Quality Brands S O U T H A F R I C A - chemvulc.co.za · Chemvulc Marketing Pty Ltd 1007 Katrol...

Chemvulc Marketing Pty Ltd1007 Katrol Street, Robertville, RoodepoortPO Box 43062, Industria, 2042 Gauteng, South Africa

Tel: +27 11 472 1016Fax: +27 11 674 3405Email: [email protected]: www.chemvulc.co.za

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Product GuidePROFESSIONAL EQUIPMENT

Quality Brands

Chemvulc Tube Patches

*Recommended products:

Stitcher, Chemical vulcanising solution, Chembuff, Tube patches

2

Tubeless plugs, combi plugs

Tubeless re�lls - plugs

Chemplug patch - mushroom plugs

code description qty0050 CP3 Combi plug box/400051 CP5 Combi plug box/200052 CP7 Combi plug box/200053 CP9 Combi plug box/120054 CP12 Combi plug box/90055 CP15 Combi plug box/6

0001 R0 Tube patch 30mm box/300002 R1 Tube patch 40mm box/300003 R2 Tube patch 50mm box/300004 R3 Tube patch 65mm box/300005 R4 Tube patch 80mm box/300006 R5 Tube patch 100mm box/100007 R6 Tube patch 120mm box/100008 R1 Tube patch Bulk 100's box/1000009 R2 Tube patch Bulk 100's box/100

code description qty

Tube patches

Ro

un

dO

val 0020 L7 Tube patch oval - 65x30mm box/30

0021 L8 Tube patch oval - 80x40mm box/100022 L9 Tube patch oval -110x50mm box/100023 L10 Tube patch oval -160x80mm box/10


0060 Auto Tubeless plugs refill box/600061 Truck Tubeless plugs refill box/30

0040 CS7 Combi stem only box/500041 CS9 Combi stem only box/500042 CS12 Combi stem only box/500043 CS15 Combi stem only box/20



0001 0002 0003 0004 0005 0006 0007

0052 0053 0054 0055

3

4

Cross-ply patches

Injuryto

6mm10mm15mm25mm35mm50mm75mm

100mm125mm150mm

Passenger

200mm

4-6ply

123455

Light Truck6-lOply

13456789

Truck12-l6ply

2456789

101112

Tractor8-lOply

13456789

101112

Cross-Ply Repairs - Crown & SidewallSize No.

123456789

10111213

8-12 ply

23456789

1011

8-16 ply

23456789

101112

No. ofPiles

2244666888888

ActualSize

85x85100x100120x120160x160180x180200x200220x220260x260340x340400x400425x425450x450500x500

Plies r emoved u pto h alf c ord b ody

thickness

Reinforcement Patches Patch Specifications

Skiving and patch selection instruction

Cross-ply repairs

BEAD

BEAD

0101 No.1 Cross-ply Chemical 85x85mm - 2ply box/200102 No.2 Cross-ply Chemical 100x100mm - 2ply box/100103 No.3 Cross-ply Chemical 120x120mm - 4ply box/100104 No.4 Cross-ply Chemical 160x160mm - 4ply box/100105 No.5 Cross-ply Chemical 180x180mm - 6ply box/100106 No.6 Cross-ply Chemical 200x200mm - 6ply box/100107 No.7 Cross-ply Chemical 220x220mm - 6ply box/100108 No.8 Cross-ply Chemical 260x260mm - 8ply box/100109 No.9 Cross-ply Chemical 340x340mm - 8ply box/50110 No.10 Cross-ply Chemical 400x400mm - 8ply ea0111 No.11 Cross-ply Chemical 425x425mm - 8ply ea0112 No.12 Cross-ply Chemical 450x450mm - 8ply ea0113 No.13 Cross-ply Chemical 500x500mm - 8ply ea

Chemical cross-ply patches

code description patch dimensions qty

Spotter repairs

Sectional repairs

Autoclave repairs

How to measure the injury. “A” is injury size. Select repair unit according to measurement of “A”. Note bead to bead instructions, and stitch down firmly from centre outwards to remove air pockets.

Above diagram applies to cross-ply tyres only.

1

5

Cross-ply patchesDouble bond cross-ply patches

Sectional cross-ply patches

0151 No.1 Cross-ply Double bond 85x85mm - 2ply box/200152 No.2 Cross-ply Double bond 100x100mm - 2ply box/100153 No.3 Cross-ply Double bond 120x120mm - 4ply box/100154 No.4 Cross-ply Double bond 160x160mm - 4ply box/100155 No.5 Cross-ply Double bond 180x180mm - 6ply box/100156 No.6 Cross-ply Double bond 200x200mm - 6ply box/100157 No.7 Cross-ply Double bond 220x220mm - 6ply box/100158 No.8 Cross-ply Double bond 260x260mm - 8ply box/100159 No.9 Cross-ply Double bond 340x340mm - 8ply box/50160 No.10 Cross-ply Double bond 400x400mm - 8ply ea0161 No.11 Cross-ply Double bond 425x425mm - 8ply ea0162 No.12 Cross-ply Double bond 450x450mm - 8ply ea0163 No.13 Cross-ply Double bond 500x500mm - 8ply ea

0201 No.1 Cross-ply Sectional 85x85mm - 2ply box/200202 No.2 Cross-ply Sectional 100x100mm - 2ply box/100203 No.3 Cross-ply Sectional 120x120mm - 4ply box/100204 No.4 Cross-ply Sectional 160x160mm - 4ply box/100205 No.5 Cross-ply Sectional 180x180mm - 6ply box/100206 No.6 Cross-ply Sectional 200x200mm - 6ply box/100207 No.7 Cross-ply Sectional 220x220mm - 6ply box/100208 No.8 Cross-ply Sectional 260x260mm - 8ply box/100209 No.9 Cross-ply Sectional 340x340mm - 8ply box/50210 No.10 Cross-ply Sectional 400x400mm - 8ply ea0211 No.11 Cross-ply Sectional 425x425mm - 8ply ea0212 No.12 Cross-ply Sectional 450x450mm - 8ply ea0213 No.13 Cross-ply Sectional 500x500mm - 8ply ea



DOUBLE BONDChemical Vulcanising Systems

SECTIONALChemical Vulcanising Systems

Chemical cross-ply patches

Double bond cross-ply patches

Sectional cross-ply patches

For use with all retreading systems and with room temperature repairs, use with Chemical Vulcanising solution, Extra bond, or Quick dry solution.

For repairing and retreading in one operation, use with black vulcanising cement, or with extra bond, quick dry cement or chemical vulcanising solution.

For use in hot repair, sectional mould processes, use with black vulcanising cement.Patch and injury vulcanised in single step. Use in sectional repair mould.

6

MCVX Radial tyre patches

INJURY WIDTH

612203040455055

15121212141414

101212121214141414

61010121214141414

Passengermm

Light Truck20354550556570

1520222224262828

1020202222222626

CRACK

10101212141420

mm

Truck 8,25 - 14,00204050657590100115130

20404040424244444646

10262628284040404242

CRACK

202224242626282840

304242444444464646

mm 40444444444646

INJU

RY

LEN

GTH

202226284040

4040

48

INJURY

E-FWL

Non-RepairableAreaWidth of injuryLength of injury

E

F

Radial tyre repair - Passenger and truck


Chemical radial patches

0300 MCVX10 chemical 40x70mm box/200301 MCVX12 chemical 65x110mm box/100302 MCVX14 chemical 110x130mm box/100304 MCVX20 chemical 75x160mm box/100305 MCVX22 chemical 95x180mm box/100306 MCVX24 chemical 75x210mm box/100307 MCVX40 chemical 120x200mm box/100308 MCVX42 chemical 140x260mm box/100309 MCVX44 chemical 150x350mm box/100310 MCVX44 chemical - 6ply 150x350mm box/100311 MCVX45 chemical 180x230mm box/100312 MCVX46 chemical 170x360mm box/100313 MCVX46 chemical - 8ply 170x360mm box/100314 MCVX48 chemical 190x380mm box/10

CHEMICALChemical Vulcanising Systems

0300 0301 0302 0303 0307

7Double bond radial patches


MCVX Radial tyre patches

Sectional radial patches


0400 MCVX10 double bond 40x70mm box/200401 MCVX12 double bond 65x110mm box/100402 MCVX14 double bond 110x130mm box/100404 MCVX20 double bond 75x160mm box/100405 MCVX22 double bond 95x180mm box/100406 MCVX24 double bond 75x210mm box/100407 MCVX40 double bond 120x200mm box/100408 MCVX42 double bond 140x260mm box/100409 MCVX44 double bond 150x350mm box/100410 MCVX44 double bond - 6ply 150x350mm box/100411 MCVX45 double bond 180x230mm box/100412 MCVX46 double bond 170x360mm box/100413 MCVX46 double bond - 8ply 170x360mm box/100414 MCVX48 double bond 190x380mm box/10

0500 MCVX10 sectional 40x70mm box/200501 MCVX12 sectional 65x110mm box/100502 MCVX14 sectional 110x130mm box/100504 MCVX20 sectional 75x160mm box/100505 MCVX22 sectional 95x180mm box/100506 MCVX24 sectional 75x210mm box/100507 MCVX40 sectional 120x200mm box/100508 MCVX42 sectional 140x260mm box/100509 MCVX44 sectional 150x350mm box/100510 MCVX45 sectional 180x230mm box/100511 MCVX46 sectional 170x360mm box/100512 MCVX48 sectional 190x380mm box/10

DOUBLE BONDChemical Vulcanising Systems

SECTIONALChemical Vulcanising Systems

Chemical radial patches

Double bond radial patches

Sectional radial patches

For use with all retreading systems and with room temperature repairs, use with Chemical Vulcanising solution, Extra bond, or Quick dry solution.

