The Effective Enterprise: QAD Technology and Foundation Tony Winter, QAD.
QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and...
Transcript of QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and...
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QAD Automation Solutions Warehousing and IntegrationsMichael OchiMay 8, 2019
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Safe HarborQAD Automation Solutions Warehousing and Integrations
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This presentation includes forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. These statements are subject to significant risks and uncertainties. Actual results and events may differ materially from those set forth in these forward-looking statements. These risks and uncertainties are detailed in QAD’s SEC filings, including its latest Annual Report on Form 10-K and in particular the section titled “Risk Factors” therein and other periodic reports subsequently filed by QAD with the Securities and Exchange Commission.
This presentation contains references to certain financial measures that have been adjusted to exclude certain expenses and other specified items. These financial measures differ from comparable measures calculated and presented in accordance with accountingprinciples generally accepted in the United States of America (“GAAP”) in that they exclude unusual or non-recurring charges, losses, credits or gains. Management believes that financial presentations excluding the impact of these items provide useful supplemental information that is important to a proper understanding of the Company’s results. These presentations should not be viewed as a substitute for results determined in accordance with GAAP, nor are they necessarily comparable to non-GAAP financial measures presented by other companies.
This presentation is intended to outline QAD’s general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, functional capabilities, and should not be relied upon in making purchasing decisions. The development, release, and timing of any features or functional capabilities described for QAD’s products remains at the sole discretion of QAD.
QAD undertakes no obligation to update forward-looking statements.
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IntroductionQAD Automation Solutions Warehousing and Integrations
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Michael OchiOperational Manager, QAD Labs
QAD
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AgendaQAD Automation Solutions Warehousing and Integrations
• Background• Business drivers• Overview• Use cases
- System upgrades- Risk reduction- Production-driven - Advanced controls
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Advanced Warehousing – Background
• QAD Warehousing is the legacy system (a.k.a. AIM / WMS)• Major core ERP developments in last 5 years
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Serialization
License plating and unit
identification
Item Attributes
Extended item and inventory characteristics
QAD Automation Solutions
Native data collection and label printing
Production Orders
Streamlined manufacturing
QAD Automation Solutions Warehouse Extensions
QAD Automation Solutions Warehousing and Integrations
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Product EvolutionQAD Automation Solutions Warehousing and Integrations
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Features Legacy QAD Warehousing
Warehouse Extensions
Warehouse Layout ✓ ✓Algorithms, Events/Tasks ✓ ✓Material routings/Engine ✓ ✓
Automation Solutions ✗ ✓Serialization ✗ ✓
Production Orders ✗ ✓Integration/Interface Layer* ✗ ✓
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QAS Warehouse Extensions – QAD Labs OfferingQAD Automation Solutions Warehouse Extensions
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Educate /Evaluate
Research /Monitor
Productize /IntegrateInnovate
Educate / Evaluate
Research /Monitor
Productize / IntegrateInnovate
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QAD LabsQAD Automation Solutions Warehousing and Integrations
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Educate / Evaluate
Research /Monitor
Productize / IntegrateInnovate
IMPETUS
Industry buzz
Competition
Customer request
CRITERIA
Relevance
Customer perception
Commercial attractiveness
Addressability
Maturity
INVESTIGATIONVendor vetting
Skilled Resources
Offering positioning
Integration scenarios
COLLABORATIONMinimum viable
functionality
Engage around known customer
interest
Expand solicitation to additional
targets
SOLIDIFYMinimum viable
architecture
Technology / vendor
finalization
Pricing models
INCORPORATE
Finalized pricing
Sales training
Demo / presales materials
Multi-generation delivery
Globalization
Identification Consideration / Prioritization Evaluation Experimentation Iteration Productization
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QAD LabsQAD Automation Solutions Warehouse Extensions
Production Execution Process AutomationTraceabilityML AssistantsPlanning,
Operational Efficiency
Educate / EvaluateResearch / Monitor Productize / IntegrateInnovate
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Analytics
Data Lake
MachineLearning
Analytics
Data Lake
DigitalTwin
IIoT
MachineLearning
Robotic Process Automation
(RPA)
Data Lake
DigitalTwin
IIoT
No CodeLow Code
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Business DriversQAD Automation Solutions Warehousing and Integrations
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Warehouse Management – Business DriversQAD Automation Solutions Warehousing and Integrations
• Inventory is a necessary evil• Warehouses are a
necessary evil• Warehouse management
should mitigate costs
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Space and Labor Utilization
Shrinkage and Touch Time
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Business Drivers Focus
Intelligent Putaway
Efficient Picking
Effective Warehouse
Management
QAD Automation Solutions Warehousing and Integrations
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Focus Example Intelligent PutawayQAD Automation Solutions Warehousing and Integrations
• What does it mean?• Minimize total travel• Consolidate storage• Prepare best access
- Physical location- System awareness and accuracy
• How is it achieved?• Real-time
- Delay task generation- Instantly update ERP
• Rule-based- Consider capacity- Consider weight- Consider assignments
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Effective Warehouse Management in NumbersQAD Automation Solutions Warehousing and Integrations
• Scenario: two types of inventory – high use and low use
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Low use average distance = 30mHigh use average distance = 30m
Total distance = 360m
PROD
Low use average distance = 45mHigh use average distance = 15m
Total distance = 240m
RECV
PROD
RECV
33% Reduction!
