Q2 2020 UPDATE - gcaaltium.com€¦ · 4. Structural reforms implemented by the government have...
Transcript of Q2 2020 UPDATE - gcaaltium.com€¦ · 4. Structural reforms implemented by the government have...
MANUFACTURING IN INDIAQ2 2020 UPDATE
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CONTEXT
Source: News reports and GCA analysisThe years referred to are financial year: April to March
Before 2019
China as the major manufacturing hub of the world
Early 2019
Increased labor cost and US-China trade war
Mid 2019
More than 50 multinational companies shift manufacturing
out of China
Late 2019First case of novel coronavirus
detected in Wuhan
Jan-Feb 2020
Global supply chains disrupted due to COVID-19 crisis
Post Mar 2020
Companies look to de-risk their supply chains and broad base
production
April 2020 and Onwards
Policy change announcements by India government to attract companies looking to shift
manufacturing to India
India is revisiting its policies to make foreign investment and manufacturing seamless for international companies through focus on land acquisition, labor laws and infrastructure
The central & state governments are working in close coordination to bring about changes on the ground
This document provides an overview of the changes that have been proposed by the government recently and how GCA can help companies establish a manufacturing presence in India
Companies are looking to build resilience in their supply chains. While global supply chains have traditionally been reliant on China as the primary manufacturing base, since the beginning of 2019, companies have been impacted by factors such as rising labor rates in China and the US-China trade war
COVID-19 has exacerbated the situation. Companies are keen to de-risk their supply chains and reduce over reliance on a particular country and are hence evaluating alternatives to China for their current or new capacities
India intends to address this opportunity and position itself as a viable alternative and in the process, play a larger role in global supply chains
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India offers a large domestic market and a favorable ecosystem with low-cost labor and raw material availability
THE INDIA ADVANTAGE
Source: Invest India website, news reports and GCA analysisNote: (1) Effective tax rates= corporate tax rate of 15% + other surcharges and cess
(2) 8 metros are Delhi, Mumbai, Chennai, Bangalore, Kolkata, Pune, Ahmedabad and HyderabadThe years referred to are financial year: April to March
Rich Resource Repository
Rich presence of natural resources; largest copper reserves in the world; top 5 in iron ore, coal, zinc and bauxite reserves (2019)
Large opportunity for food processing sector due to availability of agricultural products; largest in the world in milk, fruit, vegetables production; 2nd largest in pulse production; accounts for 25% of cotton production (2019)
Logistics and Infrastructure Support
Easy access to EMEA and Asia; strategically located in the center of the India Ocean Maritime Trade route; 4-8 hour flying distance from these countries
2nd largest road and 4th largest rail network
90% of the Indian population can be reached within 12 hours from one of the 8 metros(2)
Strong push for infrastructure development:
Development of 35 multi-modal logistics parks
Dedicated freight (rail) corridor – 2 under construction
USD 1.4 Tn infrastructure push to reduce logistics cost to 10% of GDP (from current 14%)
Demographic Dividend and Digital Adoption
Availability of low-cost yet productive workforce; 85% population below 55 years of age; 49% labor participation (2018)
Working age population to be 1/5th of global labor force in next 10 years
Ready for Industry 4.0
Strong R&D capability housing 40% of world’s Global In-house Centers (GICs)
Increased digitization through programs like Digital India and Skill India
Strong Domestic Consumption Base
Poised to become world’s 3rd largest consumer market by 2030
34% urban population (2019) which is projected to reach 50% by 2030
GDP has grown 2.6 times from 2004-05 to 2018-19
Favorable Corporate Taxation and Governance
Effective tax rates(1) of 17.16% for new manufacturing units; lowest among other manufacturing destinations in SE Asia
Consistent improvement in Ease of Doing Business Ranking (from 130th in 2016 to 63rd in 2019)