For repairing and retreading in one operation, use with black vulcanising cement.

For use in hot repair, sectional mould processes, use with black vulcanising cement.Patch and injury vulcanised in one step. Use in sectional repair mould.

0401 0405 0408

0511 0512

0508

8

Retreading speci�c patches

Cold mould repair patch - Bias plycode description qty0250 No. 1 Cross-ply cold mould box/200251 No. 2 Cross-ply cold mould box/100252 No. 3 Cross-ply cold mould box/100253 No. 4 Cross-ply cold mould box/100254 No. 5 Cross-ply cold mould box/100255 No. 6 Cross-ply cold mould box/100256 No. 7 Cross-ply cold mould box/10

Cold mould repair patch - Radial Patch

code description qty0450 MCVX10 cold mould box/200451 MCVX12 cold mould box/100452 MCVX14 cold mould box/100453 MCVX20 cold mould box/100454 MCVX22 cold mould box/100455 MCVX24 cold mould box/100456 MCVX40 cold mould box/100457 MCVX42 cold mould box/100458 MCVX44 cold mould box/10

Designed for use with your retreading system. Float on bonding for exceptional repairs. Contact us for technical assistance.

COLD MOULDChemical Vulcanising Systems

1. Use fresh bonding rubber and select the patch size required. 2. Peel back the plastic back-ing and lay onto the bonding. Be careful not to trap air.3. Use a stitcher to apply the patch, stitching from the centre outwards.4. Neatly trim around the edges of the patch.

Prepare injury as normal. The cold mould patch is as fresh as the bonding rubber when applied. Use with black cement. Once repair preparation is complete, tyre go back to normal retreading production line. Floating the patch has the best results shown in testing.

Cold mould repair process for retreading

* Technical training is available for cold mould repairs and other critical aspects to retreading, feel free to contact us for assistance.

9

Ply rating of the tyre

Bias ply OTR tyre application chart

EM super�ex cross-ply patches

0740 EM2 superflex sectional 100x100mm ea0741 EM4 superflex sectional 150x150mm ea0742 EM6 superflex sectional 200x200mm ea0743 EM8 superflex sectional 250x250mm ea0744 EM10 superflex sectional 300x300mm ea0745 EM12 superflex sectional 350x350mm ea0746 EM14 superflex sectional 400x400mm ea0747 EM16 superflex sectional 450x450mm ea0748 EM18 superflex sectional 500x500mm ea0749 EM20 superflex sectional 550x550mm ea


*EM Super�ex patches are available in Chemical and Double bond, please contact us.

CHEMVULCEM 10

CROSSPLYEARTHMOVER REPAIR

BEAD

CHEMVULCEM 12

CROSSPLYEARTHMOVER REPAIR

BEAD

Earthmover tyre patches

10 EM radial MCVX patches

code description patch dimensions qty0512 MCVX48 sectional 190x380mm box/100513 MCVX50 sectional 180x580mm ea0515 MCVX52 sectional 240x580mm ea0516 MCVX54 sectional 300x580mm ea0517 MCVX55 sectional 260x330mm ea0518 MCVX56 sectional 270x720mm ea0519 MCVX58 sectional 370x720mm ea0520 MCVX60 sectional 270x860mm ea0521 MCVX62 sectional 325x1030mm ea0523 MCVX64 sectional 440x740mm ea0524 MCVX65 sectional 340x420mm ea0525 MCVX66 sectional 440x860mm ea0526 MCVX68 sectional 500x1100mm ea0527 MCVX75 sectional 450x530mm ea0528 MCVX80 sectional 150x190mm ea0529 MCVX82 sectional 190x250mm ea0530 MCVX84 sectional 215x290mm ea0531 MCVX86 sectional 245x340mm ea0532 MCVX88 sectional 250x320mm ea0533 MCVX90 sectional 270x340mm ea0535 MCVX92 sectional 290x360mm ea0536 MCVX94 sectional 310x380mm ea0537 MCVX96 sectional 330x400mm ea

*Special sizes available on request. Sizes are available in Chemical and Double bond, please contact us.

The sectional repair for earthmover tyres

Preparation1. Inspect the tyre and assess the extent of the injury.2. Gouge away rubber surrounding the injury. Ensure a well-shaped “scive-out”. Check for moisture.3. Shape the injury for filling. Cut away loose or damaged cords. Ensure injury is no longer “running”.4. Measure the injury to determine correct size of patch required. Application Charts available on request.5. Centre patch over injury and mark onto the inside of tyre. Buff inner liner to ensure maximum adhesion.*Detailed instructions and training available, these repairs to be performed by tyre professionals only!

Calculating cure times1. Measure the depth of the injury at the thickest point. Cure time is 6mins per mm at 125 deg. C. example: 50mm depth = 50 x 6min = 300 minutes or 5 hours.

Final preparation1. Clean all inner and outer scived surfaces. Buff surfaces thoroughly with chembuff solvent and clean rag.2. Apply Black vulcaninsing cement with clean brush in an even circular motion. Allow to dry.3. Centre sectional patch over injury and stitch down well from centre outwards, avoid touching contact surface.4. Fill the injury with cushion gum or rope rubber. Start from base of injury, avoid trapping air.

Earthmover tyre patches

11

Earthmover tyre repairRadial OTR tyre application chart

Shoulder

W L Ø Ø W LTyre Size Patch Code

335;340/80R18 MCVX44405/70R18365/80R20 MCVX45400/70R20

13;14;16.00R24 MCVX46 20 12017.5;20.5;23.5R25 30 90

MCVX48 20 14040 100

MCVX50 20 25040 150

MCVX52 30 25050 150

MCVX54 40 25060 150

MCVX55 ~ ~ 50 50 90MCVX56 50 250

75 175MCVX58 60 250

80 180MCVX60 50 350

80 250MCVX62 50 400

80 300MCVX64 ~ ~ ~ 80 80 100MCVX65 ~ ~ ~ 80 80 100MCVX68

MCVX70

ULTRA LARGE

MCVX72MCVX75

ULTRA LARGE

MCVX115135~ ~ ~ 115 115

~

~ ~ ~ 90 90 120

100 275 95 ~ ~

100 250 90 ~ ~ ~

~

30;33;36.00R51 37;40.00R57

46/90R57 53/80R63

100 250 80 ~ ~ ~

65 ~ ~ ~

45/65R39 45/65R45 27.00R49

70 ~ ~

~

70 ~ ~ ~

55 ~ ~ ~

800;875/65R29 18;24.00R33 875/65R33 35/65R33

21;24.00R35 27.00R49

60 ~ ~

115

50 ~ ~ ~

550;650;750/65R25 17.5;20.5;23.5R25

26.5;29.5R25

35 40 40 100

40 45 45

60

25 30 30 70

~ ~ ~ 25 25

Side Wall Crown

20 100 20 20 20 40

*For assistance with large and ultra-large tyre repairs, please contact our technical team.

12

Solutions and cementsChemvulc solution

Extra bond

Quick dry solution

1003 125ml Vulcanising solution ea1005 250ml Vulcanising solution ea1006 500ml Vulcanising solution ea1007 1litre Vulcanising solution ea1008 5litre Vulcanising solution ea




1010 125ml Extra bond ea1011 250ml Extra bond ea1012 500ml Extra bond ea1013 1litre Extra bond ea1014 5litre Extra bond ea

1020 125ml Quick dry ea1021 250ml Quick dry ea1022 500ml Quick dry ea1023 1litre Quick dry ea1024 5litre Quick dry ea

A&B compoundcode description qty

1090 A&B compound 1kg set ea1091 A&B compound 1/2kg set ea

For vulcanising inner tube and tyre patches at room temperature. Also for use with A&B compound.

Super double thick.All purpose heavy duty solution, for use with Chemvulc chemical patches, ideal for retreading.

Super fast drying.Heavy duty solution, for use with chemical patches, ideal for retreading and high volume applications.

*Fast curing two part compound

1003 1005 1006 1007

1011 1012 1013

1021 1022 1023

1010

13

Solutions and cementsBlack vulcanising cement

Chembu� tyre cleaning solvent

1030 500ml Black vulcanising cement ea1031 1litre Black vulcanising cement ea1032 5litre Black vulcanising cement ea1033 25litre Black vulcanising cement ea


1040 250ml Chembuff ea1041 500ml Chembuff ea1042 1litre Chembuff ea1043 5litre Chembuff ea


Butyl solution


Inner liner sealer, metal primer, steel cord solution


1060 250ml Butyl solution ea1061 500ml Butyl solution ea1062 1litre Butyl solution ea

1070 1litre Inner liner sealant ea1080 1litre Metal primer ea1085 5litre Steel cord solution ea

High quality cement.For hot vulcanising applications. Ideal for retreading and hot repairing. Dilute up to 5:1, adjust drying.

