CURICULAMVITAE

K.M. SARAVANA PRABU. 08, Dharma raja Koil Street,Choolai, Chennai-112. Mobile no: 00919841977877(Home).

00971521276875, 00971501349505(Work)Email ID:maskisara@gmail.com

Career Objective:To achieve a challenging career in OIL and GAS UP STREAM, DOWN

STREAM AND MID STREAM and Power plant in performing QA/QC activities analyzing root causes for corrective action and preventing corrosion. Develop my skills and knowledge by getting in to certification programs, Then Utilizing it in the projects through my skills and abilities.

Career Summary:An experienced Quality professional with 14+ years of industrial

experience worked in MPMC, PMC, Client Quality and EPC for OIL and GAS UP STREAM, DOWN STREAM, MID STREAM and Power plant . Skilled in Quality audits, Welding Inspection, Protective Coatings, Nondestructive testing, Insulation inspection, Fire proofing inspection, Refractory inspection, Material receiving / Vendor inspection, Pipeline Hydro testing, Pigging, Cleaning, Gauging, De-watering and Drying, Cathodic Protection (CP) System Installation, Field-Testing, Commissioning and Troubleshooting , Corrosion Monitoring, Chemical Inhibitor Treatment, Pipeline Integrity, Corrosion/Mechanical Damage Assessment.

Currently engaged as Multi discipline inspector (Welding, Coating, Insulation, Fireproofing and NDT) for off shore structure. Highly skilled in Field-Inspection, System audits and Erection/Installation.

Experienced in New construction, Maintenance and shutdown projects like Refinery, oil and Gas plant construction, Pipe lines, storage tanks, Pressure vessels.

Specialized and certified in coatings like TSA (Thermal spray Aluminium/Zinc), Rubber linings(Neoprene), Galvanizing, Concrete coating, different types of paintings (Zinc, Epoxies, vinyl ester, polyurethanes), 3 layer Poly ethylene/propylene and Tank linings.

Specialized and certified in Thermal cryogenic cold insulation, thermal heat insulation, Acoustic insulation, refractory and Fireproofing.

ACADEMIC QUALIFICATION:

Diploma in mechanical engineering on May-2002 with Distinction (77%) from Directory of Technical Education through Sri Nallalaghu polytechnic College, chennai-66.

PROFESSIONAL QUALIFICATION:

AWS – SCWI Certificate No. – 14120278NACE Certified Senior Corrosion Technologist Certificate NO. – 39954.NACE Certified Senior Internal Corrosion Technologist Certificate NO. –

39954.NACE CIP Peer Review-Level III Certificate No. - 19887 ICORR Insulation Inspector Level-II Certificate No. – C4868.

ICORR Fire proofing Inspector Level-II Certificate No. – C4869.API 936 Refractory Certificate No. – 56696.NACE CP Level II (CP– Technician) Certificate NO. – 39954.NACE CORROSION CONTROL IN REFINING INDUSTRIES.QMS ISO 9001 Lead Auditor EHS ISO 14001 & 18001 Lead AuditorASNT Level-II in R.T., P.T., M.T., U.T. & Leak Testing

Computer qualification:

PGDCA (Post Graduate Diploma in Computer Application)PRO-ENGINEER (2000/i)AUTOCAD-2000

Professional Training:

NACE CP LEVEL III (CP– Technologist) Training attended on July 2012.ASNT Level III training course on PT, MT, U.T, RT & Leak Test In ISNT Chennai chapter at October 2010.

Field of experience: Experience in conducting internal Audits and Co-ordinate for External Audits. Verifying & Preparing CONTRACT QUALITY PLAN (CQP), Quality Control

Plan (QCP) and ISO & ASME Procedures for the project & getting Approval.

Knowledge in the area of Corrosion testing. Surface characterization to identify different forms of corrosion. Installation of Corrosion monitoring tools like coupons, Probes. Installation of Inhibitor injection quills. Excellent materials inspection including steels, alloys metals, etc., Outstanding process troubleshooter in the area of corrosion

Protection. Installation, field-testing (DCVG & CIP survey) and commissioning of

CP. Good Understanding of electrochemical processes related

to corrosion and ability to apply them to understand corrosion mechanisms.

Knowledge in all aspects of corrosion testing, material selection for chemical processes, electrochemical techniques and designing.

Examining mechanical dimensional quality Survey using theodolite & Dumpy level.

