Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and...

28
Quadrax Contacts, Connectors and Cables

Transcript of Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and...

Page 1: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

Quadrax Contacts, Connectors and Cables

Page 2: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

2Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Introduction

Quadrax Contacts, Connectors and Cables

Product Factsn 2 mm centerlines

n Designed per ARINC 600 — Supplement 18

n Fits into keyed connector inserts for connectors such as: ARINC 404 & 600, General Purpose Rectangular (GPR), MIL-DTL-38999 style, BACC65/EPXB, and custom interconnects

n Patented single piece dielectric design simplifies termination and improves reliability

n Size 8 contacts are designed for standard hex crimp per M2252/5-01 and M22520/5-45

n 24 AWG internal contacts are designed for crimp tooling M22520/2-01 and Daniels K-709

n Shells are keyed for proper orientation inside connector insert blocks

n Rear Release/Rear Remove cable versions and Front Release/Front Remove PCB versions

n Uses standard insertion/extraction tool

n Meets ASTM E595 outgassing limits for spacecraft materiels

A multi-signal contact system consisting of two differential pairs (matched impedance) used with quadraxial Ethernet and Fibre Channel cables. Available in shell size 8 (keyed); 24 AWG pin and socket contacts, Hex Crimp version as well as pin PCB tail solderable versions. Adaptable to a variety of connectors (ARINC 600, 404, D-Subminiature connectors, MIL-DTL-38999 style, etc.)

Designed for use in high speed applications such as Gigabit Ethernet, IEEE 802.3Z and Fibre Channel X3T11.2 for use on Commercial Avionics Systems, Aircraft Data Networks, Military Communications, In-Flight Entertainment, and Space applications.

MaterialsContacts, Shells, Ferrules —Copper alloy with gold over nickel finish. One-piece thermoplastic dielectric.

Performance CharacteristicsMaximum Mating Force per Contact Assembly — 2.75 lbf.Minimum Un-mating Force per Contact Assembly — 1.25 lbf.Durability — 500 mating/unmating cycles

Typical Electrical Performance:Bandwidth – as high as 3 GHz (see characterization chart on page 3)Data Rate – in excess of 2 Gb/sCharacteristic Impedance – 100 ohms ± 10 ohmsMaximum Voltage Rating – 500 Vrms @ sea levelDielectric Withstanding Voltage – 1000 VAC rms between any two contacts @ sea level; 500 VAC rms between any contact and outer shell @ sea level

Technical DocumentsProduct Specifications 108-2131 Quadrax Cable and PCB Connectors108-2199 Quadrax MIL-DTL-38999 Style Connectors108-2311 Quadrax 4Q4 In-Line D-Sub Style ConnectorsTest Reports 501-574 Quadrax Cable and PCB Connectors501-660 Quadrax MIL-DTL-38999 Style Connectors501-738 Quadrax 4Q4 In-Line D-Sub Style Connectors502-1182 Quadrax Rectangular Connector— Qualified to Boeing Spec. BPS-C-193Application Specifications 114-13123 Quadrax Rectangular Connectors and Quadrax Contacts114-13163 Quadrax Circular Connectors and Quadrax Contacts114-13190 In-Line Quadrax/Twinax Connectors114-13233 Quadrax D-Sub Connectors and Quadrax Contacts

Page 3: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

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Electrical Characteristics

Quadrax Contacts, Connectors and Cables

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

n Designed for use with 100 ohm and 150 ohm characteristic impedance star quad cable. Reference contact chart on page 10.

n Signal integrity testing was completed per SFF-8410 (see engineering test report 502-1182).

n Characteristic impedance: 100 ohm ± 10 ohm nominal (measured 102.85 ohms)

n Near end cross talk (NEXT) in the time domain: 0.89% measured on Tek 11801C Digital Sampling Oscilloscope

n Eye Patterns (Differential Mode, 1 meter and 11.2 meter cable test lengths)

n The minimum output eye opening for a 1 V launch voltage measured at 50% of the period is:

n 1 meter, 100 MHz Eye Opening 928.53 mV

n 1 meter, 1.25 GHz Eye Opening 839.77 mV

n 11.2 meter, 100 MHz Eye Opening 761.60 mV

n 11.2 meter, 1.25 GHz Eye Opening 315.20 mV

100 Mb/s Data Rate

1 Gb/s Data Rate

Eye Pattern, 100 Ohm Cable (Time Domain Measurement of Voltage vs. Time)Typical Insertion Loss

1 Meter Length, 100 Ohm Cable

11.2 Meter Cable Length

Frequency MHz dB VSWR* 50 35.26 1.035 62 36.87 1.029 102 38.90 1.023 502 26.02 1.105 1002 14.62 1.456 1798 11.74 1.698 2502 13.34 1.549 3702 6.54 2.781*calculated

1 Meter Cable Length

Frequency MHz dB VSWR* 50 34.33 1.039 62 36.03 1.032 102 40.21 1.02 502 21.21 1.191 1002 13.34 1.549 1954 9.32 2.039 2950 10.27 1.884

Return Loss

11.2 Meter Cable Length

Frequency MHz dB 50 1.87 62 2.13 102 2.72 502 6.38 1002 10.06 1798 15.69 2502 19.47 3702 28.20

1 Meter Cable Length

Frequency MHz dB 50 0.13 62 0.19 102 0.27 502 0.87 1002 1.39 2002 2.48 3002 3.29

Insertion Loss

Page 4: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

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Product Family Overview

Quadrax Contacts, Connectors and Cables

ARINC 600 Connectors:A Size 2 Plug Assembly with Q11 Quadrax InsertB Size 2 Receptacle Assembly with Q11 PCB Tail Quadrax

Quadrax Rectangular Connectors:C 12 Position ReceptacleD 12 Position Plug Assembly with Strain Relief and Seal BootsE 2 Position Plug Assembly with Strain Relief and Seal BootsF 2 Position Panel Mount Receptacle with Strain Relief and Seal BootsU Direct Attach General Purpose Rectangular Connectors:G GPRB2 Plug, Dual Insert Configuration w/3 Pos. Quadrax InsertH GPRB2 Receptacle, Dual Insert Configuration w/3 Pos. Quadrax insert

38999 Style Circular Connectors:I Size 19 Plug, 4Q4 Quadrax arrangement with Seal BootsJ Size 19 Receptacle, 4Q4 Quadrax arrangement, Panel Mount Configuration w/Seal BootsK Size 19 Receptacle, 4Q4 Quadrax arrangement, PCB MountL Size 9 Receptacle, 1Q1 Quadrax arrangement, Panel Mount w/Custom Flex Circuit Assembly for direct attachment to printed circuit boardM Size 9 Plug, 1Q1 Quadrax arrangement with Seal BootN Size 9 Receptacle, 1Q1 Quadrax arrangement, PCB Mount