Cleaning solvent.Buffing solvent for cleaning, freshening inner tubes and tyres before applying Chemvulc patches.

Formulated for Butyl.Use for repairing curing envelopes and tubes. Use with butyl patches. See retread-ing products.

1070 1080 1085

1040 1041 1043

1030 1031 1032

1060

14 Bonding gum


Rubber compounds

Rope rubber


Specialty compounds


Bonding gumFor retreading application. Use with black vulc cement. Various widths and thicknesses made to order.

Extruding rubberFor filling injuries on tyres. Use with Buzz gun to quickly fill scive-outs. Use self curing A&B rope for cosmetic repairs only.

Cushion gum, nylon repair cord


1101 Mixing and calendering1102 Butyl rubber1103 Chemical cure rubber1105 CV65 hot splice rubber1106 Steel cord rubber1108 Blue gum rubber1110 Tread gum

1111 Rope rubber per kg1112 Hard rope rubber per kg1113 A&B Rope rubber - compound A (black) per kg1114 A&B Rope rubber - compound B (white) per kg

1117 Bonding gum per kg1118 Bonding gum - 170mm per kg1119 Bonding gum - 215mm per kg1120 Bonding gum - 255mm per kg

per kgper kgper kgper kgper kgper kgper kg

1111

1116

1117

1120

1101 1102 1105 1110

1115 Nylon repair cord per kg1116 Cushion gum per kg

15

Tyre paint, soaps and lubesBead lubricant


Soft soap


Tyre paint, tyre polish


Hand cleaners


1201 5litre Water based tyre paint ea1202 25litre Water based tyre paint ea

1210 5kg Tyre polish ea1211 10kg Tyre polish ea1212 20kg Tyre polish ea

1220 5litre Tyre shine ea1221 5litre Polygloss tyre shine ea

1291 5kg Pink hand cleaner ea1292 5kg White hand cleaner ea1294 20kg Grit hand cleaner ea

1270 5kg Beadeeze soap ea1271 20kg Soft soap ea

1236 1240 1241

1270 1271

1201 1202 1220

1292 1294

1236 10kg Maxilube passenger ea1240 5litre Bead lubricant ea1241 25litre Bead lubricant ea1246 Euro white mounting paste 5kg ea1247 Euro white mounting paste 1kg ea

16

Mag wheel weightscode description qty

Wheel weightsStandard wheel weights

code description qty2000 5gm Standard ww box/502001 7gm Standard ww box/502002 10gm Standard ww box/502003 15gm Standard ww box/502004 20gm Standard ww box/502005 25gm Standard ww box/502006 30gm Standard ww box/502007 35gm Standard ww box/502008 40gm Standard ww box/502009 45gm Standard ww box/502010 50gm Standard ww box/502011 55gm Standard ww box/502012 60gm Standard ww box/502013 65gm Standard ww box/502014 70gm Standard ww box/502015 75gm Standard ww box/502016 80gm Standard ww box/502017 85gm Standard ww box/502018 90gm Standard ww box/502019 100gm Standard ww box/502020 115gm Standard ww box/502021 120gm Standard ww box/502022 130gm Standard ww box/252023 145gm Standard ww box/252024 160gm Standard ww box/252025 175gm Standard ww box/25

2100 5gm Mag ww box/502101 10gm Mag ww box/502102 15gm Mag ww box/502103 20gm Mag ww box/502104 25gm Mag ww box/502105 30gm Mag ww box/502106 35gm Mag ww box/502107 40gm Mag ww box/502108 45gm Mag ww box/502109 50gm Mag ww box/502110 55gm Mag ww box/502111 60gm Mag ww box/502112 70gm Mag ww box/502113 80gm Mag ww box/502114 90gm Mag ww box/502115 100gm Mag ww box/50

CAC - Rim Right Wheel weightsHighest quality clips and specially formulated lead for durability and strength. OEM standard, used by SA auto manufacturers. Weights are exact for accurate balancing. 2002 2003 2004 2005

17

Wheel weights

Light truck wheel weights

Slimline and stick-on wheel weights


Truck wheel weights

2200 Slimline stick-ons box/502201 Slimline stick-ons - steel box/1002202 Slimline stick-ons - 3M tape box/502203 Standard stick-ons box/502204 Jumbo stick-ons box/25

Heavy truck - slip ring

code description qtyqtydescriptioncode2251 85gm Truck ww box/202252 115gm Truck ww box/202253 170gm Truck ww box/202254 230gm Truck ww box/202255 280gm Truck ww box/102256 340gm Truck ww box/102257 400gm Truck ww box/10

Shims


2230 85gm Light truck ww box/202231 115gm Light truck ww box/202232 170gm Light truck ww box/202233 200gm Light truck ww box/20


2300 0.5mm Shims box/700g2301 1mm Shims box/700g2302 2mm Shims box/700g2303 3mm Shims box/700g2304 4mm Shims box/700g2305 5mm Shims box/700g2306 Assorted shims box/600g

2200 2201 2204

2251 2252 2253 2254 2270 2271 2272 2273

2270 85gm Heavy truck - Slip ring box/202271 115gm Heavy truck - Slip ring box/202272 170gm Heavy truck - Slip ring box/202273 230gm Heavy truck - Slip ring box/202274 280gm Heavy truck - Slip ring box/102275 340gm Heavy truck - Slip ring box/102276 400gm Heavy truck - Slip ring box/10

Heavy truck - tubeless rim

code description qty2280 50gm Heavy truck - Tubeless box/202281 75gm Heavy truck - Tubeless box/202282 100gm Heavy truck - Tubeless box/202283 150gm Heavy truck - Tubeless box/202284 200gm Heavy truck - Tubeless box/202285 250gm Heavy truck - Tubeless box/102286 300gm Heavy truck - Tubeless box/102287 350gm Heavy truck - Tubeless box/102288 400gm Heavy truck - Tubeless box/10 *Truck shims are available, please refer to our

pricelist or website.

Tubless rim weights are specially designed to perfectly sit on the tubeless rim. Around 80% of truck rims.

18

ValvesTube Valves

Valve caps

3000 TR13 Chembase tube valve ea3001 TR15 Chembase tube valve ea3002 TR150 Chembase tube valve ea3003 TR75A Chembase tube valve ea3004 TR177A Chembase tube valve ea3005 TR77 Chembase tube valve ea3006 TR175A Chembase tube valve ea3007 TR78A Chembase tube valve ea3008 TR179A Chembase tube valve ea3009 TR218A Chembase tube valve ea3010 TR220A Chembase tube valve ea3011 SP4222 Chembase without spud ea3012 SP4000 Clamp-in Chembase w spud ea


Valve cores

3100 Long valve core STD ea3101 Long valve core HR* ea3102 Short valve core HR ea3103 Short valve core Schr ea3105 CH3 Valve core housing ea3106 CH1 Valve core housing ea3110 C-2 Jumbo long core ea3111 C-2 Jumbo short core ea

3120 Black plastic valve cap ea3121 Green plastic valve cap ea3122 Red plastic valve cap ea3123 Screwdriver cap - pass. ea3125 Dome cap - pass. ea3127 Hex passenger cap ea3128 Jumbo screwdriver cap ea3129 Jumbo Hexagon cap ea

code description qty code description qty

Truck 27 degree valvesScrew-on valves

code description qty code description qty3150 TR 1076 Screw-on valve ea3152 TR 1077 Screw-on valve ea3153 TR 1175 Screw-on valve ea3154 TR 1078 Screw-on valve ea3155 TR 1179 Screw-on valve ea3156 TR 1179 Screw-on SCHR ea

3160 34643 Truck 27deg ea3161 34643 Truck 27deg SCHR ea3162 34560 Truck 27deg ea3163 34560 Truck 27deg SCHR ea3164 34562 Truck 27deg ea3165 34643 O-rings ea

3120 31233125

31273128

3129

3160 3164

3000 3001 3002

*HR = Heat resistant, Schr = Schrader

311131103106

31053100

3150 3152

3153

3155

3004 3007 3009

3165

19

Valves Tubeless snap-in valves

Truck tubeless and clamp-in valves

3050 Ferrule ea3051 Chrome sleeve ea3053 TR412 Tubeless snap-in valve ea3054 TR413 Tubeless snap-in valve ea3055 TR414 Tubeless snap-in valve ea3056 TR414 Tubeless snap-in valve - bulk ea3057 TR415 Tubeless snap-in valve ea3058 TR418 Tubeless snap-in valve ea3059 TR416 Tubeless snap-in valve ea3060 T3000 Clamp-in mag ea3061 T3000 Clamp-in mag - Schrader ea


code description qty3170 TR500 Clamp-in tubeless truck ea3171 TR501 Clamp-in tubeless truck ea3172 TR509 Tubeless truck valve ea3173 TR542 Alcoa truck valve - rim hole 9 ea3174 TR543 Alcoa truck valve ea3175 TR543C Alcoa truck valve - 45deg bend ea3176 TR543D Alcoa truck valve - 60deg bend ea3177 TR544 Alcoa truck valve - rim hole 10 ea3178 TR544D Alcoa truck valve - 60deg ea

code description qty3179 TR545 Alcoa truck valve - rim hole 10 ea3180 TR545D Alcoa truck valve - 60deg ea3181 TR546 Alcoa truck valve - rim hole 10 ea3182 TR546D Alcoa truck valve - 60deg ea3183 TR571 Drop centre rim valve ea3184 TR572 Drop centre rim valve ea3185 TR572 Drop centre rim valve SCHR ea3186 TR573 Drop centre rim valve ea

