacement Parts)
ISO/TS 16949 certified
www.samgong.co.kr Korea
■ Paid Capital : US $500,000
■ Main Bank : Woori Bank, Korea
■ Employees : 200
• Engineer: 25 • Office Management :25 • Production: 150
■ Office and Factory (1&2) Scale
• Land : 21,118㎡ • Building : 14,351㎡
■ Address : No.741-4, Gojan-dong, Namdong-gu, Incheon
*1hour from airport and Seoul
■ Phone : 82-32-821-3030 Fax : 82-32-821-3039
■ Homepage : http://www.samgong.co.kr
■ E-mail : [email protected]
PROFILE
1st 2nd
Established in 1967, Samgong Gear specializes in manufacturing gears for
commercial vehicles of all makes, with the philosophy of customer satisfaction by
supplying high quality goods at reasonable price in the shortest delivery time.
Samgong Gear makes transmission and differential gears for not only for aftermarket
but also for OE manufacturers of commercial vehicles, agricultural equipment and heavy equipment.
With 45 years of accumulated technology, skillful employees and modern machines and
facilities, our products have a solid reputation in the world market. Especially,
Samgong Gear continues to invest in automation and upgrading of all facilities
and owns more than 200 units of the latest processing machines with 3000 kinds of tools.
In addition, we own in-house heat treatment facility with a carburization capacity of 600 tons
per month, providing perfect guaranteed quality.
Since Samgong Gear acquired ISO/TS16949 in 2007, the Samgong Brand is nowadays
recognized as a world-leading brand worldwide, and as a result we achieve 45 million US dollars
sales in the domestic and overseas markets from 31 million dollars three years ago.
INTRODUCTION
■ Vehicles of All Makes
■ Automotive & Heavy Equipment
■ OE & A/S(Replacement Parts)
PORTFOLIO
• Carrier Assembly
• Differential Parts
(Ring & Pinion / CWP)
• Transmission Gear
• Synchronizer
All kinds of Transmission & Differential Gears
• Light Truck and Heavy Duty Commercial Vehicles
• Agricultural Machine (Tractor) and Heavy Equipment of All Makes
■ OES & A/S(Replacement Parts)
• American : Chrysler / Ford / General Motors / Dana / Eaton • Korean : Daewoo(GM Korea) / Hyundai / Kia /Samsung(Renault)
Ssangyong / LS / Dongyang / Kukje
• Japanese : Daihatsu / Hino / Isuzu / Mazda / Mitsubishi Fuso / Nissan
Suzuki / Toyota
• European : Mercedes Benz / Scania / Volvo / Man
■ OE Parts
• Light Truck : Kia
• Heavy Equipment : Volvo / Samsung
• Agricultural Machinery : LS / Kukje / Dongyang
• Electric Tools : Keyang
TYPE OF APPLICATIONS
PRODUCTION STATUS
■ Material ••JIS G4052 ( JIS G4105 old version ), SCM 420H, SCM 822H, etc.
■ Quality grade • AGMA 10, JIS Class 4 ( replacement gear )
• AGMA 14, JIS class 0 ( tooth grind gear for auto industry )
■ Gear range • Module 2 – 14
■ Production capacity
( month )
• Transmission gear : 50,000 pcs
• Light / Medium duty Ring & Pinion : 25,000 sets
• Heavy duty Ring & Pinion : 7,000 sets
■ Minimum quantity • Transmission gear : 200 pcs ( small size ), 100 pcs ( large size )
• Ring & Pinion : 100 sets ( light/med duty ), 50 sets ( heavy duty )
■ Delivery ( shipment ) • 60 days from order placement
■ Development expertise • Competitive cost ( common tools are available )
• Short development period ( 60 days )
■ Parts List available • Short list ( about 2,500 parts )
• Long list ( about 10,000 parts )
QUALITY ASSURANCE ■ ISO9001(2001) – International Organization for Standardization
■ QS 9000(2001) – American Society for Quality Control
■ ISO/TS 16949(2007) – AFAQ EAQA
SALES STATUS A/S 85% ,OE 15%
Mil US$
Korea 20%
Asia 30%
USA 30%