D-Sub Style Quadrax Rectangular Connectors:O Plug with Seal Boots P Receptacle, for right-angle PCB mount Q Receptacle, for vertical PCB mount R Cable Receptacle with Seal Boots

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 5: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

PC Tail Contacts Part No. Description Dim. A

1445626-1 Contact,Pin,SolderTail .228[5.79] 1445626-2 Contact,Pin,SolderTail .422[10.72] 1445626-3 Contact,Pin,SolderTail .181[4.60] 1445626-4 Contact,Pin,SolderTail .297[7.54] 1445626-5* Contact,Pin,SolderTail .297[7.54]

Crimp Style Contacts1 Part No. Description Hex Crimp

1445692-1 ContactKit,Pin,Crimp .218 1445692-3** ContactKit,Pin,Crimp,withwiresealboot .218 1445692-4*** ContactKit,Pin,Crimp,withwiresealboot* — 1445693-1 ContactKit,Socket,Crimp .218 1445693-3** ContactKit,Socket,Crimp,withwiresealboot .218 1445693-4**** ContactKit,Socket,Crimp,withwiresealboot —Referencecables:TensoliteNF24Q100,NF26Q100,24443/03130X-4(LD),24443/9P025X-4(LD);RaychemCEC-RWC-18687,RaychemCEC-RWC-18664

1445692-5** ContactKit,Pin,Crimpwithwiresealboot .218 1445692-6 ContactKit,Pin,Crimp .218 1445693-5** ContactKit,Socket,Crimpwithwiresealboot .218 1445693-6 ContactKit,Socket,Crimp .218Referencecables:DRAKAF4703-3,F4704-4–insulationdiameterislarger

Hex Crimp

1877039-1 ContactKit,Pin,Crimp .231 1877039-2** ContactKit,Pin,Crimpwithwiresealboot .231 1877040-1 ContactKit,Socket,Crimp .231 1877040-2** ContactKit,Socket,Crimpwithwiresealboot .231Referencecables:Tensolite26473/02006X-4(LD);RaychemCEC-RWC-18684,RaychemCEC-RWC-18680

*Tailsaresolderdipped**UsedwithQuadraxrectangularandcircularconnectors***QualifiedtoBoeingBACC47GA1****QualifiedtoBoeingBACC47GB1(1)Forothercables,contactTE.

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Quadrax Contacts, Connectors and Cables

Quadrax Contacts

Product Factsn Patented one-piece

dielectric inserts for easy assembly and lowest applied cost

n Available with silicone seal boots rated for 50,000 ft. altitude immersion

n Crimp type, screw machined, 24 AWG contacts

n Quadrax size 8 shells are keyed per ARINC 600 for correct orientation inside connector inserts

n Twinax contacts:Qualification tests pending

n Direct Attach to PCB

- Asymmetric standoff leg provides built-in keying to PC board

n Internally keyed contacts for MIL-DTL-38999 connectors

- One-piece dielectric inserts for easy assembly and lowest applied cost

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 6: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

Part No. Description Hex Crimp

1811865-1 Assembly,Pin,Twinax .218

1811866-1 Assembly,Socket,Twinax .218

Part No. Description Hex Crimp

1811010-1 Socketkitwithheat-shrinktubing .218 1811269-1 Pinkitwithheat-shrinktubing .218

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Quadrax Contacts, Connectors and Cables

Quadrax Contacts (Continued)

Size 8 Differential Twinax Contacts

Size 8 Quadrax Contacts

Seepage2forApplicationSpecifications

PC Tail Contact – Direct Attach to PCB Part No. Description Tail Length Dim A

1954576-1 150Ohm .125[3.18] .250[6.35] 1954576-2 100Ohm .125[3.18] .270[6.86] 1954576-3 100Ohm .205[5.21] .270[6.86]

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 7: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

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Quadrax Contacts, Connectors and Cables

Quadrax Contacts (Continued)

.056 [1.41].111

[2.82]

Ø .313-.316 [7.95-8.03]

Ø .287 [7.31]

.677[17.2]

.595[15.11] Ref.

Ø .248 [6.299] Ref.

Quadrax Cable(not included, shown for reference only)

Wiring Key(Index Line)

Size 8 Quadrax Socket Contact — Crimp Style Rear Release/ Rear Remove Design Part No. 1445693-1w

w -3 with boot

.056 [1.41].111

[2.82]

Ø .313-.316 [7.95-8.03]

Ø .217-.219 [5.51-5.56]

.665[16.89] Ref.

Ø .248 [6.299] Ref.

.505-.515[12.82-13.08]

Quadrax Cable(not included, shown for reference only)

Wiring Key(Index Line)

Size 8 Quadrax Pin Contact — Crimp Style Rear Release/ Rear Remove Design Part No. 1445692-1w

w -3 with boot

Ø .217-.219� [5.51-5.56]

.079 ± .001�[2.00 ± 0.03]

Ø .313-.316� [7.95-8.03]

Ø .273-.276� [6.93-7.01]

Dim. A

Size 8 Quadrax PCB Pin Contact Front Release/ Front Remove Design Part No. 1445626-1ww

ww various tail lengths

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Blank Front Release/ Front Remove Design Part No. 1604940-2

Page 8: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

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Quadrax Contacts, Connectors and Cables

Quadrax Contacts (Continued)

Size 8 Differential Twinax Contacts

100 Ohm Differential Pair Twinax Contact

n Designed to meet the requirements of ARINC Specification 810 for 100 ohm size 8 non-concentric twin-axial contacts

n Works in all connectors accepting ARINC 600 style Quadrax contacts

Wiring Key(Index Line)

Twinax Cable(not included, shown

for reference only)

Ref. Ref.Ø .2179

[5.535]

Ref.Ø .218 [5.53]

.111[2.82]

Ref.

Ø .3140 [7.976]

.056[1.41]

.510[12.95] Ref.

.665[16.89]

Ref.Ø .2480 [6.299]

Part No. 1811865-1

Wiring Key(Index Line)

Twinax Cable(not included, shown

for reference only)

Ref.

Ø .287 [7.31] Max.

.111[2.82]

Ref.

Ø .313-.316 [7.951-8.026]

.056[1.41]

.595[15.11] Ref.