Performing corrosion and Coating surveys. Preparing coating procedure according to severity of corrosion,

Process and material. Verifying & Preparing Work Procedures, Welding Procedures & PQR and

WPQT for the Project Requirements. Evaluation and Interpretation of ND examination in PT, MT, U.T, RT &

LT methods. Perform QA/QC activities in Painting, Thermal Spray coatings,

Galvanizing, Concrete weight coating, 3 Layer HDPE & HDPP coating, Pickling and Passivation (Chemical cleaning) and Fire proofing activities.

Perform QA/QC activities in maintenance Painting by Survey analyses.

Providing training and qualifying coating applicators and performers.

Perform QA/QC activities in Cleaning, Gauging and Pigging and Hydro test of pipeline.

Pre commissioning activities on Pipeline De-watering, Drying. Hot tapping for live line Tie in. In shut down inspected for tie in and Equipment maintenance.

REFERENCE KNOWLEDGE OF CODES & STANDARDS: ASME SEC II, V, VIII, IX, B31.1, B31.3, B31.4, B31.8. ASTM EN, BS & ISO standards. API 1104, 1110,650,510,570,580,581. NACE & SSPC Standards. DEP Standards of SHELL. SP standards of PDO. DGS standards of ADNOC.

Professional experience:Total years of experience: Above 14 years.

Experience summary:

From JAN 2016 to Till date:Designation : Multi discipline inspector (ZADCO TPI)Company : Intertek, UAE.

UZ750 Project EPC1 - Client: Zakum Development Company (ZADCO)Project Value: 800 million US$inspector representing for ZADCO Main contractor – Technip and its local partner National Petroleum Construction Company (NPCC)Brief Description: The Upper Zakum field is located in the Gulf, 84 kilometers offshore Abu Dhabi and recognized as the second-largest field in the Gulf and the fourth-largest in the world. Estimated to $2 billion capital expenditure the upgrade of Upper Zakum is part of ADNOC’s long term strategy to increase Abu Dhabi‘s production capacity from 2.8 million b/d to 3.5 million b/d.

Work profile: Conducting periodical audits to Contractor and ensuring quality

performance in site. Verifying/Review Work Procedures, Welding Procedures & PQR and

WPQT for the Project Requirements. Evaluation and Interpretation of ND examination in PT, MT, U.T, RT & LT

methods. Verifying welding Inspector activities. Approving coating procedure according to severity of corrosion, Process

and material. Verifying Coating Inspector activities (painting systems above 20 types of

paint systems including TSA & Galvanizing). Verifying Insulation Inspector activities (Cold Insulation & Hot insulation

& Fire Proofing). Installation and Pre commissioning of cathodic protection. Providing training and qualifying coating, PFP & TSA applicators and

performers.

From MAR 2014 to NOV 2015:Designation : Sr.QA/QC Engineer MPMCCompany : Amec Foster Wheeler India pvt Ltd.

GRASSROOTS REFINERY PROJECT AT PARADIP (ORISSA)

Project Value: Rs. 29,777.00 crore

Benefit: The project will help in partially meeting the deficit in distillates viz. LPG, Naphtha, MS, Jet/Kero, Diesel and other products, in the eastern part of the country. The complex will generate intermediate petrochemicals feedstock. Brief Description: A 15 MMTPA refinery is being constructed at Paradip in Orissa. The refinery will have, apart from a Crude and Vacuum Distillation Unit, a Hydrocracking Unit, a Delayed Coker Unit and other secondary processing facilities. This will be the most modern refinery in India with a nil-residue production, and the products would meet stringent specifications.

Work profile: Performing corrosion and Coating surveys on new construction Refinery

plant. Conducting periodical audits to PMC and ensuring quality performance

in site. Approving coating procedure according to severity of corrosion, Process

and material. Verifying Coating Inspector activities (painting systems above 15 types of

paint systems including special coatings). Verifying Insulation Inspector activities (Cold Insulation & Hot insulation

& Fire Proofing). Installation and Pre commissioning of cathodic protection. Providing training and qualifying coating applicators and performers.

From Apr 2013 to Jun 2013:Designation : QA/QC EngineerCompany : Keppel Offshore & Marine.

PTSC Petro Vietnam Lamson FPSO of THANG LONG – DONG DO FIELD DEVELOPMENT Project located at offshore Vietnam.

Project Detail – Conversion of Oil tanker ship in to FLOATING PRODUCTION STORAGE AND OFFLOADING Vessel.