Others 20%
Market Distribution
Tractors10%
Tools 5%
Passenger Cars
10%
Heavy Equipment
5%
Commercial Vehicles
70%
Application
2004 2005 2006 2007 2008 2009 2010 2011 2012
Annual Sales
20
30
25 26
31 32
37
45 43
STATUS OF EQUIPMENT
MILLING MACHINE
BROACHING M/C CRUXB1500 15TON NAM GYUNG
26UNIT COA CHAMFERING M/C TCG-10 O/D350, I/D100 TONG IL
ROLLING M/C Φ60-160 BAIKDOO
GRINDING MACHINE
ANGULAR GRINDING M/C TNGA-41 TONG IL
22NIT INTERNAL CYLINDRICAL GRINDING M/C IGM-2M Φ100×200ℓ OKAMOTO
INTERNAL CYLINDRICAL GRINDING M/C GI20N-S OKUMA
TOOTH CUTTING
MACHINE
ROLLING M/C DIL40NC 1150×340mm DONGIL
50UNIT
GEAR SHAPER GS-101AN M4×Φ180 KARATSU
GEAR SHAPER S8/630 M5×Φ600 LORENZ
HOBBING M/C KA-220 CNC KASHIFUJI
SHAVING M/C GSF-400-NC3 KANZAKI
CNC GEAR SHAPER ST25 CNC MITSUBISHI
CUTTER
SHARPENER
SHAVING CUTTER GRINDING M/C SRS-403 HURTH
4UNIT HOBBING CUTTER GRINDING M/C KG-251NC M16×Φ250 KASHIFUJI
BEVEL CUTTER GRINDING M/C GLEASON NO.13A GLEASON
TOOTH GRINDING
MACHINE
GEAR GRINDING M/C AZA REISHAUER
2UNIT GEAR GRINDING M/C S375G ASM SAMPUTENSILI
GENERATOR
HYPOID BEVEL GENERATOR
GLEASON NO.26,116,606/607,608/609, GLEASON
79UNIT
MODUL ZFRKK 500/3,ZFT KK500/3A ,
KF250B CNC,KF450B CNC, S500BCNC M16 × φ540 MODUL
HYPOID TESTER GLEASON NO.6, 502,511,515 GLEASON
STRAIGHT GENERATOR GLEASON NO.726 GLEASON
MODUL ZFTK 250/1,250/5 MODUL
HYPOID LAPPER GLEASON NO.506,516,600HTL CNC GLEASON
QUALITY INSPECTION
INSTRUMENT
CNC GEAR TESTER P-40 KLINGELNBERG
5UNIT
3D COORDINATE MEASURING MACHINE BROWNSHARP
SURFACE ROUGHNESS TESTER SE-500-59
HEAT TREATMENT
BATCH TYPE CARBONITRIDING F'CE HW-900GC 900KG/CH HANHWA
26UNIT PUSH TYPE HEATING F'CE (2-8TRAY) WOOJIN
QUENCHING PRESS M/C GLEASON NO.529 16"/17.75" GLEASON
◂ CNC Lathe
S&T
ST850VD
◂ Generator
Gleason
275HC
◂ Cutter Sharpening
Gleason
NO.205
◂ Machining Center
WIA
HI-V50D
VIEW OF
PRODUCTION EQUIPMENT
◂ Generator
Gleason
No.600 HTL
VIEW OF
PRODUCTION EQUIPMENT
◂ Tooth Grinding
Machine
Samputensili
S375G ASM
◂ CNC Shaving
Machine
Kanzaki
GSK400 NC5
◂ CNC
Internal Grinder
Okuma
GI20N
◂ CNC Shaping
Machine
Mitsubishi
ST25
◂ Grinding
Machine
Höfler
400K
◂ Grinding
Machine
Gleason
P600/800G
◂ Hardness
Tester
Brinell
◂ 3D Coordinate
Measuring Machine
Brown & Sharpe
◂ Gear Tester
Klingelnberg
P40 CNC
■ CNC Gear Tester P-40 (Klingelnberg )
■ 3D Coordinate Measuring Machine (Brown & Sharpe)
■ Hardness Tester (Rockwell)
■ Hardness Tester (Brinell)
◂ Hardness
Tester
Rockwell
VIEW OF
TESTING EQUIPMENT
VIEW OF
HEAT TREATMENT
This facility is designed to perform in response to customer’s needs so that
finished goods will be stronger and durable. We have made steady investments
in recent years to meet our goal to be a top quality manufacturer.
BIRTH OF
ELECTRIC VEHICLE BLUEON
In 2008, Samgong was involved in the birth of
BLUEON, Hyundai Motor’s new-generation
electric vehicle, by supplying prototype production
gears and tooth ground gears of grade zero class.
This achievement is followed by the successful
supply of Master Gears, tooth ground gears, and
grade zero class gears to Hyundai Motors from
2005 in customer’s satisfaction.
The BLUEON is a subcompact 5-door hatchback
electric car produced by Hyundai Motor Company.
Korea’s First Full Speed Electric Vehicle (FSEV)
SECTION BLUEON
▪ L/W/H (mm) 3,585Ⅹ1,595Ⅹ1,550
▪ Battery Lithium-ion polymer
▪ Hours of Charge Fully Recharge: 6 hrs (220V)
Quick Recharge: 30 Min (380V)
▪ Single Charge Range 140Km
▪ Max Speed 130Km/h
▪ Power (0- 100kph) 13.1 sec
▪ Max Power/Torque 61KW / 210Nm
Tooth ground gears
DOING BUSINESS with more than 40 Countries