.677[17.20]

Ref.Ø .2480 [6.299]

Part No. 1811866-1

PC Tail Contact – Direct Attach to PCBn 100 and 150 ohm Systemsn Simple Direct Attach to

PCB without connector for component reduction

n Designed from ARINC size 8 Quadrax contacts

n Low cost solution from both assembly and component ends

Pin Position FeaturePosition 2

Cable shown forIllustration only; not included in kitØ .350±.003

.125±.015

.155

.020

.470

.160

Part Number 1954576-1, -2: B = .125Part Number 1954576-3: B = .205

Part No. Impedance (Ω) Dim A (Max) Dim B1954576-1 150 .270 [6.86] .125 [3.18]1954576-2 100 .250 [6.35] .125 [3.18]1954576-3 100 .250 [6.35] .205 [5.21]

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 9: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

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Quadrax/Twinax Contact Accessories

Quadrax Contacts, Connectors and Cables

Ø .275 [6.9]Ø .355 [9.0]

.82[20.8]

.32[8.1]

Ø .275 [6.9]Ø .355 [9.0]

.82[20.8]

.32[8.1]

Ø .275 [6.9]Ø .355 [9.0]

.82[20.8]

.32[8.1]

Ø .275 [6.9]Ø .355 [9.0]

.82[20.8]

.32[8.1]

1.40[35.36]

Ø .275 [6.99]

.88[22.35]

Ø .355 [9.02]

Wire Seal BootPart No. 1811481-1

Cable O.D. .145–.175 .218 Hex Crimp

Wire Seal BootPart No. 1811943-1

Cable O.D. .170–.200.231 Hex Crimp

Solid Seal BootPart No. 1811633-1

Seal Boots

1.50 [38.1]

1.28 [32.5]

Ø .328 [8.3]

Ø .283 [7.2]

1738894-1Size 8 Removal Tool

Size 8 Quadrax Extraction Tool Part No. 1738894-1

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 10: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

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Quadrax Contacts, Connectors and Cables

ARINC Size 8 Quadrax Connectors

Product Factsn Utilizes four size 24

screw-machined contacts with standard crimp tooling per M22520/2-01 and M22520/5-01 for ease of termination

n Front release/front removable PCB mount contact design for use in ARINC 600 receptacle connectors

n Rear release/rear remove crimp contact design for use in ARINC

600 plug connectors & receptacles

n Quadrax housing is keyed to assure mating alignment

n Contacts are on 2 mm centerline per ARINC 600 specification

n To extract Quadrax contact from connector insert, use Extraction Tool Part Number 1738894-1

n Per Supplement 18 to ARINC Specification 600

ARINC Size 2 Connectors Insert Arrangement Style Shell Features Contacts

Part No. Type A B C 1484406-2 Receptacle Q11 Q11 68Q2 FrontRelease ElectrolessNickelPlated, Size22signal&Quadraxcontactssupplied FrontRemove noclinchnuts loadedininserts;postextension=.25[6.35] 1484407-2 Plug Q11 Q11 68Q2 RearRelease ElectrolessNickelPlated, Crimpstylesize22signalandQuadraxcontacts RearRemove noclinchnuts suppliedunloaded 1663032-1 Receptacle 150 150 11Q2 FrontRelease Chromatewithsix4-40 Signal,PowerandQuadraxcontactssupplied FrontRemove clinchnuts loadedininserts;postextension=.25[6.35] 1663900-1 Receptacle Q11 Q11 85 FrontRelease Chromate, Signal,PowerandQuadraxcontactssupplied FrontRemove noclinchnuts loadedininserts;postextension=.25[6.35] 1484620-1 Receptacle Q11 Q11 85 FrontRelease ElectrolessNickelPlated, Signal,PowerandQuadraxcontactssupplied FrontRemove withten4-40clinchnuts loadedininserts;postextension=.15[3.81] 1484621-1 Plug Q11 Q11 85 RearRelease ElectrolessNickelPlated, Crimpcontacts RearRemove noclinchnuts ARINC Size 3 Connectors Insert Arrangement Part No. Type A B C Style Shell Features Contacts D E F 1663018-1 Receptacle 150 150 11Q2 FrontRelease/ ElectrolessNickelPlated Nocontacts 150 150 11Q2 FrontRemove1663018-2

Receptacle

150 150 11Q2 FrontRelease/ElectrolessNickelPlated

Signal,PowerandQuadraxcontactssupplied 150 150 11Q2 FrontRemove loadedininserts;postextensionsignaland power=.25[6.35];Quadrax=.200[5.08] 1663018-3 Receptacle 150 150 11Q2 FrontRelease Chromatewith Signal,PowerandQuadraxcontactssupplied 150 150 11Q2 FrontRemove fourteen6-32clinchnuts loadedininserts,postextension=.25[6.35] 1663019-1 Plug 150 150 11Q2 RearRelease ElectrolessNickelPlated Nocontacts 150 150 11Q2 RearRemove

1663019-2 Plug 150 150 11Q2 RearRelease ElectrolessNickelPlated Crimpcontacts 150 150 11Q2 RearRemove 1663019-3 Plug 150 150 11Q2 RearRelease Chromate Crimpcontacts 150 150 11Q2 RearRemove Note:Custominsertcombinationsavailableuponrequest.ContactTE.

Receptacle, Assembly Size 2Front Release/Front Remove

Part No. 1484406-2 shown

Plug, Assembly Size 2Rear Release/Rear RemovePart No. 1484407-2 shown

6.960 ± .015

[176.78 ± 0.38]

68Q2 Insert Assembly

Keying Plateand Screws Shell

Date Code

11Q11 InsertAssembly

1.800 ± .010

[45.72 ± 0.25]

.650[16.51]

6.980 ± .015

[177.29 ± 0.38]

68Q2 Insert Assembly

Keying Plateand Screws Shell

11Q11 InsertAssembly

1.800 ± .010

[45.72 ± 0.25]

.650[16.51]

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 11: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

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Quadrax Contacts, Connectors and Cables

ARINC Size 8 Quadrax Connectors (Continued)

Contact Inserts & Arrangement Codes — Shell Size 2 or 3

GPRB Insert Arrangements1,2

Q6 1, 2, 3

6 Size 8 Quadrax Metal

68Q2 2, 3, 4

68 Size 222 Size 8 Quadrax

13CQ2 2, 3

4 Size 203 Size 164 Size 12

2 Size 8 Quadrax

Q11 1, 2, 3

11 Size 8 Quadrax Metal

Shell Module C or FShell Module A, B, D or E

11Q2 1, 2, 3

4 Size 204 Size 123 Size 16

2 Size 8 Quadrax

62Q2 2, 3, 4

60 Size 222 Size 16

2 Size 8 Quadrax

1A

118Q2118 Size 22

2 Size 8 Quadrax118Q2 2,3, 4

118 Size 222 Size 8 Quadrax

Notes:

1.Availableforplugorreceptaclewithrearrelease/removecontacts.