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OverviewQAD Automation Solutions Warehousing and Integrations
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Warehouse Extension - Advanced
Warehouse Extension - Base
Standard Automation Solutions
Inventory and Warehouse Management LevelsQAD Automation Solutions Warehousing and Integrations
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Standard Automation SolutionsQAD Automation Solutions Warehousing and Integrations
• Covers all inventory activity• Provides suggestions via ‘lookup’
- Locations- License plates- Lot numbers
• Full inventory management - Transferring- Cycle counting and physical inventory- Packaging- Label printing
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Inbound Inventory
Production Outbound
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Warehouse Extension – Base QAD Automation Solutions Warehousing and Integrations
• New system organization- Adds layout levels to organize inventory movement- Relates items to organizational levels- Provides basic capacity and utilization measurement
• New QAD Automation Solutions transactions- Directed putaway based on item-layout connections, present capacity- Picking with travel sequence intelligence
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Warehouse Extension – Advanced QAD Automation Solutions Warehousing and Integrations
• New system organization- Base layout (scalable!!) with more complex capacity- Material routing and business rules- Event and task management- Space, inventory and labor metrics
• New task-driven QAD Automation Solutions transactions- Putaway runs dynamically or on pre-existing tasks- Replenishment min/max (for pick face) and production- Picking management-defined priorities (FIFO, FEFO, full, partial, etc.)
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Production Execution
ASRS (black box)
ASRS (full control)
Warehouse Extension – Integrations and InterfacesQAD Automation Solutions Warehousing and Integrations
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Warehouse Extension ComparisonQAD Automation Solutions Warehousing and Integrations
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Base AdvancedLayout and simple capacity Layout and robust capacity
Item-layout associations Item-layout associations
Material routing and algorithms
Request programs
Event/task status, history, metrics
Integrations and Interfaces
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Advanced Example: Dynamic Putaway
We need a volunteer!(selection process demonstrates algorithms)
Preferences:
QAD Automation Solutions Warehousing and Integrations
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1. Warehouse Manager2. Plant Manager3. Any brave IT folks?4. OK… anybody with a pulse?
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• Scenario 1: traditional task generation
Advanced Example: Dynamic PutawayQAD Automation Solutions Warehousing and Integrations
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1
1
2 3
10:00am
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10:05am
2
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10:02am
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• Scenario 2: dynamic task generation
Advanced Example: Dynamic PutawayQAD Automation Solutions Warehouse Extensions
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10:00am
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10:05am
2 3
10:02am
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• Thank you, volunteer!• What did we learn?
- Dynamic putaway empowers you to optimize space- Intelligent putaway efficient picking effective management
Advanced Example: Dynamic PutawayQAD Automation Solutions Warehousing and Integrations
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Use CasesQAD Automation Solutions Warehousing and Integrations
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• What have we done so far?- 30+ sites live- NA, EMEA, APAC represented- Several in-process
• Use cases cover examples of advanced version value- Enabling upgrade- Reducing risk- Driven from production- Controlling machines
Use CasesQAD Automation Solutions Warehousing and Integrations
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• Upgrading 3-shift site to modern QAD version with goal of using standard functionalityBusiness Case
• Advanced version, ASRS integrationsWarehouse Scope
• Getting up-to-date and staying up-to-dateValue Statement
• Serialization, Production Orders, Item AttributesAdditional Benefits
Use Case: System UpgradesQAD Automation Solutions Warehousing and Integrations
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Use Case: Risk ReductionQAD Automation Solutions Warehousing and Integrations
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• In-house system grew over 20 years; only support resource approaching retirementBusiness Case
•Advanced versionWarehouse Scope
•Solving business problems while ensuring long-term supportValue Statement
•Serialization, Production OrdersAdditional Benefits
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Use Case: Production-DrivenQAD Automation Solutions Warehousing and Integrations
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•Changing ERP systems and managing limited space in productionBusiness Case
•As-needed replenishment driven from live order progress in Production ExecutionWarehouse Scope
•Single system using advanced technologies to improve operationsValue Statement
•Serialization, Production OrdersAdditional Benefits
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Use Case: Advanced ControlsQAD Automation Solutions Warehousing and Integrations
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•Outdated crane and conveyor control system posed risk to businessBusiness Case
•Advanced version, ASRS controlWarehouse Scope
•Maintaining expensive warehousing equipment with 21st century technologyValue Statement
•Serialization, Production OrdersAdditional Benefits
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SummaryQAD Automation Solutions Warehousing and Integrations
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SummaryQAD Automation Solutions Warehousing and Integrations
Improves warehouse operations
Connects with Advanced Technologies
Enables new benefits of QAD
Covers simple, moderate, and complex
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Next StepsQAD Automation Solutions Warehousing and Integrations
• Find us at the demo booth
• Improve your warehouse and inventory management!
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QAD Labs / Advanced Technologies
Automation Solutions
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Highlighted SessionsQAD Automation Solutions Warehousing and Integrations
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Yanfeng Implementation of QAD Automation Solutions
and Integration
Lucian Manolache, YFAIWaseemuddin Safiri, QADWednesday 3:00 PM - 4:00 PMRhythms 2/3
QAD Automation Solutions Expansion and Enhancements
Michael Ochi, QADThursday 11:00 AM - 12:00 PMRhythms 2/3
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Questions and AnswersQAD Automation Solutions Warehouse Extensions
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Michael Ochi805-886-7923
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Thank You!QAD Automation Solutions Warehousing and Integrations
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www.qad.com©QAD Inc. 2019