From Jun 2013 to Sep 2013:Designation : QA/QC EngineerCompany : Keppel Offshore & Marine.

SHELL Offshore Inc. Shell Stones Disconnectable FPSO Project the Walker Ridge protraction area in the deepwater Gulf of Mexico.

Project Detail – The Stones development is located along the Walker Ridge protraction area in the deepwater Gulf of Mexico. Shell intends to develop the field using a disconnectable FPSO, tied to a subsea

development. The FPSO will be based on a Suezmax size, double hull tanker.

From Sep 2013 to Feb 2014:Designation : QA/QC EngineerCompany : Keppel Offshore & Marine.

INPEX Operations Australia Pty, Ltd. (INPEX) ICHTHYS GAS FIELD DEVELOPMENT Project The Ichthys field is located in the Browse Basin, north-west coast of Western Australia, in a cyclonic area.

Project Detail – The turret and mooring system is constructing for new building of a nondisconnectable FPSO system, which shall enable the FPSO to operate, and maintain the FPSO on station OF survival cyclonic storm condition.

Work profile: Preparing coating procedure according to severity of corrosion,

Process and material. Coating Inspector activities (painting systems above 15 types of paint

systems). Verifying & Preparing Work Procedures, Welding Procedures & PQR

and WPQT for the Project Requirements. Evaluation and Interpretation of ND examination in PT, MT, U.T, RT &

LT methods. Verifying welding Inspector activities. Insulation Inspector activities (Cryogenic Cold Insulation & Hot

insulation & Fire Proofing). Providing training and qualifying coating applicators and performers.

From Mar 2011 to April 2013:Designation : Quality control inspector (GASCO)Company : Velosi Certification Services L.L.C.

GASCO ASAB 3 Project – ASAB, Abu Dhabi, UAE.

Project Detail – This project is a revamp of existing facilities to support an increase in oil production from the new ADCO facilities and accommodate up to 150 million standard cubic feet per day (MMSCFD) of additional associated gas from the existing Asab, Shah and Sahil oil fields. Technip is responsible for the installation of a new booster compression station, transfer lines, debottlenecking of existing ASAB 0 facilities and diverting feed flow from ASAB 0 to ASAB I/II by installing a new compressor, transfer lines and other associated facilities.

From May 2010 to Mar 2011:Designation : Quality control inspector (GASCO)Company : Velosi Certification Services L.L.C.

Abu Dhabi Gas Industries (GASCO) Integrated Gas Development (IGD) project - Ruwais in Abu Dhabi

Project Detail – As part of the project, new NGL train with a capacity of 27,000t/d of NGL and liquefied petroleum gas (LPG). Six cryogenic LPG storage tanks (three propane and three butane) with a capacity of 110,000m3 will also be installed at the Ruwais plant.

In addition, two ambient paraffin naphtha storage tanks with a capacity of 90,000m³ will be added to the plant.

From Aug 2009 to May 2010:Designation : Quality control inspector (Dolphin Energy)Company : Velosi Certification Services L.L.C.

Dolphin Energy Taweelah – Fujairah cross country gas pipeline, UAE.Project Detail – The Taweelah – Fujairah pipeline is an 244 kilometers (152 mi) long 48-inch (1,219 mm) pipeline between Taweelah gas receiving facilities and Fujairah to feed a new Fujairah power and desalination plant. It will be the longest overland natural gas pipeline in the United Arab Emirates. The $418 million contract was awarded to Stroytransgaz. Coated line pipes are supplied by Salzgitter Mannesmann International.

Work profile: verifying Coating Inspector activities (13 types of painting systems &

Heat shrink sleeves 3LPP & 3LPE). verifying Insulation Inspector activities (Cryogenic Cold Insulation &

Hot insulation & Fire Proofing). Installation and commissioning of cathodic protection. Installation of Corrosion monitoring tools like coupons, Probes. Installation of Inhibitor injection quills. Perform QA/QC activities in Cleaning, Gauging and Pigging and Hydro

test of pipeline. Pre commissioning activities on Pipeline De-watering, Drying. Participated in 3 plants shut down carried out for 15 days each. In shut down verifying inspected for tie in, Equipment maintenance. Ensuring Quality performance for Hot tapping for live line Tie in. Review Work Procedures according to the Specification requirement of the

project & approve them. Witness and Review Welding Procedures & PQR according to the

Specification requirement of the project & Approve them. Witness and Review of the WPQT according to the Specification requirement. Verifying Welding Inspector activities (Piping, Pipeline both front end

and Rear end) Verifying Erection Inspector activities (Static and Rotary Equipment). Ensuring EPC Evaluation and Interpretation of ND examination PT, MT,

U.T, RT & LT.