2.Availableforreceptacleonlywithallcontactsfrontrelease/remove.

3.Standardsize8contactswillnotfitinQuadraxsize8inserts.Also,Quadraxsize8contactswillnotfitintostandardsize8inserts.

4.Availableforplugonlywithallcontactsrearrelease/remove.

ForcompletelistingofallARINC600insertarrangements,referencecatalog1308940.

27.00 max.(1.063 max.)

27.50 max.(1.083 max.)

25QI3 10Q23 3Q33

A B

Keying:

Notes: 1.Pininserts:Matingfacesshownabove.2.InaGPRB2shell,oneinsertmustbe“A”keyedandtheotheronemustbe“B”keyed(Seeatright).3.Size8cavityapplicableforusewithArinc600QuadraxorTwinaxcontacts.

ForcompletelistingofallGeneralPurposeRectangularinsertarrangements,referencecatalog1654763.

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 12: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

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Quadrax Contacts, Connectors and Cables

Rectangular Connectors

Product Factsn High performance

rectangular connector

n Available in 2, 4, and 12 positions

n Designed for use with wire seal boots and rated for use up to 50,000 ft. altitude

n Center jackscrew design for fast, reliable mating

n Aluminum shells are keyed and polarized, and are available with lightweight plastic backshell strain reliefs

n Provides excellent density in a rectangular profile for packaging flexibility.

n Qualified to Boeing Part Standard BPS-C-193

Position Part No. Type Mounting Style Style Polarization Note: 1604896-2* Receptacle PCB FrontRelease/FrontRemove Flat 1604897-5* Receptacle PanelMount RearRelease/RearRemove Flat 2 1604898-5* Plug Free-Hanging RearRelease/RearRemove Flat 1604905-1* Backshell-(1pc) — — — Usew/1604897-5 or1604898-5 1738949-2* Receptacle PCB FrontRelease/FrontRemove Flat 1738950-2* Receptacle PanelMount RearRelease/RearRemove Flat 4 1738951-2* Plug Free-Hanging RearRelease/RearRemove Flat 1738955-1* Backshell-(1pc) — — — Usew/1738950-2 or1738951-2 1604798-2* Receptacle PCB FrontRelease/FrontRemove Flat 1604799-5* Receptacle PanelMount RearRelease/RearRemove Flat 12 1604800-5* Plug Free-Hanging RearRelease/RearRemove Flat 1604874-1* Backshell-Receptacle(2pc) — — — Usew/1604799-5 1604874-2* Backshell-Plug(2pc) — — — Usew/1604800-5

*Jackscrew/Jackposthardwareincludedbutnotinstalled

1.949[49.5]

1.694 ± .010

[43.03 ± 0.25]

1.333 ± .002

[33.9 ± 0.05]

.125[3.18]

2X

.790 ± .003

[20.0 ± 0.08]

.965 ± .010

[24.5 ± 0.25]

6-32 SPIRALOCK Threads Through2X

2 Position

PCB Mount Receptacle (Part No. 1604896)

2.160 [54.86]

1.333 ± .003[33.86 ± 0.08]

1.221 ± .002[31.01 ± 0.06]

.344[8.74]

.225[5.72]

1.445 ± .010[36.70 ± 0.25]

1.070 [27.18]

6-32 SPIRALOCKThreads Thru, 4X

Jackpost and Retention Nut Kit, Part Number 1738592-1.Included, but not installed.

1.905 [48.39]1.694 [43.03]

Panel Mount Receptacle (Part No. 1604897)

1.309[33.2] .672 +.001/-.002

[17.1 +0.03/-0.05]

.750 ± .003

[19.1 ± 0.08]

1.217 +.001/-.003

[30.9 +0.03/-0.08]

1.569 ± .010

[39.9 ± 0.25].422[10.7]

Jackscrew and RetentionNut Kit, Part Number 1738592-2.Included, but not installed.

Free-Hanging Plug (Part No. 1604898)

SPIRALOCK is a trademark of Detroit Tool Industries Corporation.

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 13: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

13

Quadrax Contacts, Connectors and Cables

Rectangular Connectors (Continued)

1.949[49.50]

.865 ± .003

[21.97 ± 0.08]

.965 ± .010

[24.51 ± 0.25]

2X 6-32 UNC-2BSPIRALOCKThreads Through

1.25[31.75]2X Ref.

1.685 ± .010

[42.80 ± 0.25]

1.333 ± .002

[33.86 ± 0.05]

.250 ± .003

[6.35 ± 0.08]

.350 ± .002

[8.89 ± 0.05] 1.221 ± .002

[31.01 ± 0.05]

2.160 [49.50]

Jackpost and Retention Nut Kit, Part Number 1738592-1.Included, but not installed.

6-32 SPIRALOCKThreads Through, 4X

.344[8.74]

.225[5.72]

1.905 [48.39]

1.694 [43.03]

1.333 ± .003

[33.86 ± 0.08]

1.445 ± .010

[36.70 ± 0.25]

1.070[27.18]

1.221 ± .002

[31.01 ± 0.05]

1.309[33.25]

Jackscrew and Retention Nut Kit, Part Number 1738592-2.Included but not installed.

.422[30.72]

1.569 ± .010

[39.85 ± 0.24]

.825 ± .003

[20.96 ± 0.08]

+ .001– .003+ 0.03– 0.08

1.217

[30.91 ]

4 Position

PCB Mount Receptacle (Part No. 1738949) Panel Mount Receptacle (Part No. 1738950) Free-Hanging Plug (Part No. 1738951)

3.600[91.4]

3.346 ± .010

[85.0 ± 0.25]

2.984 ± .002

[75.8 ± 0.06]

.125[3.18]

2X

.790 ± .003

[20.0 ± 0.08]

.965 ± .010

[24.5 ± 0.25]

6-32 SPIRALOCK Threads Through2X

.630[16.0]

.900 ± .003

[22.9 ± 0.08]

6-32 SPIRALOCKThreads Thru, 4X

Jackpost and Retention Nut Kit, Part Number 1738592-1.Included, but not installed.

3.600[91.4]

3.346[84.99]

2.872 ± .002

[72.95 ± 0.05]

2.984 ± .003

[75.8 ± 0.08]

1.445[36.70]

2.960[75.2]

2.868 +.001/-.003

[72.8 +0.03/-0.08]

.672 +.001/-.002

[17.1 +0.03/-0.05]

.750 ± .003

[19.1 ± 0.08]

1.569 ± .010

[39.9 ± 0.25]

Jackscrew and Retention NutKit, Part Number 1738592-2.Included but not installed.