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India is well-positioned on parameters such as infrastructure and taxation
COMPARISON OF INDIA WITH OTHER SOUTH EAST ASIAN COUNTRIES
Source: News reports, Invest India website and GCA analysisNote: (1) Ranking published by Economic Intelligence Unit The years referred to are financial year: April to March
Parameter India Vietnam
Automation Readiness Index,2018(1) 18th 24th
FDI Inflows USD 49 Bn USD 38 Bn
Domestic Market USD 11 Bn USD 7 Bn
Rank on Port Quality 51 85
Number of Major Ports 12 7
Annual Capacity of Ports 1500 Mn Tons 500 Mn Tons
Labor Availability 500 Mn 58 Mn
Vs
Parameter Malaysia Thailand Indonesia Vietnam India India’s Rank
Corporate Tax for New Manufacturing Industries
24% 20% 25% 20% 17.16% 1
Ease of Protecting Minority Investors Index
81.7 75 63.3 55 80 2
Budget Transparency Index
50 57.7 53.8 65.4 80.8 1
Ease of Getting Credit Index 75 70 70 75 80 1
Comparative Labor Wages(monthly)
USD 200-220
USD 260-280
USD 195-215
USD 130-140
USD 100-120
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Case in Point
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Structural reforms implemented by the government have helped India improve its Ease of Doing Business (EoDB) ranking from 142 in 2014 to 63 in 2019
INDIA’S IMPROVEMENT IN EASE OF DOING BUSINESS RANKING
Source: World Bank, Ministry of Corporate Affairs (Govt. of India) & DIPP (Govt. of India)Note: (1) SPICe: Simplified Proforma for Incorporating Company electronically
(2) GST- Goods and Services Tax(3) EPF- Employee Provident Fund(4) ESIC: Employee State Insurance Corporation(5) NCLAT: National Company Law Appellate Tribunal
The years referred to are financial year: April to March
Starting a Business
Implementation of SPICe(1)
platform
One step online incorporation of company
Reduced fees
Post implementation, the average time for company incorporation was reduced to 1.7 days (2019)
Trading Across Borders
Robust risk management system to waive off inspection for 80% products
e-Sanchit platform for digital filling of documents
Electronic sealing of containers to ensure faster custom clearances
Paying Taxes
GST(2) implementation
Single unified tax that replaced multiple central and state taxes
Digitization of EPF(3) and ESI(4)
filings
Reduced corporate tax rates
Insolvency Resolution
Introduction of Insolvency and Bankruptcy Code (IBC), 2016
Timebound reorganization procedure for corporate debtors
Creation of a professional body (NCLAT(5)) for resolution of issues
Structural Reforms Implemented to Drive Improvements in the Ease of Doing Business (EoDB) Ranking
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India's Ease of Doing Business (EoDB) Rankings
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Several policy initiatives have been recently announced to further strengthen the ecosystem for international companies to set up manufacturing in India
CREATING AN ENABLING ECOSYSTEM
Ease of Factory
Approvals
Simplified LaborLaws
Fast-Track Land Acquisition/
Leasing
Sectoral Reforms
Infrastructure Boost
Tax Relaxations
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Policy Initiatives by Central Government and State
Governments
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Factory Act 1948, which is one of the key legislations for operating a manufacturing setup, is currently being amended to make it less cumbersome for international companies to operate in India
AMENDMENT TO FACTORY ACT
Source: News reports and GCA analysisNote: (1) Indian state of Uttar Pradesh
(2) Presently there are over 200 state laws and 50 central laws(3) Over-time wage rate to be double that of the normal wage rate(4) Registers are the various records that need to be kept by the companies and Returns are the various statutory forms that need to be submitted in
order to comply with the various provisions of the Factory Act 1948The years referred to are financial year: April to March
Ministry of Labor and Employment
Easing andExemptions in Labor Laws(2)
and Other Compliances
UP(1)- ordinance passed;
Other states- in progress
Proposed for next 2-3 yrs
The State of Uttar Pradesh (UP), under the 'Uttar Pradesh Temporary Exemption from Certain Labor Laws Ordinance, 2020’ will be exempted from compliance from most of the labor laws for a period of 3 years.