From Feb 2009 to July 2009:Designation : Sr. Inspection Engineer (Cairn Energy)

Company : Germanischer Lloyd.

Cairn Energy India - Cross country pipe line Barmer to Salaya (Rajasthan to Gujarat)

Project Detail – Cross country pipe line Barmer to Salaya 600 KM World longest crude oil pipeline (Rajasthan to Gujarat). The scope of work involves the laying of a cross country 24 inch skin heat traced pipeline with PUF insulation for crude oil transportation from the Mangala terminal, located at Barmer, Rajasthan to the Salaya Oil Export terminal, near Jamnagar

Work profile: Coating Inspector activities (Epoxy painting, Sleeve coating and PUF). Installation and commissioning of cathodic protection. Installation of Corrosion monitoring tools like coupons, Probes. Installation of Inhibitor injection quills. Perform QA/QC activities in Cleaning, Gauging and Pigging and Hydro

test of pipeline. Pre commissioning activities on Pipeline De-watering, Drying. Review Work Procedures according to the Specification requirement of the

project & approve them. Witness and Review Welding Procedures & PQR according to the

Specification requirement of the project & Approve them. Witness and Review of the WPQT according to the Specification requirement. Welding Inspector activities (Both front end and Rear end). Evaluation and Interpretation of ND examination (PT, MT, U.T, RT & LT.)

From Aug-2008 to Jan 2009:Designation : QA/QC Manager.Company : Oman Steel Co.LLC.

Organization Profile: Oman Steel Co.LLC is an EPC concern in Middle East Region.

Our concern Construction of mechanical, Electrical instrumentation, Refractory, Insulation for Process plants, Gas & Petrochemical Industries & Power plants. Our shop is approved by IQNET, PDO OMAN, VELOSI & Other agencies. It is an IQNET ISO 9001-2000 , NBIB NB, ASME ‘PP’, ‘U’, ‘A’ , ‘S’ & ‘R’ stamps holding company.

Work profile: Preparing CONTRACT QUALITY PLAN (CQP) & Quality Control Plan

(QCP) for the project & getting Approval. Preparing and maintaining ISO & ASME Procedures by Conducting ISO

Internal audits, documentation and controls. Management Representative for External audits with Clients. Preparing Work Procedures, Welding Procedures & PQR if not

established for the project & getting Approval. Conduct the WPQT according to the Client Specification Needs. Vendor inspection and Inspection of part processing items. Coordinate for the welding activities throughout shop. Maintaining the welding equipment and holding ovens calibration documents. Coordination and Interpretation of various NDT (RT, PT, MT , LT & UT) methods Coordination for Pickling and Passivation Inspection as per Specification &

conducting Ferroxyl test. Coordination for Blasting and painting Inspection as per Specification. Coordination for Leak Testing (Hydro & Pneumatic) Co-ordinate and dealing with Client and TPI for quality activities. Maintaining Measuring Instruments & Testing Equipment Calibration

documents.Projects Handled:

Bulk Diesel oil Storage Tank at Khasab for M/s. Rural Areas Electricity Company

LP & AP Flare K.O Vessel (U stamp) for IECC. Fuel Oil Storage Tank at ORC for HICO. Demineralized & Desalinated water storage tank at Fujairah for M/s. ALSTOM. Storage Tanks & Production separator (U stamp) for PDO at MARMUL

&THULIELAT.

Workshop Handled: Oman Steel Work Shop, Ghala, Oman. AL Mansoor Work Shop, Sarjah, UAE.

From Dec-2006 to July-2008:Designation : Quality Inspector.Company : Exterran Belleli Energy FZE.

Organization Profile: Exterran Belleli Energy FZE is an Italian Company that is part of

the Exterran group of company contracted with Fizia & sidem for Desalination Evaporators. Construction for Electricity and water board at Middle East Region. Our shop is approved by DNV, Moody, ABS & Other agencies. It is an DNV ISO 9001-2000 , NBIB NB, ASME ‘PP’, ‘U’, ‘U2’ & ‘S’, CONSTNAD ‘GOST – R’ , SELO BOILER Level A & SELO PRESSURE VESSEL Level A2 Stamp company

Work profile: Raw Material, Consumables inspection in process and final Inspection. Vendor inspection and Inspection of part processing items. Specialization in duplex materials fabrication and welding. Monitoring the welding activities throughout shop. Monitoring the welding equipment and holding ovens. Conduct the WPQT according to the Client Specification Needs. Examination and Interpretation of various NDT (RT, PT, MT , LT & UT) methods Pickling and Passivation Inspection as per Specification & conducting Ferroxyl

test. Blasting And painting Inspection as per Specification. Leak Testing (Hydro & Pneumatic) Co-ordinate and dealing with Client and TPI for quality activities. ISO Internal audits, External audits, documentation and controls. Measuring Instruments & Testing Equipment Calibration coordination.