12 Position

PCB Mount Receptacle (Part No. 1604798) Panel Mount Receptacle (Part No. 1604799) Free-Hanging Plug (Part No. 1604800)

SPIRALOCK is a trademark of Detroit Tool Industries Corporation.

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 14: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

14

Quadrax Contacts, Connectors and Cables

Rectangular Connectors (Continued)

Accessories

Wrench, Retention Nut, Jackscrew and Jackpost,Quadrax Rectangular ConnectorPartNo.1604972-1

Wrench, Retention Nut, T-handle ToolPartNo.1950030-1

12 Position Low Profile Seal RetainerPartNo.1996544-2

4 Position Low Profile Seal RetainerPartNo.2157322-1

12 Position Backshell/ Strain Relief KitPartNo.1996373-1forreceptacle;PartNo.1996373-2forplug

2 Position Low Profile Seal RetainerPartNo.2101752-1

ORIENTATIONOFBOOTSEALPLATEFORPLUGAPPLICATION

ORIENTATIONOFBOOTSEALPLATEFORPLUGAPPLICATION

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 15: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

15

Quadrax Contacts, Connectors and Cables

Rectangular Connectors (Continued)

Product Factsn Designed to provide

a ruggedized in-line solution for Quadrax cable to printed circuit board mount applications, in a blind-mateable D-subminiature configuration

n Quadrax contacts ground directly to connector shell

Low Profile Rectangular Connector Assemblies

1.852[47.0]

1.534[39.0]

2.088[53.0]

1.740[44.2]

.296 [7.5]

.504[12.8]

.130[3.3]

.329[8.4]

DielectricThermoplastic

Interfacial SealFluorosilicone

Outer Contact ShellBrass

Plated Gold Over Nickel

#4-40 UNCSPIRALOCK

2X

#4-40 UNCSPIRALOCK

2X

Receptacle ShellNickel Plated

Aluminum Alloy

1.852[47.0]

.504[12.8]

1.512 ± .003[38.40 ± 0.08]

.312 ± .003[7.92 ± 0.08]

Ø.120±.003[3.05±0.08]

2X

Nickel PlatedAluminum Alloy

2.607[66.2]REF

2.088[53.0]

.296±.002[7.52±.05]

.550 [14.0] .504 [12.8].379 [9.6]

1.852 [47.0]

#4-40 JackscrewStainless SteelQty. 2

Receptacle ShellNickel PlatedAluminum Alloy

Interfacial SealFluorosilicone

Strain Relief ClampThermoplastic

Packaged Unassembled

4Q4

Right Angle PCB Mount Receptacle(Part No. 2000314)

Accepts standard AMPLIMITE Boardlock Hardware (sold separately).

Panel-Mount or Free-Hanging Plug Kit (Part No. 2000317)

Socket Contacts included in Kit. Accepts standard AMPLIMITE Screwlock Hardware (sold separately).

Female ScrewlockPart No. 212447-1

Nut Driver Part No. 811262-1

For assembling female screwlocks to

connector flange.

Free-Hanging Receptacle Kit(Part No. 2000263)

Jackscrews, Strain Relief, and Crimp Pin Contacts included in kit.

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 16: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

16

Quadrax Contacts, Connectors and Cables

Custom MIL-DTL-38999 Series III Style Circular Connectors

Product Factsn Available in various shell

sizes: 9 (1Q1), 17 (2Q2), 19 (4Q4) and 25 (8Q8)

n Designed for use with wire seal boots for sealing and optimized alignment

n Front metal-shell design provides a full ground plane

n Lightweight composite rear shell available in size 19 for reduced weight

n Accepts standard backshells

Plug, Shell Size 9 Single Quadrax, RR-RR Part No. 1877384

Ø.855[21.72]

Max. Over Knurl

Ø .727 [18.47]

Ø .520 [13.21]

1.527[38.79]

.020[.508]

Ø .429 [10.90]

.425[10.79]

.662[16.81]

.885[22.48]

1.064[27.03]

1.064[27.03]

Ø 1.185 [30.10]

Receptacle, Shell Size 9, 38999 Style Single Quadrax, FR-FR Jam Nut Style Part No. 1738916

Shell Size Part No. Type Description 1877384 Plug SingleQuadrax,RR-RR 9 1738916 Receptacle 38999Style,SingleQuadrax,FR-FR,JamNutStyle,withPCTailContacts 1811184 Receptacle 38999Style,SingleQuadrax,FR-FR,PCBMountwithStand-offsandPCTailContacts 2157694 Receptacle 38999Style,SingleQuadrax,with1Contact,FR-FR,JamNutStyle,SeriesIII 1877775 Plug 38999Style,Arrangement2Q2,RR-RR 17 1877774 Receptacle 38999Style,Arrangement2Q2,RR-RR 2157455 Receptacle 38999Style,Arrangement2Q2,FR-FR,PCBMount 2157695 Receptacle 38999Style,with2QuadraxContacts,Arrangement2Q2,FR-FR,JamNutStyle,SeriesIII 1811902 Plug 38999Style,Arrangement4Q4,RR-RR 1738974 Receptacle 38999Style,with4QuadraxContacts,FR-FR 19 1877732 Receptacle 38999Style,with4QuadraxContacts,FR-FR,withPCTailContacts 1811901 Receptacle 38999Style,Arrangement4Q4,RR-RR 2157696 Receptacle 38999Style,with4QuadraxContacts,Arrangement2Q2,FR-FR,JamNutStyle,SeriesIII 21 1954355 Plug 38999Style,Arrangement4Q4,FR-FR,SeriesIII 1954353 Receptacle 38999Style,Arrangement4Q4,FR-FR,SeriesIII,withPCTailContacts 23 1877921 Plug 38999Style,Arrangement6Q6,SeriesIII 1954577 Receptacle 38999Style,Arrangement6Q6,SeriesIII

25 1811928 Plug 38999Style,Arrangement8Q8,RR-RR

1811927 Receptacle 38999Style,Arrangement8Q8,RR-RR 2101395 Receptacle 38999Style,Arrangement8Q8,FR-FR,withPCTailContactsSeeTECustomerDrawingforfinishoptions

Contacts sold separately (unless noted) see page 5

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 17: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

17

Quadrax Contacts, Connectors and Cables

Custom MIL-DTL-38999 Series III Style Circular Connectors (Continued)

Plug, Shell Size 17, 38999 Style Arrangement 2Q2, RR-RR Part No. 1877775

Receptacle, Shell Size 17 38999 Style Arrangement 2Q2, RR-RR Part No. 1877774

Ø1.513[38.43]

Max. Over Knurl

Ø 1.270 [32.26]

Ø 0.917 [23.29]

Ø .748 [19.0]

1.210[30.73]

.022[0.56]

.379[9.63]Ref.