Factory Act 1948 (States Amended: Gujrat, Himachal Pradesh, Rajasthan, Uttar Pradesh, Madhya Pradesh)
Current Proposed
12 hour shifts; 48 hours per week 12 hour shifts; 72 hours per week(3)
Registration of new factory takes 30 days
New factory registration to be done in 1 day
Yearly renewal of factory licenses 10 yearly renewal of factory licenses
61 registers and 13 returns to comply with various labor laws(4) 1 register and 1 return
The State of Madhya Pradesh (MP) has given further relaxations under the Contract Labor Act where in only contractors supplying more than 50 workers need to register themselves. Currently there is a need for all contractors to register.
Overview of Policy Amendment Entity Policy Amendment
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Current Proposed
Land acquisitionProcess
Long drawn with delays: Numerous negotiation with small plot owners
Reduced time: Upfront land allocation, fast-track online process
Allocation of extensive land parcels in India specifically for transfer of manufacturing hubs from China to India and implementation of fast-track methods for land acquisition are focus areas
EASING OF LAND ACQUISITION PROCESS
Source: News reports and GCA analysisThe years referred to are financial year: April to March
Land allotment (460K hectares for industrial/commercial purpose) for businesses moving out of China
115K hectares of existing industrial land in Gujarat, Maharashtra, Tamil Nadu and Andhra Pradesh respectively has been earmarked
Karnataka has proposed to build a ‘Japan Industrial Township’ to attract Japanese companies moving out of China
New
Overview of Policy Amendment Entity Policy Amendment
State Governments Land Acquisition Process Simplification
In-progress, to be finalized
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As an incentive to stimulate new foreign investments, India is proposing significant tax holidays (exemptions and reduction) for high-value investments
TAX INCENTIVES
Source: News reports and GCA analysisThe years referred to are financial year: April to March
10-year tax exemption for companies making new investments above $500 million
Requirement: Start operation within 3 years from June 1, 2020
Sectors: Medical devices, Electronics, Telecom equipment and Capital goods
4-year tax exemption for companies that invest over $100 million in labor-intensive sectors
Sectors: Textiles, Food Processing, Leather and Footwear
Overall reduction in corporate tax rate to 10% (from 25-30% for domestic, 40% for foreign companies) for next 6 years after expiry of exemption period
Overview of Policy Amendment Entity Policy Amendment
Trade MinistryCorporate
Tax Holiday(Exemption & Reduction)
Underreview, to be
finalized
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Policy amendment for Special Economic Zones (SEZs) will supplement ongoing government initiatives such as improved reliability of power supply
INFRASTRUCTURE SUPPORT
Source: News reports and GCA analysisThe years referred to are financial year: April to March
Overview of Policy Amendment Entity Policy Amendment
Ministry of Commerce & Industry
Special Economic Zone (SEZ) Accessibility Improvement
Underreview, to be
finalized
Land Allocation: Unused land with robust infrastructure in place to be allocated for attracting foreign investments
No increase in lease rent from 2020-2021, as relief measures to existing and new facilities in government-owned SEZs
Land
Ongoing Initiatives
Ministry of Power
Deendayal Upadhyana Gram Jyoyti Yojana (DDUGJY)
Integrated Power Developed Scheme (IPDS)
Schemes initiated pre-COVID-19
Overview of Ongoing Initiatives
Electric power will be more readily available throughout the nation
DDUGJY: Continuous power supply to rural India through investment in rural electrification
IPDS: Strengthening electricity transmission and distribution networks in urban areas
Power
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The central government and state governments in India are focusing on specific sectors to drive foreign investments in manufacturing – these are food processing, leather, auto parts, textile and medical devices
FOCUS SECTORS
Source: News reports, secondary research and GCA analysisThe years referred to are financial year: April to March
Food Processing Leather Auto Parts
Key Figures
Domestic market: USD 543 Bn (2020)