3053 3054 3055 3057 3059 3058 3061

Truck tubeless and clamp-in valves

3170 3171

3172

3173 3174 3175 3176 3177 3178

3180 3184 3186

20

ValvesTruck �exible valve extensions

Brackets Pass. Valve extensions

code description qty3220 115mm Flex valve extension ea3221 125mm Flex valve extension ea3222 170mm Flex valve extension ea3223 250mm Flex valve extension ea


Long and short collar truck extensions

Large-bore �exible valve extensions

3240 Jumbo flex extension 152mm ea3242 Jumbo flex extension 304mm ea3243 Jumbo flex extension 381mm ea3244 Jumbo flex extension 813mm ea3245 Jumbo flex extension 1067mm ea3246 Jumbo flex extension 1194mm ea3247 Jumbo flex extension 1364mm ea

3290 Short collar extension 30mm ea3291 Short collar extension 50mm ea3292 Short collar extension 74mm ea3293 Short collar extension 100mm ea3294 Long Collar Extension 74mm ea3295 Long Collar Extension 100mm ea3296 Long Collar Extension 130mm ea


3230 Flex ext. bracket ea3231 Flex ext. bracket z-type ea3232 Volvo Flex ext. bracket ea

3280 Metal cap ext. 19mm ea3281 Metal cap ext. 31mm ea3282 Nylon cap ext. 19mm ea3283 Nylon cap ext. 31mm ea


3296329532943290 3291

3230

3221 3222 3223

3280 3281 3282 32833231 3232

*Extensions can be made to specific sizes on request.

21

ValvesAir-liquid valves Misc. valves


Large bore swivel stems

Jumbo clamp-in valves Rigid jumbo extensions

3320 Jumbo rigid ext. 44mm ea3321 Jumbo rigid ext. 76mm ea3322 Jumbo rigid ext. 101mm ea3323 Jumbo rigid ext. 127mm ea3324 Jumbo rigid ext. 203mm ea3325 Jumbo rigid ext. 337mm ea

3340 J650 Valve stem ea3341 J670 Valve stem ea3275 J690 Clamp-in turret valve ea3380 SP2 Clamp-in spud ea3381 SP9 Clamp-in super LB ea3382 SP8 Clamp-in super LB ea3383 Screw-in jumbo spud* ea3384 Swivel stem connector* ea3385 Check valve* ea


*Super large bore

3342 5020/17 Swivel stem 107mm ea3343 5020/24 Swivel stem 152mm ea3344 5020/30 Swivel stem 190mm ea3345 5020/32 Swivel stem 203mm ea3346 5020/45 Swivel stem 285mm ea3347 5020/66 Swivel stem 419mm ea3348 5020/96 Swivel stem 609mm ea3349 5020/112 Swivel stem 711mm ea3350 5020/122 Swivel stem 774mm ea3351 5020/128 Swivel stem 812mm ea3352 5020/138 Swivel stem 876mm ea

3260 TR618A Air/liquid valve ea3261 TR621A Air/liquid valve ea3262 TR622A Air/liquid valve ea3263 TR623A Air/liquid valve ea3264 Air/liquid valve ext. 39mm ea3265 Water adaptor ea

3045 Valve rim nut brass ea3046 Valve rim nut nylon ea3140 Male valve reducer ea3141 Female valve reducer ea3210 Tank valve stem - long ea3211 Tank valve stem - short ea


3342 3343 3344 3345 3346

3045 3140 3141

3210 3211

3260 3261 3262 3263

3265

3340 3275 3380 3383 3384

Check out our website for more valves.www.chemvulc.co.za

22


Valve tools


Super single valves

Valves


Specialty valves

3195 Super single valve 12/1 - 90deg RH15.9 ea3196 Super single valve 12/1 - 90deg SCHR ea3197 Super single valve 12/2 - 90deg RH15.9 ea3198 Super single valve 14/1 25mm - dbl bend ea3199 Super single valve 14/2 45mm - dbl bend ea3200 Super single valve 14/3 37mm - dbl bend ea

3190 3192 3193

3400

*RH = Rim hole (mm), Schr = Schrader

34043402 34073401 3408

3195 3197 3198 3199 3200

Air tool adaptorscode description qty3530 MA224 Low speed adaptor ea3531 MA224 Low speed adaptor - long ea

3190 Motorcycle valve - 90 deg bend ea3191 Motorcycle valve - 45 deg bend ea3192 Army valve - rim hole 15.8mm ea3193 Volvo special valve ea3194 Volvo special valve - SCHR ea3215 Motorcycle valve - Aluminium clamp-in ea

3191 3194 3215

3400 Tubeless snap-in valve tool ea3401 4-in-1 standard valve repair tool ea3402 Black 4-in-1 valve repair tool ea3404 Std/jumbo combo valve tool ea3405 Std cap & core valve tool ea3406 Std screwdriver valve tool ea3407 Flexible cap & core tool ea3408 Jumbo 4-in-1 valve repair tool ea3409 Standard fishing tool cable type ea3410 Jumbo screwdriver valve tool ea3411 Jumbo hex cap tool ea

23

Air tools, Tyre tools



Miscellaneous tyre tools

3802 Kentool T2002 demounting tool ea3840 Wheel mate spanner support stand ea3841 Wheel guard inflation safety device ea3842 Nut cracker - nut & bolt disconnector ea


Air tools

*Full range of Chicago Pneumatic products are available, please contact us.

3520 3522 3524

3500 3501 3502

3802

3842

Chicago Pneumatic air tools

3520 1/2 inch CP Impact wrench ea3521 3/4 inch CP Impact wrench ea3522 1 inch CP Impact wrench ea3523 1 inch CP Heavy duty impact wrench ea3524 CP Low speed tyre buffer ea3525 CP High speed tyre buffer ea


Air tool maintenance


Copper compound

3500 High speed die grinder ea3501 Low speed die grinder ea3502 PX high speed grinder ea3503 Reversible air drill ea3504 Patch hammer & rim rust descaler ea

3503 3504

3580 1299 Penetrate oil ea3582 Compressor oil ea

3730 Copper compound paste ea3731 Copper compound spray ea

24

Tyre Tools

Stitchers


Retreading factory essentials

3600 4 inch knife ea3601 4 inch taper knife ea3602 Curved point knife ea3610 Trimming handle complete ea3611 Trimming blade ea3612 Clicker blades 10/pack3613 Clicker knife handle ea3614 Heavy duty stanley blade ea3615 Heavy duty stanley handle ea3616 Rubber scraper ea3621 Scissors 8inch ea3630 Stencil brush 1 inch ea3631 Solution brush 2 inch ea3632 Stove brushes ea3633 Wire brush w handle ea

Insert tools

3647 Ball bearing stitcher ea3648 2" Porcupine roller stitcher ea3649 Rasp roller ea

code description qty3660 Passenger needle ea3661 Truck needle ea3662 Spiral cement needle ea3670 Insert tool passenger ea3671 Insert tool truck ea3672 Spiral cement tool ea3673 Pricking awl ea3674 Probe tool / reamer ea



Tread depth gauges


3680 Rim width calliper ea3681 PCD Measuring tool ea3682 Rim protector ea3690 Wheel weight remover ea3691 Wheel weight scraper ea3692 Wheel weight pliers ea


Wheel balancer tools

3815 Plastic tread depth gauge ea3816 Metal tread depth gauge ea3817 EM tread depth gauge ea

Tyre levers

3805 T41 Tyre lever - t/less truck ea3806 T45 Tyre lever - t/less truck ea3807 T48 Tyre lever - lockring ea3808 T23 Lockring tool - pass. ea3809 T52 Lockring tool - EM ea3810 Tyre spoon ea3820 Gedore 39 tyre lever ea3821 Gedore 38/400 tyre lever ea3822 Gedore 38/500 tyre lever ea

3601 3610 3611 3612 3613 3630 3631 3633

3647 3660-2

3670-1 3672 3673

3815 3816 3817

3805-9

3820-2

25


T-bar wheel spanners

Tyre Tools

3700 T-bar wheel spanner 17x35mm Nissan ea3701 T-bar wheel spanner 21x32mm ea3702 T-bar wheel spanner 21x38mm Mitsubishi, Canter, International ea3703 T-bar wheel spanner 21x41mm Toyota, Hino, Nissan, Isuzu ea3704 T-bar wheel spanner 24x27mm Mercedes ea3705 T-bar wheel spanner 27x30mm Mercedes ea3706 T-bar wheel spanner 27x32mm ea3707 T-bar wheel spanner 27x33mm Mercedes ea3708 T-bar wheel spanner 30x32mm Mercedes, DAF, MAN ea3709 T-bar wheel spanner 30x33mm Mercedes ea3710 T-bar wheel spanner 32x33mm ea

recommended for:

3720 Power bar only ea3721 T-bar sliding head - 1/2inch ea3722 T-bar sliding head - 3/4inch ea3723 T-bar sliding head - 1inch ea


4-way wheel spanners Gaither tools



Mallets, bead drivers and tyre spreaders

3740 Gedore pass. 4way spanner ea3741 Gedore truck 4way spanner ea3742 Light truck 4way spanner ea3744 Passenger 4way spanner ea3750 KT95 4way truck spanner ea

3822 Gaither tool J1 ea3823 Gaither mount/demount kit ea

3830 Heavy duty polyurathane mallet ea3831 Kentool mallet / bead driver ea3832 Rubber mallet 900g ea3833 Rubber mallet 650g ea3843 Short bead knocker - heavy duty ea3845 Long bead knocker - heavy duty ea3846 Bead knocker - spoon only ea3848 Hand tyre spreader - lever type ea3849 Tyre spreader - socket/jaw type ea


3823

3830 3831 3843-4 3849

3740-1 3742 3744

Ford

PROFESSIONAL EQUIPMENT

26


Tyre spotters

Tyre Equipment

Bottle jacks Trolley jacks

Tressles


4100 Truck spotter with plates ea4101 Earthmover spotter with plates ea4103 Car/light truck spotter with plates ea4105 Spotter plates 6 piece set ea4107 Spotter head / heating head ea

4107

Repairing with tyre spottersNote: Cure time on a spotter is about 40mins. After 20mins tighten the clamp again as cushiongum will flow. After 40mins, switch off and allow to cool, do not unclamp at this point. Allow repair to cool completely before applying chemical patch. Follow correct application guidelines.

The spotter repairFor spotter repairs, you will require chembuff, cushion gum, black vulcanising cement, a stitcherand buffing tools. Detailed repair presentation on using a spotter is available on request.

4104

4103

4140 Winntec 6ton Bottle jack ea4141 Winntec 12ton Bottle jack ea4142 Winntec 20ton Bottle jack ea4143 Winntec 30ton Bottle jack ea4144 Winntec 50ton Bottle jack ea

4130 1.35 ton trolley jack ea4131 3 ton trolley jack - long ea4132 3 ton trolley jack - turbo ea4133 5 ton trolley jack - long ea4134 10 ton trolley jack - long ea

code description qty4151 Winntec 3 ton tressle - Rachet type per pair4152 Winntec 6 ton tressle - Rachet type per pair4153 Winntec 12 ton tressle - Rachet type per pair4154 Winntec 12 ton tressle - Pin type per pair

*High tonnage tressles in our equipment supplement!

Load test certificates are available on request.

Load test certificates are available on request.

27

Tyre regroovers

4220 Ideal tyre regroover - 220v ea4221 Pistol grip tyre regroover ea4210 KZ101 Regroove blade ea4211 KZ102 Regroove blade ea4212 KZ103 Regroove blade ea4213 KZ104 Regroove blade ea4214 KZ105 Regroove blade ea4215 KZ106 Regroove blade ea


*Note: Regroovers intended for regroovable tyres only

4220 42144210

Tyre Equipment

Lift blocks


Tyre branders

4160 Gas tyre brander 1inch ea4161 Electric tyre brander ea4170 Branding letters 1inch ea4175 Branding letters 1/2inch ea4180 Branding numbers ea


Bead blasters

4170 4175 4180

4161

4230 4231 4232

4200

4160

4233

4201 4202

4200 Gaither tool bead blaster ea4201 Mini bead blaster - 6 gallon ea4202 Bead blaster - 10 gallon ea4203 Cyclone X series bead blaster - 5 gallon ea4204 Cyclone X series bead blaster - 8 gallon ea

42034204

Gaither tool bead blasters and Cyclone bead blasters are certified.


4230 Grooved lift blocks ea4231 Thick rubber block ea4232 Thin rubber blocks ea4233 4 x 4 lift block - XL ea

code description qty4205 Bead bazooka 6L ea4206 Bead bazooka 9L ea

Bead bazookas

42054206


Wheel chocks

4237 Truck tyre chock ea4238 Earthmover tyre chock ea

28


Round rasps

Burrs, rasps and stones


Cup rasps


Rod and cone rasps

4500 Round rasp 5203 - 36 grit ea4501 Round rasp 5204 - 16 grit ea4502 Round rasp 5205 - 36 grit ea4503 Round rasp 5206 - 16 grit ea4504 Round rasp 5207 - 36 grit ea4505 Round rasp 5208 - 16 grit ea4506 Round rasp 5209 - 36 grit ea4507 Round rasp 5210 - 16 grit ea

4550 Cup rasp TCW210 - 16 grit ea4551 Cup rasp TCW210 - 36 grit ea4552 Cup rasp TCW315 - 16 grit ea4553 Cup rasp TCW315 - 36 grit ea4554 Cup rasp TCW415 - 16 grit ea4555 Cup rasp TCW415 - 36 grit ea

4580 Rod rasp 2217 ea4581 Rod rasp 2218 ea4582 Rod rasp 2219 ea4583 Rod rasp 2220 ea4590 Cone rasp 2211 ea4591 Cone rasp 2212 ea4592 Cone rasp 2213 ea4593 Cone rasp 2214 ea


Rasp adaptor

4595 22-85 Rasp adaptor ea

4500 4501 4502 4503 4504 4505 4506 4507

4550 4551 4552 4553 4554

4580 4581 4582 4583 4590 4591 4592 4593

29


Grinding discs, �at face rasps, tungsten sleeves

Burrs, rasps and stones


Grinding stones

4520 Small buffing disc for tubes ea4521 Large Tungsten buffing disc ea4522 P16 Grinding disc ea4523 C16 Grinding disc ea4560 Flat face rasp 2241 ea4561 Flat face rasp 2242 ea4571 Tungsten sleeve 320/2inch ea

4600 High speed stone ea4601 Sharpening stone - no handle ea4602 Sherbolite stone adaptor ea4603 Sherbolite stone assembly ea4604 No. 57 Sharpening stone ea4610 Grinding stone A2 ea4611 Grinding stone A4 ea4612 Grinding stone A12 ea4613 Grinding stone A15 ea4614 Grinding stone A24 ea4615 Grinding stone A25 ea4616 Grinding stone A26 ea4617 Grinding stone A36 ea4618 Grinding stone A37 ea

Carbide cutters, burrs Gougers, wire wheels

code description qty code description qty4620 CP3 carbide cutter ea4621 CP7 carbide cutter ea4622 CP9 carbide cutter ea4623 CP12 carbide cutter ea4624 CP15 carbide cutter ea4630 6mm Flat burr ea4631 6mm Round burr ea4632 9mm Cone burr ea

4651 1inch Gouger 25mm ea4652 2inch Gouger 50mm ea4660 50mm Wire wheel ea4661 50mm Impregnated wheel ea4662 50mm Imp. wheel no shaft ea4663 76mm Impregnated wheel ea4664 12.7mm Wire wheel ea4665 16mm Wire wheel ea4680 TX6 Tack rasp ea4681 Hub for TX6 tack rasp ea

4520 4521

4560 4561

4571

4610 4611 4612 4613 4614 4615 4616 4617 4618

4621

4622

4623

4624 4651 4652

4660

4663

30

Airline accessories


ARO �ttings


PCL connectors


Tru�ate �ttings

5010 PCL clip-on closed end ea5011 PCL clip-on open end ea5012 PCL connector head for hold-on ea5014 PCL hold-on closed end ea5015 PCL hold-on open end ea5020 PCL thumb chuck ea

5050 Truflate male coupler ea5051 Truflate female coupler ea5052 Truflate plug-in adaptor male ea5053 Truflate plug-in adaptor female ea5054 Truflate plug-in adaptor for valves ea5056 Truflate hose insert ea


Large bore clip-ons

5000 ARO 210 coupler ea5001 ARO hose insert 3/8" ea5002 ARO tail piece 6mm ea5003 ARO tail piece 8mm ea5004 ARO tail piece 10mm ea5005 ARO male connector ea5006 ARO female connector ea

5000 5001 5002 5005 5006

5010 5011 5012 5014 5015 5020

5050 5052 5053 5054 5056

50615060

5060 Large bore clip-on chuck ea5061 Large bore clip-on with tailpiece ea5150 Earthmover clip-on 4660A ea

5150

31


Parker �ttings

Airline hose Hose clamps, inserts


Airline accessories

5100 Airline hose 6mm metre5101 Airline hose 8mm metre5102 Airline hose 10mm metre5103 Airline hose 12mm metre5104 Airline hose 20mm metre5105 Airline hose 1/2inch metre5106 Airline hose 3/4inch metre5110 Hose clear reinforced 8mm metre5111 Hose clear reinforced 10mm metre

5130 Parker 2C adaptor ea5131 Parker 2F adaptor ea5132 Parker 5F adaptor ea5133 Parker BST-2 envelope coupler ea5134 Parker H6C adaptor ea5135 Parker coupler B17 ea5136 Parker coupler B23 ea

code description qty5162 Hose clamp 1/4inch ea5163 Hose clamp 1/2inch ea5164 Hose clamp 3/4inch ea5165 Quick hose clamps 6mm ea5166 Quick hose clamps 10mm ea5167 Sleeve type clip-on air chuck ea