.752[19.1]Ref.

Receptacle, Shell Size 9, 38999 Style Single Quadrax, FR-FR PCB Mount with Stand-offs

Part No. 1811184 (with PC tail contacts)

.72[18.29]

.818[20.78]

.329[8.36]

.16[4.06]

.937[23.8]

.72[18.29]

6-32 UNF.25 Deep

4X

Contacts sold separately (unless noted) see page 5

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

1.311 ± .010

[33.3 ± 0.25]

.969[24.61] .132

[3.34]

1.062[26.97]

Ø 1.183 [30.05]

Ø .748 [19.00]

1.232[31.29]

1.590[40.39]

Ref.

.818[20.76]

.090[2.29]

.683[17.34]

Ref.

Receptacle, Shell Size 9 38999 Style Single Quadrax, FR-FR Jam Nut Style Part No. 2157694

Page 18: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

18

Quadrax Contacts, Connectors and Cables

Custom MIL-DTL-38999 Series III Style Circular Connectors (Continued)

Contacts sold separately (unless noted) see page 5

Receptacle, Shell Size 19, 38999 Style w/4 Quadrax Contacts, FR-FR

Part No. 1877732 (w/ PC Tail Contacts)

Part No. 1738974 (connector only)

.818

[20.76]

.400[10.16]

Ø 1.244 [31.60]

.118[3.00]

1.435[36.45]

6-32 UNF.25 Deep4x

1.156[29.36]

1.156[29.36]

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Plug, Shell Size 19 38999 Style Arrangement 4Q4, RR-RR Part No. 1811902

1.210[30.73]

.380[9.64]Ref.

.75[19.04]

Ref.

.020[0.51]

Ø1.513[38.42]

Max. Over Knurl

Ø 1.022 [25.96]

Ø .840 [21.34]

Ø 1.376 [34.95]

Receptacle, Shell Size 17 38999 Style Arrangement 2Q2, FR-FR Jam Nut Style Part No. 2157695

Receptacle, Shell Size 17 38999 Style Arrangement 2Q2, FR-FR Part No. 2157455 1.311 ±.010

[33.30 ±.25]

1.096[27.84]

Typ

.185[4.70]

.000.185

[4.70]

.509[12.93]

.470[11.94]

.100[2.54]

.096[2.44]Ref.

.060[1.52]

Ø .0621.57Ref.

.818[20.76]

.805[20.45]

2X.604

[15.24]

.400[10.16]

Typ

Page 19: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

Receptacle, Shell Size 19, 38999 Style Arrangement 4Q4, RR-RR Part No. 1811901

1.435[36.45]

Ø 1.244 [31.60]

Ø .840 [21.34]

.818[20.76]

.090[2.29]

.683[17.34]

Ref.

1.232[31.29]

1.590[40.39]

Ref.

1.156[29.36]

1.062[26.97]

.132 [3.34]

4X

Plug, Shell Size 21, 38999 Style Arrangement 4Q4, FR-FR Series III

Part No. 1954355

19

Quadrax Contacts, Connectors and Cables

Contacts sold separately (unless noted) see page 5

Plug, Shell Size 23, 38999 Style Arrangement 6Q6, Series III Part No. 1877921

1.72[43.69]

Max. Over Knurl 1.210[30.73] .379

[9.63]

.750[19.05]

Ref.

.024[0.61]

1.72[43.69]

Max. Over Knurl 1.210[30.73] .379

[9.63]

.750[19.05]

Ref.

.024[0.61]

Custom MIL-DTL-38999 Series III Style Circular Connectors (Continued)

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Receptacle, Shell Size 21, 38999 Style Arrangement 4Q4, FR-FR Series III Part No. 1954353

1.250[31.75]

Typ.

Typ.

.315[8.00]

1.499[38.07]

.818[20.78]

.298[7.57]

.200[5.08]

Receptacle, Shell Size 19 38999 Style Arrangement 4Q4, FR-FR Jam Nut Style Part No. 2157696

Page 20: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

20

Custom MIL-DTL-38999 Series III Style Circular Connectors (Continued)

Quadrax Contacts, Connectors and Cables

Receptacle, Shell Size 25 38999 Style Arrangement 8Q8, FR-FR Part No. 2101395 (w/ PC Tail Contacts)

1.811±.010[46.0±.25]

Typ

.818[20.8]

.8058 Plc.

.604[15.34]

.40 Typ[10.16]

.818[20.8]

.8058 Plc.

.604[15.34]

.40 Typ[10.16]

.470 [11.94]

.509 [12.93]

.060[1.52]

.097 Ref[2.46]

.10[2.54]

.060[1.52]

.097 Ref[2.46]

.10[2.54]

1.500[38.1]Typ

1.811±.010[46.0±.25]

Typ

1.500[38.1]Typ

1.620[41.15]Typical

1.620[41.15]Typical

.470 [11.94]

.509 [12.93]

Contacts sold separately (unless noted) see page 5

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Receptacle, Shell Size 25 38999 Style Arrangement 8Q8, RR-RR Part No. 1811927

Receptacle, Shell Size 25 38999 Style Arrangement 8Q8 Jam Nut Part No. 2157628

1.811 ± .010

[46.0 ± 0.25]

1.375[34.93] .156

[3.96]

1.500[38.1]

Ø 1.620 [41.15] Ø 1.397

[35.48]

.818[20.76]

.090[2.29]

.759[19.27]

1.666[42.32]

Plug, Shell Size 25 38999 Style Arrangement 8Q8, RR-RR Part No. 1811928

Ø 1.887 [47.92]

Max. Over Knurl

Ø1.746[44.35]

Ø 1.400 [35.36]

Ø 1.397 [35.48]

1.665[42.29]

.014[0.36]

.816[20.73]

Receptacle, Shell Size 23, M38999 Style Arrangement 6Q6, Series III Part No. 1954577

1.250[31.75]

Typ.

1.375[34.93]

Typ.1.590

[40.39]

.818[20.78]

.090[2.29]

Typ.

Typ.

1.689 ± .010

[42.90 ± 0.25]Typ.