Exports: USD 18 Bn (2019)
Foreign Direct Investment (FDI): USD 3.28 Bn between 2014–2019
Second largest consumer of footwear in the world: 2.49 Bn pairs (2019)
Exports (footwear & accessories): USD 5.5 Bn (2019)
FDI: USD 54 Mn between 2014–19
Domestic market: 4th largest globally with a size of USD 43 Bn (2019)
Exports: USD 15.2 Bn (2019), growing at 14.5% (2019 over 2018)
FDI: USD 11.57 Bn between 2014–19
Factors Driving Future
Growth
42 Mega Food Parks approved (17 operational); 299 cold-chain projects approved
Strong supply factors: Global leader in milk, spices and large bovine population; No 2 in food, horticulture and fish production
Partnership opportunity in 47 approved / on-going projects with value of USD 597 Mn
Declared as a Special Focus Sector under the National Manufacturing Policy
USD 36 Mn allocated for technology upgradation of existing units (FY 19)
Central government is planning a USD 1 Bn investment for attracting foreign investors
Cheap and highly productive workforce (55% workers below 35 years of age)
Government has allocated USD 1.5 Bn for the electric vehicles segment. Interventions are planned for demand generation and technology upgradation
Announcement of Automotive Mission Plan (AMP) to increase exports by 40%
Large domestic passenger vehicle market
Recent Investments/
Proposals Swiss company Pioneer Ventures acquired Mumbai-based Lateral Praxis
German footwear brand Von Wellx has decided to shift its manufacturing from China to India
50:50 JV between Tata Auto Comp (India) and Seco Seojin Automobile (South Korea)
US-based Meritor Corp to set up axle manufacturing plant in India
100% Foreign Direct Investment (FDI) is allowed in all the focus industries through the automatic route
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The central government and state governments in India are focusing on specific sectors to drive foreign investments in manufacturing – these are food processing, leather, auto parts, textile and medical devices
FOCUS SECTORS
Source: News reports, secondary research and GCA analysisNote:(1) ISDS-Integrated Skill Development Scheme(2) SITP-Scheme for Integrated Textile Parks(3) ATUFS-Amended Tech Upgradation Fund SchemeThe years referred to are financial year: April to March
Textile Medical Devices
Key Figures
Domestic market: USD 100 Bn (2018); CAGR 10% (2009–2018)
Exports: USD 36.6 Bn (2019)
Domestic market: USD 11 Bn (2018), 75-80% of which is imported
Exports: USD 2.1 Bn (2019)
FDI: USD 600 Mn between 2014–19
Factors Driving Future
Growth
Government has spent USD 316.25 Mn since 2017 on skill upgradation, infrastructure and machinery of existing units under various schemes like ISDS(1), SITP(2) and ATUFS(3)
Free Trade Agreements (FTAs) have been signed with ASEAN countries in order to promote exports. Similar agreements are expected with EU
Government is providing strong focus on the development of the technical textile segment
Robust supply-side factors: low-cost raw material and manpower
Government has announced several measures to increase domestic manufacturing: Manufacturing license made perpetual Development of 4 medical device parks with common infrastructure
to reduce manufacturing cost (investment–USD 57 Mn) Declaration of Production Linked Incentive Scheme 2020 – incentive
is 5% of incremental sales over 2019-20 sale of devices manufactured in India
The sector is expected to see robust growth in domestic demand owing to the expansion in healthcare infrastructure
Recent Investments/
Proposals
Youngone Corp (Korea) to invest USD 130 Mn in Kakatiya Mega Textile Park in Warangal, India
Hyosung Corporation has started its full-scale spandex plant in India
Companies like Abbott and Medtronic have expressed interest in shifting their manufacturing base from China to India
100% Foreign Direct Investment (FDI) is allowed in all the focus industries through the automatic route
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Von Wellx is a German footwear brand that is a pioneer in designing and manufacturing of orthopedic footwear. It has 100 million customers and 18 manufacturing facilities worldwide and is sold in over 80 countries
CASE STUDY: VON WELLX TO SHIFT MANUFACTURING BASE FROM CHINA TO INDIA
Source: News reports and GCA analysisThe years referred to are financial year: April to March
From Manufacturing in China…..