Service kitscode description qty

Compressor accessoriescode description qty

5025 Washer for hold-on conn. ea5026 Truck valve sealing washer ea5030 MKIII valve ass. kit old type ea5031 MKIII valve ass. kit new type ea5032 PCL hold-on kit closed end ea5033 PCL hold-on kit open end ea5034 Hand control kit SPK18 ea


Chucks, hold-ons, clip-ons

5062 Standard metal clip-on open end ea5063 Standard metal clip-on closed end ea5064 Dual foot hold-on open end - Schrader ea5065 Dual foot hold-on closed end - Schrader ea5066 Low speed tool quick change chuck ea5067 Dual foot repair kit open end - Schrader ea5068 Dual foot repair kit closed end - Schrader ea

5041 Armour hose for PCL ea5042 Blow gun ea5043 Suction gun ea5044 Hose reel ea5045 GIS Filter for airline 1/2in ea5046 GIS Regulator 1/2inch ea5047 GIS Lubricator 1/2inch ea

5048 Combo: filter, lubricator, regulator, gauge

ea

5050 Mini oiler 1/4inch ea

5133 5134 5135

5162 5165 51675100 5101 5102 5103 5104 5110

32

In�ation gauges


EMT Digital air pressure gauges


PCL in�ators, pressure gauges

5200 EMT3500 Auto digital gauge inflate 1 one car tyre

Petrol stations, indoor bays ea

5201 EMT3500/C-2 Auto digital gauge inflate 2 car tyres simultaneously

Wheel alignment bay ea

5202 EMT3500/C-4 Auto digital gauge inflate 4 car tyres simultaneously

Wheel alignment bay ea

5207 EMT3900/T Auto digital gauge inflate 1 truck tyre

Truck tyres, fleet depots ea

5208 EMT3900/T-2 Auto digital gauge inflate 2 truck tyres simult.






5212 EMT3900/T-6 Auto digital gauge inflate 6 tyres - 1/2inch fittings

Truck tyres, high volume, EM tyres ea

5213 EMT3900VLD Manual digital gauge large digital display.

ea

recommended for

5350 MKIII Single gauge - clip-on connector ea5351 MKIII Twin gauge - hold-on connector ea5361 PCL no. 57 Universal pencil type gauge ea5362 PCL no. 15 Tractor pencil type gauge ea5363 PCL no. 4 Pencil type gauge w dual head ea

• Even tyre pressures – every time!• Correctly distributed weight on tyres• Even tread wear = longer tyre life• Correct pressure = lower rolling resistance = Fuel savings!• Labour saving - connect up to six tyres at once!• Time saving – connect , set the pressure and hit the button! The Automatic Digital Gauge is essential for these businesses:• Wheel alignment bays – We recommend a 4-pipe unit!• Transporters - Use the 6-pipe for maximum efficiency.• Truck Stops• On site Tyre management/survey teams

EMT gauges working for you...

5351

5361 5362 5363

52135208 5209 5212

Petrol stations, indoor bays

33


Selago in�ators, pressure gauges

In�ation gauges


Large bore in�ation gauges

5380 Master Air inflation gauge dual foot ea5381 Master Air inflation gauge single clip-on ea5430 Heavy duty inflator gauge ea5403 6299 Multi-purpose gauge ea5404 6294 Combi truck/large bore gauge ea5405 6295 BM gauge ea5408 6296 BTF truck gauge ea5409 6296 BTR truck gauge ea5410 6296 RJF jumbo gauge ea5411 6296 RJR jumbo gauge ea5412 6297 4x4 gauge ea5413 6298 Tractor gauge ea


Chemvulc pressure gauges - Glycerine gauges

5420 Jumbo/standard combo inflation gauge ea5421 Large bore inflation gauge ea

*Each Chemvulc pressure gauge is available with a calibration certificate

5380

5430

5408 5409 5410 5411 5413

5420

*Range: 0 to 1200kPa, hose length availble in 2m and 5m. Gauge head is glycerine filled.

5310-1 5312-3 5315

5316

5318

5310 CV Trucker gauge - flexible ea5311 CV Trucker gauge - rigid ea5312 CV Jumbo gauge - flexible ea5313 CV Jumbo gauge - rigid ea5314 CV Multipurpose gauge ea5315 CV 4x4 gauge ea5316 CV Glycerine filled gauge ea5317 CV Tractor gauge ea5318 CV Combi truck/jumbo gauge ea

34

Inner tubes, kitsPassenger, 4x4 and truck tubes


Flaps

5720 Flap 650/750 x 16 ea5721 Flap 900-1000 x 20 ea5722 Flap 1100/1200 x 20 ea

Tubeless repair kits


Envelope repair kit


0900 Passenger tubeless repair kit ea0901 Truck tubeless repair kit ea0902 Mini tubeless reapair kit ea

Prolong the life of envelopes and tubes.Formulated from heat resistant butyl, the repair patch can be applied to curing envelopes with butyl solution and placed in the chamber for curing. The repair patch will extend the life of the envelope.

0080 Butyl patch no. 1 - 55mm ea0081 Butyl patch no. 2 - 85mm ea0082 Butyl patch no. 5 - 250 x 45mm ea

0900 0901

5560 Tube 155/165 x 13 ea5570 Tube 175/185 x 14 ea5571 Tube 195 x 14 ea5580 Tube 175/185 x 15 ea5583 Tube 215 x 15 ea5604 Tube 650/700 x 16 ea5605 Tube700/750 x 16 ea5608 Tube 825 x 16 ea5632 Tube 900 x 20 ea5633 Tube 1000 x 20 ea5634 Tube 1100 x 20 ea


35

Marking chalk French chalk, labels


Orings, bead seaters, chalkO-rings


Bead seaters


6000 Beaver chalk - blue6001 Beaver chalk - green box/506002 Beaver chalk - red6003 Beaver chalk - white6004 Beaver chalk - yellow

6020 French chalk 25kg ea6021 French chalk 10kg ea6050 Label 25 x 25mm ea6051 Label 25 x 40mm ea6052 Label 25 x 60mm ea

5951 No. 2 Pass./light truck bead seater 13”/14” ea5952 No. 3 Truck bead seater - 15” rim ea5953 No. 4 Thin bead seater for 12R22.5 ea5954 No. 5 Thick bead seater for 12R22.5 ea5955 Tubeless inflating ring ea

6000-4

6021

6051

box/50

box/50box/50box/50

5900 O-ring 220T - 20" rim ea5901 O-ring OR224 - 24" rim ea5902 O-ring 25T - 25" rim ea5903 O-ring 325 - 25" rim ea5905 O-ring 329 - 29" rim ea5906 O-ring 333T - 33" rim ea5907 O-ring EM335 - 35" rim ea5908 O-ring EM339 - 39" rim ea5909 O-ring EM345 - 45" rim ea5910 O-ring EM349 - 49" rim ea5911 O-ring EM449 - 49" rim ea5912 O-ring EM451 - 51" rim ea5913 O-ring EM457T - 57" rim ea5914 O-ring EM463T - 63" rim ea

36

Safety gear and accessories


Gloves

Safety gear, cleaning rags Checkpoint

code description qty code description qty6120 Safety spectacles ea6121 Safety goggles ea6123 Face shield ea6124 Disposable face mask ea6125 Respirator ea6126 Respirator refill ea6127 Ear plugs ea6128 Ear muffs ea6110 Cleaning rags ea

6130 Checkpoint CP19 ea6131 Checkpoint CP27 ea6132 Checkpoint CP30 ea6133 Checkpoint CP32 ea6134 Checkpoint CP33 ea6135 Checkpoint CP34 ea6136 Checkpoint CP35 ea6137 Checkpoint CP38 ea6138 Checkpoint CP41 ea6139 Checkpoint CP46 ea


Rigrite tamper-proof wheel protection

6120-1 6124 6125 6127

6100 6102 6105

6150 Rigrite set for steel rims set of 10 nuts6151 Rigrite set for aluminium rims set of 10 nuts6152 Rigrite socket driver ea6153 Rigrite wheel nuts for steel rims ea6154 Rigrite wheel nuts for aluminium rims ea6155 Rigrite dust cover ea

“Probably the world’s most innovative and secure wheel anti-theft system” - Motoring Magazine

5 year warranty on workmanship, where normal wear and tear and wrongful application is exempt

6101

6132 6133 6134

6150-1

6153

6152

6100 Candy stripe gloves ea6101 Pigskin gloves ea6102 6inch Green leather gloves ea6103 Cowhide Leather gloves ea6105 8inch Leather gloves ea6106 6inch Cotton gloves ea6107 Heavy Duty PVC gloves ea6108 Softflex work gloves ea

37

1.

2.

1. Ensure the harness straps are not pulling inwards on the bead of the tyre. This can pinch the air bags and cause the air bags to fail.

2. Harness straps that overlap can be dam-aged by the buckles or create problems when pressurising the EM system.

Pack sand bags and pipes in such a way to ensure the straps are evenly spaced and straight.

Cylinder bag/flat air bag air connection

Incoming air connection

Air regulators

Flat air bag air connections

Temperature controllers

*Use the arrow buttons to adjust the temperature

If you are not using a cylinder bag connect the flat air bag to operate the flat air bags independently.