.156[3.96]

Page 21: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

21

QUADLITE Quadraxial Cables

Quadrax Contacts, Connectors and Cables

TE’s Quadlite family of lightweight, fluoropolymer cables are for use in high speed, high bandwidth applications such as 100Base-T, Gigabit Ethernet, IEEE 1394 and Fibre Channel employed in commercial avionics systems, aircraft data networks, in-flight entertainment systems and military communications.

The Quadlite cables are designed to meet the flammability requirements of FAR Part 25 and the rigorous smoke and toxicity requirements found in commercial aerospace standards such as EN3475.

Quadlite cables are to be used with the Quadrax contacts and connectors.

Applications

Cables are used in communications, control and instrumentation for:n In-Flight Entertainmentn Satellite TVn Flight Subsystemsn Military Communications

MaterialsDielectrics — Foamed FEPJacket — FEP

Standards and SpecificationsTE Specification 1200ANSI/TIA-568-B.2IEEE 1394ARINC 664

Product Factsn 100 ohm and 150 ohm

cablesn Materials rated from -65˚C

to +200˚C n Low outgassing materials

(PTFE, FEP)n Custom design capabilitiesn Proven technologies and

materialsn Lightweightn Low smoke and low toxicityn Available in 150˚C and

200˚C rated construction

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 22: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

22

QUADLITE Quadraxial Cables (Continued)

Quadrax Contacts, Connectors and Cables

100Base-T Ethernet Cables100 Ohms - 150˚C

TE Part No. CEC-RWC-18634 CEC-RWC-18664 CEC-RWC-18666Conductor AWG Size (19 Strand) 26 24 22Conductor Material: SCCA SCCA SCCNom. Conductor Diameter (in.): 0.0185 0.0235 0.0295Insulation Material: Formed FEP Formed FEP Formed FEPNom. Insulation OD ± 0.002 (in.): 0.037 0.042 0.057Nom. Cable OD (in.): 0.145 0.154 0.195Nom. Cable Weight (lb/1 kft): 17.7 20.3 32.0Shield Material: TCC TCC TCCJacket Material: FEP FEP FEPImpedance ± 10% (Ω): 100 100 100Temp. Rating: 150˚C 150˚C 150˚CNom. Capacitance (pF/ft): 13.5 13.0 12.9Nom. Attenuation (dB/100 m): 1 MHz 4.0 2.2 1.6 10 MHz 10.5 6.8 5.9 100 MHz 36.0 24.8 21.0

10 MHz 100 MHz 10 MHz 100 MHz 10 MHz 100 MHzMin. NEXT (dB) 50 35 50 35 50 35Min. SRL (dB) 23 16 23 16 23 16

TE Part No. CEC-RWC-20555 CEC-RWC-20333Conductor AWG Size (19 Strand) 26 24 Conductor Material: SCCA SCCA Nom. Conductor Diameter (in.): 0.0185 0.0235Insulation Material: Formed FEP Formed FEP Nom. Insulation OD ± 0.002 (in.): 0.037 0.042Nom. Cable OD (in.): 0.144 0.153 Nom. Cable Weight (lb/1 kft): 18.7 22.2 Shield Material: TCC TCC Jacket Material: FEP FEPImpedance ± 10% (Ω): 100 100Temp. Rating: 150˚C 150˚C Nom. Capacitance (pF/ft): 13.5 13.0Nom. Attenuation (dB/100 m): 1 MHz 4.0 2.2 10 MHz 10.5 6.8 100 MHz 36.0 24.8 10 MHz 100 MHz 10 MHz 100 MHzMin. NEXT (dB) 50 35 50 35 Min. SRL (dB) 23 16 23 16

100Base-T Ethernet

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

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23

QUADLITE Quadraxial Cables(Continued)

Quadrax Contacts, Connectors and Cables

100Base-T Ethernet Cables100 Ohms - 200˚C

TE Part No. CEC-RWC-18658 CEC-RWC-18687 CEC-RWC-18665Conductor AWG Size (19 Strand) 26 24 22Conductor Material: SCCA SCCA SCCNom. Conductor Diameter (in.): 0.0185 0.0235 0.0295Insulation Material: Formed FEP Formed FEP Formed FEPNom. Insulation OD ± 0.002 (in.): 0.037 0.042 0.057Nom. Cable OD (in.): 0.144 0.153 0.194Nom. Cable Weight (lb/1 kft): 18.7 22.2 34.3Shield Material: SCC SCC SCCJacket Material: FEP FEP FEPImpedance ± 10% (Ω): 100 100 100Temp. Rating: 200˚C 200˚C 200˚CNom. Capacitance (pF/ft): 13.5 13.0 12.9Nom. Attenuation (dB/100 m): 1 MHz 4.0 2.2 1.6 10 MHz 10.5 6.8 5.9 100 MHz 36.0 24.8 21.0

10 MHz 100 MHz 10 MHz 100 MHz 10 MHz 100 MHzMin. NEXT (dB) 50 35 50 35 50 35Min. SRL (dB) 23 16 23 16 23 16

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

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24

QUADLITE Quadraxial Cables (Continued)

Quadrax Contacts, Connectors and Cables

Fibre Channel Cables150 Ohms - 150˚C

TE Part No. CEC-RWC-18680 CEC-RWC-18681 CEC-RWC-18682Conductor AWG Size (19 Strand) 26 24 22Conductor Material: SCCA SCCA SCCNom. Conductor Diameter (in.): 0.0185 0.0235 0.0295Insulation Material: Formed FEP Formed FEP Formed FEPNom. Insulation OD ± 0.002 (in.): 0.058 0.077 0.094Nom. Cable OD (in.): 0.193 0.224 0.281Nom. Cable Weight (lb/1 kft): 23.4 38.3 57.2Shield Material: TCC TCC TCCJacket Material: FEP FEP FEPImpedance ± 10% (Ω): 150 150 150Temp. Rating: 150˚C 150˚C 150˚CNom. Capacitance (pF/ft): 6.0 6.0 6.0Nom. Attenuation (dB/100 m): 531 MHz 13 11 9 1062 MHz 21 17 13

150 Ohms - 200˚C

TE Part No. CEC-RWC-18684 CEC-RWC-18685 CEC-RWC-18686Conductor AWG Size (19 Strand) 26 24 22Conductor Material: SCCA SCCA SCCNom. Conductor Diameter (in.): 0.0185 0.0235 0.0295Insulation Material: Formed FEP Formed FEP Formed FEPNom. Insulation OD ± 0.002 (in.): 0.058 0.077 0.094Nom. Cable OD (in.): 0.192 0.247 0.284Nom. Cable Weight (lb/1 kft): 25.8 38.3 57.2Shield Material: SCC SCC SCCJacket Material: FEP FEP FEPImpedance ± 10% (Ω): 150 150 150Temp. Rating: 200˚C 200˚C 200˚CNom. Capacitance (pF/ft): 6.0 6.0 6.0Nom. Attenuation (dB/100 m): 531 MHz 13 11 9 1062 MHz 21 17 13