2 manufacturing facilities in China
Export hub to 80 countries
….To Setting Up an Integrated Value Chain in India
Phase 1:
Partnership with Iatric Industries Pvt. Ltd, which has an annual manufacturing capacity of 0.5 million pairs and exports to 48 countries
Manufacturing unit in Agra, Uttar Pradesh, India
Capacity of 3 million pairs annually
2-year timeframe to reach 3 million pairs; USD 13 Mn investment
India to act as an export hub for 80 countries
Phase 2:
Development of ancillary industries like outsoles, special fabric and chemicals, which are currently not available in India
Policy Initiatives
In April-May 2020, the central government and state governments announced a host of measures to attract foreign investments:
Most labor laws were suspended for a period of 3 years
Creation of an online system for land allocation
Upfront identification of land for companies moving out of China
Infrastructure and skilled manpower availability through the mega leather cluster created at Agra by the central government
Sector Specific Factors
Easy availability of raw material. Whereas, the alternate manufacturing destinations like Vietnam & Thailand are dependent on imports for leather, India accounts for 13% of the world leather production
Leather being a labor-intensive sector, availability of a low-cost and young workforce is a key advantage for India
Availability of export infrastructure due to a large export market (USD 1.8 Bn in 2017)
Large domestic market: 2nd largest footwear consumer in the world
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Shift
Factors Influencing Shift
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CASE STUDY: SUPPLY CHAIN DIVERSIFICATION OF PHARMACEUTICAL & MEDICAL DEVICE COMPANIES
Source: News reports and GCA analysisThe years referred to are financial year: April to March
Shift
Overdependence on China….
Most US and European manufacturers are dependent on China for supply of active pharmaceutical ingredients and medical devices
….To a Rebalanced Supply Chain
Pharmaceutical and medical device companies plan to shift a part of their production capacity to India
Abbott and Medtronic have initiated the process
Factors Influencing Shift
Policy InitiativesSector-Specific Factors
Abbott and Medtronic are already present in the Indian market making their shift of manufacturing relatively seamless
Strong manufacturing ecosystem: India is the largest exporter of generic pharmaceuticals in the world (20% share); largest vaccine producer; 10,000+ manufacturing facilities including that of many globally reputed brands
Both companies would be eligible for the Production Linked Incentive Scheme announced by the government: Incentive is 5% of incremental sales over 2019 -
20 sale of devices manufactured in India
The COVID crisis is resulting in a need to diversify and rebalance global drug and medical device supply chains
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GCA assists clients end-to-end from development of a manufacturing roadmap to on-ground implementation
HOW GCA CAN HELP COMPANIES ESTABLISH A MANUFACTURING PRESENCE IN INDIA
Assess Suitability of India as a Manufacturing Base
Determination of Manufacturing Route
Inorganic
Greenfield
Partner Shortlisting
Location Analysis
Deal Execution
Cost Inputs
Implementation Support
Post-Merger Integration
GCA combines its tested financial advisory and consulting capabilities
to comprehensively assist clients
Comprehensive assessment of the macro environment & client’s sector: PEST (Political, Economic, Social,
Technology) analysis Maturity of current manufacturers
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SELECT CASE STUDIES
Leading Japanese Engineering Company: India Entry Strategy
Market assessment Strategic entry options Target finalization and business due diligence Deal negotiation and execution Post-Merger Integration (PMI)
Global Logistics Company: India Growth Strategy
Market assessment Value chain mapping of key players Target finalization Business due diligence Deal negotiation and execution
US-Based Specialty Chemical Company: Manufacturing Strategy
Assessment of the competitive landscape Logistics and distribution modelling Techno-commercial assessment of the various procurement sources Business case evaluation for manufacturing partnership (JV)
Japanese Steel Company: India Entry Strategy
Market assessment Strategic entry options Target finalization and business due diligence Business due diligence Deal negotiation and execution
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FOR FURTHER INFORMATION, PLEASE CONTACT:
Sameer Jindal
Managing Director
Mumbai
+91 22 6106 9001
Suman Jagdev
Director
Mumbai
+91 22 6106 9013
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