If you are using a cylinder air bag, slowly start inflating the cylinder bag first. The cylinder air bag must be slightly higher pressure than the flat air bags, at 2,2 bar. DO NOT preset the pressures!

Use the arrow buttons to adjust the temperature. Controllers are preset at 125 deg C. To save time, pre-heat the heat pads to 75 deg C.

If there is a fault on the control box an alarm will sound, check all the connections and thermocouple plugs.

Alarm will sound at 10 deg C over temperature, inspect all connections immediately and switch off power to the heat pads.

EM System controllers

Cross Section - Sidewall profile of repair system set up with sand bags and pipes

Cross Section - Sidewall profile of repair system set up with cylinder/mandril air bag, sand bags and pipes.

Note: Chemvulc can supply cylinder air bag as optional extra, however repair system is designed to work with or without a cylinder air bag. Typically the largest cylinder air bag is not big enough to fill the cavity of larger tyres and a combination of cylinder bag and sand bags with pipes is used.

EM setup tips - filling the tyre cavity

EM Repair System set up tips

Our comprehensive OTR repair manual is now available, please go online or contact us for more information. Full training is

also available.

38

Earthmover tyre equipment


Complete EM repair systems

Heat pads


6200 Truck repair system 300x300 All truck tyres ea6201 EM repair system 550x550 Truck, tractor to 24" tyres ea6202 EM repair system 750x750 24" to 35" tyres ea6203 Giant EM system 900x900 35" to 49" tyres ea6204 Giant EM system 1200x900 35" to 57" tyres ea

recommended for

6304 Heat pad 300 x 300mm ea6305 Heat pad 350 x 350mm ea6306 Heat pad 350 x 550mm ea6308 Heat pad 470 x 380mm ea6311 Heat pad 550 x 550mm ea6317 Heat pad 660 x 660mm ea6320 Heat pad 750 x 550mm ea6321 Heat pad 750 x 750mm ea6322 Heat pad 800 x 800mm ea6323 Heat pad 900 x 900mm ea6350 Lug heat pad ea

Extruder guns Harnesses, sand bags



6500 Harness 550 x 550mm ea6501 Harness 750 x 750mm ea6502 Harness 900 x 900mm ea6695 Sand bags ea

Setting up the EM system

6304

6306

6311 6350

6500 6595

Ultra-large heat padsNow available, check on pricelist or our website for details.

6510 Big buddy buzz gun ea6511 Super giant extruder gun ea

39


Air bags

Repair system controllers Bitto bu�er

code description qtycode description qty


Bead repair kit

Earthmover tyre equipment

6602 Air bag 300 x 300mm ea6604 Air bag 350 x 350mm ea6605 Air bag 350 x 550mm ea6606 Air bag 450 x 450mm ea6609 Air bag 550 x 550mm ea6612 Air bag 600 x 600mm ea6617 Air bag 700 x 300mm ea6621 Air bag 750 x 550mm ea6622 Air bag 750 x 750mm ea6624 Air bag 800 x 800mm ea6630 Air bag 900 x 900mm ea6631 Air bag 1000 x 1000mm ea6635 Air bag 1200 x 900mm ea6650 Air bag AST 400 ea6651 Air bag SM180 ea

6655 Cylinder air bag - truck 250 x 480mm ea6656 Cylinder air bag - EM 360 x 600mm ea6657 Cylinder air bag - EM 500 x 600mm ea

6400 Flex shaft buffer ea6401 Flex shaft buffer inner core ea6402 Flex shaft buffer outer core ea6403 Flex shaft buffer adaptor ea6404 Flex shaft buffer adaptor 1/2" ea

6430 Bead repair kit 70mm x 10m ea6431 Bead repair kit 100mm x 10m ea6432 Bead repair kit 150mm x 10m ea

Earthmover tyre bead repairs.OTR beads tend to dry and wear, causing tyre slip on the rim. Applying the Chemvulc repair strip reduces inside diameter, allowing better grip.

6602 6609 6617 6655 6656

6400

6403-4

6460 Single control box - temperature only

ea

6461 Dual control box - temperature & pressure

ea

6462 Air regulator for EM controller

ea

EM System controller now with additional safety features, refer to our EM Repair Manual for information.

* Bead repair kit contains A&B compound and CV2002 with repair strip of various widths

40

Curing envelopes and tubesOuter envelopes - rim and inner/outer system

code description qtysuggested tyre sizetype

Stan

dard

ski

rt le

ngth

7000 SL - 12 MAE envelope SL12

1200-20, 1300-20, 365/80-20, 13-22.5,

15-22.5, 385/65-22.5, 1200-24

ea

7001 SL - 11/12 MAE envelope SL11/12

1100-20, 1200-20, 1100-22, 455/45-22.5, 385/55-22.5,

12-22.5, 315/80-22.5, 11-24.5, 285/75-24.5

ea

7002 SL - 10 MAE envelope SL10 1000-20, 11-22.5, 12-22.5, 315/75-22.5

ea

7003 SL - 9 MAE envelope SL9 900-20, 10-22.5, 305/70-19.5, 305/60-22.5

ea

7004 SL - 8 MAE envelope SL870-20, 750-20, 825-20,

8-22.5, 9-22.5, 255/70-22.5, 305/70-19.5

ea

7005 SL - 78 MAE envelope SL78 900-15, 10-15, 10-17.5, 285/70-19.5, 650-20

ea

7006 SL - 6 MAE envelope SL6

215-14, 700-15, 215-15, 235/75-15, 2.50-15, 28x9-15, 205/75-16,

700-16, 215/75-17.5, 8-17.5

ea

XL Outer envelopes - rim systemcode description qtysuggested tyre sizetype

Extr

a sk

irt l

engt

h

7010 XL - 11/12 MAE envelope XL11/12 315/80-22.5, 12-22.5, 1100-20, 1200-20

ea

7011 XL - 11 MAE envelope XL11

305/70-22.5, 315/70-22.5,

295/80-22.5, 11-22.5, 1000-20

ea

7012 XL - 10 MAE envelope XL10 275/80-22.5, 305/70-19.5, 900-20

ea

7013 XL - 9 MAE envelope XL9 ea

7014 XL - 8 MAE envelope XL8 700-20, 750-20, 825-20 ea

7016 XL - 76 MAE envelope XL76 245/70-19.5 ea

7017 XL - 7 MAE envelope XL78-17.5, 8.5-17.5, 750-16,205-16 ea

41Outer envelopes - ARC/tubeless system

Curing envelopes and tubes

Inner envelopes

7040 44 x 38 MAE envelope 44x381200-20, 385/65-22.5, 15-22.5, 445/65-19.5,

13-22.5ea

7041 42 x 36 MAE envelope 42x36

315/80-22.5, 315/75-22.5, 335/80-20,

13/80-20, 12/80-20, 1100-20, 1000-20

ea

7042 40 x 34 MAE envelope 40x34 285/75-24.5, 11-22.5, 10-22.5

ea


255/70-22.5, 275/70-22.5, 305/70-19.5, 285/70-19.5, 265/70-19.5, 245/70-19.5

ea


225/70-19.5, 235/70-19.5, 245/70-19.5,

225/90-17.5, 9.5-17.5, 8.25-16

ea

7045 32 x 26 MAE envelope 32x26 225/75-17.5 ea

7030 1100 x 480 MAE inner envelope

1000-20, 1200-20, 1100-22, 425/55-19.5,

12-22.5, 13-22.5, 15-22.5, 305/70-22.5,

315/75-22.5, 315/80-22.5, 385/65-22.5

ea



Butyl �apscode description qtysuggested tyre sizetype

*Full MAE range of curing envelopes, tubes, bladders and flaps available on request.

The MAE di�erenceInner and outer envelopes for any precured tyre retreading system, manufactured in moulds shaped like new tyres and made of soft heat resistant compound. With reinforced valve hole and seamless construction.