Fibre Channel

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

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25

QUADLITE Quadraxial Cables (Continued)

Quadrax Contacts, Connectors and Cables

4-Pair Cat 5E Constructions100 Ohms - 150˚C/200˚C

TE Part No. CEC-RWC-20412 CEC-RWC-21064 CEC-RWC-20638Conductor AWG Size (19 Strand) 24 24 26 (7 strand)Conductor Material: SCHSCA SCC SCCNom. Conductor Diameter (in.): 0.0235 0.0235 0.019Insulation Material: Formed FEP Formed FEP Formed FEPNom. Insulation OD ± 0.002 (in.): 0.046 0.046 0.036Nom. Cable OD (in.): 0.279 0.249 0.204Nom. Cable Weight (lb/1 kft): 46.2 39.5 29.8Shield Material: TCC TCC SCCJacket Material: FEP XL-ETFE FEPImpedance ± 10% (Ω): 100 100 100Temp. Rating: 150˚C 150˚C 200˚CNom. Capacitance (pF/ft): 13.5 13.5 13.5Nom. Attenuation (dB/100 m): 1 MHz 2.4 2.2 2.4 100 MHz 7.5 6.8 8.8 100 MHz 26.4 24.8 30.5

10 MHz 100 MHz 10 MHz 100 MHz 10 MHz 100 MHzMin. NEXT (dB) 50 35 50 35 50 35Min. SRL (dB) 25 19 25 19 23 16

Cat 6 Constructions100 Ohms - 100˚C/90˚C

TE Part No. CEC-RWC-20837 CEC-RWC-21088Conductor AWG Size (19 Strand) 23 23Conductor Material: Bare Copper Bare CopperNom. Conductor Diameter (in.): 0.021 0.021Insulation Material: Foamed PE PENom. Insulation OD ± 0.002 (in.): 0.046 0.046 Nom. Cable OD (in.): 0.350 0.249Nom. Cable Weight (lb/1 kft): 52.6 39.5Shield Material: TCC TCC Jacket Material: FDR-25 RaythaneImpedance ± 10% (Ω): 100 100Temp. Rating: 100˚C 90˚C Nom. Capacitance (pF/ft): 13.5 13.5Nom. Attenuation (dB/100 m): 1 MHz 1.8 1.8 100 MHz 5.5 5.5 100 MHz 18.3 18.3 250 MHz 30.4 30.4

10 MHz 250 MHz 10 MHz 250 MHzMin. NEXT (dB) 70 52 70 52Min. SRL (dB) 36 24 36 24

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

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26

Quadrax Contacts, Connectors and Cables

Custom Solutions

Product Factsn Quadrax contacts and

connectors can be provided as custom cable and flex assemblies for customer specific applications

Product Factsn Quadrax contacts

and QUADLITE cables meet ASTM E595 outgassing limits for spacecraft applications

Custom Cable and Flex Assemblies

Spacecraft Applications

Product Factsn Quadrax inserts are

available for the rugged, modular General Purpose Rectangular connector, facilitating the mix of high speed signals with a variety of other power, fiber optic, signal, and coax insert configurations in a single connector system

General Purpose Rectangular (GPR) Connector Assemblies (See Catalog 1654763)

This product is sold by TE under license from Radiall S.A.

Product Factsn Provides field repairable

splicing mechanism

n Ideally suited for a Quadrax cable production break where space is limited

Single Splice Quadrax Part No. 1996500

Contact TE for additional information on any of these custom solutions.

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 27: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

Part No. Page Part No. Page Part No. Page Part No. Page

Quadrax Contacts, Connectors and Cables

27

Part Number Index

CEC-RWC-18634 22CEC-RWC-18664 22CEC-RWC-18666 22CEC-RWC-20555 22CEC-RWC-20333 22CEC-RWC-18658 23CEC-RWC-18687 23CEC-RWC-18665 23CEC-RWC-18680 24CEC-RWC-18681 24CEC-RWC-18682 24CEC-RWC-18684 24CEC-RWC-18685 24CEC-RWC-18686 24CEC-RWC-20412 25CEC-RWC-21064 25CEC-RWC-20638 25CEC-RWC-20837 25CEC-RWC-21088 251445626 5,71445692 5,71445693 5,71484406 101484407 101484620 101484621 101604798 12,131604799 12,151604800 12,131604874 121604896 121604897 121604898 121604905 16

1604940 71604972 141663018 101663019 101663032 101663900 101738592 12,131738894 91738916 161738949 12,131738950 12,131738951 12,131738955 121738974 16,181811010 61811184 16,171811269 61811481 91811633 91811865 6,81811866 6,81811901 16,191811902 16,181811927 16,201811928 16,201811943 91877039 51877040 51877384 161877732 16,181877774 16,171877775 16,171877921 16,191950030 14

1954353 16,191954355 16,191954576 6,81954577 16,201996373 141996500 261996544 142000314 152000317 152000263 152101395 16,202101752 14212447 152157322 142157455 16,182157694 16,172157695 16,182157696 16,19811262 14

Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated.

Catalog 1654012 Dimensions are in Dimensions are shown for Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2/12 inches (mm) unless reference purposes only. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 otherwise specified. Specifications subject to change. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015

Page 28: Quadrax Contacts, Connectors and Cables4 Product Family Overview Quadrax Contacts, Connectors and Cables ARINC 600 Connectors: A Size 2 Plug Assembly with Q11 Quadrax Insert B Size

FOR MORE INFORMATION

Technical Support

Internet: www.te.com/ADMUSA: +1 (800) 522-6752Canada: +1 (905) 470-4425Mexico: +52 (0) 55-1106-0814C. America: +52 (0) 55-1106-0814South America: +55 (0) 11-2103-6000Germany: +49 (0) 6251-133-1999Great Britain: +44 (0) 8706-080208France: +33 (0) 1-3420-8686Netherlands: +31 (0) 73-6246-999China: +86 (0) 400-820-6015

Follow us on Twitter for all the latest product news @TEConnectivity, and on Facebook, TEConnectivity.

www.te.com/ADM

© 2012 Tyco Electronics Corporation. All Rights Reserved.

1654012 ADM 5M 02/2012

TE Connectivity, and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies.

Other products, logos, and company names mentioned herein may be trademarks of their respective owners.

While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.