Projects Handled: Gas to Liquid reactor for Qatar petroleum through JGC. Desalination Evaporator (MED Process) 6.06MIGPD for Sidem to AL HIDD

PHASE lll. Desalination Evaporator (MED Process) 8MIGPD for Sidem to SEWA, UAE. Desalination Evaporator (MED Process) 6.56MIGPD for Sidem to Marafiq IWPP.

From Jan-2003 to Dec.2006:Designation : Quality Supervisor.Company : Progen Systems and Technologies ltd.

Organization Profile Progen Systems and Technologies Ltd., is GEA group of company

collaborated with Gea Spiro Gills, UK for High Frequency Resistance Spiral Fin Welded Tubes and M/s Wellman Graham, UK condenser for Surface . Shop approved by IBR, LLOYDS, EIL, PDIL & other agencies. It is an ISO 9001-2000, ASME ‘U’ & ‘S’ Stamp company.

Work profile: Trouble shooting when fabrication issues are rises. Raw Material, Consumables inspection in process and final Inspection. Vendor inspection and Inspection of part processing items Monitoring the welding activities throughout site. Monitoring the welding equipment and holding ovens. Conduct the WPQT according to the Client Needs.

Conducts visual remarks for any repairs of the weld joints. Examination and Interpretation of various NDT (RT, PT, MT & UT) methods. Pickling and Passivation Inspection as per Specification. Blasting And painting Inspection as per Specification Review the preheat and post heat treatment chart. Leak Testing (Hydro, Pneumatic & Helium) Co-ordinate and dealing with Client and TPI for quality activities. ISO Internal audits, External audits, documentation and controls. Measuring Instruments & Testing Equipment Calibration coordination.

Projects Handled: De-aerator and storage tank for LMZ. Desalination Evaporator of S.S 316L with TITANIUM tubes for GSPL. Spiral fin welded Tubes - M/s. ABCO - ABELINE, U.S.A. Carbon steel and stainless steel pressure vessels for IOCL-BARAUNI. De aerator & Storage tank for Egypt Electricity Board Thro’ Borsig Babcock. De aerator for NLC with design background from cocrahine Inc, USA. Waste Heat Recovery units for BAYU-UNDAN, AUSTRALIA. Pressure vessels, Piping Spools & Skids for ONGC – Kesanapally &

Pasaralapudi. Main Air Tank 115mm thk shell (U stamp). From Mitusi Japan. Diffuser for power plants From Europe Braden Europe. Heat Exchanger with copper tubes & tube sheet for CPCL.

Knowledge Purview:

Detailed knowledge in corrosion monitoring, chemical inhibitor treatment, protective coatings, pipeline integrity, corrosion/mechanical damage assessment and cathodic protection (CP) system Installation, field-testing, commissioning and trouble-shooting.

Project Planning & Execution: Monitoring projects with respect to Cost, Resource Deployment, Time

over-runs and Quality Compliance to ensure execution of projects within the Schedule & cost parameters.

Quality Management & Control: Designing and implementing stringent systems to reduce rejection

levels and ensure high quality standards at all the stages of production.

Conducting various tests & inspections to ensure that products developed are in compliance with pre-set technical specifications; detecting defects / faults and taking corrective actions.

Taking adequate measures like conducting audits to ensure compliance with TPM and ISO 9001 quality management standards.

Process Engineering & Improvement: Conducting an analysis of corrosion failure and performing

corrective and preventive measures for the failure. Omitting the corrosion failure in feature by implementing the

measures in initial Design.

Personal details:

Date of birth : 30.11.1982.

Language Known : English, Tamil, Hindi and Sourastra.Sex : MaleMarital Status : singleNationality : IndianPassport No. : F 9484731

Passport Validity : 10 YearsPassport Expiry : 29/08/2016

Date:Place:

(K.M. Saravana Prabu.)