7025 P-22.5 P-22.5 Butyl flap 315/80-22.5, 11/12/13-22.5

ea

7026 B-16 B-16 Butyl flap 750 x 16 ea

42

Curing envelopes and tubesCuring tubes - type “S” - hot passenger system

code description qtysuggested tyre sizetype7060 145 x 10 Curing tube type "S" 145-10, 520-10, 600-9 ea

7061 155 x 12 Curing tube type "S" 145-12, 155-12, 520-12, 560-12, 600-12, 650-10

ea

7062 155 x 13 Curing tube type "S" 150-13, 155-13, 615-13, 165/70-13, 165/65-13

ea

7063 165 x 13 Curing tube type "S" 165-13, 175/70-13, 560-13, 590-13, 600-13

ea

7066 175/185 x 14 Curing tube type "S"175-14, 185/70-14,

185-14, 640-14, 670-14, 700-14

ea

7067 185/195/60 x 14 Curing tube type "S"185/60-14, 195/60-14, 185/65-14, 195/65-14,

195/50-14ea

7068 195/205 x 14 Curing tube type "S"195-14, 195/70-14, 205-14, 205/70-14,

215-14, 735-14, 750-14ea

7070 185/195/60 x 15 Curing tube type "S"185/60-15, 195/60-15, 185/65-15, 195/65-15,

205/55-15ea

7071 205/215 x 15 Curing tube type "S"

205-15, 215-15, 205/70-15, 215/70-15, 205/50-16, 215/55-16, 750-15, 31.10/50-15

ea

Curing bladders - hot passenger system

code description qtysuggested tyre sizetype7020 C2 C2 Bladder Light truck/van ea7021 C3 C3 Bladder Light truck/van ea

Curing valves

7230 Push-in valve for curing tube - D12 ea7231 Envelope valve type 2 ea7232 Valve protector ea


7230 7321

43Curing tubes - type “R” - precure system

Envelope lube, Firestone Bu�ng rasps


Curing envelopes and tubes

7080 195/205 x 14 Curing tube type "R"195-14, 195/70-14, 205-14, 205/70-14,

215-14, 735-14, 750-14ea

7081 205/215 x 15 Curing tube type "R"

205-15, 215-15, 205/70-15, 215/70-15, 205/50-16, 215/55-16, 750-15, 31.10/50-15

ea

7082 650 x 16 Curing tube type "R"185-16, 185/70-16, 195-16, 195/75-16,

650-16, 19x400, 7-17.5ea

7083 700 x 16 Curing tube type "R" 205-16, 205/75-16, 700-16

ea

7084 750 x 16 Curing tube type "R" 750-16, 825-15, 205/75-17.5, 10-16.5

ea

7085 825 x 16 Curing tube type "R" 825-16, 825-15, 12-16.5, 37x16

ea

7086 900 x 20 Curing tube type "R" 900-20 ea7087 1000 x 20 Curing tube type "R" 1000-20 ea7088 1100 x 20 Curing tube type "R" 1100-20 ea

7089 12/1300 x 20 Curing tube type "R"1200-20, 1300-20, 1400-20, 14/75-20,

14/80-20ea

7090 11/12 x 22.5 Curing tube type "R"

11-22.5, 12-22.5, 295/75-22.5, 275/80-22.5,

295/80-22.5, 1100-22

ea

7091 13/1400 x 24 Curing tube type "R"1200-24, 1300-24, 1400-24, 13/1400-25, 15.5-25,

17.5-25ea


7250 Envelope lube - 5 litre ea7251 Firestone vulc. cement 25 litre ea

7240 Pincott rasp P6 ea7241 Pincott rasp P5 ea

7240 7242

The MAE di�erenceHigh quality push-in valve curing tubes manufactured in over 40 sizes, whether reinforced wall type (thin wall) or super-reinforced wall type (thick wall).

44

Bu�ng blades & hubsBu�ng blades

Bu�ng hubs

7100 R4-16 Buffing blade 9" Four segment hub, large tooth 28 blades/set7101 R4-20S Buffing blade 9" Four segment hub, medium tooth 28 blades/set7102 R4-20U Buffing blade 9" Four segment hub, medium tooth 28 blades/set7103 R4-25S Buffing blade 9" Four segment hub, small tooth 28 blades/set

7105 R115-20 Buffing blade 11.5" Five segment hub, medium tooth 25 blades/set7106 R115-25 Buffing blade 11.5" Five segment hub, small tooth 25 blades/set

7110 P3-20 Buffing blade 11.5" Six segment hub, medium tooth 30 blades/set7111 P3-25 Buffing blade 11.5" Six segment hub, small tooth 30 blades/set

7115 Smart I buffing blade 11.5" Five segment hub 25 blades/set7116 Smart II buffing blade 9" Four segment hub, 6mm pin 28 blades/set7117 Smart IIE buffing blade 9" Four segment hub, 8mm pin 28 blades/set

code description qtyfor use with

*”S” - 6mm pin, “U” - 8mm pin, see hubs

Air cooled spacers

7120 Pincott hub R4S - 1/4" (6mm) ea7121 Pincott hub R4U - 5/16" (8mm) ea7125 Pin for hub - 1/4" (6mm) ea7126 Pin for hub - 5/16" (8mm) ea


7130 R4S Spacer - 1/4" 9" Four segment hub, 6mm pin ea7131 R4S Spacer - 5/32" 9" Four segment hub, 6mm pin ea7132 R4S Spacer - 5/16" 9" Four segment hub, 6mm pin ea7133 R4S Spacer - 3/8" 9" Four segment hub, 6mm pin ea7134 R4S Angle spacer 9" Four segment hub, 6mm pin ea7135 R4E Spacer - 5/32" 9" Four segment hub, 8mm pin ea7136 R4E Spacer - 5/16" 9" Four segment hub, 8mm pin ea7137 R4E Angle spacer 9" Four segment hub, 8mm pin ea7138 R115 Spacer - 3/8" 11.5" Five segment hub ea

code description qtyfor use with

7100-3

7126

7125

7134 7138

45Curing rings - ARC system

Staples, staple gun Viton o-rings


Retreading products

Poly�lm

7150 Polyfilm 355mm ea7151 Polyfilm 410mm ea7152 Polyfilm 460mm ea


7170 19.5" ARC rings - red 2rings/set7171 22.5" ARC rings - blue 2rings/set7172 24" ARC rings - yellow 2rings/set7173 25" ARC rings - orange 2rings/set7174 26" ARC rings - yellow 2rings/set7175 28" ARC rings - orange 2rings/set7176 30" ARC rings - red 2rings/set


Wicking


7220 Viton o-ring 12.47mm ea7221 Viton o-ring 9.19mm ea7222 Viton washer 7 x 15mm ea

71717170

72227221 7220

7160 Wicking 1250 x 175mm rubber wicking ea7161 Wicking 1500 x 300mm inner/outer system 10/pack7162 Wicking 380 x 300mm 3 to 4 layer 20/pack7163 Wicking 500 x 400mm 2 layers 20/pack7164 Wicking heavy duty 50mm - tread bonders per roll

71607161 7162

7164

7200 Staple gun box7213 Staples 16mm (708) box7214 Staples 8mm (508) box7215 Staples 8mm (808) box7216 Omer staples 8mm (508) box

7200

46

Exactra specialty valves

Valve assembly tools


In�ator Adaptors


CAT Specialty valves

code description qty3360 CAT777 valve (8019VC) ea3361 CAT777-D inner rear valve (8018VC) ea3362 CAT777-F inner rear valve ea3365 CAT777 Super large bore valve ea3366 CAT789 Super large bore valve ea3367 CAT LDR 988G Super large bore valve ea3371 Special form extension ea3372 Screw-in tubeless spud (Euclid spud) ea

3360 3361 3362 3366 3371

3420 Inflator adaptor - LB ea3421 Inflator adaptor - SLB ea3422 Inflator adaptor - SGB ea

Largebore

Super large bore

3425 Assembly tool for SGB ext. ea3426 Assembly tool for SXL ext. ea3427 Assembly tool for SLB ext. ea

Super excel (Z-bore) valve extensions

code description qty3430 Super excel (Z-bore) extension kit ea3431 Super excel (Z-bore) valve housing ea3432 Super excel (Z-bore) Flexible hose 5/8 inch ea

Super excel (Z-bore) swivel connectors, spudscode description qty

*Flexible hose extensions can be made to size.

3340 Rim spud for 13/16 inch rim hole ea3341 Rim spud for 13/16 inch rim hole - X length ea3342 SXL Swivel connector 90 deg ea3343 SXL Swivel connector 85 deg ea3344 SXL Swivel connector 80 deg ea3345 SXL Swivel connector 75 deg ea3346 SXL Swivel connector 60 deg ea

47


Super-large bore extensions

Exactra EM tread depth gauge.Best accuracy, sight glass for easy reading. The essential item for tyre survey teams. Use to calculate cure times for repair work, or hours on tread.

EM tread depth gauge

*Extensions can be made to specific sizes on request, *Super-large bore core included.

3450 Super Large bore ext. - 152mm ea3451 Super Large bore ext. - 228mm ea3452 Super Large bore ext. - 304mm ea3453 Super Large bore ext. - 381mm ea3454 Super Large bore ext. - 813mm ea3455 Super Large bore ext. - 1067mm ea3456 Super Large bore ext. - 1194mm ea3457 Super Large bore ext. - 1346mm ea3460 Super Large bore cap and core ea

3460*3450-7

3495

Super large bore turret and swivel valves


Super large bore connectors


3470 Super large bore swivel valve ea3475 Super large bore turret valve ea

3480 Super large bore swivel conn. - 90deg ea3481 Super large bore swivel conn. - 75deg ea3485 Super large bore screw-in spud - 85deg ea3489 Super large bore spud ea

Large bore extension kit

code description qty code description qty3495 Exactra EM tread depth ea

Large bore extension fittings. Make up length as required, in field. Use the same fittings, replace air hose.

3496 Large bore extension kit set

3496

Exactra specialty valves

The full Exactra range of large bore, super large bore, super excel (Z-bore) and mega bore valves isavailable, contact us for an Exactra catalogue, or download it from our website. Please feel free tocontact us for further information on the Exactra range.

Chemvulc Marketing Pty Ltd1007 Katrol Street, Robertville, RoodepoortPO Box 43062, Industria, 2042 Gauteng, South Africa

Tel: +27 11 472 1016Fax: +27 11 674 3405Email: [email protected]: www.chemvulc.co.za

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